HOW TO ORDER REPAIR PARTS
This manual will help you to obtain efficient, dependable service
Owners Manual
Model 2827
from the heater, and enable you to order repair parts correctly.
Keep this manual in a safe place for future reference.
When writing, always give the full model number which is on the
nameplate attached to the inside of the cabinet door of the
heater.
When ordering repair parts or options, always
give the following information as shown in this list:
1. The PART NUMBER
2. The PART DESCRIPTION
3. The MODEL NUMBER: 2827
4. The SERIAL NUMBER:________________
WONDERCOAL
AUTOMATIC COAL BURNING CIRCULATOR HEATER
WONDERCOAL
*ASSEMBLY
*INSTALLATION
*OPERATION
*REPAIR PARTS
Tested to UL 1482 &
CAN/ULC-S627
SAFETY NOTICE:
If this heater is not properly installed, a house fire may result.
For your safety, follow the installation directions.
Contact local building or fire officials about restrictions and
inspection requirements in your area.
Before installing your heater, fill in the serial number of your
heater in the space provided above.
United States Stove Company
227 Industrial Park Rd.
South Pittsburg, TN 37380
(423) 837-2100
CAUTION:
Read all instructions carefully before starting the installation
or operation of this heater.
Improper installation may void your warranty.
DO NOT USE THIS HEATER IN A MOBILE HOME OR TRAILER
United States Stove Company
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227 Industrial Park Rd.
South Pittsburg, TN 37380
(423) 837-2100
www.USSTOVE.com
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85862G 02/01
TOOLS AND MATERIAL NEEDED
TOOLS
Pencil
6 Foot Folding rule or tape
Tin Snips
Drill, hand or electric
Drill bit, 1/8" dia.
(for sheet metal screws)
Gloves
Screwdriver (blade-type)
5/16" Nut Driver or
5/16" Socket w/Ratchet
CIRCULATOR DIMENSIONS
32 1/4
12 1/2
CENTER LINE OF 6"
CHIMNEY CONNECTOR
WONDERCOAL
MATERIALS
Chimney Connection- 6" Dia. Black
Steel (24 Ga. minimum): Straight or
Elbow (as required)
1/2" Sheet Metal Screws
6" Inside Diameter Underwriters
Laboratories (UL) listed Residential
Type and Building Heating Appliance
Chimney or lined, 6" existing
Masonry Chimney.
Floor Protector Material: 3' x 4'-6" as
specified on page 4.
Furnace Cement (Manufacturer
recommends: Rutland Code 78 or
Equivalent)
Fig. 1
19 1/4
1 1/4
CENTER LINE
OF 6"
CHIMNEY
CONNECTOR
Options for Wondercoal Circulator
Model 2827
F36 Blower
33 1/2
4 1/8
TOP OF FLOOR PROTECTOR
2
24
19
RULES FOR SAFE INSTALLATION AND OPERATION
Read these rules and the instructions carefully.
REPAIR PARTS
AUTOMATIC COAL BURNING CIRCULATOR HEATER
MODEL 2827 - INTERIOR
2
3
8
7
5
4
6
33
1
13
10
21
9
32
27
30
31
26
24
29
34
25
28
22
23
18 3
16
17
20
11
19
15
12
18
14
35
SAFETY NOTICE: If this heater is not properly installed, a house fire may result. For
your safety, follow the installation directions. Contact local building or fire officials
about restrictions and installation inspection requirements in your area.
1.
Check local codes. The installation must
comply with their rulings. Do not install this
heater in a mobile home or trailer.
2.
Always connect this heater to a chimney or
vent to the outside. Never vent to another
room or inside a building.
3.
Do not connect a COAL burning heater to
an aluminum Type B gas vent. This is not
safe and is prohibited by all codes. This
heater requires connection to approved
chimneys: Either a factor built 6" UL 103HT
or a lined and approved and recently inspected and cleaned masonry chimney
with a 6" flue, preferably round. A larger
masonry flue may be used, so long as the
flue-section diameter is not greater than 50
sq. in.
The chimney portion (whether factory-built
or masonry) must be tall enough to provide
sufficient draft and safe exit of smoke and
combustion products. Please refer to Page
5.
4.
Be sure that your Chimney is safely constructed and in good repair. Have the chimney inspected by the Fire Department or a
qualified inspector (such as a Chimney
sweep). Your insurance company may be
able to recommend a qualified inspector.
5.
Inspect chimney connector and chimney
twice monthly during the heating season
for any deposit of creosote or soot which
must be removed.
Provide air for combustion from outside the
6.
house into the room where the heater is
located. If the intake is not in the same
room, air must have free access to the
room.
CAST IRON PARTS MUST BE "SEA-
7.
SONED" TO AVOID CRACKING. BUILD
ONLY SMALL FIRES ON FIRST USE.
To prevent injury, do not allow anyone to
8.
use this heater who is unfamiliar with the
correct operation of the heater. Do not
allow children to use or in any way operate
this heater.
CAUTION: DO NOT TOUCH THE
HEATER UNTIL IT HAS COOLED.
ALWAYS WEAR GLOVES WHEN
REFUELING THIS UNIT OR WORKING
WITH METAL CABINET PARTS.
For further information on using your
9.
heater safely, obtain a copy of the National
Fire Protection Association (NFPA) publication "Using Coal and Wood Stoves
Safely" NFPA No. HS-10-1978. The address of the NFPA is Battery March Park,
Quincy, MA. 02269.
Keep the ash pit section free of excess
10.
ashes. Do not allow ashes to stack higher
than the sides of the ash pan.
DISPOSAL OF ASHES- Ashes should be
11.
placed in a metal container with a tight
fitting lid. Keep the closed container on a
non-combustible floor or on the ground,
well away from all combustible materials.
Keep the ashes in the closed container
until all cinders have thoroughly cooled.
The ashes may be buried in the ground or
picked up by a refuse collector.
CAUTION: The special paints used on
12.
your heater may give off some smoke
while they are curing during first few fires.
Build small fires at first. The metals used
in construction of the heater has a light
coating of oil. This could give off smoke
and/or odors when heater is used for the
first couple of times. This should disappear after a short period of time. Once this
burn-off has occurred, it should not reoccur.
13.
CARING FOR PAINTED PARTS- This
heater has a painted outside jacket, which
is durable but it will not stand rough handling or abuse. When installing your heater,
use care in handling. Clean with soap and
warm water when heater is not hot. DO
NOT use any harsh chemicals (acids or
caustics) or scouring powder, as these
wear and dull the finish.
14.
KEEP THE FEED DOOR, ASH DOOR
AND CABINET DOOR CLOSED AT ALL
TIMES EXCEPT WHILE TENDING THE
HEATER. DO NOT OVERFIRE THE
HEATER. THIS WILL HAPPEN IF THE
FEED DOOR, OR PARTICULARLY THE
ASH DOOR, IS LEFT OPEN DURING
OPERATION. UNDER EXTREME CONDITIONS THIS CAN PRODUCE DANGEROUS RESULTS. AS A MINIMUM, IT
WILL ALLOW THE PAINT TO DIS-
15.
COLOR.
Use coal only. DO NOT USE the coal
bricks that are manufactured from coal
dust and a wax-type binder.