* Not included in this document.Raleigh Univega GmbH 2013
General
User Manual
English
I
Raleigh Univega GmbH 2012
1 The bike and its components
1 Handlebar
2 Handlebar stem
3 Bell
4 Headset
5 Front light
6 Mudguard
7 Fork
8 Front wheel brake
9 Tyres
10 Wheels
11 Bottom bracket
12 Pedals
13 Chain
14 Rear derailleur
14 a Front derailleur
14 b Rear derailleur
15 Rear light
16 Reector
17 Pannier rack
18 Saddle
3
19Frame
18
2
4
17
15
16
6
10
14b
13
9
14a
11
19
6
12
8
1
5
7
10
9
2 I General User Manual
2 Preface
Your bike has been delivered to you lly assembled.
If parts of your bike have not been installed, please consult your specialist cycle shop.
The purpose of this User Manual is to help you use your
bike safely in the manner for which is is intended, and enjoy all its benets for many years to come. We assume that
you have general knowledge on the handling of bikes.
Every person who uses, cleans, maintains or disposes of
this bike must have read and understood the entire content of this User Manual.
In addition to texts, tables and lists, the User Manual contains the following symbols that denote important information or dangers.
WARNINGabout possible physical injury,
increased risk of falls or other injuries
IMPORTANT ADDITIONAL INFORMATIONor
special information on using the bike
NOTEabout possible damage to property or
the environment
I General User Manual 3
3 Content
1 The bike and its components 2
2 Preface 3
3 Content 4
4 Safety information 7
4.1 Basic safety information 7
4.2 For your own safety 7
4.3 Information for parents and legal guardians 7
4.4 Safety in road trac 7
4.5 Bike safety 8
5 Legal provisions 8
5.1 Applicable road trac licensing regulations 8
6 Intended use 9
6.1 General information 9
9.2.4 Adjusting the saddle angle 15
9.2.4.1 With a two-bolt seatpost 15
9.2.4.2 With a seatpost saddle clamp 15
9.2.4.3 With a suspension seatpost 16
9.3 Adjusting the handlebar position 16
9.3.1 Adjusting / aligning the handlebar height
with a conventional handlebar stem 16
9.3.2 Adjusting the handlebar height with
A-head systems 17
9.3.3 Aligning handlebars with A-head systems
in relation to the ont wheel 17
9.3.4 Adjusting the handlebar position by
turning the handlebar 17
9.3.5 Adjusting the handlebar height with
an adjustable handlebar stem 18
6.2 Trekking bike / all-terrain bike (ATB), if
equipped in accordance with the applicable
road trac licensing regulations 9
6.3 City, touring, sports, child's and
youngster's bike, if equipped in accordance
with the applicable road trac licensing
regulations 9
6.4 Mountain bike (MTB) / cross bike 10
6.5 Road bike / tness bike 10
6.6 BMX 10
7 Before the rst ride 11
8 Before every ride 12
9 Setting up the bike for the rider 12
9.1 Fitting the pedals 12
9.2 Adjusting the seat position 13
10 Frame 18
11 Headset 19
12 Fork 19
13 Suspension ame and suspension elements 20
13.1 Frame with rear suspension 20
13.2 Care and maintenance 20
14 Bottom bracket and cranks 21
15 Checking the bottom bracket 21
16 Wheels 21
16.1 Checking the wheels 21
16.2 Checking the hubs 21
16.3 Checking the rims 22
17 Tyres and inner tubes 22
9.2.1 Adjusting the bike saddle 13
9.2.2 Operating the quick-release device 13
9.2.3 Determining the correct saddle height 14
4 I General User Manual
17.1 Tyres 22
17.2 Tubeless tyres 23
17.3 Tubed tyres 23
17.4 Inner tubes 23
18 Repairing a puncture 24
20 Bike chain 40
18.1 Opening the brake 24
18.1.1 Opening the cantilever or V-brake 24
18.1.2 Removing the hydraulic rim brake 24
18.1.3 Opening the side-pull calliper brake 25
18.1.4 Releasing the hub gears, roller, drum
or back-pedal brakes 25
18.2 Removing the wheel 25
18.2.1 Removing the ont wheel 25
18.2.2 Removing the rear wheel 25
18.3 Removing the tyre and inner tube 26
18.4 Mending the inner tube 26
18.5 Fitting the tyre and inner tube 27
18.6 Fitting the wheel 27
18.6.1 Inserting the ont wheel 27
18.6.2 Inserting the rear wheel 27
18.6.2.1 Bikes with derailleur gears 27
18.6.2.2 Bikes with hub gears 27
19 Bike gears 30
19.1 Derailleur gears 30
19.1.1 Operating the shiing lever 31
19.1.1.1 Shiing lever on road bike 31
19.1.1.2 Shiing lever on MTB, trekking
and touring bike 35
20.1 Maintenance of bike chains 40
21 Brake, brake levers and brake systems 41
21.1 Important information and precautionary
measures 41
21.2 Brake lever 42
21.2.1 Standard brake lever 42
21.3 Hub brakes 42
21.3.1 Drum and roller brakes 42
21.3.2 Back-pedal brake 43
21.4 Rim brakes 44
21.4.1 Readjusting the brake 44
21.4.2 Adjusting the brake-pad clearance
in relation to the rim 44
21.4.3 Wear of brake pad 45
21.5 Disc brakes 45
21.5.1 Hydraulic disc brake 46
21.5.2 Vapour bubble formation 47
21.5.3 Cleaning the brake system 47
21.5.4 Fitting/removing the wheel 47
22 Lighting system 48
22.1 Specications for lighting system 48
22.2 Special regulations for road bikes 48
22.3 Generator / dynamo 48
19.2 Hub gears 38
19.2.1 Operating the hub gears 38
19.2.1.1 Shimano 7/8-speed shi lever 38
19.2.2 Adjusting gears with Shimano
hub gears 39
22.3.1 Sidewall dynamo 48
22.3.1.1 Switching the sidewall dynamo
on and o 48
22.3.2 Hub dynamo 49
22.4 Failure of the lighting system 49
I General User Manual 5
23 Add-on components 50
27.5 Brake pads 58
23.1 Pannier rack 50
23.1.1 Front pannier rack 50
23.1.2 Rear pannier rack 50
23.2 Wheel guards / mudguards 51
23.2.1 Re-engaging the safety-release
mechanism 51
24 Accessories and equipment 52
24.1 Child seat 52
24.2 Bike stand 53
24.3 Bike trailer 53
24.4 Bike basket 53
24.5 Bar ends 53
25 Bike carriers for mounting on roof and rear of car 54
26 Carbon components 54
27.6 Brake discs 58
27.7 Bike chains or toothed belts 58
27.8 Chainrings, sprocket wheels and jockey
wheels 58
27.9 Lamps of lighting set 58
27.10 Handlebar tapes and handle grips 59
27.11 Hydraulic oils and lubricants 59
27.12 Gear-shi and brake cables 59
27.13 Paint nishes 59
27.14 Bearings 59
27.15 Sliding bearings and bearings for llsuspension ames, suspension forks
or other suspension elements 59
28 Regular inspections 60
28.1 Inspection schedule 60
26.1 Properties 54
26.2 Torques 54
26.3 Visual inspection 55
26.4 Carbon ame 55
26.5 Carbon handlebar 55
26.6 Carbon handlebar stem 55
26.7 Carbon wheels 56
26.8 Carbon fork 56
26.9 Carbon seatpost 56
26.10 Splinters 56
26.11 Fastening in mounting stand 56
26.12 Transportation by car 56
27 Care and maintenance of the bike 57
28.1.1 Maintenance / checks 60
29 Link list 61
30 Technical data 62
30.1 Maximum permitted gross weight of bike 62
30.2 Maximum permitted loading of pannier rack
63
30.3 Tightening torques for screw connections 63
30.3.1 General tightening torques for screw
connections 65
30.4 Tyres and tyre pressure 65
30.5 Lighting set 65
31 Warranty conditions 66
31.1 Prerequisites for the validity of warranty
claims 66
27.1 Care 57
27.2 Wear parts 57
27.3 Tyres 58
27.4 Rims in conjunction with rim brakes 58
6 I General User Manual
31.2 Warranty exclusions 66
4 Safety information
4.1 Basic safety information
Please read all the warnings and information in this User
Manual carelly before using the bike. Keep this User
Manual near your bike for ready reference.
If you hand this bike over to someone else, don't forget to
give them the User Manual as well.
4.2 For your own safety
› Always use a suitable bicycle helmet and wear it
correctly.
4.3 Information for parents and legal
guardians
› Make sure that your child has been taught, and
also understands, how to handle the bike safely
and responsibly in the environment in which it is
going to be used.
› Explain to your child how to operate all the
brakes, and also how they work and any special
features. For rther important information on
this matter, refer to ➠levers and brake systems".
› As the legal guardian, you are responsible for the
safety of your child and any damage he/she may
cause when cycling. You should therefore make
absolutely sure that the bike is in technically
sound condition and adjust it regularly to the
size of the child.
Chapter 21 "Brake, brake
› Wear bright clothing or reective elements so
that other road users can see you in good time.
› Wear shoes with a sti, and whenever possible,
non-slip sole.
› Wear close-tting clothing on your legs, or wear
trouser clips.
› Wear protective clothing such as robust shoes
and gloves.
4.4 Safety in road trac
› Observe the applicable trac regulations.
› Never ride with no hands!
› In some countries children below a certain age
must ride on the pavement and must also dismount when crossing the road. Please familiarise
yourself with the applicable regulations.
› Adjust your handling on wet or slippery roads;
ride more slowly and brake carelly and in good
time as you will require a much greater braking
distance.
› Adopt a speed that reects the terrain as well as
your riding ability.
› Do not listen to music through headphones when
cycling.
› Do not cycle when using a mobile phone.
› Use designated cycle paths when not using pub-
lic roads.
I General User Manual 7
› Be ready to brake, especially if you are not sure
what lies ahead or are riding downhill.
4.5 Bike safety
› Only bikes that have been approved for use in
public places, as per the applicable regulations
(e.g. StVZO in Germany), may be used.
› Observe the maximum permitted gross weight of
the various bike types, as this could otherwise
lead to breakage or failure of safety-relevant
components. The brake system is also only designed for the maximum permitted gross weight
of the bike. For a list of the maximum permitted
gross weights, refer to ➠data".
The gross weight is the sum of the weight
of the bike + weight of the rider + weight of the
luggage. The gross weight also includes towed
weights such as trailers.
› If you notice that a part is damaged or warped,
do not use the bike until you have had the part
replaced as otherwise parts that are important to
operation of the bike may fail.
› Observe the maximum load-carrying capacity of
the pannier rack. This is marked on the pannier
rack directly (also refer to ➠
cal data").
Chapter 30 "Technical
Chapter 30 "Techni-
Bear in mind that with intensive use of your bike wear
increases accordingly. Many bike parts, particularly
on light sports bikes, are only designed for a specic
period of use. If this is exceeded, there is a considerable risk that components could fail.
Perform care and maintenance on your bike regularly.
In doing so, check important components, particularly
the ame, fork, wheel suspension, handlebar, handlebar stem, seatpost and brakes for warping and damage. If you notice changes such as cracks, bulges or
warping, have your bike checked by a specialist cycle
shop before using again.
5 Legal provisions
If you wish to use your bike in road trac, make sure that
your bike complies with the road trac regulations. If
necessary, observe ➠road bikes".
5.1 Applicable road trac licensing
regulations
Before you take your bike on the road, nd out what the
relevant national regulations in your country are – in
Germany, these are the Road Trac Licensing Regulations
(StVZO) and the Road Trac Ordinance (StVO).
In Switzerland, the applicable regulations can be found
in the Ordinances relating to Technical Requirements for
Road Vehicles, Articles 213 to 218.
Chapter 22.2 "Special regulations for
› Have maintenance and repairs carried out by a
professional bike workshop (for maintenance
intervals, refer to ➠tions").
› If you make technical changes to your bike, take
the national trac regulations and applicable
standards into account. Bear in mind that this
could render your warranty invalid.
› Only replace electrical components on your bike
with type-tested parts.
› Only ride with suitable lighting in unfavourable
lighting conditions such as fog, rain, dawn/twilight or in the dark.
8 I General User Manual
Chapter 28 "Regular inspec-
If you wish to ride in road trac in Austria, you must observe Ordinance 146 / Bicycle Ordinance.
Make sure each time you use your bike that it actually is
in the prescribed roadworthy condition, that the brakes
are properly adjusted and that the bell and lighting set
comply with the relevant regulations in your country, in
Germany these are the Road Trac Licensing Regulations
(StVZO).
In some EU countries, battery-operated ont lights and
rear lights may only be used by road bikes weighing less
than 11 kg. They must always be carried and have an ocial approval (sinuous line and K number). All other bikes
must use dynamo lighting sets. Every component of the
system must carry the ocial test mark which identies it
as "approved". The applicable regulations in your country
apply in this regard, e.g. the Road Trac Licensing Regu-
lations (StVZO) in Germany. When performing technical
modications, bear in mind that electrical components
must only be replaced by type-tested components.
6 Intended use
6.1 General information
Bikes are a means of transportation for one person. In
some countries, regulations exist governing the carrying
of passengers, such as the Road Trac Ordinance (StVO)
in Germany (tandem or bike child seat).
6.2 Trekking bike / all-terrain bike
(ATB), if equipped in accordance
with the applicable road trac
licensing regulations
If you wish to carry luggage, you will require a suitable
xture on your bike. Bear in mind the maximum loadbearing capacity of the carrier (see ➠cal data").
Not every bike type is suitable for every surface. Bikes are
not designed to cope with extreme stresses such as jumping or riding over steps.
You must not take part in competitions with your bike. The
only exceptions to this are bikes that are oered explicitly
for use in competitions.
The information in this User Manual applies for all bike
types.
Any deviations for individual bike types are identied
accordingly.
Observe the relevant user manual om the individual
component manufacturers which can be found on the CD
or in the Internet. If you have any questions once you
have read the documentation, your specialist cycle shop
will be pleased to provide assistance.
Chapter 30 "Techni-
You may use these bikes on surfaced routes and in road
trac, providing they are equipped accordingly. They are
also suitable for gentle ooad riding, such as on country
lanes.
The manufacturer and cycle shop will not accept liability
claims
should the bike not be used as intended
ticularly applies for non-observance of the safety information and damage resulting for example om:
• overloading or
• incorrect repairs.
. This par-
6.3 City, touring, sports, child's and
youngster's bike, if equipped in
accordance with the applicable road
trac licensing regulations
Intended use also includes compliance with the operating,
maintenance and repair instructions provided in this User
Manual.
The manufacturer and cycle shop will not accept liability
claims should the bike not be used as intended.
You can use these bikes in road trac and on surfaced
routes.
The manufacturer and cycle shop will not accept liability
claims
should the bike not be used as intended
ticularly applies for non-observance of the safety information and damage resulting (for example) om:
• ooad use,
• overloading or
• incorrect repairs.
I General User Manual 9
. This par-
6.4 Mountain bike (MTB) / cross bike
The bike is exempt om these requirements for the duration of ocially approved cycling events.
The manufacturer and cycle shop will not accept liability
claims should the bike not be used as intended. This particularly applies for non-observance of the safety information and damage resulting for example om:
• ooad use,
• overloading,
You can use these bikes ooad. You must not use these
bikes in road trac or competitions. If you wish to use
your bike on public roads, it must have the requisite
equipment features (see ➠
The manufacturer and cycle shop will not accept liability
claims should the bike not be used as intended
This particularly applies for non-observance of the safety
information and damage resulting for example om:
• use in competitions,
• overloading,
• incorrect repairs.
• riding over steps,
• jumping,
• riding through deep water
• extreme stresses on non-designated MTB routes or
MTB courses.
Chapter 5 "Legal provisions").
.
• incorrect repairs or
• use in competitions,
6.6 BMX
These bikes are designed for BMX routes and/or BMX practice facilities.
In some EU countries, they are not approved for use in
road trac, e.g. by the Road Trac Licensing Regulations
(StVZO) in Germany, and in this case must not be used for
this purpose (see ➠
wear a helmet and protective clothing, such as elbow and
knee pads.
The brakes normally installed on BMX bikes produce a
less eective braking action. You should therefore bear in
mind that this increases the braking distance, especially
in wet conditions. Please test this thoroughly in a safe
location and always adjust your handling accordingly.
The manufacturer and cycle shop will not accept liability
claims should the bike not be used as intended
Chapter 5 "Legal provisions").Always
.
6.5 Road bike / tness bike
You may use these bikes on public roads for training purposes. You may use road bikes weighing up to 11 kg without permanently tted dynamo lighting. If you choose to
do so, you must carry a battery-operated ont light and a
rear light. If the light has the required approval, there will
be an embossed sinuous line and K-number on it.
When using road bikes that weigh more than 11 kg in road
trac, the required equipment features must be installed.
Please familiarise yourself with the applicable regulations.
This particularly applies for non-observance of the safety
information and damage resulting for example om
• use in competitions,
• overloading,
• incorrect repairs.
• riding over steps or
• jumping.
10 I General User Manual
7 Before the rst ride
Make sure that your bike is ready for use and is set up
for your body size.
Check the following:
• Positioning and secure fastening of saddle and
handlebar
• Installation and correct adjustment of the brakes
• Secure fastening of wheels in ame and fork
Adjust the handlebar and stem until you nd a safe
and comfortable riding position. Instructions on how
to adjust the handlebar are provided in ➠"Adjusting the handlebar position".
Adjust the saddle until you nd a safe and comfortable riding position. Instructions on how to adjust the
saddle are provided in ➠
seat position".
Chapter 9.2 "Adjusting the
Chapter 9.3
Never inate the tyres to less than the minimum or
more than the maximum specied tyre pressure. As a
rule of thumb, e.g. when on the road, you can check
the tyre pressure as follows: If you press your thumbs
into the inated tyre, there should not be much give
in the tyre even if you press hard.
Check the tyres and rims for damage, foreign bodies,
e. g. glass agments or sharp stones and deformation.
If cuts, cracks or holes are visible, do not ride o. Instead, take your bike to a professional bike workshop
and have it checked.
Make sure the brake levers are always within easy
reach and that you know how to operate the right/
le brake levers and where to nd them. Make a note
of which brake lever operates the ont and which the
rear wheel brake.
Modern brake systems can have a far more powerl
and dierent braking eect than those you are already
familiar with. Before setting o, familiarise yourself
with the eects of the brakes on a safe trac-ee
area.
If you are using a bike with carbon-bre rims, bear
in mind that the braking behaviour of this material is
much poorer than aluminium rims.
Make sure that the wheels are securely fastened in the
ame and forks. Check that the quick-release device
and all important fastening screws and nuts are securely fastened.
➠
Chapter 9.2.2 "Operating the quick-release device"
contains instructions on how to operate quick-release
devices safely and ➠
tains a table of the tightening torques for important
screws and nuts.
Chapter 30 "Technical data" con-
Check the tyre pressure. Information on the prescribed tyre pressure appears on the tyre sidewall.
I General User Manual 11
8 Before every ride
Although a great deal of care has been taken during
production and assembly, parts may still come loose
or change nction during transportation for example.
You should therefore always check the following before every ride:
• Bell and lighting are working properly and se-
curely fastened
• Brake system is working properly and securely
fastened
• If a hydraulic brake is tted to your bike, make
sure the lines and connections are tight
• Check the tyres and rims for damage and foreign
bodies and check the wheel runs true, especially
aer riding ooad
9 Setting up the bike for the rider
Road bikes or mountain bikes can also be supplied without pedals.
Proceed as follows if you wish to t pedals to your bike
yourself:
9.1 Fitting the pedals
› Coat both pedal threads with lubricant (grease).
The le pedal has a le-handed thread which is normally indicated by an "L" embossed on the axle. The
right pedal has a right-handed thread which is normally indicated by an embossed "R".
• Sucient tread depth on the tyres
• The suspension elements are in working order
and are securely fastened
• Screws, nuts and quick-release devices are se-
cure
• Frame and fork for deformation and damage
• Handlebar, handlebar stem, seatpost and saddle
in the correct position and safely and properly
secured
If you are not sure whether your bike is in a technically sound condition, do not ride it and have it checked
by a professional bike workshop instead.
Axle with right pedal threadAxle with le pedal thread
› Screw the le pedal anticlockwise into the le
crank.
› Screw the right pedal clockwise into the right crank
(on the side of the bike chain).
› Tighten both pedals using a suitable size15
open-ended spanner or Allen key. Tighten all
screws to the prescribed torque (➠"Technical data"). If you do not do this, the pedals may come loose.
Chapter 30
12 I General User Manual
Make sure you t or screw in the pedals straight, as
otherwise you could damage the thread in the crank
arm beyond repair.
1
1 MTB system pedals
2 Touring or sports pedals
3 Road bike system pedals
2
3
9.2 Adjusting the seat position
9.2.1 Adjusting the bike saddle
The seat position is decisive for your well-being and cycling performance.
› Do not remove or change the seatpost or saddle
clamp. If you change or modi components, this
renders the warranty invalid.
› Tighten all screws to the prescribed torque as
otherwise screws could shear o and components could come loose or detach altogether (see
➠
Chapter 30 "Technical data").
Only use the designated cleats and shoes for MTB,
racing and system pedals. If you use other cleats/
shoes you may slip out of the pedals.
Riders who are inexperienced in the use of MTB system
pedals or road system pedals, also referred to as click
pedals, are vulnerable to falls with potentially serious
consequences. If you use system pedals, practise clicking
into the pedal and releasing the shoe om the pedal when
the bike is stationary. Never practise this in road trac.
Read the user manual of the pedal and shoe manufacturer.
You can also nd more information on this subject in
the Internet. A list of links is provided in ➠ Chapter 29 "Link list" .
Only work on the bike if you have the correct tools
and requisite knowledge. Always have complex or
safety-relevant work carried out by a specialist cycle
shop.
9.2.2 Operating the quick-release device
› All quick-release devices must be tightened se-
curely before you set o. Check this before every
journey.
› If you leave your bike unattended, check that all
quick-release devices are correctly secured before setting o again.
› When closing the quick-release lever to lock it,
it must be necessary to apply a force that causes
you to make a st with your hand as otherwise
the quick-release device could come loose.
I General User Manual 13
Quick-release device
2
1
1 Quick-release lever
2 Adjusting nut
To open the quick-release device, proceed as follows:
› Throw back the quick-release lever so that its inner
face or the lettering OPEN is visible.
› Open the quick-release device as far as possible.
› When closed, quick-release levers must lie at
against the ame, fork and saddle clamp. Make
sure that quick-release devices for the hubs point
backwards when closed as otherwise they could
snag on obstructions when the bike is moving
and open. This could lead to serious accidents.
9.2.3 Determining the correct saddle height
› Sit on the bike saddle.
› Try to reach the pedal with your heel when it is in
the bottom position. Your knee should be more or
less lly straightened out.
› Place the balls of your feet on the centre of the
pedal. If your knee is now slightly bent, the saddle
height is correct.
› Turn the adjusting nut anticlockwise to rther
slacken the quick-release device.
To close the quick-release device, proceed as follows:
› Adjust the clamping strength by turning the adjust-
ing nut.
› If the quick-release device closes too easily, open
it again and turn the adjusting nut clockwise.
› If the quick-release device still closes too easily,
repeat the previous step.
› If the quick-release device is too dicult to close,
turn the adjusting nut anticlockwise.
› Turn back the quick-release lever om the OPEN
position so you can see the outer side of the lever
or the lettering CLOSE.
Never tighten the seatpost if the maximum mark or
stop mark is above the top of the seat tube as otherwise you could injure yourself or damage the seatpost. Always observe the specied tightening torques.
In ll-suspension mountain bikes the seat tube is also
open at the bottom, so the seatpost should only be inserted a certain distance downwards to ensure the rear swing
arm and suspension element never come into contact
when the bike is in use.
14 I General User Manual
9.2.4.1 With a two-bolt seatpost
The minimum insertion depth is marked on the seatpost. If this is not the case, the minimum insertion
depth must be 7.5 cm. In ames with long seat tubes
that project beyond the top tube, the minimum insertion depth is 10 cm.
Observe stop
mark.
9.2.4 Adjusting the saddle angle
› Your bike saddle should be as close as possible to
horizontal.
› You can make use of longer bike rides to nd out
what your most comfortable seat position is. If you
want to tilt the saddle, try tilting it very slightly
forwards. If you tilt the saddle back, this can quickly lead to pain or physical injury.
Some seatposts have two screws for adjusting the saddle angle, one in ont of and one behind the seat tube.
If you want to tilt the saddle forwards, loosen the rear
screw with an Allen key and tighten the ont screw by the
same number of revolutions. To tilt the saddle backwards,
loosen the ont screw and tighten the other to the same
degree. Then retighten both screws observing the correct
tightening torque (see ➠
Chapter 30 "Technical data").
Two-bolt seatpost
9.2.4.2 With a seatpost saddle clamp
If the saddle is attached to the seatpost by a clamp, the
clamping nut will be at the side. Adjust the saddle angle
as follows:
› Turn the clamping nut anticlockwise to loosen it.
You may need to counter the nut on the other side
using another wrench.
Adjust the saddle angle as follows:
› Turn the clamping screw anticlockwise to loosen it.
› Tilt the bike saddle to the required angle.
› Turn the clamping screw clockwise to tighten it.
(For tightening torques see ➠
data").
Chapter 30 "Technical
Adjusting the saddle angle
› Tilt the bike saddle to the required angle.
› Turn the clamping nut clockwise to tighten it. You
may need to counter the nut on the other side using another wrench. Use the correct tightening
torque (see ➠
Chapter 30 "Technical data").
Seatpost saddle clamp
I General User Manual 15
9.2.4.3 With a suspension seatpost
Suspension seatposts reduce vibrations caused by uneven
roads thereby reducing stress on the spinal column.
If you need to adjust the suspension elements in the seatpost, consult your specialist cycle shop.
Suspension seatpost
› Bend your upper body towards the handlebar until
you have found a position that is comfortable for
your back.
› Stretch out your arms towards the handlebar.
› Note the approximate position of your hands and
set the handlebar at this height.
9.3.1 Adjusting / aligning the handlebar
height with a conventional handlebar
stem
To release the stem sha in the head tube, proceed as
follows:
› Release the stem expander bolt to loosen the han-
dlebar stem. Turn it anticlockwise by two or three
revolutions using an Allen key.
9.3 Adjusting the handlebar position
Tighten all screws to the prescribed torque as otherwise screws could shear o and components could
come loose or detach altogether (see ➠"Technical data").
You can also inuence your riding position by changing
the handlebar height.
The lower you set the handlebar, the rther you will have
to lean forwards. This increases the strain on your wrists,
arms and upper body and you will need to bend your back
rther.
The higher the handlebar is, the more upright your riding
position will be. This increases the stress on your spinal
column due to jolting.
Chapter 30
› Clamp the ont wheel between your legs to pre-
vent the bike fork om turning with the stem sha.
› Holding the handlebar by the handles, turn it om
right to le and vice-versa.
› If it is not possible to do this, tap lightly on the
stem expander bolt with a plastic hammer to loosen the clamping xture inside the stem.
› Set the handlebar stem to the required height.
› Align the handlebar so that it is exactly at right
angles to the ont wheel.
› To secure the stem sha again, turn the stem ex-
pander bolt clockwise using an Allen key until it is
tight (see ➠
Chapter 30 "Technical data").
You can determine a handlebar height that best suits your
body size as follows:
› Sit on the bike saddle.
› Ask another person to hold the bike steady if
required.
16 I General User Manual
Never tighten the handlebar stem if the maximum
mark or stop mark is above the top of the sha. If you
cannot nd a mark, insert the handlebar stem into
the head tube to a depth of at least 6.5 cm. If you do
not do this, the handlebar stem could come loose or
break.
9.3.2 Adjusting the handlebar height with
A-head systems
With the A-head stems shown here, the handlebar height
must be adjusted by a professional bike workshop.
9.3.3 Aligning handlebars with A-head
systems in relation to the ont wheel
To align the handlebar with the ont wheel, proceed as
follows:
› Loosen the hexagon socket screws on the rear of
the handlebar stem by turning them anticlockwise
with an Allen key.
9.3.4 Adjusting the handlebar position by
turning the handlebar
Loosen the hexagon socket screws on the ont of the
stem. Turn the handlebar until you nd the position that
is comfortable for you. Make sure that the handlebar is
always exactly in the centre of the stem. Now retighten the
hexagon socket screws by turning them clockwise. If the
tightening torque is stamped on the stem, use this value,
and if not, use the tightening torques in ➠"Technical data".
Once you have adjusted the handlebar, you will also need
to adjust the brake levers and gear-shi handles. Loosen
the hexagon socket screws on the handle grips. Sit on
the saddle and put your nger on the lever. Turn the lever until your hand and lower arm are in a straight line.
Retighten the screws in the handle grips by turning them
clockwise. (For tightening torques see ➠
nical data").
Chapter 30
Chapter 30 "Tech-
› Turn the handlebar so that it is exactly at right
angles to the ont wheel.
› Tighten the hexagon socket screw by turning it
clockwise with an Allen key (see ➠
"Technical data").
Chapter 30
I General User Manual 17
9.3.5 Adjusting the handlebar height with an
adjustable handlebar stem
With some types of handlebar stems, you can vary the
handlebar tilt. The stem angle can be adjusted via the
clamping screws which are on the side of the articulation
or the top/bottom of the stem. Models equipped with additional stop notches or adjusting screws are available.
Adjusting screw
Hexagon socket screw
(integrated stop notch)
Adjust the handlebar tilt as follows:
10 Frame
The form of the ame depends on the bike type and nction. Frames are manufactured om dierent materials
– steel or aluminium alloys or carbon (carbon bre), for
example.
The ame number of the bike is stamped on the seat
tube, the dropout or the bottom bracket housing.
› Undo the clamping screw by turning it anticlock-
wise through two or three revolutions using an
Allen key.
› If you own a model that is also equipped with
detents, continue turning the clamping screw anticlockwise to disengage the detents.
› If you own a model with integrated stop notch,
loosen the screw of the stop notch. In many stem
types this is located on the underside of the stem.
› Tilt the handlebar stem to the required angle.
› To fasten the handlebar stem, tighten the clamping
screw clockwise using an Allen key . If tightening
torques are specied on the stem, use exactly these
torques, and if not, refer to the table of tightening
torques in ➠
› In models with an integrated stop notch, tighten
the screw of the stop notch carelly clockwise.
In doing so, the stop notch must engage with the
teeth.
Chapter 30 "Technical data".
It may also be found on the motor suspension in Pedelecs. The bike can be identied by the ame number if it is stolen. To identi the bike properly, it is
important to note down the whole number in the right
order.
Never ride your bike if the ame is warped or
cracked. On no account should you attempt to repair
damaged parts. This can lead to accidents. Replace
defective parts before you ride the bike again.
Aer an accident or crash, have your bike checked by
a professional bike workshop before riding it again. If
defects on the ame or components go unnoticed this
can lead to accidents.
If your bike does not roll forwards easily in a straight
line, this could mean that the ame is warped. In this
case, have the steering stability checked by a professional bike workshop.
18 I General User Manual
11 Headset
12 Fork
Headset
The headset is the bearing for the bike fork in the ame. If
the headset has been properly adjusted, it will turn easily.
In doing so, no play should be evident.
The headset is subject to a large amount of stress due to
impacts with the road surface. This can cause it to come
loose or aect its setting. Have the play and ease of movement of the headset checked regularly by your specialist
cycle shop (for inspection intervals see ➠"Inspection schedule").
Checking the headset
Chapter 28.1
The ont wheel is held in place by the bike fork. The bike
fork consists of two fork blades, the fork crown and steering tube.
Carbon fork Suspension fork
The suspension fork is a feature of most mountain bikes,
trekking bikes and city bikes. They can be adjusted in
dierent ways and provide a greater degree of riding comfort.
For information on the nction, maintenance and care of
suspension elements, refer to ➠ame and suspension elements". Specic information on
your suspension fork is provided in the manufacturer's
operating instructions which you can nd on the CD or the
manufacturer's website.
Chapter 13 "Suspension
If you do not adjust the headset properly or tighten
it too tightly, this could cause breakages. This should
therefore always be carried out by a professional bike
workshop.
If you ride with the headset loose, this could damage
the bearing shells or fork.
Never ride with a damaged bike fork. Do not attempt
to repair a defective bike fork. This can lead to serious
accidents. If you notice that the bike fork is warped or
otherwise damaged, replace it before using the bike
again.
Avoid sudden changes in ground level and riding o
high kerb stones. This can damage the fork and lead
to serious accidents.
Check regularly that the screws on the bike fork are
securely fastened. If screws are allowed to come
loose, this can cause serious accidents.
I General User Manual 19
13 Suspension ame and suspension
elements
response, but does not strike through if you ride over an
obstruction. It must give slightly when you sit on your
bike.
13.1 Frame with rear suspension
If you wish to ride ooad in a particularly sporty manner
or with a high degree of comfort, you may have opted for a
ll-suspension model. In this case, the rear triangle of the
main ame is not rigid; instead it can move and is spring
mounted and damped by a shock absorber.
Full-suspension ame
Dierent types of suspension elements are used. These
are mainly shock absorbers equipped with a steel spring
or an air chamber whose air is compressed due to the
action of the suspension. In high-quality shock absorbers,
the damping action, that regulates the speed of compression and rebound, can be adjusted. This task is performed
by a system of oil chambers and ducts.
Although this type of shock absorber oers a higher degree of riding safety and comfort, it requires special handling. This User Manual contains only general information
in this regard. Detailed information and advice is provided
in the instructions om the shock absorber manufacturer
enclosed with the CD and can also be obtained om your
specialist cycle shop.
13.2 Care and maintenance
You can clean your ll-suspension MTB in the usual manner. Hot water with a little washing-up liquid or a gentle
detergent which you can obtain om your specialist cycle
shop are suitable for this.
You should avoid using a high-pressure cleaner to
clean your bike as the cleaning uid can also enter
sealed bearings due to the high pressure and damage
them beyond repair.
You should carelly wipe down the piston of the shock absorber and the seal with a so cloth as part of your regular
bike maintenance. If you spray a little spray oil, e.g. om
Brunox, on the running surface of the shock absorber and
the seal, this increases its performance and service life.
You should regularly check the articulations of the rear
triangle for play. To do this, li the wheel and try to move
the rear wheel sideways.
You can detect play in the mounting bushes of the shock
absorber by liing the rear wheel up and setting it back
down quickly. If you sense play or hear a rattling noise,
have your bike checked immediately by a professional
bike workshop.
Your safety depends to a large extent on whether the
suspension elements are securely fastened and are
working correctly. You should therefore regularly look
aer and inspect your ll-suspension bike.
The website of the relevant suspension element
manufacturer may also prove to be a valuable source
of information. Informative and helpl links are provided in ➠
Your specialist cycle shop should have adjusted the suspension for you before handing over your new bike. Your
bike and the seat position may look dierent to what you
are used to, and may also feel dierent when you are riding. The spring strut must be tuned so that it has a so
20 I General User Manual
Chapter 29 "Link list".
› Tighten all screws to the prescribed torque as
otherwise screws could shear o and components could come loose or detach altogether (see
➠
Chapter 30 "Technical data").
14 Bottom bracket and cranks
Chainrings are wear parts. Their service life depends on
various factors, e.g.
• maintenance and care,
• type of use and
• distance travelled.
15 Checking the bottom bracket
16 Wheels
16.1 Checking the wheels
The wheels connect the bike with the surface you are riding on. The wheels are subject to a particularly high level
of stress due to unevenness of the riding surface and the
weight of the rider.
The wheels are carelly checked and trued prior to delivery. However, the spokes may settle when you ride the
rst kilometres on your bike.
› Have the wheels checked again and trued if neces-
sary aer the rst 100 kilometres by a specialist
cycle shop.
The cranks must be securely fastened as this could
otherwise damage the crankset.
› The cranks can come loose which is why you should
regularly check whether they are securely fastened
by attempting to rock them to and o.
› If there is play in the cranks, have the bike checked
and the cranks fastened securely by a professional
bike workshop .
If your bike has a carbon ame and a bottom bracket
housing for a BB30 bottom bracket please note the
following:
In this case you can t an adapter so that a bottom
bracket with conventional BSA thread can be used.
However, bear in mind
• You can only install the adapter if the ame is
completely undamaged. Repairing a defective
BB30 housing serves no purpose. If it is not
installed correctly, the bottom bracket housing
may be damaged which would render the warranty void. This kind of adapter should only be
tted by a specialist cycle shop.
› You should subsequently regularly check the ten-
sion in the spokes and have loose or damaged
spokes replaced, and/or have the wheel trued, by a
specialist cycle shop.
The wheel can be attached to the ame and fork in a number of dierent ways. In addition to the standard systems
in which the wheel is held on by axle nuts or quick-release
devices, dierent types of oating axles exist. These can
be held in place by a screw connection or dierent types
of quick-release devices. If your bike has a oating axle,
please also refer to the enclosed manufacturer's user manual or visit the web pages of the relevant manufacturer in
the Internet.
Tighten all screws to the prescribed torque as otherwise screws could shear o and components could
come loose or detach altogether (see ➠
"Technical data").
Chapter 30
• Once the adapter has been tted in the carbon
ame it cannot be removed.
16.2 Checking the hubs
To check the hub bearings, proceed as follows:
› Li the wheel and spin it.
› Check whether the wheel continues to turn through
several revolutions before it stops moving. If it
stops suddenly, the bearing is damaged. This does
not apply for ont wheels with hub dynamos.
› To determine whether there is play in the hub bear-
ing, try rocking the wheel in the bike fork or rear
I General User Manual 21
triangle backwards and forwards perpendicular to
the direction of travel.
17 Tyres and inner tubes
› If you notice that there is play between the bear-
ings or if you encounter resistance when turning
the wheel, have the hub bearing adjusted by a specialist cycle shop.
16.3 Checking the rims
If you are using a rim brake, the rim is subject to a higher
degree of wear.
If a rim is worn it loses stability which makes it
more susceptible to damage. If the rim is deformed,
cracked or broken this can lead to serious accidents.
If you notice changes in a rim on your bike, do not
ride on it. Have the problem checked by a professional bike workshop.
17.1 Tyres
A large number of dierent tyre types exist. The bike's
ooad capability and rolling resistance depend on tread
prole.
Only inate the tyre to the maximum permissible tyre
pressure as otherwise it may burst.
Inate the tyre at least to the specied minimum air
pressure. If the tyre pressure is too low, the tyre may
detach om the rim.
The maximum permissible tyre pressure, and normally
also the minimum permissible pressure, can be found
on the tyre sidewall.
Always replace the tyre with a tyre of the same type,
dimension and prole as otherwise the ride characteristics may be adversely aected. This can lead to
accidents.
Rims for bikes with wheel sizes greater than 24" are
supplied with a rim wear indicator. These rims have
a characteristic curve or groove that runs round the
entire circumference.
Replace the rim as soon as you notice marks (grooves,
coloured spots) in one location on the rim, if an
embossed marking has disappeared or if a coloured
marking has worn down.
If the marking consists of a groove or several points
on the rim side wall, have the rim replaced as soon as
it wears o.
Tyres are wear parts. Check the tread depth, tyre pressure and condition of the tyre sidewalls regularly.
Replace worn tyres before using the bike.
Note the dimension of the tted tyre. Standard designations are used when stating the tyre dimension.
•Example 1: "46-622" means the tyre is 46mm
wide and the rim diameter is 622mm.
•Example 2: "28 × 1.60 inches" means that the tyre
diameter is 28 inches and the tyre width is 1.60
inches.
22 I General User Manual
The tyre pressure is equently stated in PSI. ➠ Chap-ter 30 "Technical data" contains a table which you can
use to convert tyre pressures om PSI into bar.
17.2 Tubeless tyres
Tubeless tyres are also used nowadays, especially with
modern mountain bikes, but also with road bikes to a lesser extent. Although the oer a number of benets, they
must be used and handled with caution.
Only use tubeless tyres on suitable rims. These are
identied accordingly, e.g. using the abbreviation
"UST".
Only use tubed tyres on the designated rims. These do
not have turned-up edges (rim anges) and instead
have a smooth inwards-curving surface onto which
the tubed tyre is glued.
Only use the tubed tyres of the prescribed type and in
the prescribed manner with the correct tyre pressure.
Special skills and a great deal of experience are
required to glue on tubed tyres. Always have tubed
tyres replaced at a professional bike workshop. Find
out how to handle tubed tyres correctly and how to
replace them safely.
Only use tubeless tyres of the prescribed type and in
the prescribed manner, with the right tyre pressure
and, if applicable, using the recommended sealing
uid.
Tools must not be used to remove tubeless tyres om the
rim as otherwise leaks may subsequently occur. If the
sealing uid does not remedy the defect, the valve can be
removed and a normal inner tube used.
17.3 Tubed tyres
Tubed tyres are also used, particularly on bikes used in
sports competitions. With this tyre type, the inner tube
is sewn into the casing and this unit is glued rmly to the
designated rim using special adhesive. Tubed tyres oer
enhanced safety in the event of a puncture and improved
emergency-running characteristics
17.4 Inner tubes
The inner tube is necessary to maintain the pressure inside the tyre. It is inated via a valve.
Three valve types exist:
1
1 Sclaverand or road valve
2 Schrader or car valve
3 Dunlop or Woods valve
23
All three have a cap to protect them om ingress of dirt.
I General User Manual 23
To inate an inner tube with a Sclaverand or road valve,
proceed as follows:
18 Repairing a puncture
To repair a puncture, you will need the following equipment:
• Plastic tyre lever
• Patches
• Rubber solution
• Sandpaper
• Spare inner tube, if required
› Unscrew the valve cap anticlockwise with your
ngers.
› Unscrew the knurled nut anticlockwise.
› Push the knurled nut with your nger briey into
the valve until air escapes.
› Inate the inner tube using a suitable tyre pump.
› Screw the knurled nut back down.
› Screw the cap clockwise back onto the valve.
Ask a specialist cycle shop for advice on which tyre
pump is suitable for your valve.
To inate an inner tube with a Dunlop/Woods valve or
Schrader/car valve proceed as follows:
• Spare valve, if required
• Open-ended spanner (if your bike is not equipped
with a quick-release device)
• Tyre pump
We recommend you remove the defective wheel rst. Open
or remove the brake beforehand. The procedure for this
depends on the type of bike brake that is installed.
Read the chapter on brakes before removing the brake
as otherwise you could damage the brake system and
this could lead to accidents.
18.1 Opening the brake
› Unscrew the valve cap anticlockwise.
› Inate the inner tube using a suitable tyre pump.
› Screw the cap clockwise back onto the valve.
24 I General User Manual
18.1.1 Opening the cantilever or V-brake
› Grip the wheel with one hand.
› Squeeze the brake pads or brake arms against the
rim.
› Detach the brake cable at one of the brake arms.
18.1.2 Removing the hydraulic rim brake
› If quick-release brake mechanisms are tted, re-
move a brake unit (see ➠the quick-release device").
› If no quick-release brake mechanisms are tted,
deate the tyre.
Chapter 9.2.2 "Operating
CJ-8S20
JAPAN
LOCK
18.1.3 Opening the side-pull calliper brake
18.2.2 Removing the rear wheel
› Open the quick-release lever on the brake arm or
brake lever.
› If no quick-release brake mechanisms are tted,
deate the tyre. The wheel can now be pulled out
between the brake pads.
18.1.4 Releasing the hub gears, roller, drum
or back-pedal brakes
› Undo the cable clamping screw or quick-release
device on the brake arm.
› With back-pedal brakes, the screw connection of
the brake arm on the chain stay must be released.
18.2 Removing the wheel
Please note that the work steps described here are for a
specic example.
Please observe the information by the relevant manufacturer or consult your specialist cycle shop.
› If your bike is equipped with derailleur gears, shi
down to the smallest sprocket. The rear derailleur
does not prevent the wheel om being removed in
this position.
› If quick-release devices are tted to your bike,
open them (see ➠
Chapter 9.2.2 "Operating the
quick-release device").
› If axle nuts are tted to your bike, release these
by turning them anticlockwise using a suitable
spanner.
› Fold the rear derailleur backwards slightly.
› Li the bike up slightly.
› Pull the wheel out of the ame.
› If the rear wheel still does not come out, open the
quick-release device rther by turning the lock nut
anticlockwise.
› Strike the wheel om above gently with the palm
of your hand to shi it.
› The wheel should drop out.
18.2.1 Removing the ont wheel
› If quick-release devices are tted to your bike,
open them (see ➠quick-release device").
› If axle nuts are tted to your bike, release these
by turning them anticlockwise using a suitable
spanner.
› If the dropouts are specially formed to prevent the
ont wheel om falling out, continue loosening
the nuts by turning them anticlockwise. Once the
washers and nuts are clear of the dropouts, pull the
ont wheel out of the fork.
› If your bike is equipped with metal wheel locking
devices, continue loosening the nuts by turning
them anticlockwise.
› Pull the metal locking devices apart until they are
clear of the dropout.
› Now pull the ont wheel out of the fork.
Chapter 9.2.2 "Operating the
The example here shows the removal of a Shimano hub gear:
Disconnect the shiing cable to remove the rear wheel
› Disconnect the cable om the cassette joint to
remove the rear wheel om the ame
Cassette joint
› 1. Set the Revo-shi lever to 1.
Set to 1
I General User Manual 25
› 2. Pull the outer casing out om the outer casing
holder of the cassette joint, and then remove the
inner cable om the slit in the bracket.
Bracket
Outer casing holder
CJ-8S20
JAPAN
1
Slit
2
1 Pull out om outer casing holder
2 Remove om the slit
› 3. Remove the inner cable xing bolt unit om the
cassette joint pulley.
Inner cable xing bolt unit
Cassette joint pulley
LOCK
CJ-8S20
JAPAN
› 5. Undo the wheel nuts and put them to one side.
Remove the lock washers om the wheel axle.
› 6. Pull the rear wheel out of the dropout slits.
18.3 Removing the tyre and inner tube
› Unscrew the valve cap, fastening nut and the cap
nut (if installed) om the valve. Remove the valve
insert om Dunlop or Woods valves.
› Allow the remaining air to escape om the inner
tube.
› Place the tyre lever on the inner edge of the tyre
opposite the valve.
› Lever the tyre sidewall over the rim ange.
› Push the second tyre lever between the rim and
tyre approx. 10 cm away om the rst one.
› Continue levering the tyre o the rim until the tyre
has detached round the entire circumference.
› Take the inner tube out of the tyre.
If it is dicult to pull the outer casing out om the
outer casing holder of the cassette joint, insert a
2mm Allen key or # 14 spoke into the hole in the
cassette joint pulley, and then turn the pulley to
loosen the inner cable. Then remove the inner cable xing bolt unit om the pulley rst, and aer
this remove the outer casing om the outer casing
holder.
2
Remove the inner
cable xing bolt unit
1
Turn the
pulley
Pulley hole
2 mm Allen key
or # 14 spoke
3
Pull out om
the outer casing
holder
LOCK
CJ-8S20
JAPAN
18.4 Mending the inner tube
› Pump up the inner tube.
› Put the inner tube in a container lled with water
to locate the puncture.
› Push the inner tube below the surface of the water.
Air bubbles will be visible at the point where the
inner tube is torn or perforated.
› If you start losing air om the tyre on the road and
cannot nd the hole, simply inate the inner tube
hard. The hole will then get bigger as the air will
escape with greater force and you will be able to
hear more easily where it is coming om.
› Allow the inner tube to dry.
› Carelly roughen the inner tube in the area around
the puncture using the sandpaper.
› Coat this area with rubber solution.
› Wait for several minutes until the rubber solution
is touch dry.
› Press the rubber patch rmly onto the damaged
area.
› 4. Undo the screw of the brake arm and remove it.
26 I General User Manual
› Leave the rubber patch to dry for several minutes.
CJ-NX10
JAPAN
18.5 Fitting the tyre and inner tube
Make sure that foreign bodies do not enter the inside
of the tyre. Make sure that the inner tube is creaseee and not pinched at all times. When tting the
tyre, bear in mind the running direction. If the tyre
has a running direction, this will be indicated on the
tyre sidewall.
18.6 Fitting the wheel
Please note that the work steps described here are for a
specic example.
Please observe the information om the relevant manufacturer or consult your specialist cycle shop.
18.6.1 Inserting the ont wheel
› Make sure that the rim tape covers the spoke nip-
ples and is undamaged.
› Put the rim with one edge inside the tyre.
› Push one side of the tyre completely into the rim.
› Insert the valve through the valve hole in the rim
and t the inner tube inside the tyre.
› Push the tyre over the rim sidewall.
› Pull the tyre forcelly into the centre of the rim.
The area that has already been tted will slip into
the base of the rim.
› Check once again that the inner tube is seated
correctly.
› Push the other side of the tyre completely over the
rim ange using the heel of your hand.
› With Dunlop or Woods valves: Put the valve insert
back into position and screw the cap nut tight.
› Inate the inner tube slightly.
› Check that the tyre is correctly seated and is true
using the indicator ring on the rim sidewall. Adjust
the seating of the tyre by hand if it does not run
straight.
Bear the running direction of the tyre in mind when
tting the ont wheel.
If your bike is equipped with a disc brake, make sure
that the brake discs are correctly positioned between
the brake pads.
18.6.2 Inserting the rear wheel
18.6.2.1 Bikes with derailleur gears
› If your bike is equipped with derailleur gears, put
the chain back onto the smallest sprocket when
tting the rear wheel.
› Insert the wheel as far as it will go so it sits cen-
trally in the dropouts.
› Tighten the hub nut, or rmly close the quick-
release device (see ➠
quick-release device").
Chapter 9.2.2 "Operating the
› Inate the inner tube up to the recommended tyre
18.6.2.2 Bikes with hub gears
pressure.
Fitting a wheel with gear hub in the ame
› 1. Fit the chain on the sprocket and oer up the
hub axle to the dropouts.
Hub axle
Dropout
I General User Manual 27
› 2. Fit the xing washers onto both sides of the hub
CJ-NX10
JAPAN
LOCK
7R
CJ-NX10
JAPAN
LOCK
7
R
axle. Turn the shiing arm until the projections on
the xing washers engage with the slits in the
dropouts. In this case the shiing arm can be
mounted more or less parallel to the ame fork.
Locking washer (le-hand side)
Shiing arm
Dropout
Counter the clamp nut with a 10 mm spanner when
tightening the clamp screw for assembly of the brake
arm clamp.
Tightening torque
2
– 3Nm
Locking washer
(right-hand side)
Frame fork
› The projecting part must be on the dropout side.
› Fit the xing washers so the projections precisely
engage in the slits in the dropouts on the ont or
rear of the hub axle.
› 3. Take up the slack in the chain and fasten the
wheel onto the ame with the cap nuts.
Tightening torque
30 – 45 Nm
Cap nut
Locking washer
› 4. Fit the brake arm with brake arm clamp correctly
onto the ame fork.
Clamp nut
Brake arm
Clamp screw
Once you have installed the brake arm clamp, make
sure the clamp screw projects roughly 2 to 3mm beyond the clamp nut.
Brake arm
Clamp nut
2 – 3 mm
Brake arm clamp
Clamp screw
(M6 × 16mm)
› 5. Before using the back-pedal brake, make sure
the brake is working properly and the wheel turns
easily.
Tighten all screws to the prescribed torque as otherwise screws could shear o and components could
come loose or detach altogether (see ➠
Chapter 30.3
"Tightening torques for screw connections").
28 I General User Manual
› Thread in the brake cable and secure it or close the
Brake arm clamp
Frame fork
quick-release brake mechanism.
› Check that the brake pads make contact with the
brake contact surfaces.
› Check that the brake arm is securely fastened.
› Test the brakes.
Installing the shiing cable with hub gears
CJ-8S20
JAPAN
LOCK
› Bring the cable around to the cassette joint pulley,
hold so that the inner cable xing nut is facing to
the outside (toward the dropout), and then slide
the ats part of the inner cable xing washer into
the gap in the pulley.
Flats part of the inner
cable xing washer
Gap in pulleyInner cable
xing nut
Pulley
› Attach the inner cable to the pulley as shown in the
illustration, pass the inner cable through the slit in
the cassette joint bracket, and then insert the end
of the outer casing securely into the outer casing
holder.
LOCK
CJ-8S20
JAPAN
Inner cable
Pulley
Bracket
Bracket
Outer casing holder
CJ-8S20
JAPAN
› Turn the cable 60° anticlockwise and attach it on
the hook.
Hook
LOCK
CJ-8S20
Turn the
JAPAN
cable 60°
2
Slit
1
1 Pass through the slit
2 Insert into the outer casing holder
› If rst inserting the outer casing into the outer
casing holder is easier, then rst insert the outer
casing into the outer casing holder, and the insert a
2mm Allen key or a # 14 spoke into the hole in the
cassette joint pulley, and then turn the pulley so
that the inner cable xing bolt unit ts into the gap
in the pulley.
1
3
LOCK
CJ-8S20
JAPAN
2
Hole in pulley
2 mm Allen key
or # 14 spoke
1 Insert into the outer casing holder
2 Turn the pulley
3 Insert the inner cable xing bolt unit
I General User Manual 29
Check that the inner cable is correctly seated inside
the pulley guide.
Guide OK
LOCK
CJ-8S20
JAPAN
LOCK
Guide not OK
CJ-8S20
JAPAN
19 Bike gears
19.1 Derailleur gears
This User Manual describes the handling of typical, commercially available gear-shi components for MTB, ATB,
cross and road bikes. Separate instructions are provided
for other components on the CD or on the web pages of the
relevant manufacturer in the Internet. If you have questions on installation, adjustment, maintenance and operation, please consult a specialist cycle shop.
If gear-shi components are loose, worn, damaged or
adjusted incorrectly, this poses a risk of injury to the
rider. Have the derailleur gears adjusted at a professional bike workshop.
• Always contact your specialist cycle shop if the
chain jumps o the chainrings or sprockets when
riding or
• you hear unusual noises or
• you cannot change gears easily or
• the rear derailleur, ont derailleur or other
gear-shi components are loose, damaged or
distorted or
• chain links are defective or worn.
30 I General User Manual
19.1.1 Operating the shiing lever
The bike chain must not be on the smallest chainring
at the ont and the small outer rear sprocket wheel
simultaneously. The bike chain must not be on the
largest chainring at the ont and large inner sprocket
wheel at the rear simultaneously. Otherwise the bike
chain could jump o.
Never pedal backwards when changing gears as you
could damage the gear-shi mechanism.
Only make changes to the gear-shi system carelly
and in small increments. If settings are made incorrectly, the bike chain could jump o the sprocket
wheel and cause you to fall o the bike. If you are
unsure about what to do, have this work carried out
by a professional bike workshop.
Even if the gear system is perfectly adjusted, it can
produce noise if the chain is running at an extremely
sharp angle. This does not mean it is defective and
does not damage the drive. As soon as the chain is at
a more shallow angle, the noise will disappear.
19.1.1.1 Shiing lever on road bike
Shimano shiing lever
Lever b
om large to
small chainring
a
Lever
a
Lever
a
Lever a: Shi to a larger chainring
Lever b: Shi to a smaller chainring
Lever
om small to
large chainring
Lever
b
Lever b
om large to
small chainring
a
Lever
om small to
large chainring
Once released, all levers revert to their initial position.
Never ride without a spoke protector. If a spoke protector is not installed, you must have one retrotted.
Otherwise the bike chain or rear derailleur could land
in the gap between the sprocket and the spokes.
You should therefore select the lowest gear (largest
sprocket wheel) via the gear-shi handle for the rear
derailleur carelly as otherwise the rear derailleur
could collide with the spokes and damage them.
I General User Manual 31
Operating the rear derailleur shiing lever
Lever a: Shi to a larger sprocket.
Lever a engages in positions 1, 2 and 3.
Lever
a
Starting position of lever
a
1. Shiing up one gear to
next larger sprocket.
Example: shiing om
3rd to 4th gear
2. Shiing up two gears
to a larger sprocket.
Example: shiing om
3rd to 5th gear
1. Click-in position
3. Click-in position
2. Click-in position
When lever a is pressed, lever b moves with it. However, you should avoid putting any pressure on lever b
in doing so. The same applies for lever a when pressing lever b. The gear will not change if both levers are
operated at the same time.
Operating the ont derailleur lever (standard)
Lever a: Shi to a larger chainring
Lever
a
Gear shi complete stroke
Starting position
of lever
a
Actual pull
3. Shiing up three gears
to a larger sprocket.
Example: shiing om
3rd to 6th gear
Lever b: Shi to a smaller sprocket. Press lever b once to
change to the next sprocket down (smaller).
Lever
b
1. Shiing up one gear to
next smaller sprocket.
Example: shiing om
4th to 3rd gear
Starting position
of lever
b
If the lever movement does not eect a ll changeover of chainring,
press the lever repeatedly by the amount (X') to move the lever the
remaining distance (X) and change gears.
Lever
b
Gear shi complete
stroke
Click-in position
Click-in position
Lever b: Shi om intermediate chainring to smallest chainring
Starting position
of lever
b
When lever a is pressed, lever b moves with it. However,
you should avoid putting any pressure on lever b in doing
so. The same applies for lever a when pressing lever b.
The gear will not change if both levers are operated at the
same time.
32 I General User Manual
Operating the ont derailleur lever with trimming
(noise prevention), optional
Gear shiing operations
Lever a: Shi to a larger chainring
Lever
a
Gear shi complete stroke
If the lever movement does not eect a ll changeover of chainring,
press the lever repeatedly by the amount (X') to move the lever the
remaining distance (X) and change gears.
Starting position
of lever
a
Actual pull
Trimming (noise prevention)
Depending on the position of the chain aer shiing, it
may rub against the outer chain guide plate or inner chain
guide plate of the ont derailleur and produce noise. In
this case, lightly press lever a or lever b to move the ont
derailleur until it is no longer in contact with the chain.
This procedure is known as "trimming". Trimming is possible if the chain is on the large, intermediate or small
chainring.
If you perform the trimming operation at one of the following positions, the noises will disappear completely.
Lever b: Shi om intermediate chainring to smallest
chainring
Lever
b
Gear shi complete
stroke
Click-in position
Click-in position
When lever b is operated, there is one click where trimming (the
noise prevention mechanism) enagages, and a second stronger click
when the gear shi stroke is completed. Aer trimming, the next
push will complete the gear shi stroke.
Starting position
of lever
b
I General User Manual 33
CHAIN POSITIONINDICATION
large chainring
smaller
sprockets
Middle chainring
Smaller
sprockets
Small chainring
Chain in contact with
outer chain guide plate
Outer
chain guide plate
Chain
TRIMMING
LEVER OPERATIONFRONT DERAILLEUR MOVEMENT
a
Lever
Trimming
before trimmingaer trimming
Front derailleur movement
Click-in
position
(contact)
Smaller
sprockets
Large chainring
Larger
sprockets
Middle chainring
Larger
sprockets
Small chainring
Chain in contact with inner chain guide plate
b
Lever
Inner
chain guide plate
Trimming
before trimmingaer trimming
Front derailleur movement
Click-in
position
Chain
(contact)
Larger
sprockets
34 I General User Manual
SRAM shiing lever
Setting the swivel range
The range of the shiing and brake lever pivoting movement can be adjusted individually to suit the size of your
hand.
0°X°
Click
XX°
Click
Click
Click
0
Rear shiing lever: To shi to a tougher (higher) gear,
press the small shiing lever gently inwards until you hear
or feel a click. To shi to an easier (lower) gear, press the
small shiing lever rther inwards until you hear or feel
a second click. You can shi down by up to three gears at
once.
Front shiing lever: Press the small shiing lever inwards
as far as it will go to shi om the small chain wheel to
the large chain wheel. To shi om the large chain wheel
down to the small chain wheel, press the small shiing
lever in the centre until you hear or feel a distinctive click.
› First, set the shiing lever range then adjust the
brake lever until the brake lever limit stop makes
contact with the shiing lever. This ensures that
the brake lever cannot strike the shiing lever
when it springs back.
› To adjust the range of the shiing lever, push it
inwards to reach the range adjustment screw.
Push the adjustment screw inwards using a mandrel or your ngernail and turn it anticlockwise
to move the shiing lever closer to the handlebars.
19.1.1.2 Shiing lever on MTB, trekking and touring bike
Standard shiing lever
Both levers a and b always revert to the initial position
aer they are pressed. The crank must always be turned
when a lever is pressed.
To prevent chain rubbing in extreme positions, the
shiing lever at the ont has a trimming nction for
the ont derailleur. You can use this if the chain is on
the large chain wheel.
To shi the ont derailleur to the trim position, press
the small shiing lever gently inwards until you hear
or feel a gentle click.
Operating the ont derailleur shiing lever
Lever a starting position
Shiing om a small to a large chainring
Press lever a once to move the chain om a small to a
larger chainring.
I General User Manual 35
Zunehmende
Pedalkraft
Zunehmende
Pedalkraft
Abnehmende
Pedalkraft
Abnehmende
Pedalkraft
b
Lever
Shiing om a large to a smaller chainring
Press lever b once to move the chain om a large to a
smaller chainring.
Operating the standard rear derailleur shiing lever
Lever a starting position
1
Gear shi complete
stroke
Click-in position
Trimming operation
Click-in position
b
Lever
When lever b is operated, there is one click where trimming (the noise prevention mechanism) engages, and a
second stronger click when the gear shi stroke is complete. The noise prevention mechanism no longer clicks
once the trimming operation is complete which means
that only the click-in positions will be heard when shiing
between sprockets.
2
Shiing om a small to a larger sprocket
To shi by one gear only, push lever a to position 1. To
shi by two gears, push the shiing lever to position 2.
You can shi a maximum of 3 gears using this method.
Chain position
Front derailleur movement
If the chain is on the large chainring and the large sprocket, the chain will rub the ont derailleur producing a characteristic noise. When this happens, press lever b lightly
to the point where it clicks, this causes the ont derailleur
to move slightly towards the smaller chainring, thereby
eliminating the noise.
Twist-grip shiers
To shi up or down one gear only, turn the twist-grip shier by one increment forwards or backwards.
b
Lever
Shiing om a large to a smaller sprocket
Push once to shi to a smaller sprocket.
36 I General User Manual
increasing
pedal force
reducing pedal force
reducing pedal
force
increasing pedal force
If you wish to shi up or down several gears at once, continue turning the shiing lever by the required number of
shi positions and in the required direction.
Rear derailleur
The adjustment screw may also be on the shiing
lever or on the ame.
Have your specialist cycle shop carry out maintenance
on the derailleur gears, or replace or adjust them.
Precision adjustment / rear derailleur
Operate the shiing lever to shi the chain om the smallest sprocket to the second sprocket. Then take up the
slack in the shiing cable with the shiing lever and turn
the crank.
If the chain
jumps to the third
sprocket:
Adjustment
screw
› Turn the adjustment screw clockwise until the
chain moves back onto the second sprocket.
If noises cannot
be heard:
Adjustment screw
B
A
Cable housing adjustment screw
Optimum adjustment
Once the slack in the shiing cable
has been taken up by the shiing
lever, the chain should ideally rub
the third sprocket and produce a
noise.
Release the shiing lever in second
gear and turn the crank.
If the chain rubs the third sprocket, turn the adjustment
screw clockwise slightly until the grinding noise stops.
To ensure problem-ee SIS operation, you will need to
lubricate all power-transmitting parts.
Adjustment
screw
› Turn the screw anticlockwise until the chain rubs
against the third sprocket.
If the chain is in the position shown, it could rub
against the chainrings or the ont derailleur and
make a noise. If this is the case, you can shi the
chain onto the second or next largest sprocket.
Chainrings
Sprockets
I General User Manual 37
Cleaning
› Whenever possible, avoid using cleaning agents on
the chain. If you use cleaning agents, such as rust
remover, this may wash lubricant out of the chain
which could lead to malnctions.
› The chainrings and sprockets should be cleaned
regularly using a neutral cleaning agent.
› You should clean the derailleur and lubricate the
moving parts (mechanism and rollers) at regular
intervals.
19.2 Hub gears
This User Manual describes the handling of typical, commercially available gear-shi components of a gear hub on
a city or trekking bike. For other components, refer to the
separate information or enclosed instructions.
If you have questions on installation, adjustment, maintenance and operation, please consult a specialist cycle
shop.
The gears can be changed when the pedals are turning. Very occasionally, the hub may produce a harmless noise which is caused by its internal cogs and
stop notches.
If you encounter resistance when turning the wheel,
the brake pads will need to be replaced or the hub
will need to be lubricated. This should be done by a
professional bike workshop.
If the chain jumps o the the sprockets when you are
riding, the slack in the chain must be taken up immediately. If there is no rther scope for adjustment, the
sprockets and chain must be replaced.
19.2.1 Operating the hub gears
19.2.1.1 Shimano 7/8-speed shi lever
› Turn the twist-shi lever to select all 8 (7) gears.
If the hub is mounted on the ame, the correct xing washers must be used on both sides and the hub
nuts must be tightened to the prescribed torque (see
➠
Chapter 30 "Technical data").
If the xing washers are used on one side only or the
hub nuts are tightened incorrectly, the hub may malnction: It could rotate. This could cause the shiing
cable to pull the handlebar to one side and cause a
serious accident.
• Increasing pedal force (increasing resistance)
➞ indicator towards 8 (7)
Display
Revo-shi lever
• Decreasing pedal force (decreasing resistance)
Indicator
➞ indicator towards 1
These instructions on operation of the Shimano twist-shi
grips also apply for other makes of twist-shi grips.
38 I General User Manual
19.2.2 Adjusting gears with Shimano hub
gears
Example shown is a 7/8-speed hub.
› Select shi lever position 4.
› Check whether the yellow marking lines on the
bracket and cassette joint pulley line up.
yellow marking lines
select position 4
J
A
P
A
N
CJ-8
S20
CK
LO
› Turn the cable adjustment bolt on the shi lever to
align the marking lines. Next, set the Revo-shi
lever om position 4 to position 1 then back to
position 4. Check that the yellow marking lines still
line up.
Cable adjustment bolt
Yellow marking lines appear at two points on the cassette
joint. Use the line which is most clearly visible.
Bike in normal position
line up markings
Cassette joint
pulley
LOCK
CJ-8S20
JAPAN
Bracket
Bike in inverted position
line up markings
Cassette joint
JAPAN
CJ-8S20
LOCK
pulley
Bracket
I General User Manual 39
20 Bike chain
There are two types of bike chain:
• A wide bike chain (½ × 1 / 8") for hub gears and
• A narrow bike chain for derailleur gears. These are
available in dierent widths, depending on how
may sprockets are on the cassette. Only use chains
that are approved for precisely the number of
sprocket wheels on your bike.
› Clean and lubricate your bike chain regularly.
› To prevent premature wear of the bike chain when
using derailleur gears, select gears that keep the
chain skew as marginal as possible.
To check the wear in the bike chain, proceed as follows:
› Take the section of the chain that rests on the ont
chainring between your thumb and forenger.
› Pull the bike chain o the chainring. If the bike
chain can be lied by a signicant amount, it is
worn and must be replaced by a new one.
Tighten all screws to the prescribed torque as otherwise screws could shear o and components could
come loose or detach altogether (see ➠
"Technical data").
Chapter 30
20.1 Maintenance of bike chains
Bike chains are wear parts. Bike chains with hub gears
wear out aer roughly 3000km, and aer roughly
2000km with derailleur gears.
If the bike chain is worn, it can break and cause a
crash. If your bike chain is worn, have it replaced by
your specialist cycle shop before using the bike again.
› With hub gears, the chain tension must be adjusted
so that vertical play of one to two centimetres is
present in the unsupported chain span between the
chainring and sprocket wheel.
To take up the slack in the bike chain, proceed as follows:
› Loosen the rear wheel nuts.
› Pull the wheel back into the dropouts until only the
permissible amount of play is present in the bike
chain.
› Tighten all screw connections carelly clockwise.
40 I General User Manual
21 Brake, brake levers and brake
systems
This User Manual describes the maintenance and handling
of typical, commercially available brake components for
MTB, ATB, cross and road bikes. For other components,
refer to the separate information or enclosed instructions.
If you have questions on installation, adjustment, maintenance and operation, please consult a specialist cycle
shop.
21.1 Important information and
precautionary measures
Rubber brake blocks and brake pads must not come into
contact with oil or grease. If the rubber brake blocks and
brake pads come into contact with oil or grease, this drastically reduces their braking performance and they must
be replaced.
Tighten all screws to the prescribed torque as otherwise screws could shear o and components could
come loose or detach altogether (see ➠
"Technical data").
Chapter 30
"Bicycles must be equipped with 2 brakes that operate independently of one another."
Paragraph 65 of the German Road Trac Licensing
Regulation (StVZO), similar rules apply in all other EU
countries.
Have maintenance work on the brakes carried out by a
professional bike workshop.
Do not allow uids containing oils to come into contact with the brake pads, brake contact surfaces on
the rim, brake blocks or brake disc as this could otherwise impair the eectiveness of the brake.
Brake blocks and brake pads are wear parts. Check the
wear condition of these parts regularly. This can be identied by a marking. On the brake block, for example, the
grooves will no longer be visible. Always replace both
brake blocks at the same time.
Use genuine spare parts only as otherwise you could impair the nctions of the bike or damage it.
To obtain correct iction pairing, only use brake pads that
are suitable for the rim as otherwise the braking distance
would be extended and wear increased. With carbon rims
in particular, only brake pads that are expressly intended
for this purpose should be used.
Brake cables are wear parts. You should check the
wear condition of the brake cables regularly and replace these if necessary.
Check the brake cable for rust and aying and replace
the cable if it is faulty. If you do not, the brakes could
malnction.
There are dierent types of brakes, the type of brake depends on what it is used for:
• hub brakes,
• disc brakes and
• rim brakes.
The brakes can be operated mechanically or hydraulically.
With hub gears, the brake lever that operates the ont
wheel brake is normally on the right-hand side, and
with derailleur gears it is on the le. Remind yourself
of the position of the brake lever before you ride o.
If you wish to attach the brake lever on the opposite
side of the handlebar, follow the manufacturer's user
manual or ask your specialist cycle shop to do this.
I General User Manual 41
21.2 Brake lever
21.2.1 Standard brake lever
The bike is equipped as standard with a suitable brake
lever. Check regularly that when you operate the brake
lever it does not reach the handlebar and make contact
with it. With the brake lever pulled, push the bike forward
and check whether the braking performance is sucient.
If the bike rolls slightly forwards, you will need to have
the brake cable readjusted or the brake pads replaced.
Brake cable adjustment screw
Lever pull range
adjustment screw
Fastening screw
21.3.1 Drum and roller brakes
With the roller brake or drum brake, the braking force is
transmitted via a cable om the hand brake lever to the
brake system. If applied continuously for an extended
period, roller brakes or drum brakes become very hot.
This reduces the braking performance and can result in
complete failure of the brake. You should adapt your handling accordingly.
The brake lever of roller and drum brakes requires
special tuning.
› Check regularly that the screws on the brake lever
are tight.
› Turn them clockwise to retighten if necessary. For
the correct tightening torque, refer to ➠
"Technical data".
Chapter 30
21.3 Hub brakes
Hub brakes are virtually maintenance-ee as the brake
block is inside the hub.
If applied continuously for an extended period, hub
brakes become very hot. This reduces the braking
performance and ultimately complete failure of the
brake. You should adapt your handling accordingly.
› Pull on the ont wheel or rear wheel hand brake
lever with the same amount of force as you would
apply when braking sharply during a ride. Then
push the bike forwards. The rear wheel should lock.
The ont wheel should decelerate so rapidly that
the bike starts to tip forwards.
› Lubricate the cable-pull regularly.
Brake pads are wear parts. Have the brake pads for
back-pedal, roller and drum brakes checked regularly,
and replaced if necessary, by a professional bike
workshop.
If you have not used your bike for a while, there may
be surface rust in the brake drum which can increase
the braking force. You should therefore brake gently
several times when riding o to remove the surface
rust. This prevents sudden blocking of the brake.
42 I General User Manual
21.3.2 Back-pedal brake
Avoid operating the back-pedal brake continuously on
long descents as the internal components of the brake
system can become extremely hot which reduces braking performance. On long steep descents, always alternate between the rear wheel brake and the second
brake (ont wheel brake) to allow the rear wheel
brake to cool down. As the brake drum can become
extremely hot when braking for prolonged periods,
you should not touch it for at least 30 minutes aer
riding.
Brake drum
With back-pedal brakes the braking force is transmitted
by the foot via the chain to the brake system. If applied
continuously for an extended period, back-pedal brakes
become very hot. This reduces the braking performance
and can result in complete failure of the brake. You should
adapt your handling accordingly.
The back-pedal brake is operated by pedalling backwards. The force applied by the back-pedal brake
varies depending on the position of your feet/pedals.
If the crank arms are vertical, i.e. one of your feet is
in the highest position and the other is in the lowest
position, you cannot brake hard. Move the crank arms
into a horizontal position if you think you may want/
have to brake.
The back-pedal brake is easy to apply in a controlled
manner. The maximum braking performance is only
reached aer a certain run-in period.
Operate the back-pedal brake carelly to familiarise
yourself with it and get a feel for its retarding eect.
If you have not used your bike for a while, there may
be surface rust in the brake drum which can increase
the braking force. If you have not used your bike for
some time, you should brake gently several times
when riding o to remove the surface rust. This prevents sudden blocking of the brake.
If excessive overheating of the hub occurs, this can
lead to loss of lubricant and a sharper braking eect.
In these cases, have the brake checked by a professional bike workshop.
I General User Manual 43
21.4 Rim brakes
V-brakes produce an extremely high braking force.
You should therefore familiarise yourself with the
V-brake and only apply the brake gradually. Practise
emergency braking until you are sure you will be able
to remain lly in control of your bike if you have to
apply the brakes with force.
If additional suspension elements in the brake system
(power modulators) are used improperly, this can lead
to serious accidents. The required spring strength of the
power modulator depends on the gross weight of the bike.
If the brake blocks are so worn that you can no longer see
notches, have them replaced by a professional bike workshop.
21.4.2 Adjusting the brake-pad clearance in
relation to the rim
Turn the cable adjustment bolt to adjust the clearance
between the brake pad and the rim. Turn the bolt inwards
(clockwise) to increase the brake-pad clearance. Turn the
bolt outwards (anticlockwise) to reduce the brake-pad
clearance. The clearance between the brake blocks and
rim should be roughly 1mm.
Adjusting the cable-pull
Cable adjustment bolt
With V-brakes
21.4.1 Readjusting the brake
The brakes on your bike are set correctly at the factory or
by your cycle dealer. The gap between the brake block and
the rim is roughly 1 – 1.5mm. However, as the brake blocks
wear down the gap steadily increases and the brake lever
must travel a greater distance to achieve the same braking
eect. You should therefore inspect the brake at regular
intervals and adjust it if the brake lever travel distance is
too great or the brake is not working properly.
Check the brake as follows:
› Pull the ont wheel and then the rear wheel hand
brake lever with the same amount of force as you
would apply when braking sharply during a ride.
Then push the bike forwards.
› The rear wheel should lock and
› the ont wheel should decelerate so rapidly that
the bike starts to tip forwards.
Cable adjustment bolt
With side pull brakes
44 I General User Manual
21.4.3 Wear of brake pad
Most brake pads for rim brakes come with grooves or
notches.
New brake pad
If these grooves are worn and can no longer be seen, this
is normally a sign that the brake pad is worn.
If required, you can readjust the rebound force via the
spring adjustment screw so that both brake arms move
symmetrically. Once you have done this, check that the
brake is working properly (see ➠ing the brake").
If the brake is still not working properly, or the brake
pad is so worn that it is not possible to readjust it,
have your bike checked at a professional bike workshop and replace the brake block.
Chapter 21.4.1 "Readjust-
21.5 Disc brakes
Worn brake pad
Do not ride your bike if the brake pads are worn.
Have them replaced by a professional bike workshop
instead.
2
1
2
1
2
1
Disc brake
With this brake type, the brake discs are on the hub and
the brake calliper is on the ame or fork.
Have your disc brakes adjusted by a specialist cycle
shop. If this is done incorrectly, an accident may occur.
Once the brakes have been adjusted, always perform a
brake test by pushing the bike quickly forwards and operating the brake lever. You should only use your bike if you
can safely stop it using the brakes.
Spring adjustment
screw
1 mm1 mm
Spring adjustment
screw
Disc brakes require a brake lead time during which the
braking force increases. Bear this in mind throughout the
entire brake lead time. The same eect also occurs aer
replacing the brake block or disc.
I General User Manual 45
If you hear unusual noises when braking, the brake blocks
may have reached their wear limit. Allow the brakes to
cool down then check the brake block depth. Have the
brake blocks replaced if necessary.
When installing, removing and carrying out maintenance on the wheel, do not touch the brake disc with
your ngers when it is turning. You could be seriously
injured if you catch your ngers in the cutouts of the
brake disc.
The brake calliper and the disc can become extremely
hot when braking. You should therefore not touch
these parts when riding the bike or immediately aer
dismounting as you could burn yourself. Before adjusting the brakes, check that the parts have cooled
down suciently.
If the brake disc is worn, cracked or bent it must be replaced. Have this work carried out by a professional bike
workshop.
If the depth of the brake blocks is less than 0.5mm, they
must be replaced.
> 0.5mm0.5mm
21.5.1 Hydraulic disc brake
The hand brake lever of the hydraulic disc brake is
equipped with a master cylinder. The hydraulic uid is
fed through a tube to the brake cylinders. This actuates
the brake pistons which push the brake blocks against the
brake disc. This type of brake requires little maintenance
and can be very powerl.
You must only t a disc brake on your bike providing
suitable mounting devices are installed on the ame
and the bike fork. If in doubt, consult a specialist
cycle shop.
If the brake blocks come into contact with oil or grease,
they must be replaced. If the brake disc comes into contact with oil or grease, it must be cleaned as otherwise its
braking performance will be drastically reduced.
Check whether the quick-release lever for the wheel is
on the side opposite the brake disc. If the quick-release
lever is on the same side as the brake disc, there is a
danger you could burn yourself when operating the lever.
The heat in the brake disc could also reduce the clamping
force of the quick-release device.
Once the brakes have been adjusted, always perform
a brake test by pushing the bike quickly forwards and
operating the brake lever. You should only use your
bike if you can safely stop it using the brakes.
Check regularly, also before each journey, that the lines
and connections are tight. If lines and connections are not
tight, brake uid may escape om the brake system. The
brake may not work properly as a result.
If uid escapes om the braking system, do not use the
bike and have the necessary repair work carried out immediately by a professional bike workshop.
If you continue riding the bike in this condition, the risk
of brake failure is extremely likely.
If the brake blocks come into contact with oil or grease,
they must be replaced. If the brake disc comes into contact with oil or grease, it must be cleaned as otherwise its
braking performance will be drastically reduced.
46 I General User Manual
21.5.2 Vapour bubble formation
› Vapour bubble formation can occur if the brakes
are operated continuously for some time, e. g. during a long steep descent.
Instead of applying gentle pressure continuously
with the brakes, operate them for shorter periods,
with more force if necessary, releasing the brake
lever intermittently.
› Vapour bubbles form if water in the brake uid
heats up, evaporates and forms bubbles in the
brake system.
As these are easily compressed, the brake lever travel
distance increases.
When transporting or storing the bike upside down,
air bubbles can form in the brake system uid reservoir.
If you then use the bike, the brakes could fail and
cause a serious accident.
Once the bike is in the correct riding position, pull the
brake lever several times to check whether the brakes
respond normally.
Brake pads and brake blocks are wear parts. Have the
brake pads of hydraulic disc brakes checked regularly,
and replaced if necessary, by a professional bike
workshop.
21.5.3 Cleaning the brake system
If the brake blocks come into contact with oil or grease,
they must be replaced. If the brake disc comes into contact with oil or grease, it must be cleaned as otherwise its
braking performance will be drastically reduced.
› Clean and maintain the brake system using isopro-
pyl alcohol, soapy water or a dry cloth. Do not use
commercially available brake cleaning agents or
agents to prevent braking noises as these can damage components such as the seals.
21.5.4 Fitting/removing the wheel
› When removing the wheel, we recommend you
use a brake block spacer. This prevents the piston
om being pushed out if the brake lever is operated once the wheel has been removed. This also
prevents air bubbles in the expansion vessel om
entering the system.
If not, adjust them as follows:
› Adjust the brake lever so it is parallel to the ground
and operate it slowly several times so the bubbles
return to the reservoir.
› If the response is still poor, the brake system must
be vented. Have this work carried out by a specialist cycle shop.
› If the brake lever is operated and the brake block
spacer is not inserted, the pistons may extend rther than normal. Put the bike in an upright position to push back the brake blocks. Use a clean,
at screw driver or tyre lever and be carel not to
scratch the brake blocks. If the brake blocks are
not tted, push the piston back carelly without
damaging it. If you have trouble pushing back the
brake blocks or piston, remove the reservoir cap
and try again. Note that some oil may ow out the
reservoir.
› Aer tting the wheel, check that the quick-release
lever is on the side opposite the brake disc. If it
is on the same side as the brake disc, there is a
danger of the lever and brake disc obstructing one
another and this could also reduce the clamping
force of the quick-release device.
I General User Manual 47
22 Lighting system
In some EU countries, only lighting systems that are
prescribed by national legislation (the Road Trac Licensing Regulations (StVZO) in Germany for example)
and have been approved for use may be installed on
bikes. If in doubt, ask your specialist cycle shop.
22.1 Specications for lighting system
• At a distance of ve metres, the cone of light
thrown by the ont light must be at half the height
of its exit point. The centre of the cone of light
determines its height.
22.3 Generator / dynamo
The dynamo produces the energy required to operate the
ont and rear lights. There are dierent types of dynamos.
22.3.1 Sidewall dynamo
Sidewall dynamo
5 m
0.5 me. g. 1 m
Aligning the ont light
• The cone of light thrown by the ont light must
only light the road for ten metres at the most. The
centre of the cone of light determines its distance.
22.2 Special regulations for road bikes
• You can t battery-operated ont lights and rear
lights to sports bikes with a maximum weight
of 11 kg (road bike). Please familiarise yourself
with the applicable regulations and, if applicable, have the bike retted.
The dynamo must be positioned so its longitudinal axis
is perpendicular to the wheel axle. The roller must be in
contact with the designated traction surface on the tyre
across its entire width.
Only switch the dynamo on and o when the bike is
stationary as otherwise you could put yourself and
other road users in danger. The sidewall dynamo is
less eective in wet conditions. Provide additional
lighting if necessary.
22.3.1.1 Switching the sidewall dynamo on and o
› Switch the dynamo on/o via the pushbutton or
the lever. The traction roller is now on the tyre
sidewall.
• Always carry these with you.
• Dynamo-operated lighting systems must be used
with bikes that weight more than 11 kg. The lighting system must come with an ocial test mark.
Please familiarise yourself with the applicable
regulations and, if applicable, have the bike retted.
48 I General User Manual
› To switch the dynamo o, pull it away om the tyre
and guide it into its starting position. The dynamo
engages in the starting position.
22.3.2 Hub dynamo
The hub dynamo is inside the hub of the ont wheel. The
hub dynamo is highly ecient, and the wear is extremely
low.
Hub dynamo
There is a switch or a sensor on the back of the ont light
on some bikes with a hub dynamo. The sensor switches
the light on automatically in the twilight or when passing
through a tunnel. Other models have a switch on the handlebar that switches the lighting on and o.
22.4 Failure of the lighting system
If the lighting system fails or develops a fault when
riding in the dark this could cause a serious accident.
Have the fault repaired at a professional bike workshop before you continue your journey.
Extremely powerl (rechargeable) battery-operated bicycle and outdoor lights are available om some retail outlets. With some exceptions, use of these lights on public
roads is not permitted.
If you want to remove the ont wheel, you rst need
to remove the connecting terminal for the light cable.
When you put the ont wheel back on, turn it so that
the connecting terminal for the light cable is on the
right-hand side (facing in the direction of travel). If
the connecting terminal is on the le, the dynamo will
not be able to turn properly or the lighting system
may stop working. Ensure correct polarity of the connections.
I General User Manual 49
23 Add-on components
23.1 Pannier rack
The pannier racks on the bike satis the standard
EN 14873.
The load-carrying capacity of the pannier rack falls into
one of four possible categories: 5kg, 10kg, 18kg and
25kg.
23.1.1 Front pannier rack
The information on load-carrying capacity is embossed on
the pannier rack.
The maximum load it can handle may be higher, depending on its design. This is stated separately.
If you carry luggage, this changes the ride characteristics of your bike. It increases the braking distance
for one thing. This can lead to serious accidents.
Adapt your handling to the dierent ride characteristics. Apply the brakes in good time and bear in mind
that the bike's steering response will be more sluggish.
Only carry luggage on the pannier rack provided for
this purpose. Do not attach carriers to the seatpost.
It is not designed for this purpose. Overloading by a
carrier can lead to component breakages and serious
accidents.
Front pannier rack
Front pannier racks are attached to the ont axle or the
ont fork. They are designed to carry smaller loads than
rear pannier racks. If you carry luggage on this pannier
rack, you must familiarise yourself with the changed
steering response.
Only use suitable pannier bags.
Consult a specialised dealer.
23.1.2 Rear pannier rack
If you carry luggage on your bike, it is extremely important that you do not exceed the maximum permissible
loading (see ➠
If you t another carrier, it must comply with standard EN
14873.
The maximum permissible load must be stated on the carrier (see ➠
50 I General User Manual
Chapter 30 "Technical data").
Chapter 30 "Technical data").
Rear pannier rack
This type of luggage carrier attaches to the rear triangle of
the bike.
If you attach a rear pannier rack to a ll-suspension
ame, the proportion of unsprung weight increases
which changes the suspension behaviour. You will
therefore have to readjust your suspension / damping
accordingly.
If you carry pannier bags or other loads on the pannier racks, make sure they are securely attached.
Make sure that nothing can become caught in the
spokes and the turning wheels.
Only t child seats to rear pannier racks if suitable
xtures are provided. In doing so, be carel not to
exceed the permissible weight category.
If you notice that a wheel guard is damaged, always replace it before using the bike again.
23.2.1 Re-engaging the safety-release
mechanism
Safety mechanism released Safety mechanism engaged
A plastic clip is attached to the end of the strut.
23.2 Wheel guards / mudguards
Additional struts are mounted to hold the mudguards in
the correct position. The strut is at its ideal length if the
inner edge of the wheel guard runs more or less concentrically and parallel to the tyre.
The wheel guard cannot detach when you are riding
normally. If a foreign object lodges between the ont
wheel guard and the tyre and blocks it, the mudguard
struts immediately detach om their mountings on
the fork. This allows the mudguard to deect and the
wheel will not block.
If this happens, the struts must be securely reattached. Have a specialist cycle shop check that the
mudguard, struts and plastic mounts are still in a
serviceable condition.
› Insert this clip on the strut into the easy-clip
mount on the fork until it engages.
› Align the wheel guard so that the tyre and ont
wheel guard do not touch.
To securely reattach the safety-release mechanism,
you may need to push the strut and plastic mount
slightly together by pressing hard.
Never ride with the strut detached, it must be reattached. If this is not possible, have the strut replaced
by a professional bike workshop.
Check regularly that the struts are securely fastened in the
safety-release mechanisms.
I General User Manual 51
24 Accessories and equipment
Always install enclosed accessories according to
the instructions. Use the correct tightening torques
for screw connections (see ➠data").
› Only use accessory parts that meet the require-
ments of the national road trac licensing
regulations (these are the Road Trac Licensing
Regulations (StVZO) in Germany for example).
› Non-approved accessory parts are not safe for
use in trac and can cause accidents. All accessories or add-on components must be compatible
with your bike
› Otherwise accidents could occur or the bike
could be damaged. Ask your specialist cycle shop
for advice.
Chapter 30 "Technical
› Never attach the child seat to the bike handle-
bars directly as it will not be possible to steer
the bike safely.
› Do not use a suspension saddle if you are car-
rying a child in a child seat behind the saddle.
The child's ngers could be crushed. The coil
springs under the seat must always be completely wrapped or covered in such a way that
it is impossible to insert ngers into the coils of
the springs.
› Always strap the child into the child seat as oth-
erwise it could fall out and be severely injured.
› Make sure that children wear a snug tting bicy-
cle helmet as otherwise a severe head injury may
result in the event of a crash.
24.1 Child seat
You can carry a child up to the age of seven years on
the child seat. The rider must be at least 16 years old
in Germany.
A child seat must not be mounted on a carbon ame
as this could damage the ame.
› Only use child seats that satis the standard
EN 14344.
› These child seats must safely support the child's
feet.
When using a child seat, this adversely aects the
handling of the bike. The additional weight can cause
the bike to sway and signicantly increases the braking distance. Adapt your handling accordingly.
Not all bikes equipped with a suspension system are suitable for transporting child seats
Check the mounting options or consult your specialist
cycle shop. If the child seat is mounted incorrectly, a serious accident may occur.
Do not exceed the maximum permissible gross weight of
the bike and the maximum load-carrying capacity of the
pannier rack (see ➠
do, this could damage the pannier rack and ame and
cause a serious accident.
Chapter 30 "Technical data"). If you
› Never leave your child sitting unattended in the
child seat when you park your bike. The bike
could fall over and severely injure the child.
52 I General User Manual
24.2 Bike stand
› Never leave your child sitting unattended in the
child seat when you park your bike. The bike
could fall over and severely injure the child.
24.4 Bike basket
The xing for the basket must not damage the handlebar or handlebar stem.
› Attach the basket so as not to cover the ont
light and ont reector.
› Never ride with the stand folded out.
24.3 Bike trailer
Not all bikes are suitable for trailers. Ask your specialist cycle shop if your bike is designed and suitable for
this.
› Only use trailers that meet the requirements
of the road trac licensing regulations in your
country (the Road Trac Licensing Regulations
(StVZO) in Germany for example). Non-approved
trailers can cause accidents.
› Trailers adversely aect the handling. Adapt your
handling accordingly as otherwise the bike trailer may tip up or detach and cause an accident.
› In doing so, be carel not to bend the brake and
shiing cables.
› Do not carry more than ve kilogrammes of lug-
gage in the basket.
› Bear in mind that the steering characteristics
change when you use a basket.
24.5 Bar ends
› Practise starting o, braking, cornering and rid-
ing on hills with an unladen trailer.
› Bear in mind that the gross weight of the bike
also includes the trailer.
› A bike trailer may increase the braking distance
considerably. Failure to observe these points
could result in an accident.
Always attach bar ends securely to the handlebars as
otherwise you could have an accident.
If a thin-walled handlebar is tted to your bike, you
may require additional accessory parts to protect the
handlebar om damage. Read the manufacturer's
instructions for use carelly.
If a carbon handlebar is tted to your bike, nd out
om your specialist cycle shop whether this handlebar is approved for use with bar ends.
I General User Manual 53
25 Bike carriers for mounting on
26 Carbon components
roof and rear of car
› Only use roof and rear-mounted bike carriers
that meet the requirements of the road trac
licensing regulations in your country (the Road
Trac Licensing Regulations (StVZO) in Germany
for example). Non-approved roof and rear-mounted bike carriers are not safe for use in trac and
can cause accidents.
› Adjust your driving to take the load on your car
roof into account. Bear in mind that your car's
overall height has changed.
The bike could come o the carrier and cause a serious accident. When transporting the bike, check regularly that it is still securely fastened.
Loose parts such as tools, luggage and tool kits, child
seats, tyre pump, etc. could detach in transit and endanger other road users. Remove all loose parts om
the bike before setting o.
Carbon is a specic material that requires special handling and care when setting up and carrying out maintenance on the bike as well as when riding and also during
transportation and storage.
26.1 Properties
Carbon parts must not be deformed, dented or bent
following an accident or crash. It is possible that bres have been destroyed or have detached although
this is not evident externally.
You should therefore inspect the carbon ame and all
other carbon components very carelly if you come o the
bike or if it falls over. If you are not absolutely sure that
the bike is still in a sound condition, have the carbon components in question checked by an expert.
26.2 Torques
› Avoid transporting the bike upside down. Only
attach the bike by the handlebar, handlebar
stem, bike saddle or seatpost if so intended
by the manufacturer of the carrier. Do not use
mountings that could damage the bike fork or
ame.
› Do not attach your bike to the roof or rear-mount-
ed carrier by its pedal cranks. Always attach
bikes by their wheels when transporting them,
unless the carrier is designed for something else,
as otherwise the ame and fork of the bike could
be damaged.
You can also nd important information on using and
tting add-on components and accessories in the
Internet on the pages of the relevant manufacturer.
➠
Chapter 29 contains a link list.
Some carbon components require lower tightening
torques than metal components. If the tightening
torques are too high, this can lead to hidden damage
that may not be visible externally. Frames or other
components can break or change to the extent that
they could fall o. You should therefore always observe the information enclosed by the manufacturer
with the component(s) or ask a specialist dealer for
advice. Use a torque wrench to ensure the right tightness is maintained.
If your bike has a carbon ame and a bottom bracket
housing for a BB30 bottom bracket please note the
following:
In this case you can t an adapter so that a bottom
bracket with conventional BSA thread can be used.
However, bear in mind
• You can only install the adapter if the ame is
completely undamaged. Repairing a defective
BB30 housing serves no purpose. If it is not
installed correctly, the bottom bracket housing
may be damaged which would render the war-
54 I General User Manual
ranty void. This kind of adapter should only be
tted by a specialist cycle shop.
• Once the adapter has been tted in the carbon
ame it cannot be removed.
Inspect the following components and areas regularly (at
least every 100km) for cracks, actures or changes in
surface appearance. Furthermore, if you come o the bike
or if it falls over, these components must always subsequently be inspected:
26.4 Carbon ame
26.3 Visual inspection
If your carbon component has pre-existing damage,
it could suddenly fail completely with potentially disastrous consequences. You should therefore inspect
your carbon ame and components thoroughly on a
regular basis.
› Look for splitting, deep scratches, holes or other
changes in the carbon surface.
› Check whether the components feel soer or
have more give in them than usual.
› Check whether individual layers (paint, nish or
bres) are aking o.
If you suspect a component is no longer sound, you
should denitely replace it before riding your bike
again. You should ideally hand over your bike to a
specialist dealer for inspection.
Front derailleur clamp area, derailleur hanger, saddle
clamp, headset spacers, bottom bracket spacers, brake
boss or disc brake mount, dropout slots, suspension
mounts on main ame and rear triangle, bearing mounts
with ll-suspension ame, transition areas around
threaded bushes for drinking bottles
Mounting of a child seat to a carbon ame is not permitted. There is a danger of the ame breaking with
serious consequences.
26.5 Carbon handlebar
Transition area at handlebar stem, handles, clamping areas of other components
If your bike falls on its handlebar, the best thing you
can do is replace it. Always have bar ends retrotted
by your specialist cycle shop.
26.6 Carbon handlebar stem
Clamping area of all screws, head tube inside and outside
If you have changed the handlebar position, bear in
mind that the stem must extensively enclose the head
tube.
I General User Manual 55
26.7 Carbon wheels
Surface wear, change of surface, e. g. due to heat produced when braking, abrasion of brake blocks, wheel hub
or their anks
If you are using a bike with carbon rims, bear in mind that
the braking behaviour of this material is much poorer than
aluminium rims.
Note that only approved brake blocks may be used.
ment of pannier racks, trailers and other xtures are not
permitted due to the risk of breakage.
26.10 Splinters
Carbon bres are extremely thin and hard. You should
therefore handle damaged carbon parts very carelly.
Individual bres may detach and stick out. If these
projecting bres come into contact with your skin,
there is a danger of them splintering o and causing
an injury.
26.8 Carbon fork
Fork blades on fork head, dropouts and clamping area of
quick-release device, fork head below fork cone, clamping
area of A-head stem on inside and outside
If you have changed the handlebar position, bear in
mind that the stem must extensively enclose the carbon section.
26.9 Carbon seatpost
Transition area between seatpost and seat tube, transition
area at head of seatpost, contact area of all screws
If other carbon parts are installed on your bike, inspect
them regularly for cracks, actures or changes in surface
appearance.
26.11 Fastening in mounting stand
Only clamp your carbon ame at the seatpost when
fastening your carbon ame in a mounting stand, as
otherwise the clamping mechanism may cause visible or
concealed damage to the ame. If your bike has a carbon
seatpost, we recommend you replace it provisionally with
an aluminium or steel seatpost when carrying out this
work.
26.12 Transportation by car
When transporting the bike on the roof rack or on a towbar cycle carrier, never attach it by its ame. Always attach the bike at the seatpost, and never at the down tube,
top tube, seat tube, fork blades, steering tube, chain stay,
cranks or seat stay.
The clamping mechanism could cause visible or concealed
damage to the ame that may aect your safety. If your
bike has a carbon seatpost, we recommend you replace it
provisionally with an aluminium or steel seatpost when
transporting it.
Retapping of the thread and bearing shells and reaming of the seat tube is not permitted.
As a basic rule, if a xture is not already provided on a
carbon ame or component for an object (e.g. threaded
inserts for bottle cage), it must not be tted. The attach-
56 I General User Manual
27 Care and maintenance of the bike
› Have defective parts replaced before you ride the
bike again.
27.1 Care
Do not allow care products or oils to come into contact with brake pads, brake discs and the rim's brake
contact surfaces. This could reduce the eectiveness
of the brake.
Do not use a powerl water jet or high-pressure
cleaner. If water under under high pressure is directed at the bike, it can enter the bearings. This can dilute the lubricant which increases iction. This leads
to rusting and irrepairable damage to the bearings.
› Touch up damaged paintwork.
Treat all parts that are susceptible to corrosion more
equently than other parts with preservatives and care
products, especially during the winter and in aggressive
environments such as coastal regions as otherwise your
bike will corrode (rust) more powerlly and quickly.
› Clean all galvanised and chrome-plated parts as
well as stainless-steel components regularly.
› Preserve these parts aer cleaning with spray wax.
Make sure that wax does not come into contact
with brake discs and rims.
› If you stop using your bike for a while, in the win-
ter for example, store it in a dry place at a constant
temperature.
› Before putting your bike into storage, inate both
tyres to the prescribed tyre pressure.
Do not clean your bike with
• acids,
• grease,
• hot oil,
• brake cleaners (apart om brake discs) or
• uids containing solvents.
These substances attack the surface of the bike and
accelerate wear.
Dispose of used lubricants, cleaning agents and care
products in an environmentally sound manner. Do not
pour these substances into the domestic waste, down
the drain or into natural water bodies or the soil.
How well the bike works and how long it lasts depends on how well you look aer it.
› Clean your bike regularly using hot water, a small
amount of cleaning agent and a sponge.
To nd out more important information on looking aer
your bike, visit the Internet pages of the relevant component manufacturer. The link list in ➠
an overview with links.
Chapter 29 provides
27.2 Wear parts
Your bike is a technical product that must be regularly
checked.
Many parts on your bike are subject to a higher degree of
wear due to their nction and depending on their use.
Have your bike checked regularly at a professional
bike workshop and have the wear parts replaced.
› You should also always take this opportunity
to check your bike for cracks, dents or material
deformation.
I General User Manual 57
27.3 Tyres
27.6 Brake discs
Due to their nction, bike tyres are subject to wear. This
depends on how the bike is used and the rider can inuence this signicantly.
› Do not brake so sharply that the wheels lock.
› Check the tyre pressure regularly. The maximum
permissible tyre pressure, and normally also the
minimum permissible pressure, can be found on
the tyre wall.
› If necessary, inate the tyre up to the specied
value. This reduces wear.
› Do not expose the tyres to things that can damage
them such as sunlight, petrol, oil, etc.
27.4 Rims in conjunction with rim brakes
Owing to the interaction of the rim brake with the rim, not
only the brake pad but also the rim is subject to nctionrelated wear. If ne cracks appear or the rim anges
deform when the tyre pressure increases, this indicates
increased wear. Wear indicators on the rim allow its wear
condition to be easily identied.
› Check the wear condition of the rim at regular in-
tervals (see ➠
Chapter 16.3 "Checking the rims").
27.5 Brake pads
The brake pads on rim, roller, drum and disc brakes are
subject to wear, the extent of which depends on how the
bike is used. If the bike is ridden in hilly regions, or used
in a sporty manner, the brake pads may need to be replaced more oen. Check the wear condition of the pads
regularly and, if necessary, have them replaced by a professional bike workshop.
Brake discs also wear out as a result of intensive braking,
or during the course of time. Find out om the manufacturer of your brakes or your specialist cycle shop about
the respective wear limits. You can have worn brake discs
replaced at a professional bike workshop.
27.7 Bike chains or toothed belts
The bike chain is subject to nction-related wear the extent of which depends on care/maintenance and how the
bike is used (mileage, rain, dirt, salt, etc.).
› To increase the service life of the bike, clean the
bike chains and toothed belts regularly and lubricate the chain.
› Have the chain replaced by a professional bike
workshop once its wear limit has been reached
(see ➠
Chapter 20 "Bike chain").
27.8 Chainrings, sprocket wheels and
jockey wheels
In bikes with derailleur gears, the sprocket wheels, chainrings and jockey wheels are subject to nction-related
wear. The extent of the wear depends on care/maintenance and how the bike is used (mileage, rain, dirt, salt,
etc.).
› To increase the service life of the bike, you should
clean and lubricate these parts regularly.
› Have them replaced by a professional bike work-
shop once their wear limit has been reached.
27.9 Lamps of lighting set
58 I General User Manual
Bulbs and other lamps are subject to nction-related wear
and therefore may need to be replaced.
› In case you need to replace damaged bulbs, always
carry spare ones with you.
27.10 Handlebar tapes and handle grips
Handlebar tapes and handle grips are subject to nctionrelated wear and therefore may need to be replaced.
27.15 Sliding bearings and bearings for
ll-suspension ames, suspension
forks or other suspension elements
› Check regularly that the handles are securely
seated.
27.11 Hydraulic oils and lubricants
The eectiveness of hydraulic oils and lubricants decreases over time. If lubricants are not replaced, this increases
the wear of the relevant components and bearings.
› Clean and relubricate all relevant components and
bearings regularly.
› Have the brake uid for disc brakes checked regu-
larly, and replaced if necessary.
27.12 Gear-shi and brake cables
› Carry out regular maintenance on all Bowden
cables.
› Have defective parts replaced at a professional
bike workshop. This may be necessary especially if
the bike is oen le outdoors and is exposed to the
eects of the weather.
The suspension components on the bike, particularly the
sliding bearings, bearings and suspension elements, must
cope with very high stresses compared to the other bearings. They are therefore subject to a high degree of wear.
› Check these parts regularly and thoroughly.
› Observe the enclosed user manual om the
manufacturer.
› Your specialist cycle shop can advise on how to
look aer these sensitive components, and also on
how to replace them if necessary.
To nd out more important information on maintenance of
wear parts, visit the Internet pages of the relevant component manufacturer. The link list in ➠
an overview with links.
Chapter 29 provides
27.13 Paint nishes
Paint nishes require regular care, this also ensures that
your bike looks good.
› Check all painted surfaces regularly for damage
and touch up immediately if required.
› Consult your specialist cycle shop for advice on
how to care for your bike's surface nishes.
27.14 Bearings
All bearings on the bike, such as the headset, wheel hubs,
pedals and bottom brackets, are subject to nction-related wear which depends on the intensity and duration of
use and how well the bike is looked aer.
› Check these parts regularly.
› Clean and lubricate them regularly.
I General User Manual 59
28 Regular inspections
› Have the following components readjusted:
As the spokes settle, the length of the brake and shiing
cables increases and the bearings will run in during the
rst kilometres on the bike, you will have to have an initial inspection carried out by your specialist cycle shop
aer the rst 200 kilometres, or aer four to six weeks.
This is also important for the acceptance of claims made
under the terms of the warranty.
› Clean your bike aer every ooad ride and check
it for damage.
› Have the initial inspection carried out.
› Inspect your bike roughly every 300 to 500km, or
every three to six months.
› During this inspection, check that all screws, nuts
and quick-release devices are securely fastened.
› Clean your bike.
› Grease moving parts (apart om brake contact
surfaces) according to instructions.
› Have paint damage and rust spots touched up.
• headset,
• gearshi,
• brakes,
• suspension elements.
aer every ride
› Check the following:
• spokes,
• rims for wear and true running,
• tyres for damage and foreign objects,
• quick-release devices,
• nction of gearshi and suspension,
• brakes, hydraulic brakes for leaks,
• lighting and
• bell.
› Apply corrosion inhibitor to bare metal parts (apart
om brake contact surfaces).
› Have inoperative or damaged parts replaced.
28.1 Inspection schedule
28.1.1 Maintenance / checks
Aer the rst 200 kilometres following purchase,
and subsequently at least once a year
› Have the following checked:
• tyres and wheels.
› Have the tightening torques of the following
checked:
• handlebar,
• pedals,
• pedal cranks,
• bike saddle,
aer 300 to 500 kilometres
› Have the following checked for wear and replaced
if necessary:
• bike chain,
• sprocket,
• sprocket wheel,
• rims and
• brake pads.
› Clean the bike chain, chainring and sprocket
wheel.
› Lubricate the chain using a suitable lubricant.
› Check that all screw connections are secure.
aer 1000 kilometres
› Have the brake hub checked and, if necessary, lu-
bricate the brake sleeve with brake sleeve grease
or replace it.
• seatpost and
• fastening screws.
60 I General User Manual
aer 3000 kilometres
29 Link list
› If necessary, the
• hubs,
• headset,
• pedals,
• shiing cables * and
• brake cables
› should be
• dismantled,
• checked,
• cleaned,
• lubricated and,
• if necessary, replaced by a professional bike
workshop.
You can obtain important information on your bike and
its components via these links. The relevant user manual
is normally provided on the manufacturer's web pages, in
addition to important tips for use and making settings.
www.rohlo.de
www.speedlier.com
www.brooksengland.com
www.paul-lange.de / produkte / shimano
www.ritcheylogic.com
www.schwalbe.de
www.srsuntour-cycling.com
www.magura.com
www.sram.com
www.dtswiss.com
* Do not apply lubricants or oils to teon-coated cable casings.
Following each ride in the rain
› Clean and lubricate the following:
• gearshi,
• brake (apart om brake contact surfaces) and
• bike chain.
Not all lubricants and care products are suitable for
your bike. Ask your specialist cycle shop which product you should use in each case. If you use unsuitable
lubricants and care products, this can damage or impair the performance of your bike.
www.llspeedahead.com
www.paul-lange.de / produkte / selle_italia
www.bike-magazin.de
www.tour-magazin.de
www.radfahren.de
www.tektro.com
www.fallbrooktech.com / nuvinci.asp
www.hebie.de
I General User Manual 61
30 Technical data
30.1 Maximum permitted gross weight
of bike
The maximum permitted gross weight of the bike comprises the weight of the bike, the weight of the rider and the
weight of the luggage. It also includes the laden weight of
a trailer.
The maximum permitted gross weights of carbon ames
also apply for aluminium ames.
If other gross weights are approved, for lightweight construction components for example, this will be indicated
on the bike or component.
62 I General User Manual
30.2 Maximum permitted loading
of pannier rack
Note that the data on your pannier rack or in the manufacturer's user manual may be dierent.
Observe the minimum screw-in depth. For hard aluminium
alloys this is at least 1.4 times the screw diameter (e.g.
nominal diameter M 5 × 1.4 = 7mm).
Whenever possible, you should tighten all safety-relevant
screw connections using a torque wrench. This indicates
the tightening torque in Nm (Newton metres) in each case.
› If no values are indicated on the component, use
the tightening torques in the following table.
Maximum weight loading of ont pannier rack:
• Loading area above wheel: 10kg
• Low loading area: 18kg
Maximum weight loading of rear pannier rack:
• 20" child's bike and trailer: 10kg
• 24" child's bike: 18kg
• Touring bike, city bike, trekking bike, ATB: 25kg
30.3 Tightening torques for screw
connections
Only use a suitable tool, a torque wrench for example,
to tighten the screw connections as otherwise the
screws could shear o or break.
› If the torque has been specied by the manufac-
turer of the component, this has priority.
› Carbon parts must be mounted using a special
mounting paste.
Also note other information or markings on carbon
components regarding the recommended torques.
If you tighten screws too tightly, this could damage
the components
You should therefore always observe the prescribed
tightening torque.
Overview of torques, values apply for standard screws
64 I General User Manual
30.3.1 General tightening torques
for screw connections
The screw grade, e.g. 8.8, is embossed in the screw head.
Unless otherwise specied by the manufacturer, the following tightening torques (average values) apply depending on the screw grade:
30.5 Lighting set
Depending on which type of lighting set is tted on your
bike you may require dierent spare lamps. The following
table shows which bulbs you require.
TYPE OF LIGHTING SET USEDPOWER SUPPLY
GRADE
THREAD
M432.73.84.6
M555.589.5
M689.51316
M820233239
M1040466477
VA /
VA
...
30.4 Tyres and tyre pressure
The recommended tyre pressure is stated in either bar or
PSI.
The following table shows standard values converted, and
also information on which tyre widths these pressures
normally apply.
TYRE WIDTH
in mm
PSIBAR
Front light6 V2.4 W
Front light, halogen6 V2.4 W
Rear light 6 V0.6 W
Rear light with stand light6 V0.6 W
Lighting with LED lightsLED lights cannot be
replaced
Dynamo6 V3 W
Hub dynamo6 V3 W
25 HD*80 – 1105.5 – 7.6
28 HD*70 – 804.8 – 5.5
28604.1
3260 – 704.1 – 4.8
37503.5
40604.1
42604.1
4740 – 503.5 – 4.1
57 – 6230 – 402.1 – 2.8
* HD = high-pressure tyre
Note that the manufacturer's specications may dier
and must be observed as otherwise you could damage
the tyres and inner tubes.
I General User Manual 65
31 Warranty conditions
Read ➠ Chapter 27 "Care and maintenance of the bike"
carelly. Comply with the inspection and maintenance
intervals specied in ➠
Compliance with the service intervals is a prerequisite for
the assertion of warranty claims.
The statutory warranty period is two years. This starts
when the bike is handed over by the specialist cycle shop
who is also your contact partner for warranty claims.
As proof of purchase and date of handover, please retain
the handover document signed by both parties and record
of purchase, such as the invoice and/or sales receipt, for
the duration of the warranty period.
31.1 Prerequisites for the validity
of warranty claims
• Manufacturing, material or information error.
• The problem or error already existed at the time of
handover to the customer.
Chapter 28 "Regular inspections" .
• Non-compatible add-on components that were not
part of the scope of delivery at the time the product was handed over, or damage caused by unprofessional installation of these add-on components.
31.2 Warranty exclusions
A warranty claim applies only for the initial faultiness of
the defective part. The following are excluded om the
warranty:
• Damage caused by use in competitions, improper
use and force majeure (see ➠use").
• All parts that are subject to nction-related wear,
providing this is not a production or material fault
(see ➠
Chapter 27.2 "Wear parts").
• Damage caused by incorrect or insucient care
and unprofessional repairs, conversions or replacement of components on the bike. This User Manual
contains detailed information on how to look aer
your bike.
• Accident damage or damage caused by other ex-
ternal factors, providing this is not attributable to
incorrect information or a product error.
• Repairs carried out with used parts or damage that
occurs as a consequence of this.
Chapter 6 "Intended
• Special equipment or accessories or non-standard
equipment; especially technical changes, i.e. to the
gearshi system or the bike fork and ame geometries.
Reproduction in whole or in part is not permitted without the consent
of Raleigh Univega GmbH. Subject to misprints, errors and technical
modications.
Original User Manual | Version 2 | 28.11.2013
Pedelec Impulse 2.0
English
Item no. 1973K0014008
Contents
1 Safety 4
1.1 General 4
1.2 Statutory requirements 4
1.2.1 Meaning for the rider 4
1.3 Battery 5
1.4 Charger 6
1.5 Motor 7
1.6 Adjustments/maintenance/repair 7
1.7 Transportation of the Pedelec 7
1.7.1 The Pedelec and your car 7
1.7.2 The Pedelec on trains 7
1.7.3 The Pedelec on aeroplanes 7
2 Composition of the vehicle 8
3 First steps 9
3.1 Checking the tightening torques 9
3.2 Fitting the pedals 9
3.3 Adjusting the saddle height 9
3.3.1 Clamping screw 9
3.3.2 Quick-release device 9
4 Quick start 10
5 Battery 11
5.1 Charging the battery 11
5.1.1 Removing the battery 12
5.1.2 Charging operation 12
5.1.3 Installing the battery 13
5.2 Battery information system 14
5.2.1 Checking the charge state 14
5.2.2 Checking the capacity 14
5.3 Battery management 15
5.3.1 Sleep mode 15
5.4 Warranty and service life 15
5.5 Storage 16
5.6 Shipping 16
5.7 Disposal 16
7.3.2 Battery charge state indicator 19
7.3.3 Units 19
7.3.4 Remaining range indicator 19
7.4 Programming and settings 19
7.4.1 Drive data 20
7.4.2 Delete trip data 20
7.4.3 Delete overall data 20
7.4.4 Device settings 20
7.4.4.1 Display 20
7.4.4.2 Drive 21
7.4.4.3 Miscellaneous 22
7.4.5 Personalize 22
7.4.6 Target cost 22
8 The motor 24
8.1 Operation 24
8.2 Range 24
8.3 Riding your Pedelec eciently 25
8.4 Warranty and service life 25
9 Troubleshooting 26
10 Cleaning 27
10.1 Battery 27
10.2 Motor 27
10.3 Display 27
10.4 Control panel 27
10.5 Charger 27
11 Technical data 28
6 Charger 16
7 Control panel and display 17
7.1 Control panel 17
7.1.1 Switching on/o 17
7.1.2 Push assist 17
7.1.3 / buttons 17
7.2 Display small 18
7.2.1 Assistance indicator 18
7.2.2 Battery charge state indicator 18
7.2.3 Units 19
7.3 Display 19
7.3.1 Assistance indicator 19
Introduction
PROCEDURE B:
Thank you for choosing the Pedelec Impulse 2.0 om
Derby Cycle. This Pedelec is equipped with an innovative
electric drive that assists you when you are cycling. This
will make your trip much more enjoyable if you are riding
up hills, carrying loads or riding into the wind. You can
decide yourself how much you want to use it.
The purpose of this User Manual is to help you get the
most out of your Pedelec Impulse 2.0 and use it correctly.
Structure of the User Manual
You will nd information on how to use your Pedelec in
➠
Chapter 1 “Safety”.
You will nd a brief introduction in ➠start”.
The most important components of your Pedelec are described in detail in the following chapters.
You will nd the technical data for your Pedelec Impulse
2.0 in ➠
The information in this User Manual specically refers to
your Pedelec Impulse 2.0. For general information, on the
bike technology, for example, refer to the “Original User Manual | General” (CD).
CD with important information
On the enclosed CD, you will nd versions of the “Original
User Manual | Pedelec Impulse 2.0” in various languages. In addition, the CD also contains the “Original User
Manual | General” with general information on the bike
technology.
When connected to the Internet, you can download the
latest version of the User Manual. There you will also nd
manuals for the individual bike components.
You can run the CD using any commercially available PC or
laptop. To do so, proceed as follows:
Chapter 11 “Technical data”.
Chapter 4 “Quick
1. Insert the CD.
2. Using the mouse, right-click once on: “Open folder to
display les.”
3. Double-click on “Start” using the le mouse button.
4. Select the desired language.
5. Select “Open User Manual om CD” or “Check for new
version of User Manual online”.
To call up the les, you need the program Adobe Reader. It
has been included on the CD or can be downloaded ee of
charge om www.adobe.com.
If you would like a printed copy of the “Original User Man-ual | General”, you can have the document sent to you ee
of charge by requesting it om the following address:
Even if you can't wait to go for a ride, you should
read through the “Original User Manual | Pedelec
Impulse 2.0” and the “Original User Manual | General” (CD) carelly before using your Pedelec for
the rst time.
The manufacturer accepts no liability for damage
resulting om the failure to adhere to these
manuals.
Use your Pedelec only as intended. Otherwise,
there is a risk of technical failure, which can lead
to unforeseeable accidents! Improper use may
void the warranty and guarantee.
PROCEDURE A:
1. Insert the CD.
2. Double-click on the le shelexec.exe using the le
mouse button.
3. Select the desired language.
4. Select “Open User Manual om CD” or “Check for new
version of User Manual online”.
Keep this User Manual for your information and
ture reference.
Pass on the manual to anyone who uses, maintains
or repairs this Pedelec.
Original User Manual | Pedelec Impulse 2.0 3
1 Safety
The User Manual contains the following symbols that
denote dangers or important information. Read all the
safety information. Failure to observe the instructions can
cause electric shock, re and/or serious injury.
WARNING
regarding possible physical injury, increased
risk of falls or other injuries.
NOTE
regarding possible damage to property or the
environment.
breakage or failure of safety-relevant components
➠
Chapter 11 “Technical data”.
If you wish to make any adjustments to the ride
characteristics of your Pedelec, please consult
your specialist cycle shop.
1.2 Statutory requirements
The Pedelec, like all other bikes, must comply with
the national regulations for road safety. Please
observe the relevant explanations and general
information provided in the “Original User Manual | General” (CD).
IMPORTANT ADDITIONAL INFORMATION
or special information on using the Pedelec.
1.1 General
If risk-ee operation of your Pedelec cannot be
assumed, take it out of operation and make sure
it cannot be used until you have it checked by a
specialist cycle shop. Risk-ee use is no longer
possible if live parts or the battery shows signs of
damage.
Never ride with no hands! This poses an acute risk
of falling.
Take the battery out of the Pedelec before beginning work on the Pedelec.
These statutory requirements apply for a Pedelec:
• The motor is designed only to provide pedal-
ling assistance, i.e. it can only “assist” the rider
when he/she turns the pedals.
• The average motor output must not exceed
250W.
• As the speed increases, the rate at which the
motor output reduces must also increase more
intensely.
• The motor must switch o once the bike reaches
a speed of 25 km/h.
1.2.1 Meaning for the rider
• You do not legally have to wear a helmet. Howev-
er, in the interest of your own safety, you should
never ride without a helmet.
Observe the maximum permitted gross weight
of your Pedelec, as this could otherwise lead to
4 Original User Manual | Pedelec Impulse 2.0
• You do not legally have to have a driving licence.
• You do not legally have to have insurance.
• No age restriction applies for a Pedelec.
• The regulations governing the use of cycle paths
are the same as for normal bikes.
These regulations apply to you wherever you are
in the European Union. It is possible that dierent
regulations exist in other countries, also inside
the EU in individual cases. Before using your Pedelec abroad, nd out about the applicable legislation in the relevant country.
It is generally permitted for children to be carried
in bike trailers on Pedelecs. Observe the maximum
permitted gross weight of the bike ➠Chapter 30
“Technical data” of the “Original User Manual |
General” (CD). The Impulse 2.0 mountain bike is
an exception. Bike trailers may not be used on this
bike.
1.3 Battery
A short circuit between the battery contacts can
cause burns or re. Short-circuit damage which
emerges in this context voids all guarantee claims.
Batteries must not be exposed to mechanical
shocks. Even if a battery shows no visible signs
of damage aer falling or being knocked, it may
be damaged. For this reason, even batteries that
seem ne must be taken to a specialist dealer for
inspection. Damaged batteries must neither be
charged nor used for another application.
Keep the battery away om children.
Use the battery solely for your Pedelec.
Ideally, take the battery out of your Pedelec when
not in use.
Batteries not designed for use in the Pedelec must
not be used.
Never transport damaged batteries. The safety of
damaged batteries cannot be guaranteed.
The battery contains chemical substances, which
could cause dangerous reactions if the safety
information given here is not adhered to.
Avoid contact with liquid leaking om a damaged
battery. In case of contact, rinse o the liquid with
water. In case of eye contact, consult a doctor
aer rinsing.
Never attempt to repair your battery. Batteries
must not be dismantled, opened or crushed. The
improper opening or destruction of the battery
poses the risk of serious injury. Opening the battery voids the warranty claim. If your battery is
damaged, contact your specialist cycle shop. The
specialists here will discuss the next steps with
you.
A battery must not be exposed to heat (e.g. heater) or re. External heat can cause the battery to
explode. In addition, high temperatures shorten
battery service life. When charging, always ensure
there is adequate ventilation.
Lithium reacts very strongly upon direct contact
with water. Never put the battery into water. Caution is therefore also required in the case of damaged batteries which have become wet: They may
catch re.
In case of re, water should be used to extinguish
any ames in the immediate vicinity, but not the
battery itself. Fire extinguishers with metal re
powder (Class D) are better suited to this task. If
the battery can be safely moved outdoors, the re
can also be suocated using sand.
A battery must not be short-circuited. Batteries
must not be stored unsafely in a box or compartment where they can short-circuit one another
or can be short-circuited by other conductive
materials (paper clips, coins, keys, nails, screws).
Original User Manual | Pedelec Impulse 2.0 5
The Pedelec operates using extra-low voltage
(36volts). Never attempt to operate the Pedelec
using power om a source other than a suitable
genuine battery. The designations of approved
batteries are listed in ➠
data”.
Chapter 11 “Technical
1.4 Charger
The charger may only be used to charge the battery supplied. Use of the charger for other purposes is not permitted. Any kind of manipulation
of the charger or battery housing is forbidden!
The battery should not be le unattended while
charging. Alternatively, charge the battery in a
metal box.
Damaged batteries must not be charged (risk of
explosion!).
Do not attempt to modi or take apart the charger.
Have repairs carried out only by specialists.
A charger with a damaged mains plug or mains
cable may not be connected to the mains and must
be replaced by a specialist. The same applies for
extension cables that are not in perfect technical
condition.
Do not charge batteries for an extended period if
they will not be used.
If you detect smoke or an unusual smell, immediately unplug the plug of the charger om the socket and disconnect the battery om the charger.
The mains voltage must correspond to the voltage
given on the type plate of the charger. The supply
voltage of the charger is given on the type plate on
the back of the device.
The charger is only intended for use indoors. The
battery may only be charged in a dry, non-ammable environment. During the charging process, the
battery and charger must be placed on an even,
non-ammable surface. Battery and charger must
not be covered. There must be no highly combustible materials in the immediate vicinity. This also
applies when charging the battery on the Pedelec.
In this case, you must place the Pedelec so as to
prevent any re om spreading quickly (exercise
caution with carpeted oors!).
Ingress of water and damp in the charger must
be avoided at all costs. In case of ingress of water, immediately disconnect the charger om the
mains and have it checked by a specialist.
The battery may heat up during charging. A maximum temperature of 45°C may be reached. If the
battery becomes any warmer than this, suspend
the charging process immediately. Such a battery
may no longer be used, and you must have it inspected by the dealer.
No chargers other than those specically intended
for use with the battery may be used. The use of a
dierent charger may cause malnctions, shortened service life, re or explosion.
Do not continue to use damaged batteries and
chargers (plug, housing, cable).
Do not replace the mains cable. This poses the risk
of re and explosion.
Condensation may form on the charger if the
temperature changes suddenly om cold to hot.
In case of condensation, wait approximately one
hour before connecting the charger to the mains,
until it has warmed up to the temperature of the
room. Ideally, avoid such situations by storing the
charger in the place where it is operated.
Only charge the battery at ambient temperatures
of between 0°C and 45°C. However, you can maximise a battery's service life by charging it at an
ambient temperature of between 10°C and 30°C.
A battery that displays a fault may not be charged
anymore.
6 Original User Manual | Pedelec Impulse 2.0
1.5 Motor
1.7 Transportation of the Pedelec
If children are present, keep a close eye on them,
especially if there is a possibility they could insert
objects into the motor through apertures in the
housing. This poses the danger of fatal electric
shock.
Bear in mind that the motor can heat up on long
ascents. Be carel not to touch it with your hands,
feet or legs. You could burn yourself.
Live parts may be exposed when you open covers
or remove parts. Connection points may also be
live. Maintenance or repairs on the motor when it
is open must only be carried out by a professional
bike workshop.
1.6 Adjustments/maintenance/repair
For the transportation of your Pedelec, we recommend removing the battery om the Pedelec and
packaging it separately. A suitable transport container can be obtained om your specialist cycle
shop.
1.7.1 The Pedelec and your car
If you transport your Pedelec on a bike rack, ensure that it
is designed for the higher weight of a Pedelec. In order to
relieve the load on the rack and protect the battery om
climatic conditions, it must be transported inside the car.
1.7.2 The Pedelec on trains
In Germany, you can take your Pedelec with you on trains
which are marked with the bike symbol. To do so on
German Intercity (IC) and EuroCity (EC) trains, you must
book a place for your bike in advance. As a rule, you may
not take bikes with you on German Intercity Express (ICE)
trains.
When carrying out adjustments and maintenance
or when cleaning, avoid crushing cables or damaging them with sharp edges.
Please have all installation and adjustment work
carried out by your specialist cycle shop. In case
you have to fasten something in place or change
something yourself, you will nd an exhaustive list
at the end of the “Original User Manual | General”
(CD) detailing the tightening torques which must
always be adhered to.
1.7.3 The Pedelec on aeroplanes
Your Pedelec is generally subject to the policies of the
respective airline concerning bikes. Batteries are subject
to dangerous goods legislation. Therefore, they must not
be carried on passenger planes – neither in the cargo
hold, nor the cabin. Please contact the relevant airline for
detailed information.
Original User Manual | Pedelec Impulse 2.0 7
2 Composition of the vehicle
Saddle
Seatpost
Battery
(on down tube or seat tube)
Seatpost clamp
(with quick-release
lever or screw)
Frame
1. Seat tube
2. Down tube
2. Display small1. Display
Control panel
Handlebar
8 Original User Manual | Pedelec Impulse 2.0
Motor
Pedal
Fork
Wheel
3 First steps
3.1 Checking the tightening torques
Check that all screws and important components are fastened securely and correctly. You will nd a table with important screw connections and the prescribed tightening
torques in ➠
User Manual | General” (CD).
Chapter 30 “Technical data” of the “Original
3.2 Fitting the pedals
It may be that the pedals for your Pedelec have yet to be
tted on delivery:
The right pedal (marked with an “R”) is screwed clockwise
into the right crank arm. The le pedal (marked with an
“L”) is screwed anticlockwise into the le crank arm. Both
pedals are screwed in tightly in the direction of the ont
wheel using a size15 open-ended spanner or a suitable
Allen key. The tightening torque is 40Nm.
If the pedals are not screwed in straight, the
thread in the crank arm may be severely damaged.
This could lead to serious accidents and injuries.
OPEN
Opening the quick-release lever
CLOSE
Closing the quick-release lever
As a rule of thumb, you can be condent that the
quick-release device clamp is suciently secure
if the quick-release lever can only be closed using the heel of the hand and a certain level of
force. During the closing process, you will feel
an increasing level of counterpressure om the
lever, beginning when the lever is at approx. 90°.
If the seatpost is not clamped rmly or securely
enough, tighten the clamping nut or turn the screw
clockwise by another half a turn respectively while
the quick-release lever is open. Close the quickrelease lever and check that the saddle is securely
fastened once more.
3.3 Adjusting the saddle height
3.3.1 Clamping screw
If a torque is specied (in Nm) on the seatpost clamp,
tighten the clamping screw according to this value. If no
tightening torque is specied, tighten an M6 screw (dia.
6mm) and an M5 screw (dia. 5mm) to 5.5Nm.
3.3.2 Quick-release device
For opening, the quick-release lever must be folded back
through 180° – you will see the lettering “OPEN”. For closing, fold the quick-release lever back in through 180° –
you will see the lettering “CLOSE”.
Check that all quick-release levers are fastened
correctly and securely before every journey and
every time you return to your bike having le it
unattended for a short time.
With regard to the saddle height, there is a simple test procedure: Whilst sitting on the saddle,
the heel of your lly-stretched leg should reach
the lowest pedal position. By contrast, the balls
of your feet should reach the centre of the pedal
in the lowest pedal position with your leg bent
slightly.
Original User Manual | Pedelec Impulse 2.0 9
4 Quick start
Charge the battery completely before riding for the rst
time. Charge temperature: 0°C to 45°C.
SEAT TUBE BATTERY
Charging the battery
1. Remove the cover om the charging socket.
2. Connect the plug of the charger to the battery.
the holder until the locking mechanism engages.
b) Seat tube battery: If you removed the battery for
charging, reinsert the battery into the holder on the
Pedelec om the le-hand side. Tilt the battery outwards at an angle of roughly 45° as you do so. Move
the battery into the upright position until the locking
mechanism engages.
DOWN TUBE BATTERYSEAT TUBE BATTERY
Installing the battery
6. Now turn the key clockwise and remove it. The battery
is now locked in place.
DOWN TUBE BATTERYSEAT TUBE BATTERY
Charging the battery
3. Insert the mains plug for the charger into the socket.
You must charge the battery completely before
using it for the rst time. As required by transport
law, the battery leaves the factory with an approximately 30% charge.
You can also remove the battery om your Pedelec
and charge it elsewhere. For more information,
refer to ➠
Chapter 5 “Battery”. Please note, the
battery is heavy. Hold on tight to it!
4. Once all of the battery LEDs have gone out, the battery
is lly charged. Pull the plug of the charger out of the
charging socket and take the mains plug of the charger
out of the socket.
5. a) Down tube battery: If you removed the battery for
charging, replace it in the holder om the ont/above.
At the same time, the key must be in the lock and must
be turned anticlockwise. Press the battery down into
DOWN TUBE BATTERYSEAT TUBE BATTERY
Locking the battery
7. Make sure that the battery is securely positioned and
that the key is no longer in the lock.
8. Press the button on the control panel to switch on
the drive system.
9. a) Pedelec without backpedal nction: Aer the welcome screen, the display shows the power-assist mode
that was last set. Press the
/ buttons to select the
level of assistance: ECO (low), SPORT (medium),
POWER (high) or no assistance. Pressing once changes
the level of assistance by one level. This works both
ways, depending on which of the buttons you press.
b) Pedelec with backpedal nction: Aer the welcome
screen, the display shows “Please move the pedals”
or “PEDAL”. This instruction will disappear as soon as
you start riding. Press the
/ buttons to select the
level of assistance: ECO (low), SPORT (medium),
10 Original User Manual | Pedelec Impulse 2.0
POWER (high) or no assistance. Pressing once changes
the level of assistance by one level. This works both
ways, depending on which of the buttons you press.
5 Battery
Your battery is a lithium-ion battery, the ideal type of battery for this application. One of the main benets of this
battery is its low weight combined with a high capacity.
If you cannot feel any assistance, simply backpedal briey and then pedal forwards again to
trigger the system check. If there is still no assistance being delivered, the instruction “Please
move the pedals” or “PEDAL” will continue to be
displayed. In this case you should consult your
specialist bike shop.
10. You can now ride o just as you would if you were
riding a normal bike. The motor starts providing assistance as soon as the rear wheel starts turning.
Apply the brake before putting your foot on the
pedal.
From the rst moment on, you have ll assistance.
Practice starting up in a safe location before venturing into the road trac.
5.1 Charging the battery
You can charge the battery whilst it is on the Pedelec
➠
Chapter 4 “Quick start”.
Alternatively, you can take the battery out of its holder
and charge it in a separate location. This is recommended
if it is cold outside, in order to charge the battery in a
warmer room.
Condensation may form on the charger if the
temperature changes suddenly om cold to hot.
In case of condensation, wait approximately one
hour before connecting the charger to the mains,
until it has warmed up to the temperature of the
room. Ideally, avoid such situations by storing the
charger in the place where it is operated.
The battery can be charged at temperatures between 0°C
and 45°C. However, you can maximise a battery's service
life by charging it at an ambient temperature of between
10°C and 30°C.
If your bicycle is an Impulse 2.0 Ooad, wait
ve seconds aer switching on before turning the
pedals. If you do not wait, you may not get ll
assistance.
SEAT TUBE BATTERY
Battery in the charger
Original User Manual | Pedelec Impulse 2.0 11
5.1.1 Removing the battery
1. Grip the battery by the handle, insert the key into
the lock and turn it anticlockwise. The battery is now
unlocked.
DOWN TUBE BATTERY
Unlocking the battery
2. a) Down tube battery: Grip the battery with both hands
and li it forwards/upwards out of its holder. In doing so, hold on tight to the battery to avoid dropping
it. Place the battery down on a suitable surface. This
should be dry, even and non-ammable.
b) Seat tube battery: Grip the battery by the handle
and remove it om the Pedelec by tilting it sideways.
In doing so, hold on tight to the battery to prevent it
om falling out.
SEAT TUBE BATTERY
5.1.2 Charging operation
Before charging the battery, read the directions on
the charger carelly.
1. a) Down tube battery: Take the charger provided out
of its packaging and plug the mains plug into a socket
(230–240V).
b) Seat tube battery: Take the charger provided and
the docking station out of their packaging and plug
the mains plug into a socket (230–240V). Connect the
charger to the docking station. The LED in the charger
now lights up briey in red and then permanently in
green.
To charge the battery safely, the charger must be
placed on a suitable surface. This should be dry
and non-ammable.
DOWN TUBE BATTERY
SEAT TUBE BATTERY
Removing the battery
3. You should now remove the key and keep it in a safe
place to prevent it om breaking o or being lost.
Seat tube battery: The charger must be supported
on its four feet. This is the only way to ensure that
the hot air around the battery can dissipate via
the surrounding ventilation slots.
2. a) Down tube battery: Connect the plug of the charger
to the battery.
b) Seat tube battery: Put the battery in the holder of
the docking station. The LED in the charger lights up in
green.
SEAT TUBE BATTERY
Charging the battery
12 Original User Manual | Pedelec Impulse 2.0
3. a) Down tube battery: The charging process begins. If
your charger has an LED, this lights up red. The battery is charged in ve stages. When charging of one
stage is in progress, the corresponding LED ashes.
If this stage has been lly charged, the LED will light
up permanently. Now the next LED will begin to ash.
Aer all ve LEDs have gone out, the battery is lly
charged.
b) Seat tube battery: The charging process begins.
The LED of the charger lights up in green. The battery
LEDs light up one by one to indicate the progress of
the charging operation. The battery is charged in ve
stages. When charging of one stage is in progress, the
corresponding LED ashes. If this stage has been lly
charged, the LED will light up permanently. Now the
next LED will begin to ash. Aer all ve LEDs have
gone out, the battery is lly charged.
If your charger has an LED, it may be that this
ashes red permanently. If this is the case, a
charging fault has occurred. Have the charger and
battery checked by your specialist cycle shop.
5.1.3 Installing the battery
1. a) Down tube battery: Insert the battery into the bat-
tery holder of the Pedelec om the ont/above. At the
same time, the key must be in the lock and must be
turned anticlockwise.
b) Seat tube battery: Insert the battery into the holder
of the Pedelec om the le by tilting it outwards at
roughly 45°.
DOWN TUBE BATTERYSEAT TUBE BATTERY
Installing the battery
4. Pull the charger plug out of the socket once the charging operation is complete.
Damaged batteries may not be charged, and rther use is not permitted.
The battery may heat up during charging. A maximum temperature of 45°C may be reached. If the
battery becomes any warmer than this, suspend
the charging process immediately.
There is no memory eect. You can therefore lly
recharge your battery aer every trip so you are
always ready for the o.
2. Press the battery down into the holder until the locking mechanism engages. Now turn the key clockwise
and remove it. The battery is now locked in place.
DOWN TUBE BATTERY
SEAT TUBE BATTERY
Locking the battery
3. Make sure the battery is rmly in place.
Ideally you should charge the battery at a temperature of between +10°C and +30°C. It takes longer
to charge the battery at low temperatures, while
the battery will not charge up at temperatures
higher than +45°C. Ideally, you should charge and
store the battery inside your house or in a warm
garage when the outside temperature is low. In
this case, you should only t the battery onto your
bike just before using it.
Original User Manual | Pedelec Impulse 2.0 13
5.2 Battery information system
There is a display panel on the outer face of the battery
which includes ve LEDs and a battery key or push button.
The LEDs light up as soon as you press the battery key
or push button. Information about the charge state and
capacity of the battery is provided based on the number of
LEDs that light up and the way in which they light up.
DOWN TUBE BATTERYSEAT TUBE BATTERY
Battery keyPush button
5.2.1 Checking the charge state
a) Down tube battery: Press the battery key briey, the
LEDs light up and display the current battery charge state.
DISPLAYBATTERY CHARGE STATE
•••••
5 LEDs light up 100–%
* All 5 LEDs ash quickly: The battery is a) empty and is
being switched o, or is b) overloaded.
a) If the battery is overloaded, it will switch back on aer
a short idle period and can then be used normally.
b) If the battery is empty, it will work once again briey
following a short period of rejuvenation and will then
switch back o. It must now be charged.
** The 1st LED ashes quickly: A charging fault is present.
Please take the battery to your specialist cycle shop.
5.2.2 Checking the capacity
a) Down tube battery: If you hold down the battery key for
roughly ve seconds, the LEDs show the current battery
capacity.
SEAT TUBE BATTERY DISPLAYCAPACITY
••••
•••
••
•
¡
4 LEDs light upapprox. –%
3 LEDs light upapprox. –%
2 LEDs light upapprox. –%
1 LED lights upapprox. –%
1 LED ashesapprox. –%
••••
•••
••
•
¡
4 LEDs light up–%
3 LEDs light up–%
2 LEDs light up–%
1 LED lights up–%
1 LED ashes–%
b) Seat tube battery: Press the push button briey, the
LEDs light up and display the current battery charge state.
SEAT TUBE BATTERY DISPLAYBATTERY CHARGE STATE
•••••
••••
•••
••
•
¡
5 LEDs light up 100–%
4 LEDs light up–%
3 LEDs light up–%
2 LEDs light up–%
1 LED lights up–%
1 LED ashes–%
5 LEDs ash quickly% or overloaded *
1st LED ashes
Charging fault **
quickly
b) Seat tube battery: If you press the push button for ve
seconds, the LEDs show the current capacity of the battery.
SEAT TUBE BATTERY DISPLAYCAPACITY
•••••
••••
•••
••
•
¡
5 LEDs light up –%
4 LEDs light up–%
3 LEDs light up–%
2 LEDs light up–%
1 LED lights up–%
1 LED ashes %
14 Original User Manual | Pedelec Impulse 2.0
5.4 Warranty and service life
The range of the battery is less in winter due to
the lower temperatures. Only move the battery
om the warm room where you store it and t it
on your Pedelec just before you set o. This will
help to prevent the eect of the low temperature
on the range of the battery. ➠
ranty and service life”.
Chapter 5.4 “War-
5.3 Battery management
The battery management monitors the temperature of
your battery and warns you of incorrect use.
If an external short-circuit has been caused at the
contacts or the charging socket, please consult
your specialist cycle shop.
Please always supervise the battery charging process and disconnect the charger aerwards.
5.3.1 Sleep mode
The battery management switches the battery to sleep
mode to prevent a so-called total discharge. At the latest,
the battery management activates the sleep mode aer
ten days without use. The system exits sleep mode when
you connect the battery to the charger or press the battery
key or push button on the battery. This “wakes up” the
battery.
Down tube battery: If the battery does not wake
up, the cell voltage may be too low. In this case,
connect up the charger and press the battery key.
The battery is charged for one minute.
Seat tube battery: The battery can also be put into
sleep mode manually. To do so, press the push
button for eight seconds. Release the push button
as soon as the second LED lights up.
Batteries are wear parts. Wear parts come with a two-year
warranty.
If a fault occurs during this period, your specialist cycle
shop will replace the battery. Normal ageing and battery
wear do not constitute a fault.
The service life of the battery depends on dierent factors.
The most important wear-relevant factors are:
• The number of charging processes
Aer 1,100 charging cycles, your battery will still
have 60% of its initial capacity, providing it has
been well looked aer. This means 6.6 Ah in an 11
Ah battery and 7.2 Ah in a 15.5 Ah battery. A charging cycle is dened as the sum of the individual
charges until the charges reach the overall capacity
of the battery.
For example: You charge the battery with 5 Ah on
the rst day, 2 Ah on the second day and 4 Ah on
the third day; the sum is 11 Ah. The battery has
thereby completed one charge cycle.
According to the technical denition, the battery
is exhausted when less than 60% of the initial
capacity is available. Providing you can still cover
the journey distances with the remaining battery
capacity, you can of course continue using it. If the
capacity is no longer sucient, you can take your
battery to a specialist cycle shop who will dispose
of your battery and sell you a new one.
• The age of the battery
A battery also ages during storage.
This means: Even if you do not use your battery, its
capacity reduces. You can expect the battery to age
by approximately 3 to 5%.
Ensure that the battery does not become too
hot. The rate at which the battery ages increases
signicantly at temperatures above 40°C. Direct
sunlight can heat the battery considerably. Be sure
not to leave the battery in a hot car and always
stand your Pedelec in the shade during breaks in
cycle trips. If you cannot prevent exposure to heat,
please ensure that the battery is not charged during this period.
Original User Manual | Pedelec Impulse 2.0 15
A lly charged battery ages at an even greater rate
than a partially charged one at high temperatures.
•If you always ride with maximum motor output,
your motor will always require a stronger current. Stronger currents cause the battery to age
more quickly.
•You can also extend the service life of the bat-
tery by using the assistance selectively. Use a
low assist level when riding. With lower discharge currents, you conserve your battery.
5.7 Disposal
Batteries are not to be disposed of with domestic waste.
Consumers are legally bound to dispose of used or damaged batteries at the locations designated for the purpose
(battery collection point or specialist cycle shop). The
disposal of batteries is clearly regulated in each country's
laws.
6 Charger
Make sure that the battery is lly charged before
you ride your bike for the rst time or if you have
not used it for a while.
5.5 Storage
If you do not need your battery for a while, store it at a
temperature of 18 – 23°C at 50–70% of its ll charge
capacity. If you do not use the battery for six months, you
must recharge it.
5.6 Shipping
Do not ship batteries! A battery is a hazardous
article which can overheat and catch re in certain
conditions.
If used incorrectly, the device may be damaged or
inict injuries.
• Only use the charger in dry rooms.
• Only place the charger in a secure stable position
on a suitable surface.
• Do not cover the charger or place any objects on
it as otherwise it could overheat and catch re.
Do not use other chargers. Only charge the battery
using the charger provided, or a charger approved
by us for the purpose.
Read the type plates on the charger before using it
for the rst time.
You can charge your Pedelec Impulse 2.0 directly via a
charging socket in the battery. The battery can remain on
the Pedelec whilst the charging operation is in progress.
The preparation and shipping of a battery may only be
carried out by trained personnel.
If you would like to return your battery for replacement,
please always arrange this via your specialist cycle shop.
Specialist cycle shops can have the battery picked up
ee of charge and in compliance with dangerous goods
legislation.
16 Original User Manual | Pedelec Impulse 2.0
SEAT TUBE BATTERY
Charging the battery
Alternatively, you can take the battery out of its holder
and charge it elsewhere. This is recommended if it is cold
outside, in order to charge the battery in a warmer room.
The battery can be charged at temperatures between 0°C
and 45°C.
SEAT TUBE BATTERY
Battery in the docking station
If a charging fault occurs, the LED (where present)
in the charger ashes red. In this case, the charging current is too high. Consult your specialist
cycle shop.
7.1.1 Switching on/o
Press the button on the control panel to switch the Impulse system on. Aer a few seconds, the welcome screen
appears, followed by the start menu. From there you can
carry out rther settings ➠settings”.
Aer switching on, the system is always in the
display mode in which you switched it o.
To switch your Pedelec o, press the button on the control panel in the start menu.
Chapter 7.4 “Programming and
7.1.2 Push assist
The pushing assistance moves the Pedelec slowly (at a
maximum speed of 6 km/h) without you having to turn the
pedals, e.g. if you are manoeuvring in a tight space or are
pushing your Pedelec out of a basement garage.
7 Control panel and display
The Pedelec Impulse 2.0 can be controlled via two elements. The control panel can be found on the handlebar
grip; the display is located in the middle of the handlebar.
7.1 Control panel
1
2
3
4
1 button, on and o button
2 button, increase value/scroll up
3 button, decrease value/scroll down
4 button
To activate the pushing assistance, press the
three seconds.
The pushing assistance is not suitable for use as
starting assistance.
7.1.3 / buttons
• You can speci the power-assist level via the /
buttons.
• Each time you press one of these two buttons the
power assist changes by one level. If you press the
button, the level of assistance increases by one
level each time you press it. If you press the
button, the assistance becomes weaker each time
you press it.
button for
Press the button to switch the system on and o.
Buttons 2 to 4 have dierent nctions depending on the
item of the settings menu in which you are located.
Original User Manual | Pedelec Impulse 2.0 17
7.2 Display small
7.2.2 Battery charge state indicator
1
23
4
1 Speed
2 Power-assist mode
3 Battery charge state
4 Kilometres covered during the day or overall
The display in the middle of the handlebar is divided into
four dierent display panels.
• At the top on the le is your current 1speed.
• Below this is a display showing the selected 2
power-assist mode ➠Chapter 7.2.1.
• At the top on the right is the 3 battery symbol
which tells you the current battery charge state of
your Pedelec ➠
Chapter 7.2.2.
• Below this is the display of 4 kilometres covered
during the day and overall.
The battery charge state indicator is located at the top on
the right of the display. Using a stylised battery divided
into seven segments, it shows the charge remaining in the
battery. The lower the charge state of the battery, the fewer segments are displayed.
DISPLAYBATTERY CHARGE STATE
–.%
.–.%
.–.%
.–. %
.–.%
.–.%
If the battery charge state falls below a minimum level,
the assistance switches o via the motor. Then the entire
display fades and goes o, too.
7.2.1 Assistance indicator
The display shows you how much assistance the motor is
currently providing.
DISPLAY SCREENASSISTANCE
This means the assistance is
working hard.
This means the assistance is
working with a medium level of
eort.
This means the assistance is
working with a low level of eort.
No assistance. Battery indicator
still lights up.
Use the / buttons to switch between the individual
power-assist modes.
If you do not use your Pedelec for ten minutes, the
system switches o automatically. If you subsequently want to ride using the assistance, you will
have to switch it back on via the control panel.
If the conditions of the journey change, for example, by riding up an incline aer a long, at
stretch, the value displayed can also change at
short notice. Please consider this factor when
planning your trips. You are probably familiar
with this eect om the remaining range indicator
of your car. The remaining range depends on the
current battery charge state and the assist mode
which has been set (POWER, SPORT or ECO).
18 Original User Manual | Pedelec Impulse 2.0
7.2.3 Units
Press and hold the button for three seconds to switch
between kmh (speed)/ km (remaining range indicator) and
mph/mi.
7.3 Display
•The display of journey time during the current
trip and the top speed reached on this trip.
•The average speed during the current trip and
the total distance covered.
1
1 Speed
2 Power-assist mode
3 Battery charge state
4 Remaining range
5 Information area
The display in the middle of the handlebar is divided into
ve dierent display panels.
•At the top on the le is your current 1speed.
•To the right of the current speed is a display show-
ing the selected
➠
Chapter 7.2.1.
•At the top on the right is the 3 battery symbol
which tells you the current battery charge state of
your Pedelec ➠
•Below this the remaining 4 range is displayed
➠ Chapter 7.3.3.
•Along the bottom section of the display is a long
5
information area that can be used to display
the following information:
•How much of its potential output the motor is
currently delivering.
3
2
2
power-assist mode
Chapter 7.2.2.
4
5
You can switch between the various displays within the information area by pressing the
in the main menu.
button
7.3.1 Assistance indicator
➠ Chapter 7.2.1
7.3.2 Battery charge state indicator
➠ Chapter 7.2.2
7.3.3 Units
➠ Chapter 7.2.3
7.3.4 Remaining range indicator
Below and to the right of the battery charge state indicator, the distance in km over which you can still travel with
power assist is displayed. This is the remaining range
indicator.
7.4 Programming and settings
Aer switching on the Impulse system, you can switch
om the main menu to the menu sub-items, by pressing
the
button for three seconds.
You are taken to the menu sub-items:
•The costs that have been incurred in the course
of the current trip and during the entire service
life.
•The savings achieved in both euros and CO in
comparison with the same journey by car.
•The total number of kilometres covered.
•The display of kilometres covered during the
day and overall.
• Drive data ➠Chapter 7.4.1
• Delete trip data ➠Chapter 1.2.1
• Delete overall data ➠Chapter 7.4.3
• Device settings ➠Chapter 7.4.4
• Personalize ➠Chapter 7.4.5
• Target cost ➠Chapter 7.4.6
• Back
You can select the menu sub-items using the
on the control panel. You can conrm your selection by
Original User Manual | Pedelec Impulse 2.0 19
/ buttons
pressing the
displayed for you. In order to return to the main menu
display om the menu sub-items, you must select the
menu sub-item “Back” and conrm by pressing the
ton. You can also return to the main menu by pressing and
holding the
button. The respective contents are then
but-
button for three seconds.
7.4.1 Drive data
The following data are displayed in the menu sub-item
“Drive data”:
• Trip (in km)
• Trip time (in 00:00:00)
• Trip max (in km/h)
• Trip Ø (in km/h)
• Trip cost (in €)
• Tour (in km)
• Tour Ø (in km/h)
• Tour cost (in €)
• Overall (in km)
• Overall savings (in €)
• Tot. sav. CO2 (in kg)
• Back
7.4.4 Device settings
Under the menu sub-item “Device settings”, you can select
the following items by pressing the
• Display ➠Chapter 7.4.4.1
• Drive ➠Chapter 7.4.4.2
• Miscellaneous ➠Chapter 7.4.4.3
• Back
Conrm your selection by tapping the
7.4.4.1 Display
Choose om the following using the
• Contrast
• Brightness
• Language
• Unit
• Back
Conrm your selection by tapping the
Contrast: You can select the following values using the
/ button:
/ button:
button.
/ button:
button.
Selected the desired item using the
selected item is highlighted in bold. Conrm your selection by tapping the
menu sub-items.
button. You are taken back to the
/ buttons. The
7.4.2 Delete trip data
Under the menu sub-item “Delete trip data”, you can
delete the kilometres indicated for the current day trip.
The following question appears on the display: “Conrm
delete?”, and below it “Yes” or “No”. Select the desired
item using the
in bold. Conrm your selection by tapping the
You are taken back to the menu sub-items.
/ button. The selection is highlighted
button.
7.4.3 Delete overall data
Under the menu sub-item “Delete overall data”, you can
delete the total kilometres covered. The following question appears on the display: “Conrm delete?”, and below
it “Yes” or “No”. Select the desired item using the
button. The selection is highlighted in bold. Conrm your
selection by tapping the
the menu sub-items.
button. You are taken back to
/
Very low contrast-35%
-30%
-25%
-20%
-15%
-10%
-5%
Average“Standard”
5%
10%
15%
Very high contrast20%
The change in contrast is implemented immediately. Tapping the
you back to the menu sub-item display.
button conrms your selection and then takes
20 Original User Manual | Pedelec Impulse 2.0
Brightness: You can select the following values using the
/ button:
Very bright50%
45%
40%
35%
30%
Average“Standard”
5%
10%
15%
Very dark20%
Wheel circumference: You can set the “wheel circumference” to any value between 1540 mm and 2330 mm by
pressing the
the
button conrms your selection and then takes you
/ buttons on the control panel. Tapping
back to the menu sub-item display.
A change to the setting becomes necessary, for
example, when you have the tyres on your Pedelec
exchanged for some of a dierent size. In order
to continue to display the correct data, the new
wheel circumference must be entered.
The change in brightness is implemented immediately.
Pressing the
button conrms your selection and then
takes you back to the menu sub-item display.
Language: You can choose to have the information shown
on the display in the following languages:
• Deutsch
• English
• Francais
• Nederlands
• Espanol
• Italiano
• Suomi
• Dansk
You can select the relevant language using the
tons. Tapping the
button conrms your selection and
/ but-
takes you back to the menu sub-item display.
Unit: Under the item “Unit”, you can choose whether information on distance travelled and speed is displayed
in kilometres (km) or miles (mi). Use the
/ buttons to
choose between kilometres (km) or miles (mph). Tapping
the
button conrms your selection and then takes you
back to the menu sub-item display.
Shi Sensor: Choose om the following values using the
/ button.
OFF
50 ms 100 ms 150 ms 200 ms 250 ms 300 ms
Conrm your selection by tapping the button.
The Shi Sensor recognises gear shiing and
imperceptibly interrupts the power assist for actions of a second. This enables you to move more
smoothly and considerably faster through the
gears. The higher the value you set, the longer the
assistance is interrupted for, and the more time
there is for shiing gears.
Climb Assist: Choose om the following values using the
/ button.
1234567
Conrm your selection using the button.
7.4.4.2 Drive
Choose om the following using the
/ button:
• Wheel circumference
• Shi Sensor
• Climb Assist
• Back
Conrm your selection by tapping the
taken back to the menu sub-item display.
button. You are
You can inuence the response time of the power
sensor with the Climb Assist. The lower the value
you set, the less responsive the system becomes.
The higher the value you set, the more dynamic
the system becomes, but beware a yo-yo eect.
Original User Manual | Pedelec Impulse 2.0 21
7.4.4.3 Miscellaneous
Choose om the following using the
• Factory settings
• Soware
• Back
Conrm your selection by tapping the
Factory settings: The following question appears: “Restore
factory settings?”. Select “Yes” if you wish to reset the
system to its condition upon delivery. Select “No” if you
wish to retain all the settings you have made previously.
Conrm your selection by tapping the
Soware: You are taken to the items:
• Version
• Update
• Back
Make a selection using the
that item by tapping the
• Version: Here the current soware version of the
motor is displayed.
/ button, conrm and go to
button.
/ button.
button.
button.
Display capital letters
The use of spaces is not possible and underscores
must be used in their place.
• Update: Here you can bring the soware up to
date. Your specialist cycle shop will perform a soware update.
7.4.5 Personalize
Choose om the following using the / button.
• Name
• SET-Favourites
• Back
Conrm your selection by tapping the
Name: Under the sub-item “Name”, you can enter a name
or some text with a maximum of 21 characters which will
be displayed when the display is turned on and o. Navigate using the
acter. Tap the
desired text om the following options:
/ button and select the desired char-
button briey then release it. Select the
button.
Display lower case letters
SET-Favourites: Navigate using the / buttons. Deselect or conrm the selection of the following items by tapping the
button:
• Trip max/Ø
• Tour km/Ø
• Cadence/Assistance
• Power cost
• Total saving
• Total km
• Back
7.4.6 Target cost
Via the menu sub-item “Target cost”, you can access the
sub-items:
22 Original User Manual | Pedelec Impulse 2.0
• Fuel price
• Fuel consumption Ø
• Fuel type
• Power cost
• Back
You can select the sub-items using the / buttons.
Pressing the
button takes you to the respective subitem. By selecting the sub-item “Back” and the button
to conrm, you are taken to the menu sub-item display
once more.
The information regarding the price, average consumption and the el type is necessary to enable
calculation of the money and CO
saved in compar-
2
ison with the use of a car. This is displayed in the
main menu of the information area under “Overall
savings” ➠
Chapter 7.3 “Display”.
Fuel price: Under the sub-item “Fuel price”, you can speci the price of the els petrol or diesel in euros and cents.
You can set this to a value in euros between 0 and 9 euros
and a value in cents between 0 and 99 cents by using the
/ buttons on the control panel to move in 1-euro and
1-cent steps respectively. Once you have conrmed both
values by pressing the
button, you are taken back to
the menu sub-item display.
Fuel consumption Ø: You can enter the average el consumption which would arise om the use of a car. You can
set the consumption in half-litre steps to between 0 and
20 litres. Navigate using the
/ buttons. Pressing the
button conrms your selection and then takes you back
to the menu sub-item display.
Fuel type: Under the sub-item “Fuel type”, you can choose
between the options “Petrol” and “Diesel” by pressing
the
/ buttons. Pressing the button conrms your
selection and then takes you back to the menu sub-item
display.
Power cost: Under the sub-item “Power cost”, you can
speci the price of electricity in cents (ct). You can set
this to a value of between 0 and 99 cents by using the
/ buttons on the control panel to move in 1 cent steps.
Pressing the
button conrms your selection and then
takes you back to the menu sub-item display.
Original User Manual | Pedelec Impulse 2.0 23
8 The motor
ing with and without power assist may seem more
or less abrupt.
8.1 Operation
If you switch on the assistance and start pedalling, the
motor starts as soon as the rear wheel is turning.
The thrust delivered by the motor depends on three
factors:
•Your own pedalling eort.
The motor adapts to the force you apply. If you
pedal harder, e.g. uphill or when setting o, the
power sensor detects this and delivers more power
than if you were only pedalling gently. The assistance increases proportionally if you pedal harder.
The higher the assist level you have set, the more
distinct this assistance characteristic becomes.
•The level of assistance you have selected.
In the highest assist level (POWER), the motor
assists you with the highest output and therefore
also uses the most energy. With the SPORT
assist level, the motor produces slightly less
power. If you have selected ECO, you receive the
least amount of assistance but have the battery’s
maximum range at your disposal.
8.2 Range
The distance you can travel using the power assist with
the battery lly charged depends on several factors:
•Selected assist level
If you want to cover a large distance with power
assist, select the smaller gears, i.e. the ones that
are easier to pedal. Also select a low assist level
(ECO.
•Handling
If you are riding in gears that are harder to pedal
and select a high assist level, the motor will produce plenty of power to help you along. However,
just as with driving a car at high speed, this leads
to higher consumption. You will therefore have
to recharge the battery sooner. You can conserve
energy by keeping the load on the pedals even
throughout the entire crank revolution.
•Ambient temperature
If it is colder, you will travel a shorter distance
with the same battery charge. To maximise the distance you can travel, keep the battery in a heated
Impulse
Increasing
pedal power and
assistance
Propulsive power (pedal force
+ electrical assistance)
Pedal force
Electrical assistance
Propulsive power
Speed
Max. assistanceSwitch-o speed
Relationship between pedal force and electrical assistance
•How fast you ride.
When you set o on your Pedelec, the assistance
increases as you build up speed until it reaches its
maximum, just before the highest assisted speed
is achieved. Then it reduces automatically and
switches o at roughly 25km/h, irrespective of the
gear you are in. Depending on the power-assist
mode you are riding in, the transition between rid-
Reducing
assistance
Assistance
switched o
room so that it is at room temperature when you t
it on your Pedelec.
As the battery discharges when the motor is in use,
it generates enough heat to not lose too much of
its power at low ambient temperatures. The battery cells can discharge at temperatures of -15 to
+60°C.
24 Original User Manual | Pedelec Impulse 2.0
•Technical condition of your Pedelec
Make sure the tyre pressure is correct. If you ride
your bike with too little air in the tyres, this can
signicantly increase the rolling resistance. This
applies to smooth surfaces in particular, e.g. tarmac. If the ground is uneven, as on a country path
or gravel track, a somewhat reduced tyre pressure
can lead to less rolling resistance. This also increases the risk of a puncture. Please consult your
specialist cycle shop about this. The range of your
Pedelec also decreases if the brakes are rubbing.
•Battery capacity
The current battery capacity ➠
“Checking the capacity”.
•Topography
You pedal harder when riding uphill. This is detected by the power sensor which then allows the
motor to work harder.
Under ideal conditions, the range may reach 130 km with
the 11 Ah battery, 180 km with the 15 Ah battery and
205 km with the 17 Ah battery. These ranges have been
achieved under the conditions listed below.
Chapter 5.2.2
8.3 Riding your Pedelec eciently
You can monitor and inuence the cost of your journeys
with the Pedelec yourself. You can reduce your consumption and therefore costs by following the tips for achieving
a long range.
The operating costs for power assist with an 11 Ah battery
are calculated as follows:
•A new battery costs roughly 599euros.
•Throughout the total service life of a battery, you
can cover roughly 80 kilometres with one charge
cycle.
•You can charge the battery roughly 1,100 times.
•1,100 charging cycles x 80km = 88,000km.
•599euros: 88,000km = 0.68euro cents / km
•You use roughly 0.565kWh to lly charge the bat-
tery. Assuming a unit price of 20euro cents / kWh, it
costs you 11.3euro cents to lly charge the battery.
•It costs you 0.14 euro cents to cover the average
range of 80km.
•This means the cost of consumption and the bat-
tery is a maximum of 0.82euro cents/km.
IMPULSE BATTERY AH AH AH
Range130km180km205km
Temperature10–15°C10–15°C10–15°C
Wind speedwindlesswindlesswindless
Average speed22 km/h22 km/h22 km/h
Assist levelECOECOECO
Gross weight105–110kg105–110kg105–110kg
The sample calculation has been carried out based on German energy prices. The operating costs may therefore be
dierent in locations where other energy prices apply.
8.4 Warranty and service life
The Impulse centre motor is a durable maintenance-ee
drive. It is a wear part with a two-year warranty. As their
power outputs are higher, wear parts such as the drive
and brakes are subject to higher loads than they would be
on a normal bike. Due to the greater force acting on these
components, wear is more pronounced.
Original User Manual | Pedelec Impulse 2.0 25
9 Troubleshooting
TEXTCAUSESOLUTION
Battery heats up to more than
45°C during charging.
Battery is not charging.Ambient temperature is too
Battery is damaged. Accident or fall involving the
Range of the battery seems low.Capacity of the battery cells
“Speed sensor signal missing” /
“SPEED”
High ambient temperaturesSuspend the charging process and allow the
battery to cool down. Then charge the battery in
a cooler environment. If the problem still occurs,
contact your specialist cycle shop; the battery
may need to be replaced.
Damaged batteryDamaged batteries must neither be charged nor
used for another application. Contact your
specialist cycle shop; the battery may need to be
replaced.
You can charge the battery at temperatures
high or too low
between 0°C and 45°C.
Damaged batteryDamaged batteries must neither be charged nor
used for another application. Contact your
specialist cycle shop; the battery may need to be
replaced.
A damaged battery must neither be charged nor
Pedelec or the battery has
fallen out.
used for another application. Contact your
specialist cycle shop; the battery may need to be
replaced.
Protect the battery om heat by standing your
depends on the temperature.
Pedelec in the shade, for example. ➠
“Warranty and service life”
Spoke magnet has slipped
out of position
Make sure the spoke magnet has not slipped. It
should be as close as possible to the sensor on the
chain stay (max. 5 mm clearance).
Chapter 5.4
Speed sensor defectiveConsult your specialist cycle shop.
Cable connection defectiveConsult your specialist cycle shop.
“Battery communication error”No connection between
motor and battery
Charging process of your 17 Ah
battery ends before completion.
The LED in the charger (where
present) is ashing red.
In this case, the charging
current is too high
1
2
1 Spoke magnet
2 Sensor on chain stay
Use a dierent battery.
Consult your specialist cycle shop.
Consult your specialist cycle shop. The specialists
here will discuss the next steps with you.
Disconnect the battery om the charger and
consult your specialist cycle shop. Have the sta
there check the battery and charger.
26 Original User Manual | Pedelec Impulse 2.0
“Motor temperature is too high”The motor has become too
hot. For example, aer riding
up a long, steep incline in a
high gear.
Constant display “PEDAL”Backpedal brake switch
defective
Allow the motor to cool down before resuming
your journey.
Consult your specialist cycle shop.
10 Cleaning
Remove the battery before you clean your Pedelec.
Do not use benzine, thinner, acetone or similar
agents in the cleaning procedures under any circumstances. Non-neutral cleaning agents can strip
the paint and cause discolouration, deformation,
scratches or defects. Likewise, the use of abrasive
cleaners and aggressive cleaning agents must also
be avoided.
Only use commercially available household cleaning agents and disinfectants (isopropyl alcohol) or
water. You can obtain suitable cleaning agents and
additional information om your specialist cycle
shop. We recommend you clean your Pedelec with
a damp cloth, a sponge or a brush.
The ingress of water can destroy the motor. Therefore,
ensure that neither uids nor moisture enter the motor at
any time during cleaning.
Do not clean the motor when it is warm, e.g. immediately
aer a trip. Wait until it has cooled down. Otherwise, the
motor may be damaged.
If the motor is removed, e.g. for cleaning purposes, it
must not be held or carried by the cables under any circumstances, as otherwise there is a risk that the cable will
break.
If the motor has been removed om the ame of the Pedelec, the plug om the motor and the socket of the cable
leading to the battery must be checked for possible contamination and, if necessary, cleaned carelly with a dry
cloth before reconnecting.
10.3 Display
The housing of the display may only be cleaned with a
damp (not wet) cloth.
10.1 Battery
Make sure when cleaning that water does not enter the
battery. Although the electrical components are sealed,
it is not advisable to clean the bike by spraying it with a
hose or a high-pressure cleaner. This could damage your
bike. When wiping down the battery, be carel not to
touch and connect the contacts on the underside. This
could cause a short circuit and the battery to switch o. If
the battery connections are dirty, clean them with a clean,
dry cloth.
10.2 Motor
Dirt should be removed om the motor of your Pedelec
regularly, ideally using a dry brush or a damp (not wet)
cloth. Running water such as that om a hose pipe or even
a high-pressure cleaner must not be used for cleaning.
10.4 Control panel
The control panel can be cleaned with a damp cloth where
necessary.
10.5 Charger
Always remove the plug om the socket before
cleaning the charger. In this way, you avoid a
short-circuit and physical injury.
Make sure when cleaning that water does not enter the
charger.
Original User Manual | Pedelec Impulse 2.0 27
11 Technical data
MOTOR
Brushless electric motor with gear unit and eewheel
Output250 W rated output
Gross weight
of electric drive,
battery, control unit
Controlvia torque sensor and rotational speed sensor in motor and speed sensor (on rear wheel)
BIKE TYPE
Pedelec130 kgmax. 105 kg
Pedelec semi XXL150 kgmax. 125 kg
Pedelec XXL170 kgmax. 145 kg
IMPULSE LIION DOWN TUBE BATTERY
Voltage36 V36 V
Capacity11 Ah17 Ah
Energy content396 Wh612 Wh
Weight2.9 kg2.9 kg
Freewheel motorBackpedal brake motor
11 Ah15 Ah12 Ah17 Ah
6.65 kg6.75 kg6.75 kg6.75 / 6.85 kg
MAXIMUM PERMITTED GROSS WEIGHT
(bike, rider, luggage, trailer + load)
WEIGHT OF RIDER
Charging time3 hours4.5 hours
Cell2.25 Ah3.4 Ah
IMPULSE LIION SEAT TUBE BATTERY
Voltage36 V36 V
Capacity11 Ah15 Ah
Energy content396 Wh540 Wh
Weight2.85 kg2.95 kg
Charging time4 hours5 hours
Cell2.25 Ah3.1 Ah
28 Original User Manual | Pedelec Impulse 2.0
We hope you thoroughly enjoy using your new Pedelec
with Impulse drive.
Reproduction, in whole or in part, is not permitted without the consent
of Derby Cycle Werke GmbH / Raleigh Univega GmbH.
Subject to misprints, errors and technical modications.