Universal 510S User Manual

1701 South Sutro Terrace

Carson City, NV 89704

775.883.2500 Fax [phone]
www.universalanalyzers.com

MODEL 510S PORTABLE GAS SAMPLE CHILLER

INSTRUCTION MANUAL

See us on the WEB at http://www.universalanalyzers.com

e-mail address: [e-mail]

MAN510 Rev C

1701 South Sutro Terrace

Carson City, NV 89704

775.883.2500 Fax [phone]
www.universalanalyzers.com

LIMITED WARRANTY

ALL PRODUCTS MANUFACTURED BY UNIVERSAL ANALYZERS INC. ARE
WARRANTED TO BE FREE OF MANUFACTURING DEFECTS FOR A PERIOD OF ONE
YEAR FROM THE DATE OF RECEIPT AT THE CUSTOMER’S RECEIVING AREA AND
FOR AN ADDITIONAL PERIOD OF UP TO 90 DAYS IF THE PRODUCT IS PLACED IN
SERVICE AFTER BEING IN STORAGE. THIS WARRANTY COVERS MATERIALS AND
LABOR TO RESTORE ANY PRODUCTS TO ORIGINAL FACTORY SPECIFICATIONS IF
A DEFECT IS FOUND WITHIN THE WARRANTY PERIOD.

THE DEFECTIVE PRODUCT SHOULD BE SENT, FREIGHT PREPAID, TO THE
FACTORY IN CARSON CITY, NEVADA. REPAIRS WILL BE PERFORMED AT THE
FACTORY AND RETURNED, PREPAID, BY THE SAME SHIPPING METHOD USED TO
SEND THE PRODUCT TO THE FACTORY.

THIS WARRANTY DOES NOT APPLY WHERE THE EQUIPMENT HAS SUSTAINED
DAMAGE DUE TO NEGLECT, MODIFICATION, CORROSION, OR OTHER REASON
BEYOND THE SCOPE OF THE NORMAL DEFINITION OF “MANUFACTURING
DEFECT”.

FURTHER, THIS WARRANTY IS LIMITED TO REPLACING THE DEFECTIVE
COMPONENTS AND RETURNING THE EQUIPMENT MANUFACTURED BY
UNIVERSAL ANALYZERS INC. TO THE CUSTOMER IN WORKING CONDITION. ANY
OTHER CLAIMS ARE OUTSIDE THE SCOPE OF THIS WARRANTY. NO WARRANTIES
ARE MADE AS TO THE SUITABILITY OF THE USE OF THE EQUIPMENT IN ANY
PARTICULAR APPLICATION OR LOCATION. THE SUITABILITY OF THE USE OF THE
EQUIPMENT IS THE RESPONSIBILITY OF THE CUSTOMER AND THE INSTALLING
CONTRACTOR.

1701 SOUTH SUTRO TERRACE

CARSON CITY, NV 89706-0364

TELEPHONE [phone]

FAX: [phone]

[phone]

UNIVERSAL ANALYZERS MODEL 510S SAMPLE COOLER

SPECIFICATIONS

SAMPLE FLOW RATE: 0 to 2 L/M (at STP)

MAXIMUM INLET TEMPERATURE: 500o F. (260o C.)

MAXIMUM INLET GAS DEW POINT: 180o F. (82o C.)

MAXIMUM INLET WATER CONCENTRATION: 50%*

MINIMUM AMBIENT TEMPERATURE: 32o F. (0o C.)

MAXIMUM AMBIENT TEMPERATURE: 105o F. (41o C.)*

MAXIMUM COOLING POWER: 50 BTU'S/Hr. (47 kJ/Hr.)

OUTLET SAMPLE DEW POINT: 41o F. (5o C.), adjustable

MAXIMUM INPUT POWER: 150 WATTS

VOLTAGE: 90 - 125 VAC, 50/60 Hz
or

180 - 250 VAC, 50/60 Hz

ELECTRICAL CLASSIFICATION: NEMA 1

DIMENSIONS: 9" x 10" x 6", HWD

WEIGHT: 11 LB's., (5 KG)

*at reduced flow rates. See capacity chart.

See us on the WEB at http://www.universalanalyzers.com

e-mail address: [e-mail]

510 Text Rev -

MODEL 510S SAMPLE COOLER

OPERATING INSTRUCTIONS

APPLICATION

The Model 510S was designed as a self contained transportable sample conditioning system to
dehydrate a gas sample prior to being analyzed by a combustion monitor or transportable infra­red analyzer. It can be left in place, powered continuously to protect an analyzer which is on
stream, continuously analyzing a gas sample.

DESCRIPTION

The Model 510S sample cooler is a thermoelectric chiller containing a DC power supply, a
temperature controller, a 316SS heat exchanger, and a condensate pump all encased within a
stainless steel enclosure. The enclosure has a convenient handle to make it easily transportable.
A power cord is provided to connect the chiller to line power.

The heat exchanger is milled out of a solid block of 316SS with tubing fittings welded onto the
block. The sample path is in the shape of a “V” with the inlet and outlet at the top of the block
and the condensate drain at the bottom of the “V”. Two thermoelectric elements are sandwiched
between the heat exchanger and the heat sink which discharges the heat produced by the
thermoelectric elements

Two thermoelectric elements are wired in series and supplied with 24 VDC to cool the sample
heat exchanger. A controller is provided to interrupt the current through the thermoelectric
elements when the temperature drops below the temperature set point. The temperature is

factory set at 5o C. This temperature can be adjusted using a potentiometer on the control circuit
board. The temperature sensor is an AD592 semiconductor device.

The heat which is removed from the gas sample (and that which is created by the Thermoelectric
Elements) is discharged by a heat sink which is cooled with a 24 VDC muffin fan blowing
directly into the heat sink. The heat sink is fabricated from solid block of aluminum which
eliminates the epoxy joints in more conventional heat sink designs which are barriers to heat
conduction. The result is a heat removal system with superior performance under all conditions.

A small peristaltic pump flowing at a continuous rate of 5 ml per minute is used to remove the
condensate from the heat exchanger.

PERFORMANCE:

MAXIMUM FLOW RATE: 3 LPM

WATER VAPOR CONCENTRATION
AMBIENT IN GAS SAMPLE (BY VOLUME) .
TEMPERATURE 15%_ 30%_ 50%__

77O F. (25O C.) 2 LPM 1 LPM 0.5 LPM (EXIT DEW POINT: 7O C.)

O

F. (32O C.) 2 LPM 1 LPM 0.5 LPM (EXIT DEW POINT: 9O C.)

90

O

105

F. (41O C.) 2 LPM 1 LPM 0.5 LPM (EXIT DEW POINT: 18O C.)

TROUBLE SHOOTING

The presence of water in liquid form after the sample cooler is an indication of a fault in the
system. Reasons for the presence of condensate in the system after the sample cooler could be
one or more of the following:

1. Overloading of the cooling capacity of the chiller due to too much
water vapor in the sample or due to too great a sample flow rate.

2. The condensate pump may be faulty. The heat exchanger may be full
of condensate. This could be due to the need to change the peristaltic pump
tubing. The tubing has a 3 to 6 month life.

3. An air leak may be in the condensate removal system allowing air to
enter and blow the condensate back into the heat exchanger.

4. The temperature of the air passing through the cooler to cool the heat
sink is too high. This could be due to placement of the cooler near a heat source.

5. The sample cooler could have failed.

If additional information is required, telephone assistance can be obtained from the factory by
calling [phone] or [phone] or FAX request to [phone].

12345678

D

C

HEATSINK FAN

(COOL AIR INTAKE)

REAR VIEW

REMOVABLE COVER SCREWS

(5 TYP)

120VAC INPUT POWER

(POWER CORD INCLUDED)

SAMPLE OUTLET

1/4" TUBE

LEFT SIDE

6 3/8"

11 3/8"

9 1/8"

A

AD592 HOUSING

INSULATED
HEAT EXCHANGER

CONTROL
CIRCUIT
BOARD

SAMPLE INLET
1/4" TUBE

D

C

SECTION A-A

A

POWER SUPPLY BOARD

PERISTALTIC DRAIN PUMP HEAD

CONDENSATE DRAIN

RIGHT SIDE

B

A

REMOVABLE COVER

CONDENSATE DRAIN OUTLET FITTING
TO PERISTALTIC DRAIN PUMP HEAD
(MUST DISCONNECT TUBE FROM
FITTING TO REMOVE COVER)

1). SEE SHEET 2 FOR WIRING SCHEMATIC

D 07 /15/03 Moved DIN Drwg to P0738, Added Wiring Sht2 RPH JK

REVISIONS

MODEL 510 PORTABLE SAMPLE

COOLER OUTLINE

FORPART NO.

NOT ISSUED

INSTRUMENT

UNIVERSAL ANALYZERS INC.

1701 South Sutro Terrace
Carson City, Nevada 89706 USA

DRAWN BY

APVD BY

EV MUSSELMAN
TED BARBEN II

DATE SCALE SIZE SHEET

08/10/95

1 : 1

DRAWING NO

P0140

E

1 OF 2

12345678

B

APVDDWNDESCRIPTIONDATEREV

A

8

NDUIT AND WIRING NOTES

CO

ELECTRICAL AREA CLASSIFICATION:

1.
SYSTEM IS CONFIGURED AT THE FACTORY FOR REQUIRED VOLTAGE.
CONTACT FACTORY FOR VOLTAGE CHANGE REQUIREMENTS

AC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH

2.
300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 18 AWG

D

BLACK

RED

COLOR CODE SHALL BE AS FOLLOWS:

3.

DC CONTROL WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER
WITH 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 18 AWG.

COLOR CODE SHALL BE AS FOLLOWS: RED

INSIDE - GENERAL PURPOSE

120VAC
HOT - BLACK
NEUTRAL

- WHITE

GROUND

- GREEN

+

BLUE

-

1234567

D

HEAT EXCHANGER

24VDC FAN

AD592

T.C. CONNECTOR

C

PELTIERS

RED

BLK

RED

BLK

H
N
G

MOLEX

CONNECTORS

GRN/YEL

B

GRN

POWER

ENTRY

RECEPTACLE

120VAC

BLU
BLU

BRN

BRN

PERISTALTIC PUMP

120VAC

BRN

L

BLU

GRN/YEL

FUSE

N

POWER SUPPLY CIRCUIT BOARD

GRN

A

8

510

BANG BANG

CONTROLLER

CARD

RTN

+16.5V

BLACK -

3

2

1

RED +

TRIM

BLK

RED

RED -

SHIELD

BLK +

GRN
BLK
BLK
RED

RED

TURN CLOCKWISE

= COOLER

SET @ 4.0°-4.5°C

D 07/15/03 Was DIN Layout Drwg, Moved to P0738 RPH JK

DATE

REV

DIMENSIONS

IN INCHES

TOLERANCES

.0 ± .015"
.00 ± .010"

.000 ± .005"

FRACTIONAL

ALL ± .015"

ANGLES ± 1° 30'

UNLESS

OTHERWISE

SPECIFIED

MATERIAL/DESCRIPTION

MODEL 510

WIRING SCHEMATIC

PART NO.

Not Issued

UNIVERSAL ANALYZERS INC.

1701 South Sutro Terrace
Carson City, Nevada 89706 USA

DRAWN BY

EV MUSSELMAN

APVD BY

TED BARBEN II

DATE SCALE SIZE SHEET

08/10/95 2 OF 2

REVISIONS

INSTRUMENT

DRAWING NO

P0140

NTS

C

B

APVD

DWNDESCRIPTION

PART NO.

A

FOR

D

1234567

1701 SOUTH SUTRO TERRACE

CARSON CITY, NV 89706-0364

TELEPHONE [phone]

FAX: [phone]

[phone]

SPARE PARTS FOR MODEL 510 TRANSPORTABLE SAMPLE COOLER

Part Number

Description Price each

9216-0017 2’ length of 1/4” O. D. Viton sample tubing, #16 $ 14.50

3016-0003 Thermoelectric elements $ 192.00

9515-0034 Insulation kit $ 63.00

5200-0062 316SS Heat Exchanger $ 108.00

4800-0013 24 VDC Cooling Fan $ 74.00

1150-0017 Temperature Transducer Assembly $ 75.00

3600-0018 Control Circuit Board $ 130.00

5400-0006 24 VDC Power Supply $ 210.00

4958-0028 Peristaltic Condensate Pump Motor, 115 VAC $ 210.00

4958-0031 Peristaltic Condensate Pump Motor, 230 VAC $ 210.00

4958-0055 Peristaltic Condensate Pump Head, #16 $ 130.00

See us on the WEB at http://www.universalanalyzers.com

e-mail address: [e-mail]

510 Spare Parts Rev -