United States Stove Company 6039T User Manual

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MULTIFUEL STOVE
6039, 6039I, 6039T
OWNER’S MANUAL
Installation - Operation - Maintenance Instructions - Repair Parts
READ THIS ENTIRE MANUAL, THOROUGHLY, BEFORE ATTEMPTING TO INSTALL AND/OR
BURN YOUR NEW AMERICAN HARVEST CORN AND PELLET MULTI-FUEL STOVE. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURIES
Safety Notice: If this stove is not properly installed, a house fire may result.
For your safety , follow the installation directions. Contact local building or fire officials about restrictions and installation requirements peculiar to your area. Do Not Plug this appliance into an electrical outlet before reading and understanding all operations and always unplug the unit before attempting any work or maintenance. Do not connect this stove to any chimney flue already serving another appliance. Carefully observe and maintain all clearances to combustibles.
A note about fuel: Use only dried shelled corn with a moisture content of 14% or less (11 to 12% provides the best results); any pellet fuel used should have an ash content of 1% or less. If not, efficiency will suffer, and your w arranty may be voided.
Y our American Harvest Corn/Pellet Stove operates on a negative pressure. Therefore,
all venting connections (elbows, T-pipe) must be sealed and airtight.
Use Hi- T emp silicone at each joint or connection.
SAVE THESE INSTRUCTIONS
UNITED STATES STOVE COMPANY GRANTS NO WARRANTY, IMPLIED OR STATED,
FOR THE INSTALLATION OR MAINTENANCE OF THE STOVE AND ASSUMES NO
RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S).
UNITED STA TES STOVE COMPANY - 227 INDUSTRIAL P ARK ROAD-SOUTH PITTSBURG, TN. 37380
TECHNICAL ASSISTANCE (423) 837-2100 - (423) 837-2109 FAX
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CONGRATULATIONS!
You've purchased one of America's Finest Multifuel Burning Stoves. By heating with fuels such as corn and pellets, you're helping CONSERVE AMERICA'S ENERGY!
NOTE: YOUR UNIT MUST BE INSTALLED BY A
QUALIFIED INSTALLER, such as an NFI Certified
Specialist
We strongly suggest installing smoke detectors in your home if not already installed.
Initial burn off may cause slight smoke and odor the first few hours of operation.
Perform initial burn outside if possible
SPECIFICATIONS
United States Stove Company (manufacturer of the American Harvest Multifuel Stove) reserves the right to alter products, specifications and price without notice.
Safety Tested & Listed to ASTM- E 1509, (UM) 84-HUD, by OMNI Test Laboratories, Inc., Beaverton, Oregon USA
Heat Input, Maximum 52,200 BTU/HR Heat Output, Maximum
Heating Capacity 1,200 Sq. Ft 0 Fuel Storage Capacity 60 Lbs. Width 29 in./737mm
Height 31 in./787mm 24 in./610mm Depth 28 in./711mm
,,
, 48,280 BTU/HR
,,
6039/6039T 6039I
, BTU output will vary, depending on the brand, type and quality of fuel and the moisture content. Consult y our dealer
for best results.
0 Based on post 1982 home construction, requiring 35 BTU/Hr per Sq. Ft.
Remember, this stove should not be used as the only source of heat in the house.
Power outages and neglect of periodic maintenance will result in a total loss of heat.
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6039 PEDESTAL TRIM ASSEMBLY
Assemble trim pieces as shown with the screws provided in the parts bag.
ASSEMBLY
1. The Auger is packed in the hopper or ash pan and must be installed properly as illustrated below.
2. Insert the Auger into the auger tube. Rotate the auger until it fits into the coupling that is already installed on the auger motor drive. Seat the auger firmly. The Auger cannot be turned by hand once installed properly.
After trim assembly, attach to the pedestal base at the location shown using the screws provided.
6039T ASSEMBLY
Assembly
1. Unpack unit and make sure all components are included; (4) Legs,
and all hardware for installation.
2. Fold the corner padding from the carton and lay it on the floor behind the unit. This is used to hold the heater up off the floor to install the legs. Gently tilt the heater on its back, door opening up.
3. Assemble the legs as shown using the eight(8) bolts supplied.
4. After all bolts and screws have been tightened properly , carefully set
the heater back up on the legs.
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6039I ASSEMBLY
4
B
DISCONNECT THE POWER CORD BEFORE SERVICING THIS STOVE
For the following assemblies, we suggest locating the unit near it’s desired location. Depending on installation, you may want
(a)
(b)
(e)
(a)
(c)
(h)
(f)
(g)
(i)
(j)
(d)
(k)
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to connect the exhaust venting before installing the facade parts.
Assembly - Facade (Surround)
Remove contents from packaging and make sure you have all components: (2) T op F acade (a) (1) Left Side Facade (b) (1) Right Side Facade (c) (4 pieces)Facade T rim Ki t (d) (1) Feed Door Spring Handle (e) (1) Damper Spring Handle (f) (1) Ash Pan “U” shaped Handle (g) (1) Access Door Knob (h) (1) PCB Cover (i) (1) Panel Cover (j) (1) Auger (in ash pan) (1) Power Cord (1) Burnpot Poker (k) Mounting Hardware
Start by mounting either the left or right side facade pieces to the unit using four(4) of the supplied #10 x 1/2 screws. Then put the two(2) top facade pieces together with two(2) of the #10 x 1/2 screws provided. Attach the top facade assembly to the unit with eight(8) of the same screws.
Control Board (PCB) Re-location
Remove the left side front panel from the unit. While holding the PCB with one hand, remove the two(2) hex head screws holding the board in place. It is not necessary to unplug the PCB cable. Route the board and cable through the opening and mount it to the Left Facade using two of the #10 x 1/2 phillips head screws provided. Then attach the PCB cover to the back of the facade covering the board. Next, use the two hex head screws removed earlier and mount the cover panel over the opening where the PCB was located. See illustration to the left.
Facade Trim
Remove trim from shipping tube. There should be one(1) left side, one(1) right side, two(2) top pieces, and mounting hard­ware. Using one blank corner key and one corner key with set screws, assemble the left trim and one of the top pieces to­gether . As i llustrated, place the blank key behind the key with the set screws. Adjust corners and tighten set screws. Repeat this for the right side Before removing tape, place trim assembly against facade to get an idea of how it is to be mounted. Remove the strip from the adhesive and carefully secure the trim in place by firmly pressing it to the facade.
Burnpot Poker
The burnpot poker may be used serveral ways. It is used pri­marily as a fuel-loading assistant to help push the fuel to the rear of the hopper for maximum fueling. It may also be used for cleaning of ashes or removal of clinkers.
COMPONENT LOCATION
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SAFETY STEPS
IMPORTANT: Proper installation of this stove is necessary for safe and efficient operation.
Installing this product improperly may result in a house fire and personal injury. All applicable building codes for your location must be followed. In areas where building codes require additional steps to the installation of this product not included in this manual, the building codes will take precedent and must be followed. Contact your local building inspector to obtain any necessary permits or inspection guidelines before installing the product.
The American Harvest stove is designed to burn dry shelled corn, cherry pits, or pelletized fuel such as wood pellets. The burning of other solid fuels such as cord wood or wood chips in this stove is not permitted.
This product requires simple periodic maintenance for proper operation and long life of the stove. Read and follow the maintenance schedule closely.
DISCONNECT THE POWER CORD BEFORE SERVICING THIS STOVE!
A power surge protector is required. The unit must be plugged in to a grounded 110-volt power source. Circuit Boards are very expensive - protect yours!
Always route the power cord away from the unit. Do not route cord in foot traffic areas. Do not pinch cord under furniture. Do not route the cord across the exhaust pipe.
A working smoke detector must be installed in the same room as this product.
Flammable or explosive liquids such as gasoline, naphtha, alcohol, lighter fluid, or engine oil must NEVER be used in or around this stove. These liquids must be stored well away from this stove as the open flame in the burner chamber could ignite the fumes of such liquids. Do not burn garbage in this unit.
The moving parts of this stove are propelled by high torque electric motors. The Auger and Fuel Agitator can cause severe injury to body parts that may get near them. Keep all body parts away from the Auger and Fuel Agitator while the stove is plugged into an electrical outlet. These moving parts may begin to move at any time while the stove is plugged in.
According to HUD requirements, when installed in a mobile home, this stove must be grounded directly to the steel chassis of the mobile home and bolted to the floor. Direct air access must be provided - Use 69FAK Fresh Air Kit
This stove is not intended for use in commercial installations.
Do not connect this stove to “B” vent. Use UL Listed Pell Vent ONLY!
BURNING SOLID FUELS
Ashes will have to be removed from the stove for proper operation. See cleaning procedure. Your American Harvest stove, due to the nature of solid fuels, will require brief periodic attention. Please do not expect
to light your stove and walk away from it. A few moments of adjustment and cleaning is an important part of burning solid fuels, due to the vast differences in fuel, humidity and outside temperature.
The American Harvest stove has been designed to burn dry shelled corn, wood pellets and other pelletized fuels that meet Association of Pellet Fuel Industries standards.
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BURNING SOLID FUELS continued...
SHELLED CORN (Dry , preferably corn with 11- 12% moisture content)
Corn must contain less than 14% moisture content. Wet corn will rapidly deteriorate stove components, reduce efficiency and void all warranties. Purchase a moisture tester if in doubt.
Corn must be clean and free from debris. Never burn corn right from the field. Damage caused by dirty corn is not covered by the product warranty. Ask for clean filtered bagged corn only. Stalk parts, excessive fines and cob remnants will clog the auger . Check y our corn for foriegn objects.
NEVER BURN SEED CORN IN YOUR STOVE. Seed corn is treated with chemical pesticides that are harmful or fatal if swallowed, therefore, seed corn is dangerous to have in the house, especially where children can reach it.
Never burn “Deer Corn. ” It frequently contains molasses/sugars.
Store your corn supply in a dry place and keep bags or container sealed to prevent your corn from absorbing excess moisture. T est the moisture content periodically to ensure the proper dryness.
There are many varieties of corn grown around the world. Each variety has unique characteristics including the shape and size of the kernel. Y our stove will burn more consistently with a small to midsize kernel corn. If the kernel size of the corn varies greatly or if you switch sources frequently, you will get a less consistent burn. Therefore, purchasing corn from the same source will help achieve a more consistent burn. DO NOT USE CORN WITH A HIGH WAX
CONTENT!
WOOD PELLETS
As with corn, be consistent in your pellet supplier . P ellets will vary in content and burn characteristics from supplier to supplier . A consistent supply of pellets will r esult in a more consistant and efficient burn.
Check your pellets for foreign objects. Y our stove warranty will not cover damage done to your sto ve due to foreign objects in the fuel supply .
Store your pellets in a dry place to prevent them from absorbing added moisture.
T o decrease sawdust buildup, the hopper and auger tube will need to be vacuumed out after ev ery 6-8 bags of pellets or more often if the pellets are poor quality . The hopper should be empty of fuel when this is performed. Y ou may have to screen each bag of pellets if sawdust becomes a problem.
Wood P ellets vary in size and ash content from less than 1% to 3% or more. Y our stove will burn more efficiently with small to midsize pellets. Low ash content pellets will allow you to burn the stove longer between cleanings. Only wood pellets manufactured to the Association of Pellet Fuel Industries (A.P.F.I.) standard for residential pellets fuels are recommended. Performance will suffer if nonstandard pellets are used. Consult your local American Harvest dealer for more information on approved wood pellet fuel.
CAUTION:
DO NOT PLACE SUCH FUELS WITHIN THE SPACE HEATER’S
INSTALLATION CLEARANCES OR WITHIN THE SPACE REQUIRED FOR FUELING AND
ASH REMOVAL.
INSTALLATION REQUIREMENTS
FLOOR PROTECTION
The American Harvest Multifuel Stove may be installed on a combustible floor , with proper floor protection, or on a masonry hearth. The hearth or noncombustible floor protector must extend a minimum of (6) inches (152mm)in front and (6) inches (152mm) from each side of the unit.
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CLEARANCES TO COMBUSTIBLES 6039(T)
The stove must be installed with the following minimum clearances to side and back wall combustible materials.
NOTE: These are minimum clearances to combustible walls established by the testing lab.
PARALLEL - A - Sidewall to T op Edge of Unit 8 in./203mm
B - Sidewall to Flue 13 in./330mm C - Backwall to Flue 3 in./75mm D - Backwall to Unit 9 in./228mm
CORNER - E - Adjacent Wall to Flue 3 in./75mm
F - Adjacent Wall to Unit 4 in./100mm
BACK WALL
SIDE WALL
Backwall / Sidewall
Parallel
Allow sufficient space to remove the left and right side panels for maintenance purposes.
SIDE WALL
NOTE:
BACK WALL
Corner Installation
6” min.
6”
min.
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HEARTH PROTECTION
These clearances must be maintained.
6”
min.
CLEARANCES TO COMBUSTIBLES 6039I
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GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN
It is recommended that only an authorized installer install your pellet/corn stove, preferably an NFI certified specialist.
The following installation guidelines must be followed to ensure conformity with both the safety listing of this stove and to local building codes.
INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER.
A UL listed 3” or 4” type “PL” pellet vent exhaust system must be used for installation and attached to the pipe connector provided on the back of the stove. Use a 3” to 4” adapter for 4” pipe. A cap must be used at the termination of type “L” vent chimneys. 4” PL is required for elevations above 2,500 feet above sea level.
Do not terminate vent in any enclosed or semi-enclosed area, such as; carports, garage, attic, crawl space, under a sundeck or porch, narrow walkway or close area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway etc.
Vent surfaces can get hot enough to cause burns if touched by children. Noncombustible shielding or guards may be required.
Do not install a flue damper in the exhaust vent of this unit.
Termination must exhaust above air inlet elevation. Installation MUST include three (3) vertical feet of pellet vent pipe. This will create some natural draft to prevent the possibility of smoke or odor during appliance shutdown and to keep exhaust from causing a nuisance or hazard from exposing people or shrubs to high temperatures. Do not connect this unit to a
chimney flue serving another appliance. Do not connect directly to a masonry chimney.
The installation must include a cleanout tee to enable collection of fly ash and to permit periodic cleaning of the exhaust system. 90° elbows accumulate fly ash and soot thereby reducing exhaust flow and performance of the stove. Each elbow or tee reduces draft potential by 30% to 50%.
45-degree and one 90-degree elbow, etc.) and one cleanout tee to maintain adequate draft. Cleanout tees and elbows should not be connected to the rear of the unit unless a 3-inch adapter is used.
Total length of horizontal vent must not exceed 48”(4ft.)/1,200mm. The maximum recommended vertical venting height
is 15-feet for 3-inch type “PL” vent. Anything more than 15-feet, 4-inch “PL” vent must be used. All joints in the vent
system must be fastened by at least 3 screws, and all joints must be sealed with RTV silicone sealer to be airtight. The area where the vent pipe penetrates to the exterior of the home must be sealed with silicone or other means to
• maintain the vapor barrier between the exterior and the interior of the home.
NOTE: These are guidelines only. Proper venting is accomplished by design and necessary requirements. In most installations 3 inch diameter venting is adequate. If it does not vent properly you will have to change it to 4 inches. You should not exceed 4 inch diameter venting.
Use no more than 180 degrees of elbows (two 90-degree elbows, or two
DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM
VENT TERMINATION CLEARANCES:
A) Min. 4-ft clearance below or beside any door or window that opens. B) Min. 1-ft clearance above any door or window that opens. C) Min. 3-ft clearance from any adjacent building. D) Min. 7-ft clearance from any grade when adjacent to public walkways. E) Min. 2-ft clearance above any grass, plants, or other combustible materials. F) Min. 3-ft clearance from a forced air intake of any appliance. G) Min. 2-ft clearance below eaves or overhang. H) Min. 1-ft clearance horizontally from combustible wall.
I) Must be a minimum of 36-inches above the roof and 24-inches above the highest point or the roof within 10-feet.
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