Univega Bicycle, Pedelec Impulse, Pedelec Xion Original User Manual

Original User Manual
English
General Original User Manual
Original User Manual | Pedelec with centre motor
Original User Manual | Pedelec Impulse
Original User Manual | Pedelec Impulse Speed
Original User Manual | Pedelec Groove
Original User Manual | Pedelec Xion
Original User Manual | Bosch Performance Line
Original User Manual | Bosch Active Line
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* Not included in this document. Raleigh Univega GmbH 2013
General
User Manual
English
I
Raleigh Univega GmbH 2012
1 The bike and its components
1 Handlebar
2 Handlebar stem
3 Bell
4 Headset
5 Front light
6 Mudguard
7 Fork
8 Front wheel brake
9 Tyres
10 Wheels
11 Bottom bracket
12 Pedals
13 Chain
14 Rear derailleur
14 a Front derailleur
14 b Rear derailleur
15 Rear light
16 Reector
17 Pannier rack
18 Saddle
3
19 Frame
18
2
4
17
15
16
6
10
14b
13
9
14a
11
19
6
12
8
1
5
7
10
9
2 I General User Manual
2 Preface
Your bike has been delivered to you lly assembled. If parts of your bike have not been installed, please con­sult your specialist cycle shop.
The purpose of this User Manual is to help you use your bike safely in the manner for which is is intended, and en­joy all its benets for many years to come. We assume that you have general knowledge on the handling of bikes.
Every person who uses, cleans, maintains or disposes of this bike must have read and understood the entire con­tent of this User Manual.
In addition to texts, tables and lists, the User Manual con­tains the following symbols that denote important infor­mation or dangers.
WARNING about possible physical injury, increased risk of falls or other injuries
IMPORTANT ADDITIONAL INFORMATION or special information on using the bike
NOTE about possible damage to property or the environment
I General User Manual 3
3 Content
1 The bike and its components 2
2 Preface 3
3 Content 4
4 Safety information 7
4.1 Basic safety information 7
4.2 For your own safety 7
4.3 Information for parents and legal guardians 7
4.4 Safety in road trac 7
4.5 Bike safety 8
5 Legal provisions 8
5.1 Applicable road trac licensing regulations 8
6 Intended use 9
6.1 General information 9
9.2.4 Adjusting the saddle angle 15
9.2.4.1 With a two-bolt seatpost 15
9.2.4.2 With a seatpost saddle clamp 15
9.2.4.3 With a suspension seatpost 16
9.3 Adjusting the handlebar position 16
9.3.1 Adjusting / aligning the handlebar height with a conventional handlebar stem 16
9.3.2 Adjusting the handlebar height with A-head systems 17
9.3.3 Aligning handlebars with A-head systems in relation to the ont wheel 17
9.3.4 Adjusting the handlebar position by turning the handlebar 17
9.3.5 Adjusting the handlebar height with an adjustable handlebar stem 18
6.2 Trekking bike / all-terrain bike (ATB), if equipped in accordance with the applicable road trac licensing regulations 9
6.3 City, touring, sports, child's and youngster's bike, if equipped in accordance with the applicable road trac licensing regulations 9
6.4 Mountain bike (MTB) / cross bike 10
6.5 Road bike / tness bike 10
6.6 BMX 10
7 Before the rst ride 11
8 Before every ride 12
9 Setting up the bike for the rider 12
9.1 Fitting the pedals 12
9.2 Adjusting the seat position 13
10 Frame 18
11 Headset 19
12 Fork 19
13 Suspension ame and suspension elements 20
13.1 Frame with rear suspension 20
13.2 Care and maintenance 20
14 Bottom bracket and cranks 21
15 Checking the bottom bracket 21
16 Wheels 21
16.1 Checking the wheels 21
16.2 Checking the hubs 21
16.3 Checking the rims 22
17 Tyres and inner tubes 22
9.2.1 Adjusting the bike saddle 13
9.2.2 Operating the quick-release device 13
9.2.3 Determining the correct saddle height 14
4 I General User Manual
17.1 Tyres 22
17.2 Tubeless tyres 23
17.3 Tubed tyres 23
17.4 Inner tubes 23
18 Repairing a puncture 24
20 Bike chain 40
18.1 Opening the brake 24
18.1.1 Opening the cantilever or V-brake 24
18.1.2 Removing the hydraulic rim brake 24
18.1.3 Opening the side-pull calliper brake 25
18.1.4 Releasing the hub gears, roller, drum or back-pedal brakes 25
18.2 Removing the wheel 25
18.2.1 Removing the ont wheel 25
18.2.2 Removing the rear wheel 25
18.3 Removing the tyre and inner tube 26
18.4 Mending the inner tube 26
18.5 Fitting the tyre and inner tube 27
18.6 Fitting the wheel 27
18.6.1 Inserting the ont wheel 27
18.6.2 Inserting the rear wheel 27
18.6.2.1 Bikes with derailleur gears 27
18.6.2.2 Bikes with hub gears 27
19 Bike gears 30
19.1 Derailleur gears 30
19.1.1 Operating the shiing lever 31
19.1.1.1 Shiing lever on road bike 31
19.1.1.2 Shiing lever on MTB, trekking and touring bike 35
20.1 Maintenance of bike chains 40
21 Brake, brake levers and brake systems 41
21.1 Important information and precautionary measures 41
21.2 Brake lever 42
21.2.1 Standard brake lever 42
21.3 Hub brakes 42
21.3.1 Drum and roller brakes 42
21.3.2 Back-pedal brake 43
21.4 Rim brakes 44
21.4.1 Readjusting the brake 44
21.4.2 Adjusting the brake-pad clearance in relation to the rim 44
21.4.3 Wear of brake pad 45
21.5 Disc brakes 45
21.5.1 Hydraulic disc brake 46
21.5.2 Vapour bubble formation 47
21.5.3 Cleaning the brake system 47
21.5.4 Fitting/removing the wheel 47
22 Lighting system 48
22.1 Specications for lighting system 48
22.2 Special regulations for road bikes 48
22.3 Generator / dynamo 48
19.2 Hub gears 38
19.2.1 Operating the hub gears 38
19.2.1.1 Shimano 7/8-speed shi lever 38
19.2.2 Adjusting gears with Shimano hub gears 39
22.3.1 Sidewall dynamo 48
22.3.1.1 Switching the sidewall dynamo on and o 48
22.3.2 Hub dynamo 49
22.4 Failure of the lighting system 49
I General User Manual 5
23 Add-on components 50
27.5 Brake pads 58
23.1 Pannier rack 50
23.1.1 Front pannier rack 50
23.1.2 Rear pannier rack 50
23.2 Wheel guards / mudguards 51
23.2.1 Re-engaging the safety-release mechanism 51
24 Accessories and equipment 52
24.1 Child seat 52
24.2 Bike stand 53
24.3 Bike trailer 53
24.4 Bike basket 53
24.5 Bar ends 53
25 Bike carriers for mounting on roof and rear of car 54
26 Carbon components 54
27.6 Brake discs 58
27.7 Bike chains or toothed belts 58
27.8 Chainrings, sprocket wheels and jockey wheels 58
27.9 Lamps of lighting set 58
27.10 Handlebar tapes and handle grips 59
27.11 Hydraulic oils and lubricants 59
27.12 Gear-shi and brake cables 59
27.13 Paint nishes 59
27.14 Bearings 59
27.15 Sliding bearings and bearings for ll­suspension ames, suspension forks or other suspension elements 59
28 Regular inspections 60
28.1 Inspection schedule 60
26.1 Properties 54
26.2 Torques 54
26.3 Visual inspection 55
26.4 Carbon ame 55
26.5 Carbon handlebar 55
26.6 Carbon handlebar stem 55
26.7 Carbon wheels 56
26.8 Carbon fork 56
26.9 Carbon seatpost 56
26.10 Splinters 56
26.11 Fastening in mounting stand 56
26.12 Transportation by car 56
27 Care and maintenance of the bike 57
28.1.1 Maintenance / checks 60
29 Link list 61
30 Technical data 62
30.1 Maximum permitted gross weight of bike 62
30.2 Maximum permitted loading of pannier rack 63
30.3 Tightening torques for screw connections 63
30.3.1 General tightening torques for screw connections 65
30.4 Tyres and tyre pressure 65
30.5 Lighting set 65
31 Warranty conditions 66
31.1 Prerequisites for the validity of warranty claims 66
27.1 Care 57
27.2 Wear parts 57
27.3 Tyres 58
27.4 Rims in conjunction with rim brakes 58
6 I General User Manual
31.2 Warranty exclusions 66
4 Safety information

4.1 Basic safety information

Please read all the warnings and information in this User Manual carelly before using the bike. Keep this User Manual near your bike for ready reference.
If you hand this bike over to someone else, don't forget to give them the User Manual as well.
4.2 For your own safety
› Always use a suitable bicycle helmet and wear it
correctly.
4.3 Information for parents and legal guardians
› Make sure that your child has been taught, and
also understands, how to handle the bike safely and responsibly in the environment in which it is going to be used.
› Explain to your child how to operate all the
brakes, and also how they work and any special features. For rther important information on this matter, refer to levers and brake systems".
› As the legal guardian, you are responsible for the
safety of your child and any damage he/she may cause when cycling. You should therefore make absolutely sure that the bike is in technically sound condition and adjust it regularly to the size of the child.
Chapter 21 "Brake, brake
› Wear bright clothing or reective elements so
that other road users can see you in good time.
› Wear shoes with a sti, and whenever possible,
non-slip sole.
› Wear close-tting clothing on your legs, or wear
trouser clips.
› Wear protective clothing such as robust shoes
and gloves.
4.4 Safety in road trac
› Observe the applicable trac regulations.
› Never ride with no hands!
› In some countries children below a certain age
must ride on the pavement and must also dis­mount when crossing the road. Please familiarise yourself with the applicable regulations.
› Adjust your handling on wet or slippery roads;
ride more slowly and brake carelly and in good time as you will require a much greater braking distance.
› Adopt a speed that reects the terrain as well as
your riding ability.
› Do not listen to music through headphones when
cycling.
› Do not cycle when using a mobile phone.
› Use designated cycle paths when not using pub-
lic roads.
I General User Manual 7
› Be ready to brake, especially if you are not sure
what lies ahead or are riding downhill.
4.5 Bike safety
› Only bikes that have been approved for use in
public places, as per the applicable regulations (e.g. StVZO in Germany), may be used.
› Observe the maximum permitted gross weight of
the various bike types, as this could otherwise lead to breakage or failure of safety-relevant components. The brake system is also only de­signed for the maximum permitted gross weight of the bike. For a list of the maximum permitted gross weights, refer to data".
The gross weight is the sum of the weight of the bike + weight of the rider + weight of the luggage. The gross weight also includes towed weights such as trailers.
› If you notice that a part is damaged or warped,
do not use the bike until you have had the part replaced as otherwise parts that are important to operation of the bike may fail.
› Observe the maximum load-carrying capacity of
the pannier rack. This is marked on the pannier rack directly (also refer to
cal data").
Chapter 30 "Technical
Chapter 30 "Techni-
Bear in mind that with intensive use of your bike wear increases accordingly. Many bike parts, particularly on light sports bikes, are only designed for a specic period of use. If this is exceeded, there is a consider­able risk that components could fail.
Perform care and maintenance on your bike regularly. In doing so, check important components, particularly the ame, fork, wheel suspension, handlebar, handle­bar stem, seatpost and brakes for warping and dam­age. If you notice changes such as cracks, bulges or warping, have your bike checked by a specialist cycle shop before using again.
5 Legal provisions
If you wish to use your bike in road trac, make sure that your bike complies with the road trac regulations. If necessary, observe road bikes".
5.1 Applicable road trac licensing regulations
Before you take your bike on the road, nd out what the relevant national regulations in your country are – in Germany, these are the Road Trac Licensing Regulations (StVZO) and the Road Trac Ordinance (StVO).
In Switzerland, the applicable regulations can be found in the Ordinances relating to Technical Requirements for Road Vehicles, Articles 213 to 218.
Chapter 22.2 "Special regulations for
› Have maintenance and repairs carried out by a
professional bike workshop (for maintenance intervals, refer to tions").
› If you make technical changes to your bike, take
the national trac regulations and applicable standards into account. Bear in mind that this could render your warranty invalid.
› Only replace electrical components on your bike
with type-tested parts.
› Only ride with suitable lighting in unfavourable
lighting conditions such as fog, rain, dawn/twi­light or in the dark.
8 I General User Manual
Chapter 28 "Regular inspec-
If you wish to ride in road trac in Austria, you must ob­serve Ordinance 146 / Bicycle Ordinance.
Make sure each time you use your bike that it actually is in the prescribed roadworthy condition, that the brakes are properly adjusted and that the bell and lighting set comply with the relevant regulations in your country, in Germany these are the Road Trac Licensing Regulations (StVZO).
In some EU countries, battery-operated ont lights and rear lights may only be used by road bikes weighing less than 11 kg. They must always be carried and have an o­cial approval (sinuous line and K number). All other bikes must use dynamo lighting sets. Every component of the system must carry the ocial test mark which identies it as "approved". The applicable regulations in your country apply in this regard, e.g. the Road Trac Licensing Regu-
lations (StVZO) in Germany. When performing technical modications, bear in mind that electrical components must only be replaced by type-tested components.
6 Intended use
6.1 General information
Bikes are a means of transportation for one person. In some countries, regulations exist governing the carrying of passengers, such as the Road Trac Ordinance (StVO) in Germany (tandem or bike child seat).
6.2 Trekking bike / all-terrain bike (ATB), if equipped in accordance with the applicable road trac licensing regulations
If you wish to carry luggage, you will require a suitable xture on your bike. Bear in mind the maximum load­bearing capacity of the carrier (see cal data").
Not every bike type is suitable for every surface. Bikes are not designed to cope with extreme stresses such as jump­ing or riding over steps. You must not take part in competitions with your bike. The only exceptions to this are bikes that are oered explicitly for use in competitions.
The information in this User Manual applies for all bike types.
Any deviations for individual bike types are identied accordingly.
Observe the relevant user manual om the individual component manufacturers which can be found on the CD or in the Internet. If you have any questions once you have read the documentation, your specialist cycle shop will be pleased to provide assistance.
Chapter 30 "Techni-
You may use these bikes on surfaced routes and in road trac, providing they are equipped accordingly. They are also suitable for gentle ooad riding, such as on country lanes.
The manufacturer and cycle shop will not accept liability claims
should the bike not be used as intended ticularly applies for non-observance of the safety informa­tion and damage resulting for example om:
• overloading or
• incorrect repairs.
. This par-
6.3 City, touring, sports, child's and
youngster's bike, if equipped in accordance with the applicable road trac licensing regulations
Intended use also includes compliance with the operating, maintenance and repair instructions provided in this User Manual.
The manufacturer and cycle shop will not accept liability claims should the bike not be used as intended.
You can use these bikes in road trac and on surfaced routes.
The manufacturer and cycle shop will not accept liability claims
should the bike not be used as intended ticularly applies for non-observance of the safety informa­tion and damage resulting (for example) om:
• ooad use,
• overloading or
• incorrect repairs.
I General User Manual 9
. This par-
6.4 Mountain bike (MTB) / cross bike
The bike is exempt om these requirements for the dura­tion of ocially approved cycling events.
The manufacturer and cycle shop will not accept liability claims should the bike not be used as intended. This par­ticularly applies for non-observance of the safety informa­tion and damage resulting for example om:
• ooad use,
• overloading,
You can use these bikes ooad. You must not use these bikes in road trac or competitions. If you wish to use your bike on public roads, it must have the requisite equipment features (see
The manufacturer and cycle shop will not accept liability claims should the bike not be used as intended
This particularly applies for non-observance of the safety information and damage resulting for example om:
• use in competitions,
• overloading,
• incorrect repairs.
• riding over steps,
• jumping,
• riding through deep water
• extreme stresses on non-designated MTB routes or MTB courses.
Chapter 5 "Legal provisions").
.
• incorrect repairs or
• use in competitions,

6.6 BMX

These bikes are designed for BMX routes and/or BMX prac­tice facilities.
In some EU countries, they are not approved for use in road trac, e.g. by the Road Trac Licensing Regulations (StVZO) in Germany, and in this case must not be used for this purpose (see wear a helmet and protective clothing, such as elbow and knee pads.
The brakes normally installed on BMX bikes produce a less eective braking action. You should therefore bear in mind that this increases the braking distance, especially in wet conditions. Please test this thoroughly in a safe location and always adjust your handling accordingly.
The manufacturer and cycle shop will not accept liability claims should the bike not be used as intended
Chapter 5 "Legal provisions").Always
.
6.5 Road bike / tness bike
You may use these bikes on public roads for training pur­poses. You may use road bikes weighing up to 11 kg with­out permanently tted dynamo lighting. If you choose to do so, you must carry a battery-operated ont light and a rear light. If the light has the required approval, there will be an embossed sinuous line and K-number on it.
When using road bikes that weigh more than 11 kg in road trac, the required equipment features must be installed. Please familiarise yourself with the applicable regula­tions.
This particularly applies for non-observance of the safety information and damage resulting for example om
• use in competitions,
• overloading,
• incorrect repairs.
• riding over steps or
• jumping.
10 I General User Manual
7 Before the rst ride
Make sure that your bike is ready for use and is set up for your body size.
Check the following:
• Positioning and secure fastening of saddle and handlebar
• Installation and correct adjustment of the brakes
• Secure fastening of wheels in ame and fork
Adjust the handlebar and stem until you nd a safe and comfortable riding position. Instructions on how to adjust the handlebar are provided in "Adjusting the handlebar position".
Adjust the saddle until you nd a safe and comfort­able riding position. Instructions on how to adjust the saddle are provided in
seat position".
Chapter 9.2 "Adjusting the
Chapter 9.3
Never inate the tyres to less than the minimum or more than the maximum specied tyre pressure. As a rule of thumb, e.g. when on the road, you can check the tyre pressure as follows: If you press your thumbs into the inated tyre, there should not be much give in the tyre even if you press hard.
Check the tyres and rims for damage, foreign bodies, e. g. glass agments or sharp stones and deformation.
If cuts, cracks or holes are visible, do not ride o. In­stead, take your bike to a professional bike workshop and have it checked.
Make sure the brake levers are always within easy reach and that you know how to operate the right/ le brake levers and where to nd them. Make a note of which brake lever operates the ont and which the rear wheel brake.
Modern brake systems can have a far more powerl and dierent braking eect than those you are already familiar with. Before setting o, familiarise yourself with the eects of the brakes on a safe trac-ee area.
If you are using a bike with carbon-bre rims, bear in mind that the braking behaviour of this material is much poorer than aluminium rims.
Make sure that the wheels are securely fastened in the ame and forks. Check that the quick-release device and all important fastening screws and nuts are se­curely fastened.
Chapter 9.2.2 "Operating the quick-release device" contains instructions on how to operate quick-release devices safely and tains a table of the tightening torques for important screws and nuts.
Chapter 30 "Technical data" con-
Check the tyre pressure. Information on the pre­scribed tyre pressure appears on the tyre sidewall.
I General User Manual 11
8 Before every ride
Although a great deal of care has been taken during production and assembly, parts may still come loose or change nction during transportation for example.
You should therefore always check the following be­fore every ride:
• Bell and lighting are working properly and se- curely fastened
• Brake system is working properly and securely fastened
• If a hydraulic brake is tted to your bike, make sure the lines and connections are tight
• Check the tyres and rims for damage and foreign bodies and check the wheel runs true, especially aer riding ooad
9 Setting up the bike for the rider
Road bikes or mountain bikes can also be supplied with­out pedals.
Proceed as follows if you wish to t pedals to your bike yourself:
9.1 Fitting the pedals
› Coat both pedal threads with lubricant (grease).
The le pedal has a le-handed thread which is nor­mally indicated by an "L" embossed on the axle. The right pedal has a right-handed thread which is nor­mally indicated by an embossed "R".
• Sucient tread depth on the tyres
• The suspension elements are in working order and are securely fastened
• Screws, nuts and quick-release devices are se- cure
• Frame and fork for deformation and damage
• Handlebar, handlebar stem, seatpost and saddle in the correct position and safely and properly secured
If you are not sure whether your bike is in a technical­ly sound condition, do not ride it and have it checked by a professional bike workshop instead.
Axle with right pedal thread Axle with le pedal thread
› Screw the le pedal anticlockwise into the le
crank.
› Screw the right pedal clockwise into the right crank
(on the side of the bike chain).
› Tighten both pedals using a suitable size15
open-ended spanner or Allen key. Tighten all screws to the prescribed torque ( "Technical data"). If you do not do this, the ped­als may come loose.
Chapter 30
12 I General User Manual
Make sure you t or screw in the pedals straight, as otherwise you could damage the thread in the crank arm beyond repair.
1
1 MTB system pedals 2 Touring or sports pedals 3 Road bike system pedals
2
3
9.2 Adjusting the seat position
9.2.1 Adjusting the bike saddle
The seat position is decisive for your well-being and cy­cling performance.
› Do not remove or change the seatpost or saddle
clamp. If you change or modi components, this renders the warranty invalid.
› Tighten all screws to the prescribed torque as
otherwise screws could shear o and compo­nents could come loose or detach altogether (see
Chapter 30 "Technical data").
Only use the designated cleats and shoes for MTB, racing and system pedals. If you use other cleats/ shoes you may slip out of the pedals.
Riders who are inexperienced in the use of MTB system pedals or road system pedals, also referred to as click pedals, are vulnerable to falls with potentially serious consequences. If you use system pedals, practise clicking into the pedal and releasing the shoe om the pedal when the bike is stationary. Never practise this in road trac.
Read the user manual of the pedal and shoe manufacturer.
You can also nd more information on this subject in the Internet. A list of links is provided in Chapter 29 "Link list" .
Only work on the bike if you have the correct tools and requisite knowledge. Always have complex or safety-relevant work carried out by a specialist cycle shop.
9.2.2 Operating the quick-release device
› All quick-release devices must be tightened se-
curely before you set o. Check this before every journey.
› If you leave your bike unattended, check that all
quick-release devices are correctly secured be­fore setting o again.
› When closing the quick-release lever to lock it,
it must be necessary to apply a force that causes you to make a st with your hand as otherwise the quick-release device could come loose.
I General User Manual 13
Quick-release device
2
1
1 Quick-release lever 2 Adjusting nut
To open the quick-release device, proceed as follows:
› Throw back the quick-release lever so that its inner
face or the lettering OPEN is visible.
› Open the quick-release device as far as possible.
› When closed, quick-release levers must lie at
against the ame, fork and saddle clamp. Make sure that quick-release devices for the hubs point backwards when closed as otherwise they could snag on obstructions when the bike is moving and open. This could lead to serious accidents.
9.2.3 Determining the correct saddle height
› Sit on the bike saddle.
› Try to reach the pedal with your heel when it is in
the bottom position. Your knee should be more or less lly straightened out.
› Place the balls of your feet on the centre of the
pedal. If your knee is now slightly bent, the saddle height is correct.
› Turn the adjusting nut anticlockwise to rther
slacken the quick-release device.
To close the quick-release device, proceed as follows:
› Adjust the clamping strength by turning the adjust-
ing nut.
› If the quick-release device closes too easily, open
it again and turn the adjusting nut clockwise.
› If the quick-release device still closes too easily,
repeat the previous step.
› If the quick-release device is too dicult to close,
turn the adjusting nut anticlockwise.
› Turn back the quick-release lever om the OPEN
position so you can see the outer side of the lever or the lettering CLOSE.
Never tighten the seatpost if the maximum mark or stop mark is above the top of the seat tube as other­wise you could injure yourself or damage the seat­post. Always observe the specied tightening torques.
In ll-suspension mountain bikes the seat tube is also open at the bottom, so the seatpost should only be insert­ed a certain distance downwards to ensure the rear swing arm and suspension element never come into contact when the bike is in use.
14 I General User Manual
9.2.4.1 With a two-bolt seatpost
The minimum insertion depth is marked on the seat­post. If this is not the case, the minimum insertion depth must be 7.5 cm. In ames with long seat tubes that project beyond the top tube, the minimum inser­tion depth is 10 cm.
Observe stop mark.
9.2.4 Adjusting the saddle angle
› Your bike saddle should be as close as possible to
horizontal.
› You can make use of longer bike rides to nd out
what your most comfortable seat position is. If you want to tilt the saddle, try tilting it very slightly forwards. If you tilt the saddle back, this can quick­ly lead to pain or physical injury.
Some seatposts have two screws for adjusting the sad­dle angle, one in ont of and one behind the seat tube. If you want to tilt the saddle forwards, loosen the rear screw with an Allen key and tighten the ont screw by the same number of revolutions. To tilt the saddle backwards, loosen the ont screw and tighten the other to the same degree. Then retighten both screws observing the correct tightening torque (see
Chapter 30 "Technical data").
Two-bolt seatpost
9.2.4.2 With a seatpost saddle clamp
If the saddle is attached to the seatpost by a clamp, the clamping nut will be at the side. Adjust the saddle angle as follows:
› Turn the clamping nut anticlockwise to loosen it.
You may need to counter the nut on the other side using another wrench.
Adjust the saddle angle as follows:
› Turn the clamping screw anticlockwise to loosen it.
› Tilt the bike saddle to the required angle.
› Turn the clamping screw clockwise to tighten it.
(For tightening torques see
data").
Chapter 30 "Technical
Adjusting the saddle angle
› Tilt the bike saddle to the required angle.
› Turn the clamping nut clockwise to tighten it. You
may need to counter the nut on the other side us­ing another wrench. Use the correct tightening torque (see
Chapter 30 "Technical data").
Seatpost saddle clamp
I General User Manual 15
9.2.4.3 With a suspension seatpost
Suspension seatposts reduce vibrations caused by uneven roads thereby reducing stress on the spinal column.
If you need to adjust the suspension elements in the seat­post, consult your specialist cycle shop.
Suspension seatpost
› Bend your upper body towards the handlebar until
you have found a position that is comfortable for your back.
› Stretch out your arms towards the handlebar.
› Note the approximate position of your hands and
set the handlebar at this height.
9.3.1 Adjusting / aligning the handlebar height with a conventional handlebar stem
To release the stem sha in the head tube, proceed as follows:
› Release the stem expander bolt to loosen the han-
dlebar stem. Turn it anticlockwise by two or three revolutions using an Allen key.
9.3 Adjusting the handlebar position
Tighten all screws to the prescribed torque as other­wise screws could shear o and components could come loose or detach altogether (see "Technical data").
You can also inuence your riding position by changing the handlebar height.
The lower you set the handlebar, the rther you will have to lean forwards. This increases the strain on your wrists, arms and upper body and you will need to bend your back rther.
The higher the handlebar is, the more upright your riding position will be. This increases the stress on your spinal column due to jolting.
Chapter 30
› Clamp the ont wheel between your legs to pre-
vent the bike fork om turning with the stem sha.
› Holding the handlebar by the handles, turn it om
right to le and vice-versa.
› If it is not possible to do this, tap lightly on the
stem expander bolt with a plastic hammer to loos­en the clamping xture inside the stem.
› Set the handlebar stem to the required height.
› Align the handlebar so that it is exactly at right
angles to the ont wheel.
› To secure the stem sha again, turn the stem ex-
pander bolt clockwise using an Allen key until it is tight (see
Chapter 30 "Technical data").
You can determine a handlebar height that best suits your body size as follows:
› Sit on the bike saddle.
› Ask another person to hold the bike steady if
required.
16 I General User Manual
Never tighten the handlebar stem if the maximum mark or stop mark is above the top of the sha. If you cannot nd a mark, insert the handlebar stem into the head tube to a depth of at least 6.5 cm. If you do not do this, the handlebar stem could come loose or break.
9.3.2 Adjusting the handlebar height with A-head systems
With the A-head stems shown here, the handlebar height must be adjusted by a professional bike workshop.
9.3.3 Aligning handlebars with A-head systems in relation to the ont wheel
To align the handlebar with the ont wheel, proceed as follows:
› Loosen the hexagon socket screws on the rear of
the handlebar stem by turning them anticlockwise with an Allen key.
9.3.4 Adjusting the handlebar position by turning the handlebar
Loosen the hexagon socket screws on the ont of the stem. Turn the handlebar until you nd the position that is comfortable for you. Make sure that the handlebar is always exactly in the centre of the stem. Now retighten the hexagon socket screws by turning them clockwise. If the tightening torque is stamped on the stem, use this value, and if not, use the tightening torques in "Technical data".
Once you have adjusted the handlebar, you will also need to adjust the brake levers and gear-shi handles. Loosen the hexagon socket screws on the handle grips. Sit on the saddle and put your nger on the lever. Turn the le­ver until your hand and lower arm are in a straight line. Retighten the screws in the handle grips by turning them clockwise. (For tightening torques see
nical data").
Chapter 30
Chapter 30 "Tech-
› Turn the handlebar so that it is exactly at right
angles to the ont wheel.
› Tighten the hexagon socket screw by turning it
clockwise with an Allen key (see
"Technical data").
Chapter 30
I General User Manual 17
9.3.5 Adjusting the handlebar height with an adjustable handlebar stem
With some types of handlebar stems, you can vary the handlebar tilt. The stem angle can be adjusted via the clamping screws which are on the side of the articulation or the top/bottom of the stem. Models equipped with ad­ditional stop notches or adjusting screws are available.
Adjusting screw
Hexagon socket screw (integrated stop notch)
Adjust the handlebar tilt as follows:
10 Frame
The form of the ame depends on the bike type and nc­tion. Frames are manufactured om dierent materials – steel or aluminium alloys or carbon (carbon bre), for example.
The ame number of the bike is stamped on the seat tube, the dropout or the bottom bracket housing.
› Undo the clamping screw by turning it anticlock-
wise through two or three revolutions using an Allen key.
› If you own a model that is also equipped with
detents, continue turning the clamping screw anti­clockwise to disengage the detents.
› If you own a model with integrated stop notch,
loosen the screw of the stop notch. In many stem types this is located on the underside of the stem.
› Tilt the handlebar stem to the required angle.
› To fasten the handlebar stem, tighten the clamping
screw clockwise using an Allen key . If tightening torques are specied on the stem, use exactly these torques, and if not, refer to the table of tightening torques in
› In models with an integrated stop notch, tighten
the screw of the stop notch carelly clockwise. In doing so, the stop notch must engage with the teeth.
Chapter 30 "Technical data".
It may also be found on the motor suspension in Pe­delecs. The bike can be identied by the ame num­ber if it is stolen. To identi the bike properly, it is important to note down the whole number in the right order.
Never ride your bike if the ame is warped or cracked. On no account should you attempt to repair damaged parts. This can lead to accidents. Replace defective parts before you ride the bike again.
Aer an accident or crash, have your bike checked by a professional bike workshop before riding it again. If defects on the ame or components go unnoticed this can lead to accidents.
If your bike does not roll forwards easily in a straight line, this could mean that the ame is warped. In this case, have the steering stability checked by a profes­sional bike workshop.
18 I General User Manual
11 Headset
12 Fork
Headset
The headset is the bearing for the bike fork in the ame. If the headset has been properly adjusted, it will turn easily. In doing so, no play should be evident.
The headset is subject to a large amount of stress due to impacts with the road surface. This can cause it to come loose or aect its setting. Have the play and ease of move­ment of the headset checked regularly by your specialist cycle shop (for inspection intervals see "Inspection schedule").
Checking the headset
Chapter 28.1
The ont wheel is held in place by the bike fork. The bike fork consists of two fork blades, the fork crown and steer­ing tube.
Carbon fork Suspension fork
The suspension fork is a feature of most mountain bikes, trekking bikes and city bikes. They can be adjusted in dierent ways and provide a greater degree of riding com­fort.
For information on the nction, maintenance and care of suspension elements, refer to ame and suspension elements". Specic information on your suspension fork is provided in the manufacturer's operating instructions which you can nd on the CD or the manufacturer's website.
Chapter 13 "Suspension
If you do not adjust the headset properly or tighten it too tightly, this could cause breakages. This should therefore always be carried out by a professional bike workshop.
If you ride with the headset loose, this could damage the bearing shells or fork.
Never ride with a damaged bike fork. Do not attempt to repair a defective bike fork. This can lead to serious accidents. If you notice that the bike fork is warped or otherwise damaged, replace it before using the bike again.
Avoid sudden changes in ground level and riding o high kerb stones. This can damage the fork and lead to serious accidents.
Check regularly that the screws on the bike fork are securely fastened. If screws are allowed to come loose, this can cause serious accidents.
I General User Manual 19
13 Suspension ame and suspension
elements
response, but does not strike through if you ride over an obstruction. It must give slightly when you sit on your bike.
13.1 Frame with rear suspension
If you wish to ride ooad in a particularly sporty manner or with a high degree of comfort, you may have opted for a ll-suspension model. In this case, the rear triangle of the main ame is not rigid; instead it can move and is spring mounted and damped by a shock absorber.
Full-suspension ame
Dierent types of suspension elements are used. These are mainly shock absorbers equipped with a steel spring or an air chamber whose air is compressed due to the action of the suspension. In high-quality shock absorbers, the damping action, that regulates the speed of compres­sion and rebound, can be adjusted. This task is performed by a system of oil chambers and ducts.
Although this type of shock absorber oers a higher de­gree of riding safety and comfort, it requires special han­dling. This User Manual contains only general information in this regard. Detailed information and advice is provided in the instructions om the shock absorber manufacturer enclosed with the CD and can also be obtained om your specialist cycle shop.
13.2 Care and maintenance
You can clean your ll-suspension MTB in the usual man­ner. Hot water with a little washing-up liquid or a gentle detergent which you can obtain om your specialist cycle shop are suitable for this.
You should avoid using a high-pressure cleaner to clean your bike as the cleaning uid can also enter sealed bearings due to the high pressure and damage them beyond repair.
You should carelly wipe down the piston of the shock ab­sorber and the seal with a so cloth as part of your regular bike maintenance. If you spray a little spray oil, e.g. om Brunox, on the running surface of the shock absorber and the seal, this increases its performance and service life.
You should regularly check the articulations of the rear triangle for play. To do this, li the wheel and try to move the rear wheel sideways.
You can detect play in the mounting bushes of the shock absorber by liing the rear wheel up and setting it back down quickly. If you sense play or hear a rattling noise, have your bike checked immediately by a professional bike workshop.
Your safety depends to a large extent on whether the suspension elements are securely fastened and are working correctly. You should therefore regularly look aer and inspect your ll-suspension bike.
The website of the relevant suspension element manufacturer may also prove to be a valuable source of information. Informative and helpl links are pro­vided in
Your specialist cycle shop should have adjusted the sus­pension for you before handing over your new bike. Your bike and the seat position may look dierent to what you are used to, and may also feel dierent when you are rid­ing. The spring strut must be tuned so that it has a so
20 I General User Manual
Chapter 29 "Link list".
› Tighten all screws to the prescribed torque as
otherwise screws could shear o and compo­nents could come loose or detach altogether (see
Chapter 30 "Technical data").
14 Bottom bracket and cranks
Chainrings are wear parts. Their service life depends on various factors, e.g.
• maintenance and care,
• type of use and
• distance travelled.
15 Checking the bottom bracket
16 Wheels
16.1 Checking the wheels
The wheels connect the bike with the surface you are rid­ing on. The wheels are subject to a particularly high level of stress due to unevenness of the riding surface and the weight of the rider.
The wheels are carelly checked and trued prior to de­livery. However, the spokes may settle when you ride the rst kilometres on your bike.
› Have the wheels checked again and trued if neces-
sary aer the rst 100 kilometres by a specialist cycle shop.
The cranks must be securely fastened as this could otherwise damage the crankset.
› The cranks can come loose which is why you should
regularly check whether they are securely fastened by attempting to rock them to and o.
› If there is play in the cranks, have the bike checked
and the cranks fastened securely by a professional bike workshop .
If your bike has a carbon ame and a bottom bracket housing for a BB30 bottom bracket please note the following:
In this case you can t an adapter so that a bottom bracket with conventional BSA thread can be used. However, bear in mind
• You can only install the adapter if the ame is completely undamaged. Repairing a defective BB30 housing serves no purpose. If it is not installed correctly, the bottom bracket housing may be damaged which would render the war­ranty void. This kind of adapter should only be tted by a specialist cycle shop.
› You should subsequently regularly check the ten-
sion in the spokes and have loose or damaged spokes replaced, and/or have the wheel trued, by a specialist cycle shop.
The wheel can be attached to the ame and fork in a num­ber of dierent ways. In addition to the standard systems in which the wheel is held on by axle nuts or quick-release devices, dierent types of oating axles exist. These can be held in place by a screw connection or dierent types of quick-release devices. If your bike has a oating axle, please also refer to the enclosed manufacturer's user man­ual or visit the web pages of the relevant manufacturer in the Internet.
Tighten all screws to the prescribed torque as other­wise screws could shear o and components could come loose or detach altogether (see
"Technical data").
Chapter 30
• Once the adapter has been tted in the carbon ame it cannot be removed.
16.2 Checking the hubs
To check the hub bearings, proceed as follows:
› Li the wheel and spin it.
› Check whether the wheel continues to turn through
several revolutions before it stops moving. If it stops suddenly, the bearing is damaged. This does not apply for ont wheels with hub dynamos.
› To determine whether there is play in the hub bear-
ing, try rocking the wheel in the bike fork or rear
I General User Manual 21
triangle backwards and forwards perpendicular to the direction of travel.
17 Tyres and inner tubes
› If you notice that there is play between the bear-
ings or if you encounter resistance when turning the wheel, have the hub bearing adjusted by a spe­cialist cycle shop.
16.3 Checking the rims
If you are using a rim brake, the rim is subject to a higher degree of wear.
If a rim is worn it loses stability which makes it more susceptible to damage. If the rim is deformed, cracked or broken this can lead to serious accidents. If you notice changes in a rim on your bike, do not ride on it. Have the problem checked by a profes­sional bike workshop.
17.1 Tyres
A large number of dierent tyre types exist. The bike's ooad capability and rolling resistance depend on tread prole.
Only inate the tyre to the maximum permissible tyre pressure as otherwise it may burst.
Inate the tyre at least to the specied minimum air pressure. If the tyre pressure is too low, the tyre may detach om the rim.
The maximum permissible tyre pressure, and normally also the minimum permissible pressure, can be found on the tyre sidewall.
Always replace the tyre with a tyre of the same type, dimension and prole as otherwise the ride charac­teristics may be adversely aected. This can lead to accidents.
Rims for bikes with wheel sizes greater than 24" are supplied with a rim wear indicator. These rims have a characteristic curve or groove that runs round the entire circumference.
Replace the rim as soon as you notice marks (grooves, coloured spots) in one location on the rim, if an embossed marking has disappeared or if a coloured marking has worn down.
If the marking consists of a groove or several points on the rim side wall, have the rim replaced as soon as it wears o.
Tyres are wear parts. Check the tread depth, tyre pres­sure and condition of the tyre sidewalls regularly. Replace worn tyres before using the bike.
Note the dimension of the tted tyre. Standard desig­nations are used when stating the tyre dimension.
Example 1: "46-622" means the tyre is 46mm
wide and the rim diameter is 622mm.
Example 2: "28 × 1.60 inches" means that the tyre
diameter is 28 inches and the tyre width is 1.60 inches.
22 I General User Manual
The tyre pressure is equently stated in PSI. Chap- ter 30 "Technical data" contains a table which you can use to convert tyre pressures om PSI into bar.
17.2 Tubeless tyres
Tubeless tyres are also used nowadays, especially with modern mountain bikes, but also with road bikes to a less­er extent. Although the oer a number of benets, they must be used and handled with caution.
Only use tubeless tyres on suitable rims. These are identied accordingly, e.g. using the abbreviation "UST".
Only use tubed tyres on the designated rims. These do not have turned-up edges (rim anges) and instead have a smooth inwards-curving surface onto which the tubed tyre is glued.
Only use the tubed tyres of the prescribed type and in the prescribed manner with the correct tyre pressure.
Special skills and a great deal of experience are required to glue on tubed tyres. Always have tubed tyres replaced at a professional bike workshop. Find out how to handle tubed tyres correctly and how to replace them safely.
Only use tubeless tyres of the prescribed type and in the prescribed manner, with the right tyre pressure and, if applicable, using the recommended sealing uid.
Tools must not be used to remove tubeless tyres om the rim as otherwise leaks may subsequently occur. If the sealing uid does not remedy the defect, the valve can be removed and a normal inner tube used.
17.3 Tubed tyres
Tubed tyres are also used, particularly on bikes used in sports competitions. With this tyre type, the inner tube is sewn into the casing and this unit is glued rmly to the designated rim using special adhesive. Tubed tyres oer enhanced safety in the event of a puncture and improved emergency-running characteristics
17.4 Inner tubes
The inner tube is necessary to maintain the pressure in­side the tyre. It is inated via a valve.
Three valve types exist:
1
1 Sclaverand or road valve 2 Schrader or car valve 3 Dunlop or Woods valve
2 3
All three have a cap to protect them om ingress of dirt.
I General User Manual 23
To inate an inner tube with a Sclaverand or road valve, proceed as follows:
18 Repairing a puncture
To repair a puncture, you will need the following equip­ment:
• Plastic tyre lever
• Patches
• Rubber solution
• Sandpaper
• Spare inner tube, if required
› Unscrew the valve cap anticlockwise with your
ngers.
› Unscrew the knurled nut anticlockwise.
› Push the knurled nut with your nger briey into
the valve until air escapes.
› Inate the inner tube using a suitable tyre pump.
› Screw the knurled nut back down.
› Screw the cap clockwise back onto the valve.
Ask a specialist cycle shop for advice on which tyre pump is suitable for your valve.
To inate an inner tube with a Dunlop/Woods valve or Schrader/car valve proceed as follows:
• Spare valve, if required
• Open-ended spanner (if your bike is not equipped with a quick-release device)
• Tyre pump
We recommend you remove the defective wheel rst. Open or remove the brake beforehand. The procedure for this depends on the type of bike brake that is installed.
Read the chapter on brakes before removing the brake as otherwise you could damage the brake system and this could lead to accidents.
18.1 Opening the brake
› Unscrew the valve cap anticlockwise.
› Inate the inner tube using a suitable tyre pump.
› Screw the cap clockwise back onto the valve.
24 I General User Manual
18.1.1 Opening the cantilever or V-brake
› Grip the wheel with one hand.
› Squeeze the brake pads or brake arms against the
rim.
› Detach the brake cable at one of the brake arms.
18.1.2 Removing the hydraulic rim brake
› If quick-release brake mechanisms are tted, re-
move a brake unit (see the quick-release device").
› If no quick-release brake mechanisms are tted,
deate the tyre.
Chapter 9.2.2 "Operating
CJ-8S20
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LOCK
18.1.3 Opening the side-pull calliper brake
18.2.2 Removing the rear wheel
› Open the quick-release lever on the brake arm or
brake lever.
› If no quick-release brake mechanisms are tted,
deate the tyre. The wheel can now be pulled out between the brake pads.
18.1.4 Releasing the hub gears, roller, drum or back-pedal brakes
› Undo the cable clamping screw or quick-release
device on the brake arm.
› With back-pedal brakes, the screw connection of
the brake arm on the chain stay must be released.
18.2 Removing the wheel
Please note that the work steps described here are for a specic example. Please observe the information by the relevant manufac­turer or consult your specialist cycle shop.
› If your bike is equipped with derailleur gears, shi
down to the smallest sprocket. The rear derailleur does not prevent the wheel om being removed in this position.
› If quick-release devices are tted to your bike,
open them (see
Chapter 9.2.2 "Operating the
quick-release device").
› If axle nuts are tted to your bike, release these
by turning them anticlockwise using a suitable spanner.
› Fold the rear derailleur backwards slightly.
› Li the bike up slightly.
› Pull the wheel out of the ame.
› If the rear wheel still does not come out, open the
quick-release device rther by turning the lock nut anticlockwise.
› Strike the wheel om above gently with the palm
of your hand to shi it.
› The wheel should drop out.
18.2.1 Removing the ont wheel
› If quick-release devices are tted to your bike,
open them (see quick-release device").
› If axle nuts are tted to your bike, release these
by turning them anticlockwise using a suitable spanner.
› If the dropouts are specially formed to prevent the
ont wheel om falling out, continue loosening the nuts by turning them anticlockwise. Once the washers and nuts are clear of the dropouts, pull the ont wheel out of the fork.
› If your bike is equipped with metal wheel locking
devices, continue loosening the nuts by turning them anticlockwise.
› Pull the metal locking devices apart until they are
clear of the dropout.
› Now pull the ont wheel out of the fork.
Chapter 9.2.2 "Operating the
The example here shows the removal of a Shimano hub gear:
Disconnect the shiing cable to remove the rear wheel
› Disconnect the cable om the cassette joint to
remove the rear wheel om the ame
Cassette joint
› 1. Set the Revo-shi lever to 1.
Set to 1
I General User Manual 25
› 2. Pull the outer casing out om the outer casing
holder of the cassette joint, and then remove the inner cable om the slit in the bracket.
Bracket
Outer casing holder
CJ-8S20
JAPAN
1
Slit
2
1 Pull out om outer casing holder 2 Remove om the slit
› 3. Remove the inner cable xing bolt unit om the
cassette joint pulley.
Inner cable xing bolt unit
Cassette joint pulley
LOCK
CJ-8S20
JAPAN
› 5. Undo the wheel nuts and put them to one side.
Remove the lock washers om the wheel axle.
› 6. Pull the rear wheel out of the dropout slits.
18.3 Removing the tyre and inner tube
› Unscrew the valve cap, fastening nut and the cap
nut (if installed) om the valve. Remove the valve insert om Dunlop or Woods valves.
› Allow the remaining air to escape om the inner
tube.
› Place the tyre lever on the inner edge of the tyre
opposite the valve.
› Lever the tyre sidewall over the rim ange.
› Push the second tyre lever between the rim and
tyre approx. 10 cm away om the rst one.
› Continue levering the tyre o the rim until the tyre
has detached round the entire circumference.
› Take the inner tube out of the tyre.
If it is dicult to pull the outer casing out om the outer casing holder of the cassette joint, insert a 2mm Allen key or # 14 spoke into the hole in the cassette joint pulley, and then turn the pulley to loosen the inner cable. Then remove the inner ca­ble xing bolt unit om the pulley rst, and aer this remove the outer casing om the outer casing holder.
2
Remove the inner cable xing bolt unit
1
Turn the pulley
Pulley hole
2 mm Allen key or # 14 spoke
3
Pull out om the outer casing holder
LOCK
CJ-8S20
JAPAN
18.4 Mending the inner tube
› Pump up the inner tube.
› Put the inner tube in a container lled with water
to locate the puncture.
› Push the inner tube below the surface of the water.
Air bubbles will be visible at the point where the inner tube is torn or perforated.
› If you start losing air om the tyre on the road and
cannot nd the hole, simply inate the inner tube hard. The hole will then get bigger as the air will escape with greater force and you will be able to hear more easily where it is coming om.
› Allow the inner tube to dry.
› Carelly roughen the inner tube in the area around
the puncture using the sandpaper.
› Coat this area with rubber solution.
› Wait for several minutes until the rubber solution
is touch dry.
› Press the rubber patch rmly onto the damaged
area.
› 4. Undo the screw of the brake arm and remove it.
26 I General User Manual
› Leave the rubber patch to dry for several minutes.
CJ-NX10
JAPAN
18.5 Fitting the tyre and inner tube
Make sure that foreign bodies do not enter the inside of the tyre. Make sure that the inner tube is crease­ee and not pinched at all times. When tting the tyre, bear in mind the running direction. If the tyre has a running direction, this will be indicated on the tyre sidewall.
18.6 Fitting the wheel
Please note that the work steps described here are for a specic example. Please observe the information om the relevant manu­facturer or consult your specialist cycle shop.
18.6.1 Inserting the ont wheel
› Make sure that the rim tape covers the spoke nip-
ples and is undamaged.
› Put the rim with one edge inside the tyre.
› Push one side of the tyre completely into the rim.
› Insert the valve through the valve hole in the rim
and t the inner tube inside the tyre.
› Push the tyre over the rim sidewall.
› Pull the tyre forcelly into the centre of the rim.
The area that has already been tted will slip into the base of the rim.
› Check once again that the inner tube is seated
correctly.
› Push the other side of the tyre completely over the
rim ange using the heel of your hand.
› With Dunlop or Woods valves: Put the valve insert
back into position and screw the cap nut tight.
› Inate the inner tube slightly.
› Check that the tyre is correctly seated and is true
using the indicator ring on the rim sidewall. Adjust the seating of the tyre by hand if it does not run straight.
Bear the running direction of the tyre in mind when tting the ont wheel.
If your bike is equipped with a disc brake, make sure that the brake discs are correctly positioned between the brake pads.
18.6.2 Inserting the rear wheel
18.6.2.1 Bikes with derailleur gears
› If your bike is equipped with derailleur gears, put
the chain back onto the smallest sprocket when tting the rear wheel.
› Insert the wheel as far as it will go so it sits cen-
trally in the dropouts.
› Tighten the hub nut, or rmly close the quick-
release device (see
quick-release device").
Chapter 9.2.2 "Operating the
› Inate the inner tube up to the recommended tyre
18.6.2.2 Bikes with hub gears
pressure.
Fitting a wheel with gear hub in the ame
› 1. Fit the chain on the sprocket and oer up the
hub axle to the dropouts.
Hub axle
Dropout
I General User Manual 27
› 2. Fit the xing washers onto both sides of the hub
CJ-NX10
JAPAN
LOCK
7R
CJ-NX10
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LOCK
7
R
axle. Turn the shiing arm until the projections on the xing washers engage with the slits in the dropouts. In this case the shiing arm can be mounted more or less parallel to the ame fork.
Locking washer (le-hand side)
Shiing arm
Dropout
Counter the clamp nut with a 10 mm spanner when tightening the clamp screw for assembly of the brake arm clamp.
Tightening torque
2
– 3Nm
Locking washer (right-hand side)
Frame fork
› The projecting part must be on the dropout side.
› Fit the xing washers so the projections precisely
engage in the slits in the dropouts on the ont or rear of the hub axle.
› 3. Take up the slack in the chain and fasten the
wheel onto the ame with the cap nuts.
Tightening torque 30 – 45 Nm
Cap nut
Locking washer
› 4. Fit the brake arm with brake arm clamp correctly
onto the ame fork.
Clamp nut
Brake arm
Clamp screw
Once you have installed the brake arm clamp, make sure the clamp screw projects roughly 2 to 3mm be­yond the clamp nut.
Brake arm
Clamp nut
2 – 3 mm
Brake arm clamp
Clamp screw (M6 × 16mm)
› 5. Before using the back-pedal brake, make sure
the brake is working properly and the wheel turns easily.
Tighten all screws to the prescribed torque as other­wise screws could shear o and components could come loose or detach altogether (see
Chapter 30.3
"Tightening torques for screw connections").
28 I General User Manual
› Thread in the brake cable and secure it or close the
Brake arm clamp
Frame fork
quick-release brake mechanism.
› Check that the brake pads make contact with the
brake contact surfaces.
› Check that the brake arm is securely fastened.
› Test the brakes.
Installing the shiing cable with hub gears
CJ-8S20
JAPAN
LOCK
› Bring the cable around to the cassette joint pulley,
hold so that the inner cable xing nut is facing to the outside (toward the dropout), and then slide the ats part of the inner cable xing washer into the gap in the pulley.
Flats part of the inner cable xing washer
Gap in pulleyInner cable
xing nut
Pulley
› Attach the inner cable to the pulley as shown in the
illustration, pass the inner cable through the slit in the cassette joint bracket, and then insert the end of the outer casing securely into the outer casing holder.
LOCK
CJ-8S20
JAPAN
Inner cable
Pulley
Bracket
Bracket
Outer casing holder
CJ-8S20
JAPAN
› Turn the cable 60° anticlockwise and attach it on
the hook.
Hook
LOCK
CJ-8S20
Turn the
JAPAN
cable 60°
2
Slit
1
1 Pass through the slit 2 Insert into the outer casing holder
› If rst inserting the outer casing into the outer
casing holder is easier, then rst insert the outer casing into the outer casing holder, and the insert a 2mm Allen key or a # 14 spoke into the hole in the cassette joint pulley, and then turn the pulley so that the inner cable xing bolt unit ts into the gap in the pulley.
1
3
LOCK
CJ-8S20
JAPAN
2
Hole in pulley
2 mm Allen key or # 14 spoke
1 Insert into the outer casing holder 2 Turn the pulley 3 Insert the inner cable xing bolt unit
I General User Manual 29
Check that the inner cable is correctly seated inside the pulley guide.
Guide OK
LOCK
CJ-8S20
JAPAN
LOCK
Guide not OK
CJ-8S20
JAPAN
19 Bike gears
19.1 Derailleur gears
This User Manual describes the handling of typical, com­mercially available gear-shi components for MTB, ATB, cross and road bikes. Separate instructions are provided for other components on the CD or on the web pages of the relevant manufacturer in the Internet. If you have ques­tions on installation, adjustment, maintenance and opera­tion, please consult a specialist cycle shop.
If gear-shi components are loose, worn, damaged or adjusted incorrectly, this poses a risk of injury to the rider. Have the derailleur gears adjusted at a profes­sional bike workshop.
• Always contact your specialist cycle shop if the chain jumps o the chainrings or sprockets when riding or
• you hear unusual noises or
• you cannot change gears easily or
• the rear derailleur, ont derailleur or other gear-shi components are loose, damaged or distorted or
• chain links are defective or worn.
30 I General User Manual
19.1.1 Operating the shiing lever
The bike chain must not be on the smallest chainring at the ont and the small outer rear sprocket wheel simultaneously. The bike chain must not be on the largest chainring at the ont and large inner sprocket wheel at the rear simultaneously. Otherwise the bike chain could jump o.
Never pedal backwards when changing gears as you could damage the gear-shi mechanism.
Only make changes to the gear-shi system carelly and in small increments. If settings are made incor­rectly, the bike chain could jump o the sprocket wheel and cause you to fall o the bike. If you are unsure about what to do, have this work carried out by a professional bike workshop.
Even if the gear system is perfectly adjusted, it can produce noise if the chain is running at an extremely sharp angle. This does not mean it is defective and does not damage the drive. As soon as the chain is at a more shallow angle, the noise will disappear.
19.1.1.1 Shiing lever on road bike
Shimano shiing lever
Lever b om large to small chain­ring
a
Lever
a
Lever
a
Lever a: Shi to a larger chainring Lever b: Shi to a smaller chainring
Lever om small to large chain­ring
Lever
b
Lever b om large to small chain­ring
a
Lever om small to large chain­ring
Once released, all levers revert to their initial position.
Never ride without a spoke protector. If a spoke pro­tector is not installed, you must have one retrotted. Otherwise the bike chain or rear derailleur could land in the gap between the sprocket and the spokes.
You should therefore select the lowest gear (largest sprocket wheel) via the gear-shi handle for the rear derailleur carelly as otherwise the rear derailleur could collide with the spokes and damage them.
I General User Manual 31
Operating the rear derailleur shiing lever
Lever a: Shi to a larger sprocket. Lever a engages in positions 1, 2 and 3.
Lever
a
Starting posi­tion of lever
a
1. Shiing up one gear to next larger sprocket. Example: shiing om 3rd to 4th gear
2. Shiing up two gears to a larger sprocket. Example: shiing om 3rd to 5th gear
1. Click-in position
3. Click-in position
2. Click-in position
When lever a is pressed, lever b moves with it. How­ever, you should avoid putting any pressure on lever b in doing so. The same applies for lever a when press­ing lever b. The gear will not change if both levers are operated at the same time.
Operating the ont derailleur lever (standard)
Lever a: Shi to a larger chainring
Lever
a
Gear shi com­plete stroke
Starting position of lever
a
Actual pull
3. Shiing up three gears to a larger sprocket. Example: shiing om 3rd to 6th gear
Lever b: Shi to a smaller sprocket. Press lever b once to change to the next sprocket down (smaller).
Lever
b
1. Shiing up one gear to next smaller sprocket. Example: shiing om 4th to 3rd gear
Starting position of lever
b
If the lever movement does not eect a ll changeover of chainring, press the lever repeatedly by the amount (X') to move the lever the remaining distance (X) and change gears.
Lever
b
Gear shi complete stroke
Click-in position
Click-in position
Lever b: Shi om intermediate chainring to smallest chainring
Starting position of lever
b
When lever a is pressed, lever b moves with it. However, you should avoid putting any pressure on lever b in doing so. The same applies for lever a when pressing lever b. The gear will not change if both levers are operated at the same time.
32 I General User Manual
Operating the ont derailleur lever with trimming (noise prevention), optional
Gear shiing operations
Lever a: Shi to a larger chainring
Lever
a
Gear shi com­plete stroke
If the lever movement does not eect a ll changeover of chainring, press the lever repeatedly by the amount (X') to move the lever the remaining distance (X) and change gears.
Starting position of lever
a
Actual pull
Trimming (noise prevention)
Depending on the position of the chain aer shiing, it may rub against the outer chain guide plate or inner chain guide plate of the ont derailleur and produce noise. In this case, lightly press lever a or lever b to move the ont derailleur until it is no longer in contact with the chain.
This procedure is known as "trimming". Trimming is pos­sible if the chain is on the large, intermediate or small chainring.
If you perform the trimming operation at one of the fol­lowing positions, the noises will disappear completely.
Lever b: Shi om intermediate chainring to smallest chainring
Lever
b
Gear shi complete stroke
Click-in position
Click-in position
When lever b is operated, there is one click where trimming (the noise prevention mechanism) enagages, and a second stronger click when the gear shi stroke is completed. Aer trimming, the next push will complete the gear shi stroke.
Starting position of lever
b
I General User Manual 33
CHAIN POSITION INDICATION
large chainring
smaller sprockets
Middle chainring
Smaller sprockets
Small chainring
Chain in contact with outer chain guide plate
Outer chain guide plate
Chain
TRIMMING
LEVER OPERATION FRONT DERAILLEUR MOVEMENT
a
Lever
Trimming
before trimming aer trimming
Front derailleur movement
Click-in position
(contact)
Smaller sprockets
Large chainring
Larger sprockets
Middle chainring
Larger sprockets
Small chainring
Chain in contact with in­ner chain guide plate
b
Lever
Inner chain guide plate
Trimming
before trimming aer trimming
Front derailleur movement
Click-in position
Chain
(contact)
Larger sprockets
34 I General User Manual
SRAM shiing lever
Setting the swivel range
The range of the shiing and brake lever pivoting move­ment can be adjusted individually to suit the size of your hand.
Click
XX°
Click
Click
Click
0
Rear shiing lever: To shi to a tougher (higher) gear,
press the small shiing lever gently inwards until you hear or feel a click. To shi to an easier (lower) gear, press the small shiing lever rther inwards until you hear or feel a second click. You can shi down by up to three gears at once.
Front shiing lever: Press the small shiing lever inwards as far as it will go to shi om the small chain wheel to the large chain wheel. To shi om the large chain wheel down to the small chain wheel, press the small shiing lever in the centre until you hear or feel a distinctive click.
› First, set the shiing lever range then adjust the
brake lever until the brake lever limit stop makes contact with the shiing lever. This ensures that the brake lever cannot strike the shiing lever when it springs back.
› To adjust the range of the shiing lever, push it
inwards to reach the range adjustment screw. Push the adjustment screw inwards using a man­drel or your ngernail and turn it anticlockwise to move the shiing lever closer to the handle­bars.
19.1.1.2 Shiing lever on MTB, trekking and touring bike
Standard shiing lever
Both levers a and b always revert to the initial position aer they are pressed. The crank must always be turned when a lever is pressed.
To prevent chain rubbing in extreme positions, the shiing lever at the ont has a trimming nction for the ont derailleur. You can use this if the chain is on the large chain wheel.
To shi the ont derailleur to the trim position, press the small shiing lever gently inwards until you hear or feel a gentle click.
Operating the ont derailleur shiing lever
Lever a starting position
Shiing om a small to a large chainring
Press lever a once to move the chain om a small to a larger chainring.
I General User Manual 35
Zunehmende
Pedalkraft
Zunehmende
Pedalkraft
Abnehmende
Pedalkraft
Abnehmende
Pedalkraft
b
Lever
Shiing om a large to a smaller chainring
Press lever b once to move the chain om a large to a smaller chainring.
Operating the standard rear derailleur shiing lever
Lever a starting position
1
Gear shi complete stroke
Click-in position
Trimming operation
Click-in position
b
Lever
When lever b is operated, there is one click where trim­ming (the noise prevention mechanism) engages, and a second stronger click when the gear shi stroke is com­plete. The noise prevention mechanism no longer clicks once the trimming operation is complete which means that only the click-in positions will be heard when shiing between sprockets.
2
Shiing om a small to a larger sprocket
To shi by one gear only, push lever a to position 1. To shi by two gears, push the shiing lever to position 2. You can shi a maximum of 3 gears using this method.
Chain position
Front derailleur movement
If the chain is on the large chainring and the large sprock­et, the chain will rub the ont derailleur producing a char­acteristic noise. When this happens, press lever b lightly to the point where it clicks, this causes the ont derailleur to move slightly towards the smaller chainring, thereby eliminating the noise.
Twist-grip shiers
To shi up or down one gear only, turn the twist-grip shi­er by one increment forwards or backwards.
b
Lever
Shiing om a large to a smaller sprocket
Push once to shi to a smaller sprocket.
36 I General User Manual
increasing pedal force
reducing pedal force
reducing pedal force
increasing pedal force
If you wish to shi up or down several gears at once, con­tinue turning the shiing lever by the required number of shi positions and in the required direction.
Rear derailleur
The adjustment screw may also be on the shiing lever or on the ame.
Have your specialist cycle shop carry out maintenance on the derailleur gears, or replace or adjust them.
Precision adjustment / rear derailleur
Operate the shiing lever to shi the chain om the small­est sprocket to the second sprocket. Then take up the slack in the shiing cable with the shiing lever and turn the crank.
If the chain jumps to the third sprocket:
Adjustment screw
› Turn the adjustment screw clockwise until the
chain moves back onto the second sprocket.
If noises cannot be heard:
Adjustment screw
B
A
Cable housing adjustment screw
Optimum adjustment
Once the slack in the shiing cable has been taken up by the shiing lever, the chain should ideally rub the third sprocket and produce a noise.
Release the shiing lever in second
gear and turn the crank.
If the chain rubs the third sprocket, turn the adjustment screw clockwise slightly until the grinding noise stops.
To ensure problem-ee SIS operation, you will need to lubricate all power-transmitting parts.
Adjustment screw
› Turn the screw anticlockwise until the chain rubs
against the third sprocket.
If the chain is in the position shown, it could rub against the chainrings or the ont derailleur and make a noise. If this is the case, you can shi the chain onto the second or next largest sprocket.
Chainrings
Sprockets
I General User Manual 37
Cleaning
› Whenever possible, avoid using cleaning agents on
the chain. If you use cleaning agents, such as rust remover, this may wash lubricant out of the chain which could lead to malnctions.
› The chainrings and sprockets should be cleaned
regularly using a neutral cleaning agent.
› You should clean the derailleur and lubricate the
moving parts (mechanism and rollers) at regular intervals.
19.2 Hub gears
This User Manual describes the handling of typical, com­mercially available gear-shi components of a gear hub on a city or trekking bike. For other components, refer to the separate information or enclosed instructions.
If you have questions on installation, adjustment, main­tenance and operation, please consult a specialist cycle shop.
The gears can be changed when the pedals are turn­ing. Very occasionally, the hub may produce a harm­less noise which is caused by its internal cogs and stop notches.
If you encounter resistance when turning the wheel, the brake pads will need to be replaced or the hub will need to be lubricated. This should be done by a professional bike workshop.
If the chain jumps o the the sprockets when you are riding, the slack in the chain must be taken up imme­diately. If there is no rther scope for adjustment, the sprockets and chain must be replaced.
19.2.1 Operating the hub gears
19.2.1.1 Shimano 7/8-speed shi lever
› Turn the twist-shi lever to select all 8 (7) gears.
If the hub is mounted on the ame, the correct x­ing washers must be used on both sides and the hub nuts must be tightened to the prescribed torque (see
Chapter 30 "Technical data").
If the xing washers are used on one side only or the hub nuts are tightened incorrectly, the hub may mal­nction: It could rotate. This could cause the shiing cable to pull the handlebar to one side and cause a serious accident.
• Increasing pedal force (increasing resistance)
indicator towards 8 (7)
Display
Revo-shi lever
• Decreasing pedal force (decreasing resistance)
Indicator
indicator towards 1
These instructions on operation of the Shimano twist-shi grips also apply for other makes of twist-shi grips.
38 I General User Manual
19.2.2 Adjusting gears with Shimano hub gears
Example shown is a 7/8-speed hub.
› Select shi lever position 4.
› Check whether the yellow marking lines on the
bracket and cassette joint pulley line up.
yellow marking lines
select position 4
J
A
P
A
N
CJ-8
S20
CK
LO
› Turn the cable adjustment bolt on the shi lever to
align the marking lines. Next, set the Revo-shi lever om position 4 to position 1 then back to position 4. Check that the yellow marking lines still line up.
Cable adjustment bolt
Yellow marking lines appear at two points on the cassette joint. Use the line which is most clearly visible.
Bike in normal position
line up markings
Cassette joint pulley
LOCK
CJ-8S20
JAPAN
Bracket
Bike in inverted position
line up markings
Cassette joint
JAPAN
CJ-8S20
LOCK
pulley
Bracket
I General User Manual 39
20 Bike chain
There are two types of bike chain:
• A wide bike chain (½ × 1 / 8") for hub gears and
• A narrow bike chain for derailleur gears. These are available in dierent widths, depending on how may sprockets are on the cassette. Only use chains that are approved for precisely the number of sprocket wheels on your bike.
› Clean and lubricate your bike chain regularly.
› To prevent premature wear of the bike chain when
using derailleur gears, select gears that keep the chain skew as marginal as possible.
To check the wear in the bike chain, proceed as follows:
› Take the section of the chain that rests on the ont
chainring between your thumb and forenger.
› Pull the bike chain o the chainring. If the bike
chain can be lied by a signicant amount, it is worn and must be replaced by a new one.
Tighten all screws to the prescribed torque as other­wise screws could shear o and components could come loose or detach altogether (see
"Technical data").
Chapter 30
20.1 Maintenance of bike chains
Bike chains are wear parts. Bike chains with hub gears wear out aer roughly 3000km, and aer roughly 2000km with derailleur gears.
If the bike chain is worn, it can break and cause a crash. If your bike chain is worn, have it replaced by your specialist cycle shop before using the bike again.
› With hub gears, the chain tension must be adjusted
so that vertical play of one to two centimetres is present in the unsupported chain span between the chainring and sprocket wheel.
To take up the slack in the bike chain, proceed as follows:
› Loosen the rear wheel nuts.
› Pull the wheel back into the dropouts until only the
permissible amount of play is present in the bike chain.
› Tighten all screw connections carelly clockwise.
40 I General User Manual
21 Brake, brake levers and brake
systems
This User Manual describes the maintenance and handling of typical, commercially available brake components for MTB, ATB, cross and road bikes. For other components, refer to the separate information or enclosed instructions. If you have questions on installation, adjustment, main­tenance and operation, please consult a specialist cycle shop.
21.1 Important information and precautionary measures
Rubber brake blocks and brake pads must not come into contact with oil or grease. If the rubber brake blocks and brake pads come into contact with oil or grease, this dras­tically reduces their braking performance and they must be replaced.
Tighten all screws to the prescribed torque as other­wise screws could shear o and components could come loose or detach altogether (see
"Technical data").
Chapter 30
"Bicycles must be equipped with 2 brakes that oper­ate independently of one another." Paragraph 65 of the German Road Trac Licensing Regulation (StVZO), similar rules apply in all other EU countries.
Have maintenance work on the brakes carried out by a professional bike workshop.
Do not allow uids containing oils to come into con­tact with the brake pads, brake contact surfaces on the rim, brake blocks or brake disc as this could oth­erwise impair the eectiveness of the brake.
Brake blocks and brake pads are wear parts. Check the wear condition of these parts regularly. This can be identi­ed by a marking. On the brake block, for example, the grooves will no longer be visible. Always replace both brake blocks at the same time.
Use genuine spare parts only as otherwise you could im­pair the nctions of the bike or damage it.
To obtain correct iction pairing, only use brake pads that are suitable for the rim as otherwise the braking distance would be extended and wear increased. With carbon rims in particular, only brake pads that are expressly intended for this purpose should be used.
Brake cables are wear parts. You should check the wear condition of the brake cables regularly and re­place these if necessary.
Check the brake cable for rust and aying and replace the cable if it is faulty. If you do not, the brakes could malnction.
There are dierent types of brakes, the type of brake de­pends on what it is used for:
• hub brakes,
• disc brakes and
• rim brakes.
The brakes can be operated mechanically or hydraulically.
With hub gears, the brake lever that operates the ont wheel brake is normally on the right-hand side, and with derailleur gears it is on the le. Remind yourself of the position of the brake lever before you ride o.
If you wish to attach the brake lever on the opposite side of the handlebar, follow the manufacturer's user manual or ask your specialist cycle shop to do this.
I General User Manual 41
21.2 Brake lever
21.2.1 Standard brake lever
The bike is equipped as standard with a suitable brake lever. Check regularly that when you operate the brake lever it does not reach the handlebar and make contact with it. With the brake lever pulled, push the bike forward and check whether the braking performance is sucient. If the bike rolls slightly forwards, you will need to have the brake cable readjusted or the brake pads replaced.
Brake cable adjust­ment screw
Lever pull range adjustment screw
Fastening screw
21.3.1 Drum and roller brakes
With the roller brake or drum brake, the braking force is transmitted via a cable om the hand brake lever to the brake system. If applied continuously for an extended period, roller brakes or drum brakes become very hot. This reduces the braking performance and can result in complete failure of the brake. You should adapt your han­dling accordingly.
The brake lever of roller and drum brakes requires special tuning.
› Check regularly that the screws on the brake lever
are tight.
› Turn them clockwise to retighten if necessary. For
the correct tightening torque, refer to
"Technical data".
Chapter 30
21.3 Hub brakes
Hub brakes are virtually maintenance-ee as the brake block is inside the hub.
If applied continuously for an extended period, hub brakes become very hot. This reduces the braking performance and ultimately complete failure of the brake. You should adapt your handling accordingly.
› Pull on the ont wheel or rear wheel hand brake
lever with the same amount of force as you would apply when braking sharply during a ride. Then push the bike forwards. The rear wheel should lock. The ont wheel should decelerate so rapidly that the bike starts to tip forwards.
› Lubricate the cable-pull regularly.
Brake pads are wear parts. Have the brake pads for back-pedal, roller and drum brakes checked regularly, and replaced if necessary, by a professional bike workshop.
If you have not used your bike for a while, there may be surface rust in the brake drum which can increase the braking force. You should therefore brake gently several times when riding o to remove the surface rust. This prevents sudden blocking of the brake.
42 I General User Manual
21.3.2 Back-pedal brake
Avoid operating the back-pedal brake continuously on long descents as the internal components of the brake system can become extremely hot which reduces brak­ing performance. On long steep descents, always al­ternate between the rear wheel brake and the second brake (ont wheel brake) to allow the rear wheel brake to cool down. As the brake drum can become extremely hot when braking for prolonged periods, you should not touch it for at least 30 minutes aer riding.
Brake drum
With back-pedal brakes the braking force is transmitted by the foot via the chain to the brake system. If applied continuously for an extended period, back-pedal brakes become very hot. This reduces the braking performance and can result in complete failure of the brake. You should adapt your handling accordingly.
The back-pedal brake is operated by pedalling back­wards. The force applied by the back-pedal brake varies depending on the position of your feet/pedals. If the crank arms are vertical, i.e. one of your feet is in the highest position and the other is in the lowest position, you cannot brake hard. Move the crank arms into a horizontal position if you think you may want/ have to brake.
The back-pedal brake is easy to apply in a controlled manner. The maximum braking performance is only reached aer a certain run-in period.
Operate the back-pedal brake carelly to familiarise yourself with it and get a feel for its retarding eect.
If you have not used your bike for a while, there may be surface rust in the brake drum which can increase the braking force. If you have not used your bike for some time, you should brake gently several times when riding o to remove the surface rust. This pre­vents sudden blocking of the brake.
If excessive overheating of the hub occurs, this can lead to loss of lubricant and a sharper braking eect. In these cases, have the brake checked by a profes­sional bike workshop.
I General User Manual 43
21.4 Rim brakes
V-brakes produce an extremely high braking force. You should therefore familiarise yourself with the V-brake and only apply the brake gradually. Practise emergency braking until you are sure you will be able to remain lly in control of your bike if you have to apply the brakes with force.
If additional suspension elements in the brake system (power modulators) are used improperly, this can lead to serious accidents. The required spring strength of the power modulator depends on the gross weight of the bike.
If the brake blocks are so worn that you can no longer see notches, have them replaced by a professional bike work­shop.
21.4.2 Adjusting the brake-pad clearance in relation to the rim
Turn the cable adjustment bolt to adjust the clearance between the brake pad and the rim. Turn the bolt inwards (clockwise) to increase the brake-pad clearance. Turn the bolt outwards (anticlockwise) to reduce the brake-pad clearance. The clearance between the brake blocks and rim should be roughly 1mm.
Adjusting the cable-pull
Cable adjustment bolt
With V-brakes
21.4.1 Readjusting the brake
The brakes on your bike are set correctly at the factory or by your cycle dealer. The gap between the brake block and the rim is roughly 1 – 1.5mm. However, as the brake blocks wear down the gap steadily increases and the brake lever must travel a greater distance to achieve the same braking eect. You should therefore inspect the brake at regular intervals and adjust it if the brake lever travel distance is too great or the brake is not working properly.
Check the brake as follows:
› Pull the ont wheel and then the rear wheel hand
brake lever with the same amount of force as you would apply when braking sharply during a ride. Then push the bike forwards.
› The rear wheel should lock and
› the ont wheel should decelerate so rapidly that
the bike starts to tip forwards.
Cable adjustment bolt
With side pull brakes
44 I General User Manual
21.4.3 Wear of brake pad
Most brake pads for rim brakes come with grooves or notches.
New brake pad
If these grooves are worn and can no longer be seen, this is normally a sign that the brake pad is worn.
If required, you can readjust the rebound force via the spring adjustment screw so that both brake arms move symmetrically. Once you have done this, check that the brake is working properly (see ing the brake").
If the brake is still not working properly, or the brake pad is so worn that it is not possible to readjust it, have your bike checked at a professional bike work­shop and replace the brake block.
Chapter 21.4.1 "Readjust-
21.5 Disc brakes
Worn brake pad
Do not ride your bike if the brake pads are worn. Have them replaced by a professional bike workshop instead.
2
1
2
1
2
1
Disc brake
With this brake type, the brake discs are on the hub and the brake calliper is on the ame or fork.
Have your disc brakes adjusted by a specialist cycle shop. If this is done incorrectly, an accident may oc­cur.
Once the brakes have been adjusted, always perform a brake test by pushing the bike quickly forwards and oper­ating the brake lever. You should only use your bike if you can safely stop it using the brakes.
Spring adjustment screw
1 mm 1 mm
Spring adjustment screw
Disc brakes require a brake lead time during which the braking force increases. Bear this in mind throughout the entire brake lead time. The same eect also occurs aer replacing the brake block or disc.
I General User Manual 45
If you hear unusual noises when braking, the brake blocks may have reached their wear limit. Allow the brakes to cool down then check the brake block depth. Have the brake blocks replaced if necessary.
When installing, removing and carrying out mainte­nance on the wheel, do not touch the brake disc with your ngers when it is turning. You could be seriously injured if you catch your ngers in the cutouts of the brake disc.
The brake calliper and the disc can become extremely hot when braking. You should therefore not touch these parts when riding the bike or immediately aer dismounting as you could burn yourself. Before ad­justing the brakes, check that the parts have cooled down suciently.
If the brake disc is worn, cracked or bent it must be re­placed. Have this work carried out by a professional bike workshop.
If the depth of the brake blocks is less than 0.5mm, they must be replaced.
> 0.5mm 0.5mm
21.5.1 Hydraulic disc brake
The hand brake lever of the hydraulic disc brake is equipped with a master cylinder. The hydraulic uid is fed through a tube to the brake cylinders. This actuates the brake pistons which push the brake blocks against the brake disc. This type of brake requires little maintenance and can be very powerl.
You must only t a disc brake on your bike providing suitable mounting devices are installed on the ame and the bike fork. If in doubt, consult a specialist cycle shop.
If the brake blocks come into contact with oil or grease, they must be replaced. If the brake disc comes into con­tact with oil or grease, it must be cleaned as otherwise its braking performance will be drastically reduced.
Check whether the quick-release lever for the wheel is on the side opposite the brake disc. If the quick-release lever is on the same side as the brake disc, there is a danger you could burn yourself when operating the lever. The heat in the brake disc could also reduce the clamping force of the quick-release device.
Once the brakes have been adjusted, always perform a brake test by pushing the bike quickly forwards and operating the brake lever. You should only use your bike if you can safely stop it using the brakes.
Check regularly, also before each journey, that the lines and connections are tight. If lines and connections are not tight, brake uid may escape om the brake system. The brake may not work properly as a result.
If uid escapes om the braking system, do not use the bike and have the necessary repair work carried out im­mediately by a professional bike workshop.
If you continue riding the bike in this condition, the risk of brake failure is extremely likely.
If the brake blocks come into contact with oil or grease, they must be replaced. If the brake disc comes into con­tact with oil or grease, it must be cleaned as otherwise its braking performance will be drastically reduced.
46 I General User Manual
21.5.2 Vapour bubble formation
› Vapour bubble formation can occur if the brakes
are operated continuously for some time, e. g. dur­ing a long steep descent. Instead of applying gentle pressure continuously with the brakes, operate them for shorter periods, with more force if necessary, releasing the brake lever intermittently.
› Vapour bubbles form if water in the brake uid
heats up, evaporates and forms bubbles in the brake system.
As these are easily compressed, the brake lever travel distance increases.
When transporting or storing the bike upside down, air bubbles can form in the brake system uid reser­voir.
If you then use the bike, the brakes could fail and cause a serious accident.
Once the bike is in the correct riding position, pull the brake lever several times to check whether the brakes respond normally.
Brake pads and brake blocks are wear parts. Have the brake pads of hydraulic disc brakes checked regularly, and replaced if necessary, by a professional bike workshop.
21.5.3 Cleaning the brake system
If the brake blocks come into contact with oil or grease, they must be replaced. If the brake disc comes into con­tact with oil or grease, it must be cleaned as otherwise its braking performance will be drastically reduced.
› Clean and maintain the brake system using isopro-
pyl alcohol, soapy water or a dry cloth. Do not use commercially available brake cleaning agents or agents to prevent braking noises as these can dam­age components such as the seals.
21.5.4 Fitting/removing the wheel
› When removing the wheel, we recommend you
use a brake block spacer. This prevents the piston om being pushed out if the brake lever is oper­ated once the wheel has been removed. This also prevents air bubbles in the expansion vessel om entering the system.
If not, adjust them as follows:
› Adjust the brake lever so it is parallel to the ground
and operate it slowly several times so the bubbles return to the reservoir.
› If the response is still poor, the brake system must
be vented. Have this work carried out by a special­ist cycle shop.
› If the brake lever is operated and the brake block
spacer is not inserted, the pistons may extend r­ther than normal. Put the bike in an upright posi­tion to push back the brake blocks. Use a clean, at screw driver or tyre lever and be carel not to scratch the brake blocks. If the brake blocks are not tted, push the piston back carelly without damaging it. If you have trouble pushing back the brake blocks or piston, remove the reservoir cap and try again. Note that some oil may ow out the reservoir.
› Aer tting the wheel, check that the quick-release
lever is on the side opposite the brake disc. If it is on the same side as the brake disc, there is a danger of the lever and brake disc obstructing one another and this could also reduce the clamping force of the quick-release device.
I General User Manual 47
22 Lighting system
In some EU countries, only lighting systems that are prescribed by national legislation (the Road Trac Li­censing Regulations (StVZO) in Germany for example) and have been approved for use may be installed on bikes. If in doubt, ask your specialist cycle shop.
22.1 Specications for lighting system
• At a distance of ve metres, the cone of light thrown by the ont light must be at half the height of its exit point. The centre of the cone of light determines its height.
22.3 Generator / dynamo
The dynamo produces the energy required to operate the ont and rear lights. There are dierent types of dynamos.
22.3.1 Sidewall dynamo
Sidewall dynamo
5 m
0.5 me. g. 1 m
Aligning the ont light
• The cone of light thrown by the ont light must only light the road for ten metres at the most. The centre of the cone of light determines its distance.
22.2 Special regulations for road bikes
• You can t battery-operated ont lights and rear lights to sports bikes with a maximum weight of 11 kg (road bike). Please familiarise yourself with the applicable regulations and, if applica­ble, have the bike retted.
The dynamo must be positioned so its longitudinal axis is perpendicular to the wheel axle. The roller must be in contact with the designated traction surface on the tyre across its entire width.
Only switch the dynamo on and o when the bike is stationary as otherwise you could put yourself and other road users in danger. The sidewall dynamo is less eective in wet conditions. Provide additional lighting if necessary.
22.3.1.1 Switching the sidewall dynamo on and o
› Switch the dynamo on/o via the pushbutton or
the lever. The traction roller is now on the tyre sidewall.
• Always carry these with you.
• Dynamo-operated lighting systems must be used with bikes that weight more than 11 kg. The light­ing system must come with an ocial test mark. Please familiarise yourself with the applicable regulations and, if applicable, have the bike ret­ted.
48 I General User Manual
› To switch the dynamo o, pull it away om the tyre
and guide it into its starting position. The dynamo engages in the starting position.
22.3.2 Hub dynamo
The hub dynamo is inside the hub of the ont wheel. The hub dynamo is highly ecient, and the wear is extremely low.
Hub dynamo
There is a switch or a sensor on the back of the ont light on some bikes with a hub dynamo. The sensor switches the light on automatically in the twilight or when passing through a tunnel. Other models have a switch on the han­dlebar that switches the lighting on and o.
22.4 Failure of the lighting system
If the lighting system fails or develops a fault when riding in the dark this could cause a serious accident. Have the fault repaired at a professional bike work­shop before you continue your journey.
Extremely powerl (rechargeable) battery-operated bicy­cle and outdoor lights are available om some retail out­lets. With some exceptions, use of these lights on public roads is not permitted.
If you want to remove the ont wheel, you rst need to remove the connecting terminal for the light cable.
When you put the ont wheel back on, turn it so that the connecting terminal for the light cable is on the right-hand side (facing in the direction of travel). If the connecting terminal is on the le, the dynamo will not be able to turn properly or the lighting system may stop working. Ensure correct polarity of the con­nections.
I General User Manual 49
23 Add-on components
23.1 Pannier rack
The pannier racks on the bike satis the standard EN 14873.
The load-carrying capacity of the pannier rack falls into one of four possible categories: 5kg, 10kg, 18kg and 25kg.
23.1.1 Front pannier rack
The information on load-carrying capacity is embossed on the pannier rack.
The maximum load it can handle may be higher, depend­ing on its design. This is stated separately.
If you carry luggage, this changes the ride character­istics of your bike. It increases the braking distance for one thing. This can lead to serious accidents. Adapt your handling to the dierent ride characteris­tics. Apply the brakes in good time and bear in mind that the bike's steering response will be more slug­gish.
Only carry luggage on the pannier rack provided for this purpose. Do not attach carriers to the seatpost. It is not designed for this purpose. Overloading by a carrier can lead to component breakages and serious accidents.
Front pannier rack
Front pannier racks are attached to the ont axle or the ont fork. They are designed to carry smaller loads than rear pannier racks. If you carry luggage on this pannier rack, you must familiarise yourself with the changed steering response.
Only use suitable pannier bags. Consult a specialised dealer.
23.1.2 Rear pannier rack
If you carry luggage on your bike, it is extremely impor­tant that you do not exceed the maximum permissible loading (see
If you t another carrier, it must comply with standard EN
14873.
The maximum permissible load must be stated on the car­rier (see
50 I General User Manual
Chapter 30 "Technical data").
Chapter 30 "Technical data").
Rear pannier rack
This type of luggage carrier attaches to the rear triangle of the bike.
If you attach a rear pannier rack to a ll-suspension ame, the proportion of unsprung weight increases which changes the suspension behaviour. You will therefore have to readjust your suspension / damping accordingly.
If you carry pannier bags or other loads on the pan­nier racks, make sure they are securely attached. Make sure that nothing can become caught in the spokes and the turning wheels.
Only t child seats to rear pannier racks if suitable xtures are provided. In doing so, be carel not to exceed the permissible weight category.
If you notice that a wheel guard is damaged, always re­place it before using the bike again.
23.2.1 Re-engaging the safety-release mechanism
Safety mechanism released Safety mechanism engaged
A plastic clip is attached to the end of the strut.
23.2 Wheel guards / mudguards
Additional struts are mounted to hold the mudguards in the correct position. The strut is at its ideal length if the inner edge of the wheel guard runs more or less concentri­cally and parallel to the tyre.
The wheel guard cannot detach when you are riding normally. If a foreign object lodges between the ont wheel guard and the tyre and blocks it, the mudguard struts immediately detach om their mountings on the fork. This allows the mudguard to deect and the wheel will not block.
If this happens, the struts must be securely reat­tached. Have a specialist cycle shop check that the mudguard, struts and plastic mounts are still in a serviceable condition.
› Insert this clip on the strut into the easy-clip
mount on the fork until it engages.
› Align the wheel guard so that the tyre and ont
wheel guard do not touch.
To securely reattach the safety-release mechanism, you may need to push the strut and plastic mount slightly together by pressing hard.
Never ride with the strut detached, it must be reat­tached. If this is not possible, have the strut replaced by a professional bike workshop.
Check regularly that the struts are securely fastened in the safety-release mechanisms.
I General User Manual 51
24 Accessories and equipment
Always install enclosed accessories according to the instructions. Use the correct tightening torques for screw connections (see data").
› Only use accessory parts that meet the require-
ments of the national road trac licensing regulations (these are the Road Trac Licensing Regulations (StVZO) in Germany for example).
› Non-approved accessory parts are not safe for
use in trac and can cause accidents. All acces­sories or add-on components must be compatible with your bike
› Otherwise accidents could occur or the bike
could be damaged. Ask your specialist cycle shop for advice.
Chapter 30 "Technical
› Never attach the child seat to the bike handle-
bars directly as it will not be possible to steer the bike safely.
› Do not use a suspension saddle if you are car-
rying a child in a child seat behind the saddle. The child's ngers could be crushed. The coil springs under the seat must always be com­pletely wrapped or covered in such a way that it is impossible to insert ngers into the coils of the springs.
› Always strap the child into the child seat as oth-
erwise it could fall out and be severely injured.
› Make sure that children wear a snug tting bicy-
cle helmet as otherwise a severe head injury may result in the event of a crash.
24.1 Child seat
You can carry a child up to the age of seven years on the child seat. The rider must be at least 16 years old in Germany.
A child seat must not be mounted on a carbon ame as this could damage the ame.
› Only use child seats that satis the standard
EN 14344.
› These child seats must safely support the child's
feet.
When using a child seat, this adversely aects the handling of the bike. The additional weight can cause the bike to sway and signicantly increases the brak­ing distance. Adapt your handling accordingly.
Not all bikes equipped with a suspension system are suit­able for transporting child seats
Check the mounting options or consult your specialist cycle shop. If the child seat is mounted incorrectly, a seri­ous accident may occur.
Do not exceed the maximum permissible gross weight of the bike and the maximum load-carrying capacity of the pannier rack (see do, this could damage the pannier rack and ame and cause a serious accident.
Chapter 30 "Technical data"). If you
› Never leave your child sitting unattended in the
child seat when you park your bike. The bike could fall over and severely injure the child.
52 I General User Manual
24.2 Bike stand
› Never leave your child sitting unattended in the
child seat when you park your bike. The bike could fall over and severely injure the child.
24.4 Bike basket
The xing for the basket must not damage the handle­bar or handlebar stem.
› Attach the basket so as not to cover the ont
light and ont reector.
› Never ride with the stand folded out.
24.3 Bike trailer
Not all bikes are suitable for trailers. Ask your special­ist cycle shop if your bike is designed and suitable for this.
› Only use trailers that meet the requirements
of the road trac licensing regulations in your country (the Road Trac Licensing Regulations (StVZO) in Germany for example). Non-approved trailers can cause accidents.
› Trailers adversely aect the handling. Adapt your
handling accordingly as otherwise the bike trail­er may tip up or detach and cause an accident.
› In doing so, be carel not to bend the brake and
shiing cables.
› Do not carry more than ve kilogrammes of lug-
gage in the basket.
› Bear in mind that the steering characteristics
change when you use a basket.
24.5 Bar ends
› Practise starting o, braking, cornering and rid-
ing on hills with an unladen trailer.
› Bear in mind that the gross weight of the bike
also includes the trailer.
› A bike trailer may increase the braking distance
considerably. Failure to observe these points could result in an accident.
Always attach bar ends securely to the handlebars as otherwise you could have an accident.
If a thin-walled handlebar is tted to your bike, you may require additional accessory parts to protect the handlebar om damage. Read the manufacturer's instructions for use carelly.
If a carbon handlebar is tted to your bike, nd out om your specialist cycle shop whether this handle­bar is approved for use with bar ends.
I General User Manual 53
25 Bike carriers for mounting on
26 Carbon components
roof and rear of car
› Only use roof and rear-mounted bike carriers
that meet the requirements of the road trac licensing regulations in your country (the Road Trac Licensing Regulations (StVZO) in Germany for example). Non-approved roof and rear-mount­ed bike carriers are not safe for use in trac and can cause accidents.
› Adjust your driving to take the load on your car
roof into account. Bear in mind that your car's overall height has changed.
The bike could come o the carrier and cause a seri­ous accident. When transporting the bike, check regu­larly that it is still securely fastened.
Loose parts such as tools, luggage and tool kits, child seats, tyre pump, etc. could detach in transit and en­danger other road users. Remove all loose parts om the bike before setting o.
Carbon is a specic material that requires special han­dling and care when setting up and carrying out mainte­nance on the bike as well as when riding and also during transportation and storage.
26.1 Properties
Carbon parts must not be deformed, dented or bent following an accident or crash. It is possible that ­bres have been destroyed or have detached although this is not evident externally.
You should therefore inspect the carbon ame and all other carbon components very carelly if you come o the bike or if it falls over. If you are not absolutely sure that the bike is still in a sound condition, have the carbon com­ponents in question checked by an expert.
26.2 Torques
› Avoid transporting the bike upside down. Only
attach the bike by the handlebar, handlebar stem, bike saddle or seatpost if so intended by the manufacturer of the carrier. Do not use mountings that could damage the bike fork or ame.
› Do not attach your bike to the roof or rear-mount-
ed carrier by its pedal cranks. Always attach bikes by their wheels when transporting them, unless the carrier is designed for something else, as otherwise the ame and fork of the bike could be damaged.
You can also nd important information on using and tting add-on components and accessories in the Internet on the pages of the relevant manufacturer.
Chapter 29 contains a link list.
Some carbon components require lower tightening torques than metal components. If the tightening torques are too high, this can lead to hidden damage that may not be visible externally. Frames or other components can break or change to the extent that they could fall o. You should therefore always ob­serve the information enclosed by the manufacturer with the component(s) or ask a specialist dealer for advice. Use a torque wrench to ensure the right tight­ness is maintained.
If your bike has a carbon ame and a bottom bracket housing for a BB30 bottom bracket please note the following:
In this case you can t an adapter so that a bottom bracket with conventional BSA thread can be used. However, bear in mind
• You can only install the adapter if the ame is completely undamaged. Repairing a defective BB30 housing serves no purpose. If it is not installed correctly, the bottom bracket housing may be damaged which would render the war-
54 I General User Manual
ranty void. This kind of adapter should only be tted by a specialist cycle shop.
• Once the adapter has been tted in the carbon ame it cannot be removed.
Inspect the following components and areas regularly (at least every 100km) for cracks, actures or changes in surface appearance. Furthermore, if you come o the bike or if it falls over, these components must always subse­quently be inspected:
26.4 Carbon ame
26.3 Visual inspection
If your carbon component has pre-existing damage, it could suddenly fail completely with potentially dis­astrous consequences. You should therefore inspect your carbon ame and components thoroughly on a regular basis.
› Look for splitting, deep scratches, holes or other
changes in the carbon surface.
› Check whether the components feel soer or
have more give in them than usual.
› Check whether individual layers (paint, nish or
bres) are aking o.
If you suspect a component is no longer sound, you should denitely replace it before riding your bike again. You should ideally hand over your bike to a specialist dealer for inspection.
Front derailleur clamp area, derailleur hanger, saddle clamp, headset spacers, bottom bracket spacers, brake boss or disc brake mount, dropout slots, suspension mounts on main ame and rear triangle, bearing mounts with ll-suspension ame, transition areas around threaded bushes for drinking bottles
Mounting of a child seat to a carbon ame is not per­mitted. There is a danger of the ame breaking with serious consequences.
26.5 Carbon handlebar
Transition area at handlebar stem, handles, clamping ar­eas of other components
If your bike falls on its handlebar, the best thing you can do is replace it. Always have bar ends retrotted by your specialist cycle shop.
26.6 Carbon handlebar stem
Clamping area of all screws, head tube inside and outside
If you have changed the handlebar position, bear in mind that the stem must extensively enclose the head tube.
I General User Manual 55
26.7 Carbon wheels
Surface wear, change of surface, e. g. due to heat pro­duced when braking, abrasion of brake blocks, wheel hub or their anks
If you are using a bike with carbon rims, bear in mind that the braking behaviour of this material is much poorer than aluminium rims.
Note that only approved brake blocks may be used.
ment of pannier racks, trailers and other xtures are not permitted due to the risk of breakage.
26.10 Splinters
Carbon bres are extremely thin and hard. You should therefore handle damaged carbon parts very carelly. Individual bres may detach and stick out. If these projecting bres come into contact with your skin, there is a danger of them splintering o and causing an injury.
26.8 Carbon fork
Fork blades on fork head, dropouts and clamping area of quick-release device, fork head below fork cone, clamping area of A-head stem on inside and outside
If you have changed the handlebar position, bear in mind that the stem must extensively enclose the car­bon section.
26.9 Carbon seatpost
Transition area between seatpost and seat tube, transition area at head of seatpost, contact area of all screws
If other carbon parts are installed on your bike, inspect them regularly for cracks, actures or changes in surface appearance.
26.11 Fastening in mounting stand
Only clamp your carbon ame at the seatpost when fastening your carbon ame in a mounting stand, as otherwise the clamping mechanism may cause visible or concealed damage to the ame. If your bike has a carbon seatpost, we recommend you replace it provisionally with an aluminium or steel seatpost when carrying out this work.
26.12 Transportation by car
When transporting the bike on the roof rack or on a tow­bar cycle carrier, never attach it by its ame. Always at­tach the bike at the seatpost, and never at the down tube, top tube, seat tube, fork blades, steering tube, chain stay, cranks or seat stay.
The clamping mechanism could cause visible or concealed damage to the ame that may aect your safety. If your bike has a carbon seatpost, we recommend you replace it provisionally with an aluminium or steel seatpost when transporting it.
Retapping of the thread and bearing shells and ream­ing of the seat tube is not permitted.
As a basic rule, if a xture is not already provided on a carbon ame or component for an object (e.g. threaded inserts for bottle cage), it must not be tted. The attach-
56 I General User Manual
27 Care and maintenance of the bike
› Have defective parts replaced before you ride the
bike again.
27.1 Care
Do not allow care products or oils to come into con­tact with brake pads, brake discs and the rim's brake contact surfaces. This could reduce the eectiveness of the brake.
Do not use a powerl water jet or high-pressure cleaner. If water under under high pressure is direct­ed at the bike, it can enter the bearings. This can di­lute the lubricant which increases iction. This leads to rusting and irrepairable damage to the bearings.
› Touch up damaged paintwork.
Treat all parts that are susceptible to corrosion more equently than other parts with preservatives and care products, especially during the winter and in aggressive environments such as coastal regions as otherwise your bike will corrode (rust) more powerlly and quickly.
› Clean all galvanised and chrome-plated parts as
well as stainless-steel components regularly.
› Preserve these parts aer cleaning with spray wax.
Make sure that wax does not come into contact with brake discs and rims.
› If you stop using your bike for a while, in the win-
ter for example, store it in a dry place at a constant temperature.
› Before putting your bike into storage, inate both
tyres to the prescribed tyre pressure.
Do not clean your bike with
• acids,
• grease,
• hot oil,
• brake cleaners (apart om brake discs) or
• uids containing solvents.
These substances attack the surface of the bike and accelerate wear.
Dispose of used lubricants, cleaning agents and care products in an environmentally sound manner. Do not pour these substances into the domestic waste, down the drain or into natural water bodies or the soil.
How well the bike works and how long it lasts de­pends on how well you look aer it.
› Clean your bike regularly using hot water, a small
amount of cleaning agent and a sponge.
To nd out more important information on looking aer your bike, visit the Internet pages of the relevant compo­nent manufacturer. The link list in an overview with links.
Chapter 29 provides
27.2 Wear parts
Your bike is a technical product that must be regularly checked.
Many parts on your bike are subject to a higher degree of wear due to their nction and depending on their use.
Have your bike checked regularly at a professional bike workshop and have the wear parts replaced.
› You should also always take this opportunity
to check your bike for cracks, dents or material deformation.
I General User Manual 57
27.3 Tyres
27.6 Brake discs
Due to their nction, bike tyres are subject to wear. This depends on how the bike is used and the rider can inu­ence this signicantly.
› Do not brake so sharply that the wheels lock.
› Check the tyre pressure regularly. The maximum
permissible tyre pressure, and normally also the minimum permissible pressure, can be found on the tyre wall.
› If necessary, inate the tyre up to the specied
value. This reduces wear.
› Do not expose the tyres to things that can damage
them such as sunlight, petrol, oil, etc.
27.4 Rims in conjunction with rim brakes
Owing to the interaction of the rim brake with the rim, not only the brake pad but also the rim is subject to nction­related wear. If ne cracks appear or the rim anges deform when the tyre pressure increases, this indicates increased wear. Wear indicators on the rim allow its wear condition to be easily identied.
› Check the wear condition of the rim at regular in-
tervals (see
Chapter 16.3 "Checking the rims").
27.5 Brake pads
The brake pads on rim, roller, drum and disc brakes are subject to wear, the extent of which depends on how the bike is used. If the bike is ridden in hilly regions, or used in a sporty manner, the brake pads may need to be re­placed more oen. Check the wear condition of the pads regularly and, if necessary, have them replaced by a pro­fessional bike workshop.
Brake discs also wear out as a result of intensive braking, or during the course of time. Find out om the manufac­turer of your brakes or your specialist cycle shop about the respective wear limits. You can have worn brake discs replaced at a professional bike workshop.
27.7 Bike chains or toothed belts
The bike chain is subject to nction-related wear the ex­tent of which depends on care/maintenance and how the bike is used (mileage, rain, dirt, salt, etc.).
› To increase the service life of the bike, clean the
bike chains and toothed belts regularly and lubri­cate the chain.
› Have the chain replaced by a professional bike
workshop once its wear limit has been reached (see
Chapter 20 "Bike chain").
27.8 Chainrings, sprocket wheels and jockey wheels
In bikes with derailleur gears, the sprocket wheels, chain­rings and jockey wheels are subject to nction-related wear. The extent of the wear depends on care/mainte­nance and how the bike is used (mileage, rain, dirt, salt, etc.).
› To increase the service life of the bike, you should
clean and lubricate these parts regularly.
› Have them replaced by a professional bike work-
shop once their wear limit has been reached.
27.9 Lamps of lighting set
58 I General User Manual
Bulbs and other lamps are subject to nction-related wear and therefore may need to be replaced.
› In case you need to replace damaged bulbs, always
carry spare ones with you.
27.10 Handlebar tapes and handle grips
Handlebar tapes and handle grips are subject to nction­related wear and therefore may need to be replaced.
27.15 Sliding bearings and bearings for ll-suspension ames, suspension forks or other suspension elements
› Check regularly that the handles are securely
seated.
27.11 Hydraulic oils and lubricants
The eectiveness of hydraulic oils and lubricants decreas­es over time. If lubricants are not replaced, this increases the wear of the relevant components and bearings.
› Clean and relubricate all relevant components and
bearings regularly.
› Have the brake uid for disc brakes checked regu-
larly, and replaced if necessary.
27.12 Gear-shi and brake cables
› Carry out regular maintenance on all Bowden
cables.
› Have defective parts replaced at a professional
bike workshop. This may be necessary especially if the bike is oen le outdoors and is exposed to the eects of the weather.
The suspension components on the bike, particularly the sliding bearings, bearings and suspension elements, must cope with very high stresses compared to the other bear­ings. They are therefore subject to a high degree of wear.
› Check these parts regularly and thoroughly.
› Observe the enclosed user manual om the
manufacturer.
› Your specialist cycle shop can advise on how to
look aer these sensitive components, and also on how to replace them if necessary.
To nd out more important information on maintenance of wear parts, visit the Internet pages of the relevant compo­nent manufacturer. The link list in an overview with links.
Chapter 29 provides
27.13 Paint nishes
Paint nishes require regular care, this also ensures that your bike looks good.
› Check all painted surfaces regularly for damage
and touch up immediately if required.
› Consult your specialist cycle shop for advice on
how to care for your bike's surface nishes.
27.14 Bearings
All bearings on the bike, such as the headset, wheel hubs, pedals and bottom brackets, are subject to nction-relat­ed wear which depends on the intensity and duration of use and how well the bike is looked aer.
› Check these parts regularly.
› Clean and lubricate them regularly.
I General User Manual 59
28 Regular inspections
› Have the following components readjusted:
As the spokes settle, the length of the brake and shiing cables increases and the bearings will run in during the rst kilometres on the bike, you will have to have an ini­tial inspection carried out by your specialist cycle shop aer the rst 200 kilometres, or aer four to six weeks. This is also important for the acceptance of claims made under the terms of the warranty.
› Clean your bike aer every ooad ride and check
it for damage.
› Have the initial inspection carried out.
› Inspect your bike roughly every 300 to 500km, or
every three to six months.
› During this inspection, check that all screws, nuts
and quick-release devices are securely fastened.
› Clean your bike.
› Grease moving parts (apart om brake contact
surfaces) according to instructions.
› Have paint damage and rust spots touched up.
• headset,
• gearshi,
• brakes,
• suspension elements.
aer every ride
› Check the following:
• spokes,
• rims for wear and true running,
• tyres for damage and foreign objects,
• quick-release devices,
• nction of gearshi and suspension,
• brakes, hydraulic brakes for leaks,
• lighting and
• bell.
› Apply corrosion inhibitor to bare metal parts (apart
om brake contact surfaces).
› Have inoperative or damaged parts replaced.
28.1 Inspection schedule
28.1.1 Maintenance / checks
Aer the rst 200 kilometres following purchase, and subsequently at least once a year
› Have the following checked:
• tyres and wheels.
› Have the tightening torques of the following
checked:
• handlebar,
• pedals,
• pedal cranks,
• bike saddle,
aer 300 to 500 kilometres
› Have the following checked for wear and replaced
if necessary:
• bike chain,
• sprocket,
• sprocket wheel,
• rims and
• brake pads.
› Clean the bike chain, chainring and sprocket
wheel.
› Lubricate the chain using a suitable lubricant.
› Check that all screw connections are secure.
aer 1000 kilometres
› Have the brake hub checked and, if necessary, lu-
bricate the brake sleeve with brake sleeve grease or replace it.
• seatpost and
• fastening screws.
60 I General User Manual
aer 3000 kilometres
29 Link list
› If necessary, the
• hubs,
• headset,
• pedals,
• shiing cables * and
• brake cables
› should be
• dismantled,
• checked,
• cleaned,
• lubricated and,
• if necessary, replaced by a professional bike workshop.
You can obtain important information on your bike and its components via these links. The relevant user manual is normally provided on the manufacturer's web pages, in addition to important tips for use and making settings.
www.rohlo.de
www.speedlier.com
www.brooksengland.com
www.paul-lange.de / produkte / shimano
www.ritcheylogic.com
www.schwalbe.de
www.srsuntour-cycling.com
www.magura.com
www.sram.com
www.dtswiss.com
* Do not apply lubricants or oils to teon-coated cable casings.
Following each ride in the rain
› Clean and lubricate the following:
• gearshi,
• brake (apart om brake contact surfaces) and
• bike chain.
Not all lubricants and care products are suitable for your bike. Ask your specialist cycle shop which prod­uct you should use in each case. If you use unsuitable lubricants and care products, this can damage or im­pair the performance of your bike.
www.llspeedahead.com
www.paul-lange.de / produkte / selle_italia
www.bike-magazin.de
www.tour-magazin.de
www.radfahren.de
www.tektro.com
www.fallbrooktech.com / nuvinci.asp
www.hebie.de
I General User Manual 61
30 Technical data
30.1 Maximum permitted gross weight of bike
The maximum permitted gross weight of the bike compris­es the weight of the bike, the weight of the rider and the weight of the luggage. It also includes the laden weight of a trailer.
BIKE TYPE
20" trailer 50kg
20" child's bike: 60kg
24" child's bike: 80kg
Urban bike, city / trekking 130kg max. 115kg
Urban bike, semi XXL 150kg max. 135kg
Urban bike, XXL 170kg max. 155kg
E-Bike 130kg max. 105kg
E-Bike semi XXL 150kg max. 125kg
E-Bike XXL 170kg max. 145kg
MTB (hardtail) 110kg max. 100kg
MTB (hardtail), semi XXL 140kg max. 125kg
MTB (dirt) 110kg max. 100kg
MTB (ll-suspension) 110kg max. 100kg
MAXIMUM PERMITTED GROSS WEIGHT
WEIGHT OF RIDER:
MTB (ll-suspension), semi XXL 140kg max. 125kg
Road bike 110kg max. 100kg
Road bike, semi XXL 135kg max. 125kg
Cyclo Cross / Cyclo Cross Trekking 110kg max. 100kg
The maximum permitted gross weights of carbon ames also apply for aluminium ames.
If other gross weights are approved, for lightweight con­struction components for example, this will be indicated on the bike or component.
62 I General User Manual
30.2 Maximum permitted loading of pannier rack
Note that the data on your pannier rack or in the man­ufacturer's user manual may be dierent.
Observe the minimum screw-in depth. For hard aluminium alloys this is at least 1.4 times the screw diameter (e.g. nominal diameter M 5 × 1.4 = 7mm).
Whenever possible, you should tighten all safety-relevant screw connections using a torque wrench. This indicates the tightening torque in Nm (Newton metres) in each case.
› If no values are indicated on the component, use
the tightening torques in the following table.
Maximum weight loading of ont pannier rack:
• Loading area above wheel: 10kg
• Low loading area: 18kg
Maximum weight loading of rear pannier rack:
• 20" child's bike and trailer: 10kg
• 24" child's bike: 18kg
• Touring bike, city bike, trekking bike, ATB: 25kg
30.3 Tightening torques for screw connections
Only use a suitable tool, a torque wrench for example, to tighten the screw connections as otherwise the screws could shear o or break.
› If the torque has been specied by the manufac-
turer of the component, this has priority.
› Carbon parts must be mounted using a special
mounting paste.
Also note other information or markings on carbon components regarding the recommended torques.
If you tighten screws too tightly, this could damage the components
You should therefore always observe the prescribed tightening torque.
I General User Manual 63
SCREW CONNECTION THREAD
TIGHTENING TORQUE NM
General
Crank arm, steel M8x1 30
Crank arm, alu M8x1 30
Pedal 9 / 16" 30
Axle nuts, ont gen. 25
Axle nuts, rear gen. 30
Stem expander bolt wedge M8 23
Stem, A-head, angle adjustment M6 10
Stem, A-head, handlebar clamping xture M5 / M6 / M7 M5: 5 / M6: 10 / M7: 14
Stem, A-head, head tube M5 / M6 / M7 M5: 5 / M6: 10 / M7: 14
Bar end, outer clamp M5 / M6 M5: 5 / M6: 10
Seatpost, clamp M8 20
Seatpost, clamp M6 10
Seatpost, saddle clamping bracket M7 / M8 M7: 14 / M8: 20
Front derailleur clamp M5 5
Brake, pad M6 10
Brake, cable clamp M6 10
Sidewall dynamo, xing M6 10
Derailleur hanger M10x1 16
Bottom bracket BSA
Disc brake calliper, Shimano, IS and PM M6 6 to 8
Disc brake calliper, AVID, IS and PM M6 8 to 10
Disc brake calliper, Magura, IS and PM M6 6
Shiing lever clamp M5 5
Brake lever clamp M5 5
V-brake, fastening screw M6 10
Road bike brake M6 10
Freewheel fastening screw n. a. 40
Cassette, lock ring n. a. 30
Handles, screw-on type M4 / M5 M4: 3 / M5: 5
Carbon Carbon ame, saddle clamp M5 / M6 5
Carbon ame, water bottle holder M5 5
according to manufacturer's instructions
Carbon ame, ont derailleur clamp M5 4
Carbon handlebar, shiing lever clamp M5 3
Carbon handlebar, brake lever clamp M5 3
Carbon handlebar, handlebar clamp M5 5
Carbon handlebar, stem clamp M5 / M6 5
Overview of torques, values apply for standard screws
64 I General User Manual
30.3.1 General tightening torques for screw connections
The screw grade, e.g. 8.8, is embossed in the screw head.
Unless otherwise specied by the manufacturer, the fol­lowing tightening torques (average values) apply depend­ing on the screw grade:
30.5 Lighting set
Depending on which type of lighting set is tted on your bike you may require dierent spare lamps. The following table shows which bulbs you require.
TYPE OF LIGHTING SET USED POWER SUPPLY
GRADE
THREAD
M4 3 2.7 3.8 4.6
M5 5 5.5 8 9.5
M6 8 9.5 13 16
M8 20 23 32 39
M10 40 46 64 77
VA / VA
. . .
30.4 Tyres and tyre pressure
The recommended tyre pressure is stated in either bar or PSI.
The following table shows standard values converted, and also information on which tyre widths these pressures normally apply.
TYRE WIDTH in mm
PSI BAR
Front light 6 V 2.4 W
Front light, halogen 6 V 2.4 W
Rear light 6 V 0.6 W
Rear light with stand light 6 V 0.6 W
Lighting with LED lights LED lights cannot be
replaced
Dynamo 6 V 3 W
Hub dynamo 6 V 3 W
25 HD* 80 – 110 5.5 – 7.6
28 HD* 70 – 80 4.8 – 5.5
28 60 4.1
32 60 – 70 4.1 – 4.8
37 50 3.5
40 60 4.1
42 60 4.1
47 40 – 50 3.5 – 4.1
57 – 62 30 – 40 2.1 – 2.8
* HD = high-pressure tyre
Note that the manufacturer's specications may dier and must be observed as otherwise you could damage the tyres and inner tubes.
I General User Manual 65
31 Warranty conditions
Read Chapter 27 "Care and maintenance of the bike" carelly. Comply with the inspection and maintenance intervals specied in Compliance with the service intervals is a prerequisite for the assertion of warranty claims.
The statutory warranty period is two years. This starts when the bike is handed over by the specialist cycle shop who is also your contact partner for warranty claims.
As proof of purchase and date of handover, please retain the handover document signed by both parties and record of purchase, such as the invoice and/or sales receipt, for the duration of the warranty period.
31.1 Prerequisites for the validity of warranty claims
• Manufacturing, material or information error.
• The problem or error already existed at the time of handover to the customer.
Chapter 28 "Regular inspections" .
• Non-compatible add-on components that were not part of the scope of delivery at the time the prod­uct was handed over, or damage caused by unpro­fessional installation of these add-on components.
31.2 Warranty exclusions
A warranty claim applies only for the initial faultiness of the defective part. The following are excluded om the warranty:
• Damage caused by use in competitions, improper use and force majeure (see use").
• All parts that are subject to nction-related wear, providing this is not a production or material fault (see
Chapter 27.2 "Wear parts").
• Damage caused by incorrect or insucient care and unprofessional repairs, conversions or replace­ment of components on the bike. This User Manual contains detailed information on how to look aer your bike.
• Accident damage or damage caused by other ex- ternal factors, providing this is not attributable to incorrect information or a product error.
• Repairs carried out with used parts or damage that occurs as a consequence of this.
Chapter 6 "Intended
• Special equipment or accessories or non-standard equipment; especially technical changes, i.e. to the gearshi system or the bike fork and ame geom­etries.
66 I General User Manual
I General User Manual 67
We hope you thoroughly enjoy using your new bike!
Copyright © 2012 Raleigh Univega GmbH
Reproduction in whole or in part is not permitted without the consent of Raleigh Univega GmbH. Subject to misprints, errors and technical modications.
Original User Manual | Version 2 | 28.11.2013
Pedelec Impulse 2.0
English
Item no. 1973K0014008
Contents
1 Safety 4
1.1 General 4
1.2 Statutory requirements 4
1.2.1 Meaning for the rider 4
1.3 Battery 5
1.4 Charger 6
1.5 Motor 7
1.6 Adjustments/maintenance/repair 7
1.7 Transportation of the Pedelec 7
1.7.1 The Pedelec and your car 7
1.7.2 The Pedelec on trains 7
1.7.3 The Pedelec on aeroplanes 7
2 Composition of the vehicle 8
3 First steps 9
3.1 Checking the tightening torques 9
3.2 Fitting the pedals 9
3.3 Adjusting the saddle height 9
3.3.1 Clamping screw 9
3.3.2 Quick-release device 9
4 Quick start 10
5 Battery 11
5.1 Charging the battery 11
5.1.1 Removing the battery 12
5.1.2 Charging operation 12
5.1.3 Installing the battery 13
5.2 Battery information system 14
5.2.1 Checking the charge state 14
5.2.2 Checking the capacity 14
5.3 Battery management 15
5.3.1 Sleep mode 15
5.4 Warranty and service life 15
5.5 Storage 16
5.6 Shipping 16
5.7 Disposal 16
7.3.2 Battery charge state indicator 19
7.3.3 Units 19
7.3.4 Remaining range indicator 19
7.4 Programming and settings 19
7.4.1 Drive data 20
7.4.2 Delete trip data 20
7.4.3 Delete overall data 20
7.4.4 Device settings 20
7.4.4.1 Display 20
7.4.4.2 Drive 21
7.4.4.3 Miscellaneous 22
7.4.5 Personalize 22
7.4.6 Target cost 22
8 The motor 24
8.1 Operation 24
8.2 Range 24
8.3 Riding your Pedelec eciently 25
8.4 Warranty and service life 25
9 Troubleshooting 26
10 Cleaning 27
10.1 Battery 27
10.2 Motor 27
10.3 Display 27
10.4 Control panel 27
10.5 Charger 27
11 Technical data 28
6 Charger 16
7 Control panel and display 17
7.1 Control panel 17
7.1.1 Switching on/o 17
7.1.2 Push assist 17
7.1.3 / buttons 17
7.2 Display small 18
7.2.1 Assistance indicator 18
7.2.2 Battery charge state indicator 18
7.2.3 Units 19
7.3 Display 19
7.3.1 Assistance indicator 19
Introduction
PROCEDURE B:
Thank you for choosing the Pedelec Impulse 2.0 om Derby Cycle. This Pedelec is equipped with an innovative electric drive that assists you when you are cycling. This will make your trip much more enjoyable if you are riding up hills, carrying loads or riding into the wind. You can decide yourself how much you want to use it.
The purpose of this User Manual is to help you get the most out of your Pedelec Impulse 2.0 and use it correctly.
Structure of the User Manual
You will nd information on how to use your Pedelec in
Chapter 1 “Safety”.
You will nd a brief introduction in start”.
The most important components of your Pedelec are de­scribed in detail in the following chapters.
You will nd the technical data for your Pedelec Impulse
2.0 in
The information in this User Manual specically refers to your Pedelec Impulse 2.0. For general information, on the bike technology, for example, refer to the “Original User Manual | General” (CD).
CD with important information
On the enclosed CD, you will nd versions of the “Original User Manual | Pedelec Impulse 2.0” in various languages. In addition, the CD also contains the “Original User Manual | General” with general information on the bike
technology.
When connected to the Internet, you can download the latest version of the User Manual. There you will also nd manuals for the individual bike components.
You can run the CD using any commercially available PC or laptop. To do so, proceed as follows:
Chapter 11 “Technical data”.
Chapter 4 “Quick
1. Insert the CD.
2. Using the mouse, right-click once on: “Open folder to display les.”
3. Double-click on “Start” using the le mouse button.
4. Select the desired language.
5. Select “Open User Manual om CD” or “Check for new version of User Manual online”.
To call up the les, you need the program Adobe Reader. It has been included on the CD or can be downloaded ee of charge om www.adobe.com.
If you would like a printed copy of the “Original User Man- ual | General”, you can have the document sent to you ee of charge by requesting it om the following address:
Derby Cycle GmbH Siemensstrasse 1-3 49661 Cloppenburg, Germany + 49 (4471) 966-0 info@derby-cycle.com
Even if you can't wait to go for a ride, you should read through the “Original User Manual | Pedelec
Impulse 2.0” and the “Original User Manual | Gen­eral” (CD) carelly before using your Pedelec for
the rst time.
The manufacturer accepts no liability for damage resulting om the failure to adhere to these manuals.
Use your Pedelec only as intended. Otherwise, there is a risk of technical failure, which can lead to unforeseeable accidents! Improper use may void the warranty and guarantee.
PROCEDURE A:
1. Insert the CD.
2. Double-click on the le shelexec.exe using the le mouse button.
3. Select the desired language.
4. Select “Open User Manual om CD” or “Check for new version of User Manual online”.
Keep this User Manual for your information and ture reference. Pass on the manual to anyone who uses, maintains or repairs this Pedelec.
Original User Manual | Pedelec Impulse 2.0 3

1 Safety

The User Manual contains the following symbols that denote dangers or important information. Read all the safety information. Failure to observe the instructions can cause electric shock, re and/or serious injury.
WARNING regarding possible physical injury, increased risk of falls or other injuries.
NOTE regarding possible damage to property or the environment.
breakage or failure of safety-relevant components
Chapter 11 “Technical data”.
If you wish to make any adjustments to the ride characteristics of your Pedelec, please consult your specialist cycle shop.
1.2 Statutory requirements
The Pedelec, like all other bikes, must comply with the national regulations for road safety. Please observe the relevant explanations and general information provided in the “Original User Manual | General” (CD).
IMPORTANT ADDITIONAL INFORMATION or special information on using the Pedelec.
1.1 General
If risk-ee operation of your Pedelec cannot be assumed, take it out of operation and make sure it cannot be used until you have it checked by a specialist cycle shop. Risk-ee use is no longer possible if live parts or the battery shows signs of damage.
Never ride with no hands! This poses an acute risk of falling.
Take the battery out of the Pedelec before begin­ning work on the Pedelec.
These statutory requirements apply for a Pedelec:
• The motor is designed only to provide pedal- ling assistance, i.e. it can only “assist” the rider when he/she turns the pedals.
• The average motor output must not exceed 250W.
• As the speed increases, the rate at which the motor output reduces must also increase more intensely.
• The motor must switch o once the bike reaches a speed of 25 km/h.
1.2.1 Meaning for the rider
• You do not legally have to wear a helmet. Howev- er, in the interest of your own safety, you should never ride without a helmet.
Observe the maximum permitted gross weight of your Pedelec, as this could otherwise lead to
4 Original User Manual | Pedelec Impulse 2.0
• You do not legally have to have a driving licence.
• You do not legally have to have insurance.
• No age restriction applies for a Pedelec.
• The regulations governing the use of cycle paths are the same as for normal bikes.
These regulations apply to you wherever you are in the European Union. It is possible that dierent regulations exist in other countries, also inside the EU in individual cases. Before using your Pe­delec abroad, nd out about the applicable legis­lation in the relevant country.
It is generally permitted for children to be carried in bike trailers on Pedelecs. Observe the maximum permitted gross weight of the bike Chapter 30
“Technical data” of the “Original User Manual | General” (CD). The Impulse 2.0 mountain bike is
an exception. Bike trailers may not be used on this bike.
1.3 Battery
A short circuit between the battery contacts can cause burns or re. Short-circuit damage which emerges in this context voids all guarantee claims.
Batteries must not be exposed to mechanical shocks. Even if a battery shows no visible signs of damage aer falling or being knocked, it may be damaged. For this reason, even batteries that seem ne must be taken to a specialist dealer for inspection. Damaged batteries must neither be charged nor used for another application.
Keep the battery away om children.
Use the battery solely for your Pedelec.
Ideally, take the battery out of your Pedelec when not in use.
Batteries not designed for use in the Pedelec must not be used.
Never transport damaged batteries. The safety of damaged batteries cannot be guaranteed.
The battery contains chemical substances, which could cause dangerous reactions if the safety information given here is not adhered to.
Avoid contact with liquid leaking om a damaged battery. In case of contact, rinse o the liquid with water. In case of eye contact, consult a doctor aer rinsing.
Never attempt to repair your battery. Batteries must not be dismantled, opened or crushed. The improper opening or destruction of the battery poses the risk of serious injury. Opening the bat­tery voids the warranty claim. If your battery is damaged, contact your specialist cycle shop. The specialists here will discuss the next steps with you.
A battery must not be exposed to heat (e.g. heat­er) or re. External heat can cause the battery to explode. In addition, high temperatures shorten battery service life. When charging, always ensure there is adequate ventilation.
Lithium reacts very strongly upon direct contact with water. Never put the battery into water. Cau­tion is therefore also required in the case of dam­aged batteries which have become wet: They may catch re.
In case of re, water should be used to extinguish any ames in the immediate vicinity, but not the battery itself. Fire extinguishers with metal re powder (Class D) are better suited to this task. If the battery can be safely moved outdoors, the re can also be suocated using sand.
A battery must not be short-circuited. Batteries must not be stored unsafely in a box or compart­ment where they can short-circuit one another or can be short-circuited by other conductive materials (paper clips, coins, keys, nails, screws).
Original User Manual | Pedelec Impulse 2.0 5
The Pedelec operates using extra-low voltage (36volts). Never attempt to operate the Pedelec using power om a source other than a suitable genuine battery. The designations of approved batteries are listed in
data”.
Chapter 11 “Technical
1.4 Charger
The charger may only be used to charge the bat­tery supplied. Use of the charger for other pur­poses is not permitted. Any kind of manipulation of the charger or battery housing is forbidden!
The battery should not be le unattended while charging. Alternatively, charge the battery in a metal box.
Damaged batteries must not be charged (risk of explosion!).
Do not attempt to modi or take apart the charger. Have repairs carried out only by specialists.
A charger with a damaged mains plug or mains cable may not be connected to the mains and must be replaced by a specialist. The same applies for extension cables that are not in perfect technical condition.
Do not charge batteries for an extended period if they will not be used.
If you detect smoke or an unusual smell, immedi­ately unplug the plug of the charger om the sock­et and disconnect the battery om the charger.
The mains voltage must correspond to the voltage given on the type plate of the charger. The supply voltage of the charger is given on the type plate on the back of the device.
The charger is only intended for use indoors. The battery may only be charged in a dry, non-amma­ble environment. During the charging process, the battery and charger must be placed on an even, non-ammable surface. Battery and charger must not be covered. There must be no highly combus­tible materials in the immediate vicinity. This also applies when charging the battery on the Pedelec. In this case, you must place the Pedelec so as to prevent any re om spreading quickly (exercise caution with carpeted oors!).
Ingress of water and damp in the charger must be avoided at all costs. In case of ingress of wa­ter, immediately disconnect the charger om the mains and have it checked by a specialist.
The battery may heat up during charging. A maxi­mum temperature of 45°C may be reached. If the battery becomes any warmer than this, suspend the charging process immediately. Such a battery may no longer be used, and you must have it in­spected by the dealer.
No chargers other than those specically intended for use with the battery may be used. The use of a dierent charger may cause malnctions, short­ened service life, re or explosion.
Do not continue to use damaged batteries and chargers (plug, housing, cable).
Do not replace the mains cable. This poses the risk of re and explosion.
Condensation may form on the charger if the temperature changes suddenly om cold to hot. In case of condensation, wait approximately one hour before connecting the charger to the mains, until it has warmed up to the temperature of the room. Ideally, avoid such situations by storing the charger in the place where it is operated.
Only charge the battery at ambient temperatures of between 0°C and 45°C. However, you can max­imise a battery's service life by charging it at an ambient temperature of between 10°C and 30°C.
A battery that displays a fault may not be charged anymore.
6 Original User Manual | Pedelec Impulse 2.0
1.5 Motor
1.7 Transportation of the Pedelec
If children are present, keep a close eye on them, especially if there is a possibility they could insert objects into the motor through apertures in the housing. This poses the danger of fatal electric shock.
Bear in mind that the motor can heat up on long ascents. Be carel not to touch it with your hands, feet or legs. You could burn yourself.
Live parts may be exposed when you open covers or remove parts. Connection points may also be live. Maintenance or repairs on the motor when it is open must only be carried out by a professional bike workshop.
1.6 Adjustments/maintenance/repair
For the transportation of your Pedelec, we recom­mend removing the battery om the Pedelec and packaging it separately. A suitable transport con­tainer can be obtained om your specialist cycle shop.
1.7.1 The Pedelec and your car
If you transport your Pedelec on a bike rack, ensure that it is designed for the higher weight of a Pedelec. In order to relieve the load on the rack and protect the battery om climatic conditions, it must be transported inside the car.
1.7.2 The Pedelec on trains
In Germany, you can take your Pedelec with you on trains which are marked with the bike symbol. To do so on German Intercity (IC) and EuroCity (EC) trains, you must book a place for your bike in advance. As a rule, you may not take bikes with you on German Intercity Express (ICE) trains.
When carrying out adjustments and maintenance or when cleaning, avoid crushing cables or damag­ing them with sharp edges.
Please have all installation and adjustment work carried out by your specialist cycle shop. In case you have to fasten something in place or change something yourself, you will nd an exhaustive list at the end of the “Original User Manual | General” (CD) detailing the tightening torques which must always be adhered to.
1.7.3 The Pedelec on aeroplanes
Your Pedelec is generally subject to the policies of the respective airline concerning bikes. Batteries are subject to dangerous goods legislation. Therefore, they must not be carried on passenger planes – neither in the cargo hold, nor the cabin. Please contact the relevant airline for detailed information.
Original User Manual | Pedelec Impulse 2.0 7

2 Composition of the vehicle

Saddle
Seatpost
Battery
(on down tube or seat tube)
Seatpost clamp
(with quick-release
lever or screw)
Frame
1. Seat tube
2. Down tube
2. Display small1. Display
Control panel
Handlebar
8 Original User Manual | Pedelec Impulse 2.0
Motor
Pedal
Fork
Wheel

3 First steps

3.1 Checking the tightening torques
Check that all screws and important components are fas­tened securely and correctly. You will nd a table with im­portant screw connections and the prescribed tightening torques in
User Manual | General” (CD).
Chapter 30 “Technical data” of the “Original
3.2 Fitting the pedals
It may be that the pedals for your Pedelec have yet to be tted on delivery:
The right pedal (marked with an “R”) is screwed clockwise into the right crank arm. The le pedal (marked with an “L”) is screwed anticlockwise into the le crank arm. Both pedals are screwed in tightly in the direction of the ont wheel using a size15 open-ended spanner or a suitable Allen key. The tightening torque is 40Nm.
If the pedals are not screwed in straight, the thread in the crank arm may be severely damaged. This could lead to serious accidents and injuries.
OPEN
Opening the quick-release lever
CLOSE
Closing the quick-release lever
As a rule of thumb, you can be condent that the quick-release device clamp is suciently secure if the quick-release lever can only be closed us­ing the heel of the hand and a certain level of force. During the closing process, you will feel an increasing level of counterpressure om the lever, beginning when the lever is at approx. 90°. If the seatpost is not clamped rmly or securely enough, tighten the clamping nut or turn the screw clockwise by another half a turn respectively while the quick-release lever is open. Close the quick­release lever and check that the saddle is securely fastened once more.
3.3 Adjusting the saddle height
3.3.1 Clamping screw
If a torque is specied (in Nm) on the seatpost clamp, tighten the clamping screw according to this value. If no tightening torque is specied, tighten an M6 screw (dia. 6mm) and an M5 screw (dia. 5mm) to 5.5Nm.
3.3.2 Quick-release device
For opening, the quick-release lever must be folded back through 180° – you will see the lettering “OPEN”. For clos­ing, fold the quick-release lever back in through 180° – you will see the lettering “CLOSE”.
Check that all quick-release levers are fastened correctly and securely before every journey and every time you return to your bike having le it unattended for a short time.
With regard to the saddle height, there is a sim­ple test procedure: Whilst sitting on the saddle, the heel of your lly-stretched leg should reach the lowest pedal position. By contrast, the balls of your feet should reach the centre of the pedal in the lowest pedal position with your leg bent slightly.
Original User Manual | Pedelec Impulse 2.0 9
4 Quick start
Charge the battery completely before riding for the rst time. Charge temperature: 0°C to 45°C.
SEAT TUBE BATTERY
Charging the battery
1. Remove the cover om the charging socket.
2. Connect the plug of the charger to the battery.
the holder until the locking mechanism engages.
b) Seat tube battery: If you removed the battery for charging, reinsert the battery into the holder on the Pedelec om the le-hand side. Tilt the battery out­wards at an angle of roughly 45° as you do so. Move the battery into the upright position until the locking mechanism engages.
DOWN TUBE BATTERY SEAT TUBE BATTERY
Installing the battery
6. Now turn the key clockwise and remove it. The battery is now locked in place.
DOWN TUBE BATTERY SEAT TUBE BATTERY
Charging the battery
3. Insert the mains plug for the charger into the socket.
You must charge the battery completely before using it for the rst time. As required by transport law, the battery leaves the factory with an ap­proximately 30% charge.
You can also remove the battery om your Pedelec and charge it elsewhere. For more information, refer to
Chapter 5 “Battery”. Please note, the
battery is heavy. Hold on tight to it!
4. Once all of the battery LEDs have gone out, the battery is lly charged. Pull the plug of the charger out of the charging socket and take the mains plug of the charger out of the socket.
5. a) Down tube battery: If you removed the battery for charging, replace it in the holder om the ont/above. At the same time, the key must be in the lock and must be turned anticlockwise. Press the battery down into
DOWN TUBE BATTERY SEAT TUBE BATTERY
Locking the battery
7. Make sure that the battery is securely positioned and that the key is no longer in the lock.
8. Press the button on the control panel to switch on the drive system.
9. a) Pedelec without backpedal nction: Aer the wel­come screen, the display shows the power-assist mode that was last set. Press the
/ buttons to select the
level of assistance: ECO (low), SPORT (medium), POWER (high) or no assistance. Pressing once changes the level of assistance by one level. This works both ways, depending on which of the buttons you press.
b) Pedelec with backpedal nction: Aer the welcome screen, the display shows “Please move the pedals” or “PEDAL”. This instruction will disappear as soon as you start riding. Press the
/ buttons to select the
level of assistance: ECO (low), SPORT (medium),
10 Original User Manual | Pedelec Impulse 2.0
POWER (high) or no assistance. Pressing once changes the level of assistance by one level. This works both ways, depending on which of the buttons you press.

5 Battery

Your battery is a lithium-ion battery, the ideal type of bat­tery for this application. One of the main benets of this battery is its low weight combined with a high capacity.
If you cannot feel any assistance, simply back­pedal briey and then pedal forwards again to trigger the system check. If there is still no as­sistance being delivered, the instruction “Please move the pedals” or “PEDAL” will continue to be displayed. In this case you should consult your specialist bike shop.
10. You can now ride o just as you would if you were riding a normal bike. The motor starts providing assis­tance as soon as the rear wheel starts turning.
Apply the brake before putting your foot on the pedal.
From the rst moment on, you have ll assistance. Practice starting up in a safe location before ven­turing into the road trac.
5.1 Charging the battery
You can charge the battery whilst it is on the Pedelec
Chapter 4 “Quick start”.
Alternatively, you can take the battery out of its holder and charge it in a separate location. This is recommended if it is cold outside, in order to charge the battery in a warmer room.
Condensation may form on the charger if the temperature changes suddenly om cold to hot. In case of condensation, wait approximately one hour before connecting the charger to the mains, until it has warmed up to the temperature of the room. Ideally, avoid such situations by storing the charger in the place where it is operated.
The battery can be charged at temperatures between 0°C and 45°C. However, you can maximise a battery's service life by charging it at an ambient temperature of between 10°C and 30°C.
If your bicycle is an Impulse 2.0 Ooad, wait ve seconds aer switching on before turning the pedals. If you do not wait, you may not get ll assistance.
SEAT TUBE BATTERY
Battery in the charger
Original User Manual | Pedelec Impulse 2.0 11
5.1.1 Removing the battery
1. Grip the battery by the handle, insert the key into the lock and turn it anticlockwise. The battery is now unlocked.
DOWN TUBE BATTERY
Unlocking the battery
2. a) Down tube battery: Grip the battery with both hands and li it forwards/upwards out of its holder. In do­ing so, hold on tight to the battery to avoid dropping it. Place the battery down on a suitable surface. This should be dry, even and non-ammable.
b) Seat tube battery: Grip the battery by the handle and remove it om the Pedelec by tilting it sideways. In doing so, hold on tight to the battery to prevent it om falling out.
SEAT TUBE BATTERY
5.1.2 Charging operation
Before charging the battery, read the directions on the charger carelly.
1. a) Down tube battery: Take the charger provided out
of its packaging and plug the mains plug into a socket (230–240V).
b) Seat tube battery: Take the charger provided and the docking station out of their packaging and plug the mains plug into a socket (230–240V). Connect the charger to the docking station. The LED in the charger now lights up briey in red and then permanently in green.
To charge the battery safely, the charger must be placed on a suitable surface. This should be dry and non-ammable.
DOWN TUBE BATTERY
SEAT TUBE BATTERY
Removing the battery
3. You should now remove the key and keep it in a safe place to prevent it om breaking o or being lost.
Seat tube battery: The charger must be supported on its four feet. This is the only way to ensure that the hot air around the battery can dissipate via the surrounding ventilation slots.
2. a) Down tube battery: Connect the plug of the charger
to the battery.
b) Seat tube battery: Put the battery in the holder of the docking station. The LED in the charger lights up in green.
SEAT TUBE BATTERY
Charging the battery
12 Original User Manual | Pedelec Impulse 2.0
3. a) Down tube battery: The charging process begins. If
your charger has an LED, this lights up red. The bat­tery is charged in ve stages. When charging of one
stage is in progress, the corresponding LED ashes. If this stage has been lly charged, the LED will light up permanently. Now the next LED will begin to ash. Aer all ve LEDs have gone out, the battery is lly charged.
b) Seat tube battery: The charging process begins. The LED of the charger lights up in green. The battery LEDs light up one by one to indicate the progress of the charging operation. The battery is charged in ve stages. When charging of one stage is in progress, the corresponding LED ashes. If this stage has been lly charged, the LED will light up permanently. Now the next LED will begin to ash. Aer all ve LEDs have gone out, the battery is lly charged.
If your charger has an LED, it may be that this ashes red permanently. If this is the case, a charging fault has occurred. Have the charger and battery checked by your specialist cycle shop.
5.1.3 Installing the battery
1. a) Down tube battery: Insert the battery into the bat-
tery holder of the Pedelec om the ont/above. At the same time, the key must be in the lock and must be turned anticlockwise.
b) Seat tube battery: Insert the battery into the holder of the Pedelec om the le by tilting it outwards at roughly 45°.
DOWN TUBE BATTERY SEAT TUBE BATTERY
Installing the battery
4. Pull the charger plug out of the socket once the charg­ing operation is complete.
Damaged batteries may not be charged, and r­ther use is not permitted.
The battery may heat up during charging. A maxi­mum temperature of 45°C may be reached. If the battery becomes any warmer than this, suspend the charging process immediately.
There is no memory eect. You can therefore lly recharge your battery aer every trip so you are always ready for the o.
2. Press the battery down into the holder until the lock­ing mechanism engages. Now turn the key clockwise and remove it. The battery is now locked in place.
DOWN TUBE BATTERY
SEAT TUBE BATTERY
Locking the battery
3. Make sure the battery is rmly in place.
Ideally you should charge the battery at a temper­ature of between +10°C and +30°C. It takes longer to charge the battery at low temperatures, while the battery will not charge up at temperatures higher than +45°C. Ideally, you should charge and store the battery inside your house or in a warm garage when the outside temperature is low. In this case, you should only t the battery onto your bike just before using it.
Original User Manual | Pedelec Impulse 2.0 13
5.2 Battery information system
There is a display panel on the outer face of the battery which includes ve LEDs and a battery key or push button. The LEDs light up as soon as you press the battery key or push button. Information about the charge state and capacity of the battery is provided based on the number of LEDs that light up and the way in which they light up.
DOWN TUBE BATTERY SEAT TUBE BATTERY
Battery key Push button
5.2.1 Checking the charge state
a) Down tube battery: Press the battery key briey, the LEDs light up and display the current battery charge state.
DISPLAY BATTERY CHARGE STATE
•••••
5 LEDs light up 100–%
* All 5 LEDs ash quickly: The battery is a) empty and is
being switched o, or is b) overloaded.
a) If the battery is overloaded, it will switch back on aer
a short idle period and can then be used normally.
b) If the battery is empty, it will work once again briey
following a short period of rejuvenation and will then switch back o. It must now be charged.
** The 1st LED ashes quickly: A charging fault is present. Please take the battery to your specialist cycle shop.
5.2.2 Checking the capacity
a) Down tube battery: If you hold down the battery key for roughly ve seconds, the LEDs show the current battery capacity.
SEAT TUBE BATTERY DISPLAY CAPACITY
••••
•••
••
¡
4 LEDs light up approx. –%
3 LEDs light up approx. –%
2 LEDs light up approx. –%
1 LED lights up approx. –%
1 LED ashes approx. –%
••••
•••
••
¡
4 LEDs light up –%
3 LEDs light up –%
2 LEDs light up –%
1 LED lights up –%
1 LED ashes –%
b) Seat tube battery: Press the push button briey, the LEDs light up and display the current battery charge state.
SEAT TUBE BATTERY DISPLAY BATTERY CHARGE STATE
•••••
••••
•••
••
¡
5 LEDs light up 100–%
4 LEDs light up –%
3 LEDs light up –%
2 LEDs light up –%
1 LED lights up –%
1 LED ashes –%
5 LEDs ash quickly % or overloaded *
1st LED ashes
Charging fault **
quickly
b) Seat tube battery: If you press the push button for ve seconds, the LEDs show the current capacity of the battery.
SEAT TUBE BATTERY DISPLAY CAPACITY
•••••
••••
•••
••
¡
5 LEDs light up –%
4 LEDs light up –%
3 LEDs light up –%
2 LEDs light up –%
1 LED lights up –%
1 LED ashes  %
14 Original User Manual | Pedelec Impulse 2.0
5.4 Warranty and service life
The range of the battery is less in winter due to the lower temperatures. Only move the battery om the warm room where you store it and t it on your Pedelec just before you set o. This will help to prevent the eect of the low temperature on the range of the battery.
ranty and service life”.
Chapter 5.4 “War-
5.3 Battery management
The battery management monitors the temperature of your battery and warns you of incorrect use.
If an external short-circuit has been caused at the contacts or the charging socket, please consult your specialist cycle shop.
Please always supervise the battery charging pro­cess and disconnect the charger aerwards.
5.3.1 Sleep mode
The battery management switches the battery to sleep mode to prevent a so-called total discharge. At the latest, the battery management activates the sleep mode aer ten days without use. The system exits sleep mode when you connect the battery to the charger or press the battery key or push button on the battery. This “wakes up” the battery.
Down tube battery: If the battery does not wake up, the cell voltage may be too low. In this case, connect up the charger and press the battery key. The battery is charged for one minute.
Seat tube battery: The battery can also be put into sleep mode manually. To do so, press the push button for eight seconds. Release the push button as soon as the second LED lights up.
Batteries are wear parts. Wear parts come with a two-year warranty.
If a fault occurs during this period, your specialist cycle shop will replace the battery. Normal ageing and battery wear do not constitute a fault.
The service life of the battery depends on dierent factors. The most important wear-relevant factors are:
• The number of charging processes
Aer 1,100 charging cycles, your battery will still have 60% of its initial capacity, providing it has been well looked aer. This means 6.6 Ah in an 11 Ah battery and 7.2 Ah in a 15.5 Ah battery. A charg­ing cycle is dened as the sum of the individual charges until the charges reach the overall capacity of the battery.
For example: You charge the battery with 5 Ah on the rst day, 2 Ah on the second day and 4 Ah on the third day; the sum is 11 Ah. The battery has thereby completed one charge cycle.
According to the technical denition, the battery is exhausted when less than 60% of the initial capacity is available. Providing you can still cover the journey distances with the remaining battery capacity, you can of course continue using it. If the capacity is no longer sucient, you can take your battery to a specialist cycle shop who will dispose of your battery and sell you a new one.
The age of the battery
A battery also ages during storage.
This means: Even if you do not use your battery, its capacity reduces. You can expect the battery to age by approximately 3 to 5%.
Ensure that the battery does not become too hot. The rate at which the battery ages increases signicantly at temperatures above 40°C. Direct sunlight can heat the battery considerably. Be sure not to leave the battery in a hot car and always stand your Pedelec in the shade during breaks in cycle trips. If you cannot prevent exposure to heat, please ensure that the battery is not charged dur­ing this period.
Original User Manual | Pedelec Impulse 2.0 15
A lly charged battery ages at an even greater rate than a partially charged one at high temperatures.
If you always ride with maximum motor output, your motor will always require a stronger cur­rent. Stronger currents cause the battery to age more quickly.
You can also extend the service life of the bat- tery by using the assistance selectively. Use a low assist level when riding. With lower dis­charge currents, you conserve your battery.
5.7 Disposal
Batteries are not to be disposed of with domestic waste. Consumers are legally bound to dispose of used or dam­aged batteries at the locations designated for the purpose (battery collection point or specialist cycle shop). The disposal of batteries is clearly regulated in each country's laws.

6 Charger

Make sure that the battery is lly charged before you ride your bike for the rst time or if you have not used it for a while.
5.5 Storage
If you do not need your battery for a while, store it at a temperature of 18 – 23°C at 50–70% of its ll charge capacity. If you do not use the battery for six months, you must recharge it.
5.6 Shipping
Do not ship batteries! A battery is a hazardous article which can overheat and catch re in certain conditions.
If used incorrectly, the device may be damaged or inict injuries.
• Only use the charger in dry rooms.
• Only place the charger in a secure stable position on a suitable surface.
• Do not cover the charger or place any objects on it as otherwise it could overheat and catch re.
Do not use other chargers. Only charge the battery using the charger provided, or a charger approved by us for the purpose.
Read the type plates on the charger before using it for the rst time.
You can charge your Pedelec Impulse 2.0 directly via a charging socket in the battery. The battery can remain on the Pedelec whilst the charging operation is in progress.
The preparation and shipping of a battery may only be carried out by trained personnel.
If you would like to return your battery for replacement, please always arrange this via your specialist cycle shop. Specialist cycle shops can have the battery picked up ee of charge and in compliance with dangerous goods legislation.
16 Original User Manual | Pedelec Impulse 2.0
SEAT TUBE BATTERY
Charging the battery
Alternatively, you can take the battery out of its holder and charge it elsewhere. This is recommended if it is cold outside, in order to charge the battery in a warmer room.
The battery can be charged at temperatures between 0°C and 45°C.
SEAT TUBE BATTERY
Battery in the docking station
If a charging fault occurs, the LED (where present) in the charger ashes red. In this case, the charg­ing current is too high. Consult your specialist cycle shop.
7.1.1 Switching on/o
Press the button on the control panel to switch the Im­pulse system on. Aer a few seconds, the welcome screen appears, followed by the start menu. From there you can carry out rther settings settings”.
Aer switching on, the system is always in the display mode in which you switched it o.
To switch your Pedelec o, press the button on the con­trol panel in the start menu.
Chapter 7.4 “Programming and
7.1.2 Push assist
The pushing assistance moves the Pedelec slowly (at a maximum speed of 6 km/h) without you having to turn the pedals, e.g. if you are manoeuvring in a tight space or are pushing your Pedelec out of a basement garage.

7 Control panel and display

The Pedelec Impulse 2.0 can be controlled via two ele­ments. The control panel can be found on the handlebar grip; the display is located in the middle of the handlebar.
7.1 Control panel
1
2
3
4
1 button, on and o button 2 button, increase value/scroll up 3 button, decrease value/scroll down 4 button
To activate the pushing assistance, press the three seconds.
The pushing assistance is not suitable for use as starting assistance.
7.1.3 / buttons
• You can speci the power-assist level via the /
buttons.
• Each time you press one of these two buttons the power assist changes by one level. If you press the
button, the level of assistance increases by one level each time you press it. If you press the button, the assistance becomes weaker each time you press it.
button for
Press the button to switch the system on and o. Buttons 2 to 4 have dierent nctions depending on the item of the settings menu in which you are located.
Original User Manual | Pedelec Impulse 2.0 17
7.2 Display small
7.2.2 Battery charge state indicator
1
2 3
4
1 Speed 2 Power-assist mode 3 Battery charge state 4 Kilometres covered during the day or overall
The display in the middle of the handlebar is divided into four dierent display panels.
• At the top on the le is your current 1speed.
• Below this is a display showing the selected 2
power-assist mode Chapter 7.2.1.
• At the top on the right is the 3 battery symbol which tells you the current battery charge state of your Pedelec
Chapter 7.2.2.
• Below this is the display of 4 kilometres covered during the day and overall.
The battery charge state indicator is located at the top on the right of the display. Using a stylised battery divided into seven segments, it shows the charge remaining in the battery. The lower the charge state of the battery, the few­er segments are displayed.
DISPLAY BATTERY CHARGE STATE
–.%
.–.%
.–.%
.–. %
.–.%
.–.%
If the battery charge state falls below a minimum level, the assistance switches o via the motor. Then the entire display fades and goes o, too.
7.2.1 Assistance indicator
The display shows you how much assistance the motor is currently providing.
DISPLAY SCREEN ASSISTANCE
This means the assistance is working hard.
This means the assistance is working with a medium level of eort.
This means the assistance is working with a low level of eort.
No assistance. Battery indicator still lights up.
Use the / buttons to switch between the individual power-assist modes.
If you do not use your Pedelec for ten minutes, the system switches o automatically. If you subse­quently want to ride using the assistance, you will have to switch it back on via the control panel.
If the conditions of the journey change, for ex­ample, by riding up an incline aer a long, at stretch, the value displayed can also change at short notice. Please consider this factor when planning your trips. You are probably familiar with this eect om the remaining range indicator of your car. The remaining range depends on the current battery charge state and the assist mode which has been set (POWER, SPORT or ECO).
18 Original User Manual | Pedelec Impulse 2.0
7.2.3 Units
Press and hold the button for three seconds to switch between kmh (speed)/ km (remaining range indicator) and mph/mi.
7.3 Display
The display of journey time during the current trip and the top speed reached on this trip.
The average speed during the current trip and the total distance covered.
1
1 Speed 2 Power-assist mode 3 Battery charge state 4 Remaining range 5 Information area
The display in the middle of the handlebar is divided into ve dierent display panels.
At the top on the le is your current 1speed.
To the right of the current speed is a display show- ing the selected
Chapter 7.2.1.
At the top on the right is the 3 battery symbol which tells you the current battery charge state of your Pedelec
Below this the remaining 4 range is displayed
Chapter 7.3.3.
Along the bottom section of the display is a long
5
information area that can be used to display
the following information:
How much of its potential output the motor is currently delivering.
3
2
2
power-assist mode
Chapter 7.2.2.
4
5
You can switch between the various displays with­in the information area by pressing the in the main menu.
button
7.3.1 Assistance indicator
Chapter 7.2.1
7.3.2 Battery charge state indicator
Chapter 7.2.2
7.3.3 Units
Chapter 7.2.3
7.3.4 Remaining range indicator
Below and to the right of the battery charge state indica­tor, the distance in km over which you can still travel with power assist is displayed. This is the remaining range indicator.
7.4 Programming and settings
Aer switching on the Impulse system, you can switch om the main menu to the menu sub-items, by pressing the
button for three seconds.
You are taken to the menu sub-items:
The costs that have been incurred in the course of the current trip and during the entire service life.
The savings achieved in both euros and CO in comparison with the same journey by car.
The total number of kilometres covered.
The display of kilometres covered during the day and overall.
• Drive data Chapter 7.4.1
• Delete trip data Chapter 1.2.1
• Delete overall data Chapter 7.4.3
• Device settings Chapter 7.4.4
• Personalize Chapter 7.4.5
• Target cost Chapter 7.4.6
• Back
You can select the menu sub-items using the on the control panel. You can conrm your selection by
Original User Manual | Pedelec Impulse 2.0 19
/ buttons
pressing the displayed for you. In order to return to the main menu display om the menu sub-items, you must select the menu sub-item “Back” and conrm by pressing the ton. You can also return to the main menu by pressing and holding the
button. The respective contents are then
but-
button for three seconds.
7.4.1 Drive data
The following data are displayed in the menu sub-item “Drive data”:
• Trip (in km)
• Trip time (in 00:00:00)
• Trip max (in km/h)
• Trip Ø (in km/h)
• Trip cost (in €)
• Tour (in km)
• Tour Ø (in km/h)
• Tour cost (in €)
• Overall (in km)
• Overall savings (in €)
• Tot. sav. CO2 (in kg)
• Back
7.4.4 Device settings
Under the menu sub-item “Device settings”, you can select the following items by pressing the
• Display Chapter 7.4.4.1
• Drive Chapter 7.4.4.2
• Miscellaneous Chapter 7.4.4.3
• Back
Conrm your selection by tapping the
7.4.4.1 Display
Choose om the following using the
• Contrast
• Brightness
• Language
• Unit
• Back
Conrm your selection by tapping the
Contrast: You can select the following values using the
/ button:
/ button:
button.
/ button:
button.
Selected the desired item using the selected item is highlighted in bold. Conrm your selec­tion by tapping the menu sub-items.
button. You are taken back to the
/ buttons. The
7.4.2 Delete trip data
Under the menu sub-item “Delete trip data”, you can delete the kilometres indicated for the current day trip. The following question appears on the display: “Conrm delete?”, and below it “Yes” or “No”. Select the desired item using the in bold. Conrm your selection by tapping the You are taken back to the menu sub-items.
/ button. The selection is highlighted
button.
7.4.3 Delete overall data
Under the menu sub-item “Delete overall data”, you can delete the total kilometres covered. The following ques­tion appears on the display: “Conrm delete?”, and below it “Yes” or “No”. Select the desired item using the button. The selection is highlighted in bold. Conrm your selection by tapping the the menu sub-items.
button. You are taken back to
/
Very low contrast -35%
-30%
-25%
-20%
-15%
-10%
-5%
Average “Standard”
5%
10%
15%
Very high contrast 20%
The change in contrast is implemented immediately. Tap­ping the you back to the menu sub-item display.
button conrms your selection and then takes
20 Original User Manual | Pedelec Impulse 2.0
Brightness: You can select the following values using the
/ button:
Very bright 50%
45%
40%
35%
30%
Average “Standard”
5%
10%
15%
Very dark 20%
Wheel circumference: You can set the “wheel circumfer­ence” to any value between 1540 mm and 2330 mm by pressing the the
button conrms your selection and then takes you
/ buttons on the control panel. Tapping
back to the menu sub-item display.
A change to the setting becomes necessary, for example, when you have the tyres on your Pedelec exchanged for some of a dierent size. In order to continue to display the correct data, the new wheel circumference must be entered.
The change in brightness is implemented immediately. Pressing the
button conrms your selection and then
takes you back to the menu sub-item display.
Language: You can choose to have the information shown on the display in the following languages:
• Deutsch
• English
• Francais
• Nederlands
• Espanol
• Italiano
• Suomi
• Dansk
You can select the relevant language using the tons. Tapping the
button conrms your selection and
/ but-
takes you back to the menu sub-item display.
Unit: Under the item “Unit”, you can choose whether in­formation on distance travelled and speed is displayed in kilometres (km) or miles (mi). Use the
/ buttons to choose between kilometres (km) or miles (mph). Tapping the
button conrms your selection and then takes you
back to the menu sub-item display.
Shi Sensor: Choose om the following values using the
/ button.
OFF
50 ms 100 ms 150 ms 200 ms 250 ms 300 ms
Conrm your selection by tapping the button.
The Shi Sensor recognises gear shiing and imperceptibly interrupts the power assist for ac­tions of a second. This enables you to move more smoothly and considerably faster through the gears. The higher the value you set, the longer the assistance is interrupted for, and the more time there is for shiing gears.
Climb Assist: Choose om the following values using the
/ button.
1 2 3 4 5 6 7
Conrm your selection using the button.
7.4.4.2 Drive
Choose om the following using the
/ button:
• Wheel circumference
• Shi Sensor
• Climb Assist
• Back
Conrm your selection by tapping the taken back to the menu sub-item display.
button. You are
You can inuence the response time of the power sensor with the Climb Assist. The lower the value you set, the less responsive the system becomes. The higher the value you set, the more dynamic the system becomes, but beware a yo-yo eect.
Original User Manual | Pedelec Impulse 2.0 21
7.4.4.3 Miscellaneous
Choose om the following using the
• Factory settings
• Soware
• Back
Conrm your selection by tapping the
Factory settings: The following question appears: “Restore factory settings?”. Select “Yes” if you wish to reset the system to its condition upon delivery. Select “No” if you wish to retain all the settings you have made previously. Conrm your selection by tapping the
Soware: You are taken to the items:
• Version
• Update
• Back
Make a selection using the that item by tapping the
• Version: Here the current soware version of the motor is displayed.
/ button, conrm and go to
button.
/ button.
button.
button.
Display capital letters
The use of spaces is not possible and underscores must be used in their place.
• Update: Here you can bring the soware up to date. Your specialist cycle shop will perform a so­ware update.
7.4.5 Personalize
Choose om the following using the / button.
• Name
• SET-Favourites
• Back
Conrm your selection by tapping the
Name: Under the sub-item “Name”, you can enter a name or some text with a maximum of 21 characters which will be displayed when the display is turned on and o. Navi­gate using the acter. Tap the desired text om the following options:
/ button and select the desired char-
button briey then release it. Select the
button.
Display lower case letters
SET-Favourites: Navigate using the / buttons. Dese­lect or conrm the selection of the following items by tap­ping the
button:
• Trip max/Ø
• Tour km/Ø
• Cadence/Assistance
• Power cost
• Total saving
• Total km
• Back
7.4.6 Target cost
Via the menu sub-item “Target cost”, you can access the sub-items:
22 Original User Manual | Pedelec Impulse 2.0
• Fuel price
• Fuel consumption Ø
• Fuel type
• Power cost
• Back
You can select the sub-items using the / buttons. Pressing the
button takes you to the respective sub­item. By selecting the sub-item “Back” and the button to conrm, you are taken to the menu sub-item display once more.
The information regarding the price, average con­sumption and the el type is necessary to enable calculation of the money and CO
saved in compar-
2
ison with the use of a car. This is displayed in the main menu of the information area under “Overall savings”
Chapter 7.3 “Display”.
Fuel price: Under the sub-item “Fuel price”, you can speci­ the price of the els petrol or diesel in euros and cents. You can set this to a value in euros between 0 and 9 euros and a value in cents between 0 and 99 cents by using the
/ buttons on the control panel to move in 1-euro and 1-cent steps respectively. Once you have conrmed both values by pressing the
button, you are taken back to
the menu sub-item display.
Fuel consumption Ø: You can enter the average el con­sumption which would arise om the use of a car. You can set the consumption in half-litre steps to between 0 and 20 litres. Navigate using the
/ buttons. Pressing the
button conrms your selection and then takes you back to the menu sub-item display.
Fuel type: Under the sub-item “Fuel type”, you can choose between the options “Petrol” and “Diesel” by pressing the
/ buttons. Pressing the button conrms your selection and then takes you back to the menu sub-item display.
Power cost: Under the sub-item “Power cost”, you can speci the price of electricity in cents (ct). You can set this to a value of between 0 and 99 cents by using the
/ buttons on the control panel to move in 1 cent steps.
Pressing the
button conrms your selection and then
takes you back to the menu sub-item display.
Original User Manual | Pedelec Impulse 2.0 23

8 The motor

ing with and without power assist may seem more or less abrupt.
8.1 Operation
If you switch on the assistance and start pedalling, the motor starts as soon as the rear wheel is turning.
The thrust delivered by the motor depends on three factors:
Your own pedalling eort.
The motor adapts to the force you apply. If you pedal harder, e.g. uphill or when setting o, the power sensor detects this and delivers more power than if you were only pedalling gently. The assis­tance increases proportionally if you pedal harder. The higher the assist level you have set, the more distinct this assistance characteristic becomes.
The level of assistance you have selected.
In the highest assist level (POWER), the motor assists you with the highest output and therefore also uses the most energy. With the SPORT assist level, the motor produces slightly less power. If you have selected ECO, you receive the least amount of assistance but have the battery’s maximum range at your disposal.
8.2 Range
The distance you can travel using the power assist with the battery lly charged depends on several factors:
Selected assist level
If you want to cover a large distance with power assist, select the smaller gears, i.e. the ones that are easier to pedal. Also select a low assist level (ECO.
Handling
If you are riding in gears that are harder to pedal and select a high assist level, the motor will pro­duce plenty of power to help you along. However, just as with driving a car at high speed, this leads to higher consumption. You will therefore have to recharge the battery sooner. You can conserve energy by keeping the load on the pedals even throughout the entire crank revolution.
Ambient temperature
If it is colder, you will travel a shorter distance with the same battery charge. To maximise the dis­tance you can travel, keep the battery in a heated
Impulse
Increasing
pedal power and
assistance
Propulsive power (pedal force + electrical assistance)
Pedal force
Electrical assistance
Propulsive power
Speed
Max. assistance Switch-o speed
Relationship between pedal force and electrical assistance
How fast you ride.
When you set o on your Pedelec, the assistance increases as you build up speed until it reaches its maximum, just before the highest assisted speed is achieved. Then it reduces automatically and switches o at roughly 25km/h, irrespective of the gear you are in. Depending on the power-assist mode you are riding in, the transition between rid-
Reducing
assistance
Assistance
switched o
room so that it is at room temperature when you t it on your Pedelec.
As the battery discharges when the motor is in use, it generates enough heat to not lose too much of its power at low ambient temperatures. The bat­tery cells can discharge at temperatures of -15 to +60°C.
24 Original User Manual | Pedelec Impulse 2.0
Technical condition of your Pedelec
Make sure the tyre pressure is correct. If you ride your bike with too little air in the tyres, this can signicantly increase the rolling resistance. This applies to smooth surfaces in particular, e.g. tar­mac. If the ground is uneven, as on a country path or gravel track, a somewhat reduced tyre pressure can lead to less rolling resistance. This also in­creases the risk of a puncture. Please consult your specialist cycle shop about this. The range of your Pedelec also decreases if the brakes are rubbing.
Battery capacity
The current battery capacity
“Checking the capacity”.
Topography
You pedal harder when riding uphill. This is de­tected by the power sensor which then allows the motor to work harder.
Under ideal conditions, the range may reach 130 km with the 11 Ah battery, 180 km with the 15 Ah battery and 205 km with the 17 Ah battery. These ranges have been achieved under the conditions listed below.
Chapter 5.2.2
8.3 Riding your Pedelec eciently
You can monitor and inuence the cost of your journeys with the Pedelec yourself. You can reduce your consump­tion and therefore costs by following the tips for achieving a long range.
The operating costs for power assist with an 11 Ah battery are calculated as follows:
A new battery costs roughly 599euros.
Throughout the total service life of a battery, you can cover roughly 80 kilometres with one charge cycle.
You can charge the battery roughly 1,100 times.
1,100 charging cycles x 80km = 88,000km.
599euros: 88,000km = 0.68euro cents / km
You use roughly 0.565kWh to lly charge the bat- tery. Assuming a unit price of 20euro cents / kWh, it costs you 11.3euro cents to lly charge the battery.
It costs you 0.14 euro cents to cover the average range of 80km.
This means the cost of consumption and the bat- tery is a maximum of 0.82euro cents/km.
IMPULSE BATTERY  AH  AH  AH
Range 130km 180km 205km
Temperature 10–15°C 10–15°C 10–15°C
Wind speed windless windless windless
Average speed 22 km/h 22 km/h 22 km/h
Assist level ECO ECO ECO
Gross weight 105–110kg 105–110kg 105–110kg
The sample calculation has been carried out based on Ger­man energy prices. The operating costs may therefore be dierent in locations where other energy prices apply.
8.4 Warranty and service life
The Impulse centre motor is a durable maintenance-ee drive. It is a wear part with a two-year warranty. As their power outputs are higher, wear parts such as the drive and brakes are subject to higher loads than they would be on a normal bike. Due to the greater force acting on these components, wear is more pronounced.
Original User Manual | Pedelec Impulse 2.0 25

9 Troubleshooting

TEXT CAUSE SOLUTION
Battery heats up to more than 45°C during charging.
Battery is not charging. Ambient temperature is too
Battery is damaged. Accident or fall involving the
Range of the battery seems low. Capacity of the battery cells
“Speed sensor signal missing” / “SPEED”
High ambient temperatures Suspend the charging process and allow the
battery to cool down. Then charge the battery in a cooler environment. If the problem still occurs, contact your specialist cycle shop; the battery may need to be replaced.
Damaged battery Damaged batteries must neither be charged nor
used for another application. Contact your specialist cycle shop; the battery may need to be replaced.
You can charge the battery at temperatures
high or too low
between 0°C and 45°C.
Damaged battery Damaged batteries must neither be charged nor
used for another application. Contact your specialist cycle shop; the battery may need to be replaced.
A damaged battery must neither be charged nor
Pedelec or the battery has fallen out.
used for another application. Contact your specialist cycle shop; the battery may need to be replaced.
Protect the battery om heat by standing your
depends on the temperature.
Pedelec in the shade, for example.
“Warranty and service life”
Spoke magnet has slipped out of position
Make sure the spoke magnet has not slipped. It should be as close as possible to the sensor on the chain stay (max. 5 mm clearance).
Chapter 5.4
Speed sensor defective Consult your specialist cycle shop.
Cable connection defective Consult your specialist cycle shop.
“Battery communication error” No connection between
motor and battery
Charging process of your 17 Ah battery ends before completion.
The LED in the charger (where present) is ashing red.
In this case, the charging current is too high
1
2
1 Spoke magnet 2 Sensor on chain stay
Use a dierent battery.
Consult your specialist cycle shop.
Consult your specialist cycle shop. The specialists here will discuss the next steps with you.
Disconnect the battery om the charger and consult your specialist cycle shop. Have the sta there check the battery and charger.
26 Original User Manual | Pedelec Impulse 2.0
“Motor temperature is too high” The motor has become too
hot. For example, aer riding up a long, steep incline in a high gear.
Constant display “PEDAL” Backpedal brake switch
defective
Allow the motor to cool down before resuming your journey.
Consult your specialist cycle shop.

10 Cleaning

Remove the battery before you clean your Pedelec.
Do not use benzine, thinner, acetone or similar agents in the cleaning procedures under any cir­cumstances. Non-neutral cleaning agents can strip the paint and cause discolouration, deformation, scratches or defects. Likewise, the use of abrasive cleaners and aggressive cleaning agents must also be avoided.
Only use commercially available household clean­ing agents and disinfectants (isopropyl alcohol) or water. You can obtain suitable cleaning agents and additional information om your specialist cycle shop. We recommend you clean your Pedelec with a damp cloth, a sponge or a brush.
The ingress of water can destroy the motor. Therefore, ensure that neither uids nor moisture enter the motor at any time during cleaning.
Do not clean the motor when it is warm, e.g. immediately aer a trip. Wait until it has cooled down. Otherwise, the motor may be damaged.
If the motor is removed, e.g. for cleaning purposes, it must not be held or carried by the cables under any cir­cumstances, as otherwise there is a risk that the cable will break.
If the motor has been removed om the ame of the Pe­delec, the plug om the motor and the socket of the cable leading to the battery must be checked for possible con­tamination and, if necessary, cleaned carelly with a dry cloth before reconnecting.
10.3 Display
The housing of the display may only be cleaned with a damp (not wet) cloth.
10.1 Battery
Make sure when cleaning that water does not enter the battery. Although the electrical components are sealed, it is not advisable to clean the bike by spraying it with a hose or a high-pressure cleaner. This could damage your bike. When wiping down the battery, be carel not to touch and connect the contacts on the underside. This could cause a short circuit and the battery to switch o. If the battery connections are dirty, clean them with a clean, dry cloth.
10.2 Motor
Dirt should be removed om the motor of your Pedelec regularly, ideally using a dry brush or a damp (not wet) cloth. Running water such as that om a hose pipe or even a high-pressure cleaner must not be used for cleaning.
10.4 Control panel
The control panel can be cleaned with a damp cloth where necessary.
10.5 Charger
Always remove the plug om the socket before cleaning the charger. In this way, you avoid a short-circuit and physical injury.
Make sure when cleaning that water does not enter the charger.
Original User Manual | Pedelec Impulse 2.0 27

11 Technical data

MOTOR
Brushless electric motor with gear unit and eewheel
Output 250 W rated output
Gross weight
of electric drive, battery, control unit
Control via torque sensor and rotational speed sensor in motor and speed sensor (on rear wheel)
BIKE TYPE
Pedelec 130 kg max. 105 kg
Pedelec semi XXL 150 kg max. 125 kg
Pedelec XXL 170 kg max. 145 kg
IMPULSE LIION DOWN TUBE BATTERY
Voltage 36 V 36 V
Capacity 11 Ah 17 Ah
Energy content 396 Wh 612 Wh
Weight 2.9 kg 2.9 kg
Freewheel motor Backpedal brake motor
11 Ah 15 Ah 12 Ah 17 Ah
6.65 kg 6.75 kg 6.75 kg 6.75 / 6.85 kg
MAXIMUM PERMITTED GROSS WEIGHT
(bike, rider, luggage, trailer + load)
WEIGHT OF RIDER
Charging time 3 hours 4.5 hours
Cell 2.25 Ah 3.4 Ah
IMPULSE LIION SEAT TUBE BATTERY
Voltage 36 V 36 V
Capacity 11 Ah 15 Ah
Energy content 396 Wh 540 Wh
Weight 2.85 kg 2.95 kg
Charging time 4 hours 5 hours
Cell 2.25 Ah 3.1 Ah
28 Original User Manual | Pedelec Impulse 2.0
We hope you thoroughly enjoy using your new Pedelec with Impulse drive.
Reproduction, in whole or in part, is not permitted without the consent of Derby Cycle Werke GmbH / Raleigh Univega GmbH. Subject to misprints, errors and technical modications.
Derby Cycle Werke GmbH / Raleigh Univega GmbH Siemensstrasse 1–3 49661 Cloppenburg, Germany + 49 (4471) 966-0
Original User Manual
Xion Pedelec
English
Contents
1 Safety 4
1.1 General 4
1.2 Statutory requirements 4
1.2.1 Meaning for the rider 4
1.3 Battery 5
1.4 Motor 5
1.5 Adjustments/maintenance/repair 6
1.6 Transportation of the Pedelec 6
1.6.1 The Pedelec and your car 6
1.6.2 The Pedelec on trains 6
1.6.3 The Pedelec on aeroplanes 6
2 Composition of the vehicle 7
3 First steps 8
3.1 Checking the tightening torques 8
3.2 Fitting the pedals 8
3.3 Adjusting the saddle height 8
3.3.1 Clamping screw 8
3.3.2 Quick-release device 8
4 Quick start 9
5 Battery 10
5.1 Charging the battery 10
5.1.1 Removing the battery 10
5.1.2 Charging operation 11
5.1.3 Installing the battery 12
5.2 Battery information system 12
5.2.1 Checking the charge state 12
5.2.2 Checking the capacity 12
5.3 Battery management 13
5.3.1 Sleep mode 13
5.4 Warranty and service life 13
5.5 Storage 14
5.6 Shipping 14
5.7 Disposal 14
7.4.1 Tour Reset 20
7.4.2 Assist mode 20
7.4.3 Brake assist 20
7.4.4 Push assist 21
7.4.5 Settings 21
7.4.5.1 Date 21
7.4.5.2 Time 22
7.4.5.3 Language 22
7.4.5.4 Units 22
7.4.5.5 Information 22
8 The motor 22
8.1 Operation 22
8.1.1 Energy recovery (recuperation) 23
8.1.2 Braking assistance 24
8.2 Thermal management 24
8.3 Range 25
8.4 Riding your Pedelec eciently 25
9 Troubleshooting 26
10 Repair 28
10.1 Removing the rear wheel 28
10.2 Installing the rear wheel 28
11 Cleaning 29
11.1 Battery 29
11.2 Motor 29
11.3 Display 29
11.4 Control panel 29
11.5 Charger 29
12 Technical data 30
6 Charger 14
7 Control panel and display 15
7.1 Control panel 15
7.1.1 Switching on/o 15
7.1.2 Pushing assistance 16
7.1.3 Arrow buttons 16
7.2 Display 16
7.2.1 Mounting and removal of the display 17
7.2.2 Menu availability 17
7.2.3 Battery charge state indicator 18
7.2.4 Remaining range indicator 18
7.3 Display symbols 18
7.4 Programming and settings 19
2 Original User Manual | Xion Pedelec
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