Unitor IW-PRO 1, IW-PRO 3/4"", IW-PRO 1/2 Instruction Manual

Instruction manual
& s
p
are parts list
IW-PRO 1”
IW-PRO ¾”
IW-PRO ½”
IW-PRO SERIES
AIR DRIVEN IMPACT
WRENCHES
Revision date: 02/2008
1. General Safety and Operation Instruction
1. Unpacking When unpacking this product, carefully inspect for any damage that may have occurred during
transit. Make sure any loose fittings, bolts, etc, are tightened before putting this product into service.
2. This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.
3. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
4. Only persons well acquainted with these rules of safe operation should be allowed to use the air tool.
Do not exceed maximum operation pressure of the air tool (6.2BAR/90 PSI). The air tool could explode and result in death or serious personal injury.
5. Do not exceed any pressure rating of any component in the system.
6. Disconnect the air tool from air supply before changing tools or attachments, servicing and during non-operation.
7. Always wear safety glasses during operation.
8. Do not wear loose fitting clothing, scarves, or neck ties. Loose clothing may become caught in moving parts and result serious personal injury.
9. Do not wear jewelry when operation any tool. Jewelry may become caught in moving parts and result in serious personal injury.
10. Do not depress trigger when connecting the air supply hose.
11. Always use attachments designed for use with air powered tools. Do not use damaged or worn attachments.
Do not use hand-tool sockets. Use impact-quality sockets only. Hand-tool socket are "Glass-Hard" and will shatter and can cause serious personal injury if used with air tools.
12. Never trigger the tool when not applied to a work object. Attachments must be securely attached. Loose attachments can cause serious injury.
13. Protect air lines from damage or puncture.
14. Never point an air tool at oneself or any other person. Serious injury could occur.
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Revision date 10/2015
15. Check air hoses for weak or worn condition before each use. Make sure all connections are secured.
Release all pressure from the system before attempting to install, service, relocate or performs any maintenance.
16. Keep all nuts, bolts and screws tight and ensure equipment is in safe working condition.
17. Do not put hands near or under moving parts.
18. Speed Adjustment The impact wrench should never be used to set torque. Use a torque wrench to set the torque and equipped with regulators for speed adjustment. To remove nuts, set the regulator to the maximum setting. To install nuts, set the regulator to the minimum to medium setting. Do not over-tighten the nuts.
19. Air Hose It is not recommended to install a quick coupler between the impact wrench and leader (whip) hose. Using fittings or air hoses which are too small can create a pressure drop and reduce the power of the tool. For 12.7 mm(1/2”) and 19.05 mm (3/4") impact wrench, using 9.525mm
(3/8”) I.D. fittings with 6.35 mm (1/4”)NPT threads are recommended. Most compressors are
shipped with a short, 6.35 mm (1/4”) I.D. hose. For proper performance and more
convenience, use a 9.525 mm(3/8”) I.D. hose. Hoses longer than 15.24m (50 feet) should
have a 12.7mm(1/2”) I.D. For 25.4 mm (1”) Impact wrench, using 12.7mm(1/2”) I.D. fittings
with 12.7mm(1/2”) NPT threads are recommended. For proper performance and more
convenience, use 12.7 mm (1/2”) I.D. hose. Hose longer than 15.24m (50 feet) should have a
19 mm (3/4”) I.D.
Never carry a tool by the hose or pull the hose to move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.
20. Storage The scaling hammer must be lubricated before storing. Follow the air cylinder lubrication instructions with an exception to step 4. Only run the scaling hammer for 2 to 3 seconds instead of 20 to 30 seconds because more oil needs to remain in the scaling hammer when storing.
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Revision date 10/2015
2. Particular Safety Instruction
1. Information of Noise Level (1)The noise level at the operator's position is about:
Model No.:
A-weighted sound
pressure level (Lpf)
A-weighted sound
power level (Lw)
Uncertainty K
wA
IW-PRO 1
107.5(dB)
117.6(dB)
3(dB)
IW-PRO 3/4
105.1(dB)
115.3(dB)
3(dB)
IW-PRO 1/2
103.7(dB)
113.9(dB)
3(dB)
(2)Reference standard :ISO 15744. (3)Always wear ear protectors during operation.
2. Information of Vibration Level
(1)The vibration level at the handle is about :
Model No.:
Vibration Level
(m/s2)
Uncertainty K
(m/s2)
IW-PRO 1
5.6
0.15
IW-PRO 3/4
4.6
0.17
IW-PRO 1/2
3.1
0.21
(2)Reference standard: EN 28927-2.
3. Warnings
(1)The power tools shall not be used in explosive atmospheres unless specially designed for that
purpose.
(2)Unexpected tool movement due to reaction forces or breakage of inserted tool or reaction bar may
cause injuries to hands or feet.
(3)The power tools shall be isolated from the energy source before changing or adjusting the inserted
tool. (4)Pay attention to the risk of crushing by torque between a reaction bar and the work piece. (5)Pay attention to the risk of loose clothing, hair etc. being caught in the rotating spindle of the power
assembly tool. (6) Pay attention to the risk of being injured if hands are not kept away from the reaction bar, specially
observed when unscrewing in confined work places. (7) Pay attention to the risk of being injured if hands are not kept away from the nut runner sockets. (8) Pay attention to the danger to persons from high speed splinters being emitted in the case of a
nut-runner socket failure, in particular relevant of impact wrenches. (9) Pay attention to the risk of being injured by whipping air hoses.
3.
Revision date 10/2015
4. Instructions (1) On the proper adaptation of the reaction bar to the application. (2) Use only sockets and adapters which are in good condition and are intended for use with power
tools. (3) Ensure that the assembly power tool is securely fixed to suspension advice, if used. (4) Adopt a suitable postures to counteract normal or unexpected movement of the power tool due to
reaction forces from the power assembly tool. (5) Ensure that the pressure of the air or fluid supply is not lower than the lowest pressure specified by
the manufacturer for clutch controlled assembly tools and make sure that the air or fluid supply
pressure does not fail after the clutch has been set. (6) Release the start and stop device in the case of an interruption of the energy supply. (7) Only lubricants recommended by the manufacturer shall be used.
5. Explanations Of Warning Signs Used For This Tool
The operator’s
instruction must
be read before
work starts
Warning:
Risk of crushing
(intended for
open-ended
spanners)
Warning: Risk of
crushing (between
the reaction bar
and the working
piece)
Direction of
rotation
6. Application Rotary power tool, with a reversible spindle driving a hammer which periodically strikes an anvil which includes a drive adapter for the purpose of tightening or loosening nuts and bolts without producing any major torque reaction on the power tool.
7. The weight of this tools:
Model No.:
IW-PRO 1
IW-PRO 3/4
IW-PRO 1/2
Weight
10.6 kg
5.84 kg
2.64 kg
NoteIf the weight of this tool exceeds 15 Kgs, the following attention shall be paid to (1) Be sure that you can afford the weight. (2) Be sure to wear foot protection, to prevent the risk of impact due to the drop of tool.
4.
Revision date 10/2015
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