United States Stove Company 5500, 5500XL, 5500M Owner's Manual
UNITED STATES STOVE COMPANY
“Keeping North America Warm Since 1869”
King/Ashley Pellet Stove
models 5500/5500M/5500XL
5500XL
5500
5500M
Owner’s Manual
Please read this entire manual before installation and use of this appliance. Failure to follow
these instructions could result in property damage, bodily injury, or even death.
Contact your local building or fi re offi cials about obtaining permits, restrictions and installation
inspection requirements in your area.
Save these instructions.
This unit is not intended to be used as a primary source of heat.
French version is available for download from the U. S. Stove website: http://www.usstove.com/
is unit was conforms ASTM E 1509-04 and certi ed to ULC-S627-00 by ONMI-Test Laboratories
Certified to comply with 2015 particulate emissions standards.
UNITED STATES STOVE COMPANY • 227 INDUSTRIAL PARK ROAD • SOUTH PITTSBURG, TENNESSEE 37380 • WWW.USSTOVE.COM
FOR TECHNICAL ASSISTANCE: PHONE: (800) 750-2723 FAX: (423) 837-2109
U.S. Environmental Protection Agency
TESTED &
LISTED BY
Report #: 215-S-05b-2
PORTLAND,
OREGON, USA
851641L-1904E
Safety Precautions
This manual describes the installation and operation of the King/Ashley, 5500, 5500XL, 5500M wood heater. This heater meets the 2015 U.S.
Environmental Protection Agency's crib wood emission limits for wood heaters sold after May 15, 2015. Under specifi c test conditions
this heater has been shown to deliver heat at rates ranging from 9,126 to 27,677 Btu/hr.”
IMPORTANT: Read this entire manual before installing and
operating this product. Failure to do so may result in property
damage, bodily injury, or even death. Proper installation of this
stove is crucial for safe and effi cient operation.
Install vent at clearances specifi ed by the vent manufacturer.
If a chimney or creosote fi re occurs, press the “OFF” button
immediately. Do not unplug the unit.
Do not connect the pellet vent to a vent serving any other
appliance or stove.
Do not install a fl ue damper in the exhaust venting system of this
unit.
Use of outside air is not required for this unit.
Contact your local building offi cials to obtain a permit and
information on any additional installation restrictions or inspection
requirements in your area.
Do not throw this manual away. This manual has important
operating and maintenance instructions that you will need at a
later time. Always follow the instructions in this manual.
This appliance is designed for the use of pelletized fuel that meet
or exceed the standard set by the Pellet Fuel Institute(PFI), The
use of other fuels will void warranty.
Never use gasoline, gasoline-type lantern fuel, kerosene,
charcoal lighter fl uid, or similar liquids to start or ’freshen up’ a
fi re in this stove. Keep all such liquids well away from the stove
while it is in use.
A working smoke detector must be installed in the same room
as this product.
It must be installed at least 15 feet (4,57 m) from the appliance in
order to prevent undue triggering of the detector when reloading.
Do not unplug the stove if you suspect a malfunction. Turn the
ON/OFF SWITCH to ”OFF’ and contact your dealer.
Your stove requires periodic maintenance and cleaning (see
”MAINTENANCE ”). Failure to maintain your stove may lead to
improper and/or unsafe operation.
Disconnect the power cord before performing any maintenance!
NOTE: Turning the ON/OFF Switch to ”OFF” does not disconnect
all power to the electrical components of the stove.
Never try to repair or replace any part of the stove unless instruc-
tions for doing so are given in this manual. All other work should
be done by a trained technician.
Do not operate your stove with the viewing door open. The auger
will not feed pellets under these circumstances and a safety
concern may arise from sparks or fumes entering the room.
The feed door must be closed and sealed during operation.
Never block free airfl ow through the open vents of the unit.
DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY
AIR DISTRIBUTION DUCTWORK UNLESS SPECIFICALLY
APPROVED FOR SUCH INSTALLATION.
Allow the stove to cool before performing any maintenance or
cleaning. Ashes must be disposed in a metal container with a
tight fi tting lid. The closed container of ashes should be placed
on a non-combustible surface or on the ground, well away from
all combustible materials, pending fi nal disposal.
The exhaust system should be checked monthly during the
burning season for any build-up of soot or creosote.
Do not touch the hot surfaces of the stove. Educate all children
on the dangers of a high-temperature stove. Young children
should be supervised when they are in the same room as the
stove.
The hopper and stove top will be hot during operation; therefore,
you should always use some type of hand protection when
refueling your stove.
A power surge protector is required. This unit must be plugged
into a 110 - 120V, 60 Hz grounded electrical outlet. Do not use
an adapter plug or sever the grounding plug. Do not route the
electrical cord underneath, in front of, or over the heater. Do
not route the cord in foot traffi c areas or pinch the cord under
furniture.
The heater will not operate during a power outage. If a power
outage does occur, check the heater for smoke spillage and
open a window if any smoke spills into the room.
Keep foreign objects out of the hopper.
The moving parts of this stove are propelled by high torque
electric motors. Keep all body parts away from the auger while
the stove is plugged into an electrical outlet. These moving parts
may begin to move at any time while the stove is plugged in.
Do not place clothing or other fl ammable items on or near this
stove.
When installed in a mobile home, the stove must be grounded
directly to the steel chassis and bolted to the fl oor. WARNING—
THIS UNIT MUST NOT BE INSTALLED IN THE BEDROOM
(per HUD requirements). CAUTION—THE STRUCTURAL
INTEGRITY OF THE MOBILE HOME FLOOR, WALL, AND
CEILING/ROOF MUST BE MAINTAINED.
This appliance is not intended for commercial use.
Establish a routine for the fuel, wood burner and fi ring technique.
Check daily for creosote build-up until experience shows how
often you need to clean to be safe. Be aware that the hotter the
fi re the less creosote is deposited, and weekly cleaning may be
necessary in mild weather even though monthly cleaning may
be enough in the coldest months. Contact your local municipal
or provincial fi re authority for information on how to handle a
chimney fi re. Have a clearly understood plan to handle a chimney
fi re.
* This appliance is a freestanding heater. It is not intended to be attached to any type of ducting. It is not a furnace.
2
WARRANTY INFORMATION CARD
Name__________________________________________ Telephone #: (_____)_____________
City____________________________________________ State_______ Zip_________________
Email Address __________________________________________________________________
Model # of Unit________________________________ Serial #___________________________
Fuel Type:
Wood Coal Pellet Gas Other _________________________
Place of Purchase (Retailer)______________________________________________________
City____________________________________________ State_______ Zip_________________
If internet purchase, please list website address___________________________________
Date of Purchase _______________________________________________________________
Reason for Purchase: Alternative Heat Main Heat Source
Decoration Cost Other _________________________
What was the determining factor for purchasing your new USSC appliance?_______
I have read the owner’s manual that accompanies this unit and fully understand the:
Installation
Operation and Maintenance of my new USSC appliance.
Print Name Signature Date
Please attach a copy of your purchase receipt.
Warranty not valid without a Proof of Purchase.
Warranty information must be received within 30 days of original purchase.
Detach this page from this manual, fold in half with this page to the inside and tape together. Apply a
stamp and mail to the address provided. You may use an envelope if you choose.
You may register online by going to www.usstove.com
All information submitted will be kept strictly con dential. Information provided will not be sold for advertising purposes.
Contact information will be used solely for the purpose of product noti cations.
CUT HERE CUT HERE
Fold Here Fold Here
Fold Here
PLACE
STAMP
HERE
United States Stove Company
P.O. Box 151
South Pittsburg, TN 37380
CUT HERE CUT HERE
Speci cations
HEATING SPECIFICATIONS
Fuel Burn Rate* 2.0 - 6.0 lbs./hr. (0.9 - 2.7 kg/hr)
Burn Time (lowest setting) 5500/5500M - 60 hrs. 5500XL - 160 hrs.
Hopper Capacity 5500/5500M - 120lbs. (55kg) 5500XL - 320lbs.(146kg)
* Pellet size may effect the actual rate of fuel feed and burn times. Fuel feed rates may vary by as much as 20%. Use PFI listed fuel for best results.
DIMENSIONS
5500/5500M 5500XL
Height 34 in. (864mm) 47 1/4 in. (1200mm)
Width 26 in. (660mm) 26 in. (660mm)
Depth 27 in. (686mm) 27 in. (686mm)
Weight 210 lbs. (95.5kg) 275 lbs. (125kg)
ELECTRICAL SPECIFICATIONS
Electrical Rating 110-120 volts, 60 HZ, 3.0 Amps
Watts (operational) 175 (approx.)
Watts (igniter running) 425 (approx.)
VISIBLE SMOKE
The amount of visible smoke being produced can be an effective method of determining how effi ciently the combustion
process is taking place at the given settings. Visible smoke consist of unburned fuel and moisture leaving your stove.
Learn to adjust the air settings of your specifi c unit to produce the smallest amount of visible smoke. Wood that has
not been seasoned properly and has a high wood moisture content will produce excess visible smoke and burn poorly.
FUEL CONSIDERATIONS
Your pellet stove is designed to burn premium hardwood pellets that comply with Association of Pellet Fuel Industries
standards. (Minimum of 40 lbs density per cubic ft, 1/4” to 5/16” diameter, length no greater than 1.5”, not less than
8,200 BTU/lb, moisture under 8% by weight, ash under 1% by weight, and salt under 300 parts per million). Pellets
that are soft, contain excessive amounts of loose sawdust, have been, or are wet, will result in reduced performance.
Store your pellets in a dry place. DO NOT store the fuel within the installation clearances of the unit or within the space
required for refueling and ash removal. Doing so could result in a house fi re.
DO NOT USE CHEMICALS OR FLUIDS TO START FIRE.
HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN
BURNS.
5
Installation
This heater is designed to burn only PFI Premium grade pellets. This appliance can also burn pellets rated as standard
after May 16, 2015
DO NOT BURN:
1. Garbage;
2. Lawn clippings or yard waste;
3. Materials containing rubber, including tires;
4. Materials containing plastic;
5. Waste petroleum products, paints or paint thinners, or
asphalt products;
6. Materials containing asbestos;
7. Construction or demolition debris;
Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke.
8. Railroad ties or pressure-treated wood;
9. Manure or animal remains;
10. Salt water driftwood or other previously salt water
saturated materials;
11. Unseasoned wood; or
12. Paper products, cardboard, plywood, or particleboard.
The prohibition against burning these materials does
not prohibit the use of fi re starters made from paper,
cardboard, saw dust, wax and similar substances for
the purpose of starting a fi re in an affected wood heater.
SAFETY AND EPA COMPLIANCE
Your pellet stove has been safety tested and listed to ASTM E 1509-04, ULC-S627-00, ULC/ORD C1482-90 and (UM) 84-
HUD by OMNI-Test Laboratories, Inc. Portland, Oregon, USA. It is also certifi ed and tested to EPA Phase II requirements.
INSTALLATION OPTIONS
Read this entire manual before you install and use your pellet stove. Failure to follow instructions
may result in property damage, bodily injury, or even death!
Warning: Use all specifi ed components and make no substitutions unless approved by the
manufacturer. Failure to do so may result in property damage, bodily injury, or even death!
(See specifi c installation details for clearances and other installation requirements)
A Freestanding Unit—supported by pedestal/legs and placed on a non-combustible fl oor surface in compliance with
clearance requirements for a freestanding stove installation.
An Alcove Unit—supported by pedestal/legs and placed on a non-combustible fl oor surface in compliance with clearance
requirements for an alcove installation.
Your pellet stove may be installed to code in either a conventional or mobile home (see SPECIAL MOBILE HOME
REQUIREMENTS). US Only Installation.
It is recommended that only a authorized technician install your pellet stove, preferably an NFI certifi ed specialist.
CAUTION: DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCTWORK UNLESS
SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS.
6
Installation
FLOOR PROTECTION
This unit must be installed on a non-combustible fl oor surface. If a fl oor pad is used, it should be UL listed or equal.
The fl oor pad or non-combustible surface should be large enough to extend a minimum of 6 in. (152.4mm) in front, 6 in.
(152.4mm) on each side, and 1 in. (25.4mm) behind the stove (see FIGURE 1).
Floor protection must extend under and 2 in. (50.8mm) to each side of the chimney tee for an interior vertical installation
(see FIGURE 2).
Your pellet stove will need a minimum 31” (787mm) x 38” (965mm) fl oor protector.
A Floor Protector of 1 inch (25.4mm) thick is recommended for this installation.
IMPROPER INSTALLATION: The manufacturer will not be held responsible for damage caused by the malfunction of a stove due to improper venting or installation. Call (800) 750-2723 and/or consult a professional installer
if you have any questions.
7
Installation
CLEARANCES
Your pellet stove has been tested and listed for installation in residential, mobile home, and alcove applications in
accordance with the clearances given in FIGURES 3-5 and TABLE 1.
Clearances may only be reduced by means approved by the regulatory authority.
NOTE: Distance “C” on the left-hand side of your pellet stove may need to be greater than the minimum required clearance for suitable access to the control panel.
FIGURE 3
SIDEWALL CLEARANCES
PARALLEL INSTALATION
FIGURE 5
ALCOVE CLEARANCES
FIGURE 4
SIDEWALL CLEARANCES
CORNER INSTALATION
PARALLEL A - Backwall to unit 2.00 / 50mm
B - Sidewall to fl ue 13.00 / 330mm
C - Sidewall to top edge of unit 8.00 / 203mm
CORNER D - Adjacent wall to unit 8.00 / 203mm
ALCOVE E - Alcove depth 36.00 - 914mm
(5500(M) only) F - Alcove height 60.00 - 1520mm
TABLE 1
CLEARANCES
ALCOVE INSTALLATION
THIS INSTALLATION IS NOT APPLICABLE
FOR MODEL 5500XL.
8
Installation
VENTING REQUIREMENTS
Install vent at clearances specifi ed by the vent manufacturer.
Do not connect the pellet vent to a vent serving any other appliance or stove.
Do not install a fl ue damper in the exhaust venting system of this unit.
The following installation guidelines must be followed to ensure conformity with both the safety listing of this stove and
to local building codes. Do not use makeshift methods or compromise in the installation.
IMPORTANT! This unit is equipped with a negative draft system that pulls air through the burn pot and
pushes the exhaust out of the dwelling. If this unit is connected to a fl ue system other than the way explained
in this manual, it will not function properly.
MAXIMUM VENTING DISTANCE
Installation MUST include at least 3-feet of vertical pipe outside the home. This will create some natural draft to reduce the
possibility of smoke or odor during appliance shutdown and keep exhaust from causing a nuisance or hazard by exposing
people or shrubs to high temperatures. The maximum recommend vertical venting height is 12-feet for 3-inch type “PL”
vent. Total length of horizontal vent MUST NOT exceed 4-feet. This could cause back pressure. Use no more than 180
degrees of elbows (two 90-degree elbows, or two 45-degree and one 90-degree elbow, etc.) to maintain adequate draft.
IMPORTANCE OF PROPER DRAFT
Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your chimney
depends on the length of the chimney, local geography, nearby obstructions and other factors. Too much draft may
cause excessive temperatures in the appliance. Inadequate draft may cause backpuffi ng into the room and ‘plugging’
of the chimney.
Inadequate draft will cause the appliance to leak smoke into the room through appliance and chimney connector joints.
An uncontrollable burn or excessive temperature indicates excessive draft.
Take into account the chimney’s location to insure it is not too close to neighbors or in a valley which may cause unhealthy
or nuisance conditions.
PELLET VENT TYPE
A UL listed 3-inch or 4-inch type “PL” pellet vent exhaust system must be used for installation and attached to the pipe
connector provided on the back of the stove (use a 3-inch to 4-inch adapter for 4-inch pipe). Connection at back of
stove must be sealed using Hi-Temp RTV. Use 4-inch vent if the vent height is over 12-feet or if the installation is over
2,500 feet above sea level.
We recommend the use of Simpson Dura-Vent® or Metal-Fab® pipe (if you use other pipe, consult your local building
codes and/or building inspectors). Do not use Type-B Gas Vent pipe or galvanized pipe with this unit. The pellet vent
pipe is designed to disassemble for cleaning and should be checked several times during the burning season. Pellet
vent pipe is not furnished with the unit and must be purchased separately.
PELLET VENT INSTALLATION
The installation must include a clean-out tee to enable collection of fl y ash and to permit periodic cleaning of the exhaust
system. 90-degree elbows accumulate fl y ash and soot thereby reducing exhaust fl ow and performance of the stove.
Each elbow or tee reduces draft potential by 30% to 50%.
All joints in the vent system must be fastened by at least 3 screws, and all joints must be sealed with Hi-Temp RTV
silicone sealant to be airtight. The area where the vent pipe penetrates to the exterior of the home must be sealed with
silicone or other means to maintain the vapor barrier between the exterior and the interior of the home.
Vent surfaces can get hot enough to cause burns if touched by children. Noncombustible shielding or guards may be
required.
9
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