United Electronic Industries DN-MUX-414 Series, DNR-MUX-418 User Manual

DNx-MUX-414 / DNR-MUX-418
User Manual
14 channel 1x3 multiplexer / switch interface board
for the PowerDNA Cube and RACK chassis
18 channel 1x3 multiplexer / switch interface board
for the RACK chassis
May 2019
PN Man-DNx-MUX-414-418
© Copyright 1998-2019 United Electronic Industries, Inc. All rights reserved.
Information furnished in this manual is believed to be accurate and reliable. However, no responsibility is assumed for its use, or for any infringement of patents or other rights of third parties that may result from its use.
All product names listed are trademarks or trade names of their respective companies.
See the UEI website for complete terms and conditions of sale:
http://www.ueidaq.com/cms/terms-and-conditions/
Contacting United Electronic Industries
Mailing Address:
27 Renmar Avenue Walpole, MA 02081 U.S.A.
For a list of our distributors and partners in the US and around the world, please contact a member of our support team:
Support:
Telephone: (508) 921-4600 Fax: (508) 668-2350
Also see the FAQs and online “Live Help” feature on our web site.
Internet Support:
Support:
Website: www.ueidaq.com FTP site: ftp://ftp.ueidaq.com
support@ueidaq.com
Product Disclaimer:
WARNING!
DO NOT USE PRODUCTS SOLD BY UNITED ELECTRONIC INDUSTRIES, INC. AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS.
Products sold by United Electronic Industries, Inc. are not authorized for use as critical components in life support devices or systems. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. Any attempt to purchase any United Electronic Industries, Inc. product for that purpose is null and void and United Electronic Industries Inc. accepts no liability whatsoever in contract, tort, or otherwise whether or not resulting from our or our employees' negligence or failure to detect an improper purchase.
Specifications in this document are subject to change without notice. Check with UEI for current status.
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Table of Contents

Table of Contents
Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Organization of Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 MUX-414 / MUX-418 Board Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.1 Multiplexing Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.2 Switch Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.3 Synchronization Input and Output Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.4 Diagnostic Capabilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.5 Isolation & Over-voltage Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.6 Support Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.7 Software Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7 Device Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7.1 Input Circuitry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.7.2 Controlling Multiplexers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.7.3 Synchronization I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8 Connectors and Wiring (Pinout) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chapter 2 Programming with the High-Level API . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Creating a Session . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Configuring Mux Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.1 Configuring Break-before-make or Port On Delay. . . . . . . . . . . . . . . . . . . . . 10
2.3 Configuring the Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Configuring Sync Input / Sync Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4.1 Configure Sync Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4.2 Configure Sync In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Writing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6 Monitoring Supply Voltage, Temperature & Status . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.7 Monitoring Relay States & Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.8 Cleaning-up the Session. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 3 Programming with the Low-Level API . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1 About the Low-level API . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2 Low-level Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3 Low-level Programming Techniques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.1 Data Collection Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4 Programming the MUX-414 / MUX-418 (Immediate Mode) . . . . . . . . . . . . . . . . . . . 18
3.5 Writing MUX Relays & Control Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5.1 Programming Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.6 Reading Diagnostic Voltage, Temperature, and Status . . . . . . . . . . . . . . . . . . . . . . 21
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Table of Contents
3.7 Reading Status and Relay States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.8 Configuring Sync and Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.8.1 Example of Using Sync In / Sync Out Handshaking . . . . . . . . . . . . . . . . . . . 24
3.9 Configuring Break-before-make Functionality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.9.1 Changing Break Duration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.9.2 Disabling Break-before-make . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Appendix A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A. Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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List of Figures

List of Figures
Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Photo of MUX-414 Multiplexer Board ............................................................................4
1-2 Architecture Block Diagram of DNA-MUX-414 / MUX-418............................................6
1-3 Single Channel Block Diagram for MUX-414 / MUX-418 ..............................................7
1-4 DB-62 I/O Connector Pinout for DNx-MUX-414 ............................................................8
1-5 DB-78 I/O Connector Pinout for DNR-MUX-418............................................................8
Chapter 2 Programming with the High-Level API . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 3 Programming with the Low-Level API . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3-1 Block Diagram for MUX-414 / MUX-418......................................................................18
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A-1 Pinout and Photo of DNA-STP-62 Screw Terminal Panel ...........................................26
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Chapter 1 Introduction

This document outlines the feature set and use of the DNx-MUX-414 and DNR-MUX-418 boards.
MUX-414 / MUX-418 boards are 1x3 multiplexer / cross point switch interface modules, for interfacing with switching and digital control applications.
NOTE: The DNR-MUX-418 is designed for use with UEI’s RACKtangle chassis
and is not available for FLATRACK or Cube chassis. The DNx-MUX-414 boards are designed for use with all UEI chassis.
This chapter includes the following sections:
Organization of Manual (Section 1.1)
Manual Conventions (Section 1.2)
MUX-414 / MUX-418 Board Overview (Section 1.3)
Features (Section 1.4)
Indicators (Section 1.5)
Specification (Section 1.6)
DNx-MUX-414 / DNR-MUX-418 1x3 Multiplexer Board
Chapter 1 1
Introduction

1.1 Organization of Manual

Device Architecture (Section 1.7)
Connectors and Wiring (Pinout) (Section 1.8)
This MUX-414-418 User Manual is organized as follows:
Introduction
This chapter provides an overview of DNx-MUX-414 and DNR-MUX-418 1x3 multiplexer / cross point switch board features, device architecture, connectivity, and logic.
Programming with the High-Level API
This chapter provides an overview of how to create a session, configure the session, and interpret results on the MUX-414 / MUX-418 series boards for programming with the high-level Framework.
Programming with the Low-Level API
This chapter provides an overview of low-level API commands for configuring and using the MUX-414 / MUX-418.
Appendix A - Accessories
This appendix provides a list of accessories available for use with the DNx-MUX-414 and DNR-MUX-418 boards.
Index
This is an alphabetical listing of the topics covered in this manual.
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Chapter 1 2
Introduction

1.2 Manual Conventions

To help you get the most out of this manual and our products, please note that we use the following conventions:
Tips are designed to highlight quick ways to get the job done or to reveal good ideas you might not discover on your own.
NOTE: Notes alert you to important information.
CAUTION! Caution advises you of precautions to take to avoid injury, data loss, and damage to your boards or a system crash.
Text formatted in bold typeface generally represents text that should be entered
verbatim. For instance, it can represent a command, as in the following example: “You can instruct users how to run setup using a command such as
setup.exe.” Bold typeface will also represent field or button names, as in “Click Scan
Network.”
Text formatted in fixed typeface generally represents source code or other text that should be entered verbatim into the source code, initialization, or other file.
Before you begin:
Before plugging any I/O connector into the Cube or RACK chassis, be sure to remove power from all field wiring. Failure to do so may cause severe damage to the equipment.
No HOT SWAP
Always turn POWER OFF before performing maintenance on a UEI system. Failure to observe this warning may result in damage to the equipment and possible injury to personnel.
Usage of Terms
Throughout this manual, the term “Cube” refers to either a PowerDNA Cube product or to a PowerDNR RACKtangle applicable. The term DNR is a specific reference to the RACKtangle, DNA to the
PowerDNA I/O Cube, and DNx to refer to both.
rack mounted system, whichever is
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Chapter 1 3
Introduction

1.3 MUX-414 / MUX-418 Board Overview

1.3.1 Multiplexing
Modes
1.3.2 Switch
Conditions
The DNx-MUX-414 boards provide 14 independent 1 x 3 switches for use with
UEI Cube and RACK systems.
The DNA-MUX-414, DNR-MUX-414, and DNF-MUX-414 board versions are compatible with the UEI Cube, RACKtangle, and FLATRACK respectively. All board versions are functionally identical except for the mounting hardware. The DNA version is designed to stack in a Cube chassis. The DNR/F versions are designed to plug into the backplane of a RACK chassis.
The DNR-MUX-418 boards provide 18 independent 1 x 3 switches for use with
UEI RACKtangle and HalfRACK systems.
MUX-414 / MUX-418 boards are designed for use in a wide variety of switching and digital control applications.
Each channel provides a “common” terminal connected to three independent SPST (Form A) contacts. In a typical SIL application, this allows each flight computer signal to be connected to the actual trainer, a simulated device, a third test or error signal, or left open to simulate a broken wire or other open circuit condition.
Each channel is capable of switching voltages up to ±48 VDC, AC waveforms with peaks less than ±48 VDC or sinusoidal signals up to 34 V
Each channel is rated for continuous operation at 1 A DC or AC rms (at -40 to 85°C) with a switch resistance of less than 0.2 (typical, not including external cables). All relays default to “open” on power up/reset.
Switching rates up to 250 Hz are supported, and all channels default to break­before-make relay operation.
rms
.
1.3.3 Synchro-
nization Input and Output Pins
1.3.4 Diagnostic
Capabilities
1.3.5 Isolation &
Over-voltage Protection
1.3.6 Support
Accessories
MUX-414 / MUX-418 boards can synchronize relay switching via the sync in pin and sync out pins.
The sync out pin can be configured to change state when programming a relay state change, and the sync in pin can be configured to delay the switching of relays until the sync in pulses. Wiring the sync out pin of the final board configured with the sync in pins of multiple MUX-414 / MUX-418 boards allows hardware synchronization of relay switching on all outputs.
Users have the capability of reading onboard 2.5 V and 3.3 V supply levels, as well as onboard temperatures. Users can also read back the current state of each relay.
Each board provides 350 VDC isolation between channels, as well as between the board, chassis and other installed I/O boards.
All DNx-MUX-414 connections are made through a 62-pin D connector. Users
may also connect the boards to our DNA-STP-62 screw terminal panel via the DNA-CBL-62 cables. The cables are fully shielded and are available in 1, 3, 6, 10 and 20 foot lengths.
All DNx-MUX-418 connections are made through a 78-pin D connector. Users
may connect the boards to our DNA-STP-78 screw terminal panel via the DNA-CBL-78 cables. The cables are fully shielded and are available in 3 and 10 foot lengths.
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DNR bus connector
DB-62 (female) 62-pin I/O connector
RDY LED STS LED
Chapter 1 4
Introduction
1.3.7 Software
Support
The MUX-414 / MUX-418 series includes software drivers supporting all popular operating systems including: Windows, Linux, QNX, VXWorks, RTX, and other popular Real-Time Operating Systems. Windows users may use the UEIDAQ Framework which provides a simple and complete software interface to all popular Windows programming languages and data acquisition and control applications (e.g. LabVIEW, MATLAB).

1.4 Features The MUX-414 / MUX-418 board provides the following features:

DNx-MUX-14: 14 fully isolated 1 x 3 channel multiplexer/switch
DNR-MUX-18: 18 fully isolated 1 x 3 channel multiplexer/switch
±48 VDC / 34 V
(sinusoidal) maximum operating voltage
rms
0.2 Ohm resistance (not including cabling)
1 A continuous load current rating (at -40 to 85°C)
3 A surge current (<100 mS)
250 Hz update rate
All switches Normally Off power up / reboot state
350 V
isolation
AC

1.5 Indicators The MUX-414 / MUX-418 indicators are described in T able 1-1 and illustrated in

Figure 1-1.
Table 1-1 MUX-414 / MUX-418 Indicators
LED Name Description RDY Indicates board is powered up and operational STS Indicates which mode the board is running in:
•OFF: Configuration mode (e.g., configuring channels,
running in point-by-point mode)
•ON: Operation mode
Figure 1-1. Photo of MUX-414 Multiplexer Board
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p
Output con guration 14 independent 1 x 3 switches Output speci cations
Rated Load (continuous) 1 A (-40 to +85°C) 2 A (-40 to +25°C) Rated Load (peak) 3 A < 0.1 second Max Operating Voltage 48 VDC, 48 V peak in AC waveforms,
34 Vrms (sinusoidal signals) Absolute Max Voltage 55 VDC Contact type Solid State Contact ON impedance 0.2 Ohm typical, 0.25 Ohm max (at the I/O
connector) Contact OFF impedance >100 MOhm O Leakage Current < 5 nA typical, <3 μA max over full temp range Max update rate 250 Hz (including break-before-make timing) Tur n-O  Time <0.2 mS typical (1 mS max) Turn-On Time < 0.45 mS typical (2 mS max)
Power up / reboot state All Switches O Sync in/out speci cations
Sync in High Voltage 2.8 V min Sync in Low Voltage 1.0 V max Sync out High Voltage 3.55 V min / 4.0 V max @ 3 mA Sync out Low Voltage 0.4 V max @ 3 mA
Power dissipation < 5 W Isolation 350 Vrms Isolation resistance >1 GOhm Operating Temp. Range Tested -40 to +85 °C Operating Humidity 95%, non-condensing Vibration IEC 60068-2-6
IEC 60068-2-64
5 g, 10-500 Hz, sinusoidal
5 g (rms), 10-500 Hz, broad-band random
Shock IEC 60068-2-27
50 g, 3 ms half sine, 18 shocks @ 6 orientations
30 g, 11 ms half sine, 18 shocks @ 6 orientations
Chapter 1 5
Introduction

1.6 Specification The technical specifications for the MUX-414 are listed in Table 1-2, and

technical specifications for the MUX-418 are listed in Table 1-3.
Table 1-2. DNx-MUX-414 Technical Specifications
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