Unitor IW-PRO 1, IW-PRO 3/4"", IW-PRO 1/2 Instruction Manual

Instruction manual
& s
p
are parts list
IW-PRO 1”
IW-PRO ¾”
IW-PRO ½”
IW-PRO SERIES
AIR DRIVEN IMPACT
WRENCHES
Revision date: 02/2008
1. General Safety and Operation Instruction
1. Unpacking When unpacking this product, carefully inspect for any damage that may have occurred during
transit. Make sure any loose fittings, bolts, etc, are tightened before putting this product into service.
2. This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.
3. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
4. Only persons well acquainted with these rules of safe operation should be allowed to use the air tool.
Do not exceed maximum operation pressure of the air tool (6.2BAR/90 PSI). The air tool could explode and result in death or serious personal injury.
5. Do not exceed any pressure rating of any component in the system.
6. Disconnect the air tool from air supply before changing tools or attachments, servicing and during non-operation.
7. Always wear safety glasses during operation.
8. Do not wear loose fitting clothing, scarves, or neck ties. Loose clothing may become caught in moving parts and result serious personal injury.
9. Do not wear jewelry when operation any tool. Jewelry may become caught in moving parts and result in serious personal injury.
10. Do not depress trigger when connecting the air supply hose.
11. Always use attachments designed for use with air powered tools. Do not use damaged or worn attachments.
Do not use hand-tool sockets. Use impact-quality sockets only. Hand-tool socket are "Glass-Hard" and will shatter and can cause serious personal injury if used with air tools.
12. Never trigger the tool when not applied to a work object. Attachments must be securely attached. Loose attachments can cause serious injury.
13. Protect air lines from damage or puncture.
14. Never point an air tool at oneself or any other person. Serious injury could occur.
1
Revision date 10/2015
15. Check air hoses for weak or worn condition before each use. Make sure all connections are secured.
Release all pressure from the system before attempting to install, service, relocate or performs any maintenance.
16. Keep all nuts, bolts and screws tight and ensure equipment is in safe working condition.
17. Do not put hands near or under moving parts.
18. Speed Adjustment The impact wrench should never be used to set torque. Use a torque wrench to set the torque and equipped with regulators for speed adjustment. To remove nuts, set the regulator to the maximum setting. To install nuts, set the regulator to the minimum to medium setting. Do not over-tighten the nuts.
19. Air Hose It is not recommended to install a quick coupler between the impact wrench and leader (whip) hose. Using fittings or air hoses which are too small can create a pressure drop and reduce the power of the tool. For 12.7 mm(1/2”) and 19.05 mm (3/4") impact wrench, using 9.525mm
(3/8”) I.D. fittings with 6.35 mm (1/4”)NPT threads are recommended. Most compressors are
shipped with a short, 6.35 mm (1/4”) I.D. hose. For proper performance and more
convenience, use a 9.525 mm(3/8”) I.D. hose. Hoses longer than 15.24m (50 feet) should
have a 12.7mm(1/2”) I.D. For 25.4 mm (1”) Impact wrench, using 12.7mm(1/2”) I.D. fittings
with 12.7mm(1/2”) NPT threads are recommended. For proper performance and more
convenience, use 12.7 mm (1/2”) I.D. hose. Hose longer than 15.24m (50 feet) should have a
19 mm (3/4”) I.D.
Never carry a tool by the hose or pull the hose to move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.
20. Storage The scaling hammer must be lubricated before storing. Follow the air cylinder lubrication instructions with an exception to step 4. Only run the scaling hammer for 2 to 3 seconds instead of 20 to 30 seconds because more oil needs to remain in the scaling hammer when storing.
2
Revision date 10/2015
2. Particular Safety Instruction
1. Information of Noise Level (1)The noise level at the operator's position is about:
Model No.:
A-weighted sound
pressure level (Lpf)
A-weighted sound
power level (Lw)
Uncertainty K
wA
IW-PRO 1
107.5(dB)
117.6(dB)
3(dB)
IW-PRO 3/4
105.1(dB)
115.3(dB)
3(dB)
IW-PRO 1/2
103.7(dB)
113.9(dB)
3(dB)
(2)Reference standard :ISO 15744. (3)Always wear ear protectors during operation.
2. Information of Vibration Level
(1)The vibration level at the handle is about :
Model No.:
Vibration Level
(m/s2)
Uncertainty K
(m/s2)
IW-PRO 1
5.6
0.15
IW-PRO 3/4
4.6
0.17
IW-PRO 1/2
3.1
0.21
(2)Reference standard: EN 28927-2.
3. Warnings
(1)The power tools shall not be used in explosive atmospheres unless specially designed for that
purpose.
(2)Unexpected tool movement due to reaction forces or breakage of inserted tool or reaction bar may
cause injuries to hands or feet.
(3)The power tools shall be isolated from the energy source before changing or adjusting the inserted
tool. (4)Pay attention to the risk of crushing by torque between a reaction bar and the work piece. (5)Pay attention to the risk of loose clothing, hair etc. being caught in the rotating spindle of the power
assembly tool. (6) Pay attention to the risk of being injured if hands are not kept away from the reaction bar, specially
observed when unscrewing in confined work places. (7) Pay attention to the risk of being injured if hands are not kept away from the nut runner sockets. (8) Pay attention to the danger to persons from high speed splinters being emitted in the case of a
nut-runner socket failure, in particular relevant of impact wrenches. (9) Pay attention to the risk of being injured by whipping air hoses.
3.
Revision date 10/2015
4. Instructions (1) On the proper adaptation of the reaction bar to the application. (2) Use only sockets and adapters which are in good condition and are intended for use with power
tools. (3) Ensure that the assembly power tool is securely fixed to suspension advice, if used. (4) Adopt a suitable postures to counteract normal or unexpected movement of the power tool due to
reaction forces from the power assembly tool. (5) Ensure that the pressure of the air or fluid supply is not lower than the lowest pressure specified by
the manufacturer for clutch controlled assembly tools and make sure that the air or fluid supply
pressure does not fail after the clutch has been set. (6) Release the start and stop device in the case of an interruption of the energy supply. (7) Only lubricants recommended by the manufacturer shall be used.
5. Explanations Of Warning Signs Used For This Tool
The operator’s
instruction must
be read before
work starts
Warning:
Risk of crushing
(intended for
open-ended
spanners)
Warning: Risk of
crushing (between
the reaction bar
and the working
piece)
Direction of
rotation
6. Application Rotary power tool, with a reversible spindle driving a hammer which periodically strikes an anvil which includes a drive adapter for the purpose of tightening or loosening nuts and bolts without producing any major torque reaction on the power tool.
7. The weight of this tools:
Model No.:
IW-PRO 1
IW-PRO 3/4
IW-PRO 1/2
Weight
10.6 kg
5.84 kg
2.64 kg
NoteIf the weight of this tool exceeds 15 Kgs, the following attention shall be paid to (1) Be sure that you can afford the weight. (2) Be sure to wear foot protection, to prevent the risk of impact due to the drop of tool.
4.
Revision date 10/2015
3.Maintenance Instruction
1. Lubrication
Proper lubrication is the owner's responsibility. Failure to lubricate the air tool
Properly will dramatically shorten the life of the tool and will void the warranty.
This impact wrench requires lubrication before the initial use and before and after each additional use.
2. Impact wrench require lubrication throughout the life of the tool and must be lubricated in two
separate areas : the air motor and the impact mechanism. Follow the outlined procedures and
refer to Figure I for details.
3. Air Motor Lubrication The motor must be lubricated daily. An air motor cannot be oiled too often.
Disconnect the impact wrench from the air supply before lubricating.
1. Disconnect the impact wrench from the air supply.
2. Turn the impact wrench upside down.
3. Simultaneously (at the same time), pull the trigger and pour a teaspoon of oil in the air inlet.
Then, push the forward and reverse button in both directions.
After an air tool has been lubricated, oil will discharge through the exhaust port during the first few seconds of operation. Thus, the exhaust port must be covered with a towel before applying air pressure. Failure to cover the exhaust port can result in serious injury.
4. Connect the impact wrench to the air supply and cover the exhaust port with a towel
(See Figure 1). Run the impact wrench in both the forward and reverse directions for 20 to 30
seconds. Oil will discharge from the exhaust port when air pressure is applied.
5. Impact mechanism lubrication
The impact wrench should be lubricated monthly.
Disconnect the impact wrench from the air supply before lubricating.
1. Disconnect the impact wrench from the air supply.
2. Remove the slotted screw or allen head screw from the oil port hole on the right side of the tool
that has "OIL" stamped below the hole for .
3. Put three teaspoons of air tool oil in the oil port hole. Replace the screw.
5.
Revision date: 02/2008
4. Reconnect the air supply to the impact wrench and run for 20 to 30 seconds.
Lubricate the entire impact mechanism by rotating the tool upside down and sideways while
running the tool.
5. Remove the screw and hold the oil port hole over a suitable container to allow excess oil to
drain.
6. If the oil is dirty, repeat the procedure above until the oil comes out clear. Install the screw and
tighten. The residual oil remaining in the impact mechanism chamber is all that is needed for
proper lubrication.
General Troubleshooting Guide
Symptom Possible Cause(s) Corrective Action
Tool runs slowly or
will not operate
1. Grit or gum in tool.
2. No oil in tool.
3. Low air pressure.
4. Air hose leaks.
5. Pressure drops.
6. Worn ball bearing
in motor.
1.Flush the tool with air tool oil, gum solvent,
or an equal mixture of SAE # 10 motor oil
and kerosene. Lubricate the tool after
cleaning.
2.Lubricate the tool according to the lubrication
instructions in this manual.
3.Adjust the compressor regulator to tool
maximum while the tool is running free.
4.Tighten and seal hose fittings if leaks are
found.
5-1.Be sure the hose is the proper size.
Long hoses or tools using large volumes of
air may require a hose with an I.D. of 12.7
mm (1/2") or larger depending on the total
length of the hose.
5-2.Do not use a multiple number of hoses
connected together with quick connect
fittings. This causes additional pressure
drops and reduces the tool power Directly
connect the hoses together.
6.Remove and inspect bearing for rust, dirt
and grit or worn race. Clean and regress
bearing with bearing grease.
6.
Revision date: 02/2008
Symptom Possible Cause(s) Corrective Action
Moisture blowing
out of tool
1.Water in tank.
2.Water in the air
lines/hoses.
1.Drain tank. (See air compressor manual).
Oil tool and run until no water is evident.
Oil tool again and run 1-2 seconds.
2-1.Install a water separator/filter.
Note: Separators only work properly
when the air passing through the
separator is cool. Locate the
separator/filter as far as possible from
the compressor.
2-2.Install an air dryer.
Impacts slowly or
Will not impact
1.Lack of lubrication.
2.Tool regulator set in
wrong position.
3.In-line regulator or
compressor regulator
set too low.
1.Lubricate the air motor and the impact
mechanism.(See lubrication section of
this manual)
2.Adjust the regulator setting of the tool.
3.Adjust regulators in the air system.
Impacts rapidly
But will not remove
bolts
1.Worn impact
mechanism.
1-1 Replace impact mechanism.
1-2 Return impact wrench to your supplier for
repair.
Does not impact 1.Worn impact
mechanism.
1-1 Replace impact mechanism.
1-2 Return impact wrench to your supplier for
repair.
7 CE-01
Revision date: 02/2008
UNITOR IW-PRO 1”
SPECIFICATIONS
SQUARE DRIVE ------------------------------- 1” *BOLT CAPACITY------------------------- 1-3/4” MAX TORQUE-------------------- 1800FT-LBS
FREE SPEED ---------------------- 4,200 RPM
AIR PRESSURE ------------------ 90 -115 PSI *HOSE SIZE ------------------------------- 1/2” ID AIR INLET ------------------------ 1/2” PT(NPT)
REF NO.
PARTS NO. DESCRIPTION Q‘TY REF
NO.
PARTS NO. DESCRIPTION Q‘TY
1
752859
HANDLE 1 30
752886
BALL BEARING 1
3B
752860
CLAMPER 1 31
752887
REAR GASKET 1
4B
752861
HEX. WRENCH (6 MM
)
132
752888
HANDLE FRAME 1
5B
752862
CAP SCREW (M8×50L
)
233
752889
CAP SCREW 4
6
752863
OIL SEAL 1 34
752890
SPRING PIN 1
7
752864
HAMMER CASE 1 35
752891
PIN 1
8
752865
CAP SCREW 4 ##36
752892
OUTER TRIGG ER 1
9
752866
SPRING WASHER 8 36B
752893
INNER TRIGGER 1
10
752867
BUSHING 1 37
-
REVERSE VALVE BUSHING 1
12
752868
“O” RING (d17.8×W2.4) 138
752894
REVERSE VALVE 1
13
752869
ANVIL COLLAR 139
752895
STEEL BALL 1
14B
752870
8”ANVIL 140
752896
SPRING 1
15
752871
HAMMER 241
752897
SPRING PIN 1
16
752872
HAMMER PIN 242
752898
SPRING PIN 1
17B
752873
HAMMER CAGE 1 43
752899
“O” RING 1
18
752874
REAR WASHER 1 44
752900
OIL CHAMBER SCREW 1
19
752875
FRONT GASKET 145
752901
VALVE BUSHING 1
20
752876
MOTOR HOUSING 1 46
752902
BUSHING 1
21
752877
LOCK NUT (M8) 10 47
752903
VALVE STEM 1
22
752878
BALL BEARING 148
752904
STEEL BALL 1
23
752879
FRONT END PLATE 149
752905
SPRING 1
24
752880
ROTOR 1 50
752906
“O” RING 1
25
752881
ROTOR BLADE 651
752907
AIR INLET 1
26
752882
SPRING PIN 252
752908
HOUSING BAND 1
27
752883
CYLINDER 153
752909
FRONT RUBBER 1
28
752884
SPRING PIN 154
752910
RUBBER PROTECTOR 1
29
752885
REAR END PLATE 155
752911
“O” RING (d18.0×W2.0) 2
## Optional Parts 403 722199
To get maximum performance and life of your tool, replace the whole set of parts included in the Spare part kits:
Tune-up kit 722256 Hammer overhaul kit 722249 Air motor overhaul kit 722264 Valve overhaul kit 722272
UNITOR IW-PRO ¾”
SPECIFICATIONS: *SQUARE DRIVE ----------------------------- 3/4”
BOLT CAPACITY ------------------------ 1-1/16”
MAX TORQUE --------------------- 900 FT/LBS *FREE SPEED ------------------------ 4000 RPM AIR PRESSURE -------------------------- 90 PSI *HOSE SIZE -------------------------------- 3/8” ID AIR INLET ------------------------- 3/8” PT(NPT)
REF NO.
PARTS NO. DESCRIPTION Q‘TY REF
NO.
PARTS NO. DESCRIPTION Q‘TY
1B
752951
HAMMER CASE 1 23
752971
ROTOR BLADE 6
2
752952
CAP SCREW (M6×15L) 4 24B
752972
REAR END PLATE 1
3
752953
SPRING WASHER (M6) 8 25
752973
BALL BEARING (6202) 1
4B
752954
BUSHING 1 26B
752974
GASKET 1
6
752955
O-RING (d68.0×W1.9 mm) 1 27
752975
REAR COVER 1
7B
752956
MOTOR HOUSING 1 28
752976
TRIGGER 1
8
752957
O-RING (d10.0×W1.5 mm) 1 29
752977
SPRING PIN (Ø2×18L) 1
9
752958
ANVIL COLLAR 1 30
752978
VALVE SLEEVE 1
10
752959
ANVIL 1 31
752979
REVERSE VALVE 1
11
752960
HAMMER 2 32
752980
SPRING 1
12
752961
HAMMER PIN 2 33
752981
STEEL BALL (1/8”) 1
13
752962
HAMMER CAGE 1 34
752982
O-RING (d11.0×W4.0) 1
14
752963
REAR WASHER 1 35
752983
REGULATOR KNOB 1
15
752964
BALL BEARING (6004 Z) 1 37
752984
BUSHING 1
16
752965
O-RING (d58.0×W3.0 mm) 1 38
752985
VALVE STEM 1
17
752966
OIL SEAL (20×29×5) 1 39B
752986
SPRING 1
18
752967
FRONT END PLATE 1 40
752987
EXHAUST DEFLECTOR 1
19C
752968
CYLINDER 1 42B
752988
AIR INLET 1
20C
752969
PIN 1 43
752989
CAP SCREW (M6×20L) 4
22
752970
ROTOR 1
## Optional Parts 403 722181
To get maximum performance and life of your tool, replace the whole set of parts included in the Spare part kits:
Hammer overhaul kit 722280 Air motor overhaul kit 722348 Valve overhaul kit 722355
UNITOR IW-PRO ½”
SPECIFICATIONS
SQUARE DRIVE---------------1/2” BOLT CAPACITY---------------5/8” MAX TORQUE-------400 FT/LBS *FREE SPEED----------7000 RPM AIR PRESSURE------------90 PSI *HOSE SIZE------------------3/8” ID AIR INLET-----------1/4” PT(NPT)
REF
NO.
PARTS
NO.
DESCRIPTION Q‘TY REF
NO.
PARTS
NO.
DESCRIPTION Q‘TY
1
752912
MOTOR HOUSING 1 31
752936
REAR END PLATE 1
2
752913
THROTTLE VALVE 1 32
752937
END PLATE GASKET 1
3
752914
THROTTLE VALVE FACE 1 33
752938
MOTOR CLAMP WASHER 2
4
752915
THROTTLE VALVE SPRING 1 34
752939
HAMMER FRAME 1
5
752916
THROTTLE VALVE STEM 1 35
752940
HAMMER PIN 2
6
752917
AIR STRAINER ASSEMBLY 1 36
752941
HAMMER FRAME REAR WASHER 1
8
752918
TRIGGER 1 37
752942
HAMMER 2
9
752919
TRIGGER PIN (Ø4×19.8) 1 38
752943
HAMMER CASE 1
10
752920
REVERSE VALVE BUSHING 1 38A
752944
HAMMER CASE PILOT 1
11
752921
SEAL (d10.8×W1.78) 2 39
752945
HAMMER CASE GASKET 1
12
752922
REVERSE VALVE 1 40
752946
HAMMER CASE BUSHING 1
13
752923
STEEL BALL (1/8”) 1 41
752947
CAP SCREW (3/16”×5/8”) 3
14
752924
SPRING 1 43A
752948
STANDARD ANVIL 1
15
752925
REVERSE VALVE KNOB 1 44
752949
SCOKET RETAINER 1
16
752926
REVERSE VALVE KNOB SCREW 1 45
752950
RETAINER O-RING (d7.8×W1.9) 1
17
752927
GREASE FITTING 1 **46 722363
22
752928
ROTOR 1
23
752929
REAR ROTOR BEARING (6001) 1
TUNE-UP KIT (INCLUDES ILLUSTRATED 3,4,11(2),25, 29(6),32,39,44,45)
24
752930
FRONT ROTOR BAERING (R 8) 1 **K01 722371 HAMMER OVERHAUL KIT 1SET
25
752931
BEARING RETAINER (E-10) 1 (35,37,43A,44,45)
26
752932
CYLINDER 1 **K02 722389 AIR MOTOR OVERHAUL KIT 1SET
27
752933
CYLINDER DOWEL 1 (23,24,25,26,27,29,30,31,32)
29
752934
ROTOR BLADE 6 **K03 722397 VALVE OVERHAUL KIT 1SET
30
752935
FRONT END PLATE 1 (2,3,4,5,6,8,9)
## Optional Parts 403 722173
To get maximum performance and life of your tool, replace the whole set of parts included in the Spare part kits
Notes
___________________________________________________________________________
_____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________
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od Kitimat Long Pond Marytown Montreal N r Port Colborne Port Hawkesbury Port Mellon Port M
hn Sarnia, Ontario Sept Iles Seven Islands S
Summerside/halifax Three
halifax Squamish St. Catherines St.john’s, Nfld St.romuald Stephensville Rivers Thunder Bay Toronto alleyfield Vancouver Victoria Weymouth Windsor Yarmouth Ancud / Laitec Antofagasta Arica Caldera Concepcion Bay Coquimbo Coronel Corral Huasco Las Ventanas Lirquen Lota Penco Puerto Montt Puerto Williams Punta Arenas Quintero San Antonio San Vicente Talcahuano Tocopilla Valparaiso Antilla Bahia Honda Banes Baracoa Cabanas Caibarien Cardenas Casilda Ceiba Hueca Cienfuegos Guantanamo Guayabal Havana Isabel De Sagua Ma nati Mariel Media Luna Moa Nicaro Niquero Nuevitas Pilon Puerto Padre Santiago De Cuba Sigloo
Genoa Finn Tanamo Tunas De Zaza Vita Balao Esmeraldas Guayaquil La Libertad Manta Puerto
Bolivar Freeport/bahamas Guam Mahdia Acapulco Campeche Ciudad Del Carmen Coatzacoaloos Cozumel Dos Bocas Ensenada Guaymas La Paz Lazaro Cardenas Mazatlan Progreso Puerto Vallarta Salina Cruz T ampico Topolobampo Tuxpan Vera Cruz Bonaire Bullen Bay Curacao Aguadulce Almirante Armuelles Bahia Las Minas Balboa Cristobal Manzanillo Int.term. Vacamonte Callao Chimbote Ilo Matarani Paita Pisco Guayama Guayanilla Mayaguez Ponce San Juan Yabucoa St. Vincent Chaguar amas La Brea Point Fortin Point Lisas Pointe-a-pierre Port Of Spain Tembladora Aberdeen, wa Alameda Albany,n.y. Alexandria, Va Algiers Point Amelia Anacortes, Wa Anchorage,ak Annapolis,md Antioch Aransas Pass Tx Astoria, Or B altimore Baton Rouge Ba yonne Baytown Beaum ont Bellingham, Ma Bellingham, Wa Benicia, Ca Boston, Ma Bridgeport Bridgeport, Conn Brooklyn, Ny Brownsville Tx Brunswick Brunswick, Ga ucksport,me Buras Camden Camden, Nj Cameron La Chalmette Charleston, Sc Cheasapeake Chester Chic ago Cla ymont Convent Coos Bay, Or Corpus Chr.tx Crockett Darrow Davant Deer Park Delaware City Destrehan Donaldsonville Dutch Harbor, Ak Eastport, Me Eureka Everett, Wa Fairless Hills Famagusta Ferndale,wa Freeport Tx Galveston Tx Garyville Geismar Georgetown, Sc Gloucester, Nj Good Hope Gramercy Grand Isle Grays Harbour Gretna Gulfport, Ms Harvey Honolulu, Hawaii Hoquiam, Wa Houma Jacksonville Kalama Kalama, Wa Kenai Key West Wa Loop Terminal Los Angeles
Instruction manual
& spare parts list
Lake Charles La Long Beach Long Island, Ny Longview, Manchester, Wa Manhattan, Ny Marcus Hook, Pa Martinez Miami Mobile Morehead City Morehead City, Nc Morgan City Morrisvill e, Pa Myrtle Grove Naples Nederland Tx New Haven, Conn New Iberia New London Ne w Orleans New York Newington, Nh Newport News, Va Newport, Or Newport, Ri Nikiski Norco Norfolk Oakland Olympia, Wa Orange,
Rotterdam Tx Palm Beach Panama City, Fl
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