United CoolAir Marvel Plus Installation, Operation And Maintenance Manual

Marvel Plus

DISCONTINUED

For Reference Only

MICROPROCESSOR CONTROLLER

Installation, Operation and Maintenance Manual

Effective October 2018

***Interactive PDF***

Use of Symbols

This publication includes warnings, cautions and information icons that point out safety related issues or conditions as well as other pertinent information relative to a safe installation, service or maintenance situation� The following icons should be interpreted as follows:

ELECTRICAL HAZARD

WARNING

CAUTION

INFORMATION

The electrical hazard icon indicates the presence of an electrical hazard which could result in electrical shock or death�

The warning icon indicates a potentially hazardous situation which could result in death or serious bodily injury if not avoided�

The caution icon indicates a potentially hazardous situation which may result in minor or moderate injury if not avoided�

The information icon indicates a situation that may result in equipment or property damage� The information provided alerts the reader to relevant facts and/or conditions�

Subject to change without notice. 120.5-IM (1018)

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ELECTRICAL HAZARD

Only a qualied licensed electrician or other individual that

is properly trained in handling live electrical components should perform the wiring installation� Failure to follow all electrical safety precautions and industry accepted practices when exposed to live electrical components could result in death or serious injury�

INFORMATION

All electrical wiring must be in accordance with NEC (National Electrical Code), NFPA (National Fire Protection Agency) most current versions as well as any applicable state or local codes�

INFORMATION

Unit wiring and components have been designed for the

specic unit application and factory assigned controls.

Do not use the unit transformers or alter the unit wiring to

interface any eld supplied accessories or controls.

Installation, Operation and Maintenance Manual

Marvel Plus

ash memory (4 Megabytes). An on-board real time clock

maintains programming during a loss of power� All critical control points such as system set points, system schedules, alarm set points, and alarm history are stored in non-volatile memory� Each Marvel Plus controller has the ability to record up to 50 alarms/faults under an alarm history page to allow technicians to scroll through alarm history to view critical operating data temperatures and optional discharge refrigerant pressure (units with head pressure control option) at the time of failure�

The Marvel Plus wall mount terminal is used to interface with the Marvel Plus Main Board microprocessor through the on-board display and keypad� The software stored in the

ash memory of the Marvel Plus Main Board microprocessor

was designed with menu/sub-menu driven dis- play screens allowing customers to easily navigate through the menus and sub-menus for setup of their systems�

Marvel Plus Main Board microprocessors allow for connection to some of the more widely used Building Management Systems without requiring a Gateway to interface� For optional communications with BACnet™, Modbus, or Lonworks®, an add-on Serial or IP based communications card is required�

Display Mounting Location

The wall display does not provide any temperature or humidity sensing functions� Therefore, the display can be mounted either in the space being conditioned or in a remote location�

Connecting Cable

The Marvel Plus is supplied with a factory provided

WARNING

Moving fan drives and high horsepower blowers/motors can cause injuries� Before applying power to the unit, make sure all service access panels/doors are closed and fastened/ latched to prevent injuries from the moving drives or from blowing open� Connect power to the unit at the main power

supply. Next, apply power at the eld in- stalled service

disconnect switch�

The Marvel Plus controller is designed to control United

CoolAir Variable Air Volume congured units. The Marvel

Plus controller package consists of a double microprocessor design control system made up of a Marvel Plus main control board and a Marvel Plus wall mount terminal “display and

keypad” (standard conguration).

The Marvel Plus microprocessor main board is a 16 bit microprocessor programmable controller with on-board

Subject to change without notice. 120.5-IM (1018)

communications cable� A factory supplied cable MUST be used when connecting the Marvel Plus display to the Marvel Plus control board�

The standard cable length provided is 100 feet� Any excess length can be placed where practical� It should be noted that any excess cable should not be coiled up as this may generate EMF that could affect the control operation� As always, care must be taken not to place this control cable in proximity to any high voltage power wiring�

The maximum length of cable in the standard conguration

will be 500 feet� Beyond 500 feet a different type of cable and cable gauge must be used�

If a longer length of cable (i�e� more than 100 feet) is required, please contact a United CoolAir Distributor�

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Marvel Plus

Please note that if at the time of installation or start-up it is

found that the 100 feet is not sufcient, the system can still

be started and set up� The required length of cable can then be ordered as necessary from United CoolAir�

1. The display can be located next to the unit or other suitable location temporarily�

2. The display is required for monitoring the system or for making changes to the set points and also to have the audible alarm function�

OPERATING THE CONTROLLER

To operate the control system, there are six basic buttons on the Marvel Plus wall mount terminal which are used to change settings, time schedules, system setup, and view alarms critical and non-critical alarms� (Refer to Figure 1)

Some alarms are just simple faults known as indicators which are not harmful to the operation of the unit but may

require attention in the near future� Pressing the will reveal what alarm caused the system to shut down�

To reset an alarm, press the displays “NO MORE ALARMS, Press ENTER to RESET”� Simply pressing the button will reset the alarm when on the NO MORE ALARMS screen�

button until the screen

button

PROGRAM BUTTON

The Prg button is used to program the system’s set points, alarm thresholds, view alarm history, adjust sensor calibration, enable system operation, view run hours, set occupied/unoccupied schedules, and much more� A complete listing is under the section called menus�

ESCAPE BUTTON

The escape button is used to go back to the previous menu screen�

UP BUTTON

The up button is used to scroll upward through the screens and menus, increase the value of a setting, or to toggle a component ON/OFF�

Figure 1 - Wall Display / Keypad

An explanation of each button is as follows:

ALARM BUTTON

The button is used for viewing the present alarms with the system� There is a built in watch-dog alarm constantly monitoring for alarm conditions with each of the system

safeties. It will constantly ash on and off to show that the

watch-dog alarm is operating� During an alarm condition, the button illuminates a continuous Red� Depending on the type of alarm, the system may shut down or continue to operate�

ENTER BUTTON

The enter button is used to conrm temperature, humidity, or pressure settings, and conrm selected components. It is

also used to clear alarms once the alarm is viewed�

DOWN BUTTON

The down button is used to scroll downward through the screens and menus, decrease the value of a setting, or to toggle a component ON/OFF�

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Unoccupied Mode

When the unit is in the Unoccupied Mode, the supply air blower will ramp back to minimum speed and the unit will maintain the return air temperature between the High and Low Temperature Night Set Back Temperature Set Points� Any optional Outdoor Air Dampers and Airside Economizer Dampers connected to the system are closed� When the unit is in the Occupied Mode, the system will be fully operational� Any interlocked fresh outdoor air dampers shall be open and airside economizer dampers shall be modulated based on economizer availability status demand�

Unoccupied Override Mode

Unoccupied Override is available to override the Unoccupied Mode of operation during after hours tenant occupancy� When activated, the system returns to the Occupied mode

for the specied adjustable (1 hour increments) time period.

System Operation

There are two methods of control depending on the application, options ordered, and functions of the system� The two methods of control are Supply Temperature Control and Return Temperature Control� Please refer to each

specic method of control for details of operation of each

function within the system� The method of control is preset

at United CoolAir specic to customer ordered application.

Supply Air Temperature Control

Supply Temperature Control monitors the supply temperature to determine if the supply air temperature is above the supply air temperature set point� If the supply air temperature is above the supply temperature set point plus Band set point, mechanical cooling, optional waterside economizer, or optional airside economizer is sequenced to maintain the supply air temperature based on a percentage of cooling demand required� The amount of cooling demand is determined by how far the supply air temperature is above the supply air temperature set point�

If the system has the Morning Warm Up Option, morning Warm Up is sequenced based on return air temperature and morning Warm Up set points�

If the system has the Morning Cool Down Option, morning Cool Down is sequenced based on the return air temperature and morning cool down set points�

sensor is factory provided but must be eld installed. The

return air sensor will be used to determine the mode of operation Cooling, Heating, Humidication, Dehumidication and/or Reheat�

Sequence of Operation

After power is applied to the system from the main power supply, the unit must be started through the Marvel Plus wall mount terminal� To start the unit, press and hold the ENTER button for 5 seconds� To stop the unit, press the ENTER button again and hold for 5 seconds�

Once the system is started through the Marvel Plus Wall Control, the supply air blower will start after the factory

default 15 second time delay (eld adjustable) times out.

When the unit is in the occupied mode, the supply air blower will start at the minimum blower speed to supply the

minimum required amount of air ow. Once at the minimum

speed, the controller will verify that the blower is operating by

checking the airow proving switch. The high duct pressure safety switch is also veried for possible high duct pressure

conditions� If both safety switches are closed, the controller will ramp the VFD to maintain the supply air blower at the static pressure set point�

If the pressure in the ducting increases above the high duct static pressure switch setting, the system will shut down all modes of operation� The supply air blower will be shut down and an audible alarm will be generated and displayed in text

on the Marvel Plus wall mount terminal under the The bottom line of the opening screen for System Status will also display “Off by High Press AL” before entering the

button�

At any time, if the Marvel Plus controller monitors that there

is a loss of air ow, the controller will shut down all modes

of operation to protect the system� The supply air blower will shut down and an audible alarm is generated and displayed

in text on the Marvel Plus wall mount terminal under the button� The bottom line of the opening screen for System

Status will also display “Off by Airow Alarm” before entering

the button�

If both switches are veried and no alarms exist, the controller

will continue with the cooling or optional modes of operation

heating, humidication, dehumidication, morning warm up

or morning cool down�

button�

Return Air Temperature Control (Option)

If the application requires both cooling and heating or

requires humidication or dehumidication, a return air

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Humidication (Option)

If the system has the Humidication Option, humidication

will operate based on return air humidity� When the return air humidity is less then the return air humidity set point minus

the Band set point, humidication is enabled. Humidication

is then sequenced ON and OFF based on the return

air humidity requirement or humidication demand. The percentage of humidication demand is determined by how

far the return air humidity is below the return air humidity set point�

Dehumidication (Option)

If the system has the Dehumidication Option, dehumidication is sequenced based on return air humidity.

When the return air humidity is greater than the return air

humidity set point plus the Band set point, dehumidication mode is enabled. Dehumidication is then sequenced /

staged ON and OFF by cycling compressors based on the

dehumidication requirement or dehumidication demand. The percentage of dehumidication demand is determined

by how far the return air humidity is above the return air humidity set point�

Reheat Mode (Option)

If the system has the Dehumidication Option and the

optional factory provided heaters or hot gas reheat coil and valve, the heaters/hot gas reheat coils are available for the Reheat Mode Option� The heater(s) will be activated for the

Reheat Function during the Dehumidication Mode. Reheat

function is based on both Return Air Temperature and Supply Air Temperature and their respective set point� If the return air temperature falls below the return air temperature set point or the supply air temperature falls below the supply air temperature set point, the reheat is brought on and applied based on whichever demand for heating is greater� The reheat demand is based on how far the temperature is from the set point and whichever demand is greater (reheat demand based on supply air temperature or reheat demand based on return air temperature)� For systems with multiple stages of heater, the quantity of heaters for Reheat Mode is determined by the heating demand based on return air temperature�

Air Side Economizer (Option)

If the system has the Airside Economizer Option, the system will utilize the airside economizer when the outdoor air enthalpy is less than return air enthalpy and the outdoor

air temperature is less than the outdoor air temperature set point minus the Band set point� Once the outdoor air enthalpy

is veried, the Marvel Plus controller sends a modulating signal (0-10vdc) to the eld interlock terminal strip as shown

on the electrical diagram provided with the unit� The signal provided will maintain the supply air temperature as close to the supply air temperature set point as possible until the

return air temperature (cooling requirement) is satised.

INFORMATION

The minimum position damper setting may in some instances affect system operation if too much outdoor air is continuously introduced to the space being controlled�

Air Side Economizer - Compressor Assist Mode

Mechanical Cooling Assist is a function available for applications where the outdoor air temperature cannot meet the cooling demand requirements� The Mechanical Cooling Assist function has an adjustable time delay (minutes) before mechanical cooling compressor stages are energized to assist with the Airside Economizer option�

Water Side Economizer (Option)

The Water Side Economizer Option provides an economical method of cooling when a free-cool coil can be utilized� If the system has a free-cool coil and a cooling tower available, the system will use free cooling when the water temperature is below the free-cool temperature setting� If the water temperature is above the free-cool setting, the system will use mechanical cooling� If the water temperature is below the free-cool setting, the water valve for free-cool mode will modulate open to satisfy the cooling requirement�

Water Side Economizer - Compressor Assist Mode

Mechanical Cooling Assist is a function available for applications where the waterside economizer function cannot meet the cooling demand requirements� The Mechanical Cooling Assist function has an adjustable time delay (minutes) before mechanical cooling compressor stages are energized to assist with the Water Side Economizer option�

Subject to change without notice. 120.5-IM (1018)

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STATIC PRESSURE TRANSDUCER (DUCT MOUNT) WITH VAV OPTION

MOUNTING

The static pressure transducer shown in Figure 3 – Pressure Transducer must be installed in the main supply air ducting at a location approximately two-thirds of the distance down the straightest duct run from the supply air outlet of the unit�

The location must be a non-turbulent area of supply air ow.

Mount the pressure transducer as follows:

1. Remove the pressure transducer’s cover plate screws using a Phillips head screw driver�

2. Select the mounting location� Install the sensor at the approximate mid-point/center of the vertical plane of the ducting�

3. The sensor must be mounted vertically with the electrical entrance/strain relief facing downward�

4. Drill a 1/2” hole through the face of the duct�

5. Before installing the duct pressure transducer, make

sure the gasket at the base where the duct probe

meets the transducer housing is intact and sealed to the sensor (so that it will seal the perimeter of the hole drilled)�

6. Insert the probe into the duct and mount the pressure

transducer using two (2) eld provided #8 sheet metal

screws�

WIRING

Using a minimum 18-20 AWG 300 volt rated two conductor shielded cable with drain wire make the following electrical connections�

IMPORTANT: Please observe polarity of this sensor� The “+” is +24 vdc and the “–“ is the output (4-20 mA) to the Analog Input of the controller�

7. Connect from the positive terminal “+” inside the pressure transducer to the unit’s electrical terminal block TB-DMPT +�

8. Connect from the negative terminal “–” inside the pressure transducer to the unit’s electrical terminal block TB-DMPT –�

9. Connect the drain wire to ground at the unit end only�

FIGURE 1 – PRESSURE TRANSDUCER

Subject to change without notice. 120.5-IM (1018)

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Chilled Water Coil (Option)

If the system has the Chilled Water Coil Option, the chilled water valve (optional) will be controlled (cycled On / Off or Modulated) to maintain the supply air temperature set point based on the cooling demand� The entering water temperature must be below the chilled water temperature set point� Cooling Demand is determined by how far the supply air temperature is above the supply air temperature set point� The chilled water valve is opened or modulated to maintain the supply air temperature as close to the supply air temperature set point as possible�

Freezestat (Option)

Units equipped with the Freezestat option have a freezestat connected to the refrigerant suction line to monitor outlet suction temperature from the evaporator coils� If the

temperature falls below the Freezestat xed set point, a

Freezestat Alarm will be present on the Marvel Plus controller� This is an auto reset type alarm and will continue to reset to provide cooling� The alarm on the controller is used to notify the customer of the evaporator coil frosting/freezing condition and that technical service/ system maintenance is required�

Marvel Plus Display Screen Information

Each screen listed below has been described for function within the system� The screens are only representative of the possible combinations of functions and will change depending on whether the various options are enabled�

System Status

Home Screen

This screen shows the time and date, return air humidity option, return air temperature, supply air temperature, and the status of the system (Occupied/Unoccupied, System ON or OFF, HEAT, COOL, HUMIDIFY, DEHUM, etc�)�

Press the or buttons to allow navigation through the main status display screens�

Blower / Motor Screen

U01

Blower VFD

Pressure > 0.12iwc Frequency > 47.2Hz

This screen shows the readings for blower and motor conditions� The pressure reading is the static pressure reading within the duct system� The Frequency reading is the position or operating point of the supply air blower motor� The frequency is the VFD output frequency to the motor based on the static pressure reading and static pressure set point� As the static pressure decreases, the VFD will be modulated by the Marvel Plus Main Board microprocessor to increase the frequency to the motor which will increase the air volume bringing it closer to the air pressure set point�

Outdoor Sensor Screen

U01

Outdoor Sensors

U01 13:48 05/01/13

Temperature > 061.5°F

Return Hum > 050.0% Return Temp > 068.1°F

Humidity > 042.2% Air Economizer > 100%

Supply Temp > 048.2°F

This screen shows the outdoor air conditions� It shows

Occupied

System ON HEAT

Subject to change without notice. 120.5-IM (1018)

the outdoor air temperature and outdoor air humidity� The Outdoor Sensors information screen will appear only with the Air Side Economizer option

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Compressor Discharge Pressure Screen

U01 Refrigerant

Pressure Control

Control Press > 351psi Compressor 1 > 351psi Compressor 2 > 307psi Compressor 3 > 251psi Compressor 4 > 180psi

This screen is used with the electronic discharge pressure control option� It shows the refrigerant liquid pressure readings of all compressors and adjusts the pressure based on the highest operating pressure of all compressors� The Control Pressure is determined by the compressor with the highest operating pressure� The pressure is then adjusted by modulating the discharge pressure control water valve to maintain the refrigerant pressure set point�

Water Status Screen

U01 Water

Water Pump ON Temperature > 40.8°F Water Econ Dem > 000%

This screen shows the status of the water pump option and the reading for entering water temperature and percentage of demand for water economizer mode of operation� This screen only appears with the water side economizer option�

Compressor Status Screen

U01 Compressor Status

System Status Screen

U01 System Status

Cooling Off Heating Off Reheat 100% Humidify 000% Dehumidify 100%

This screen shows the amount of demand for cooling,

heating, humidication, dehumidication, and reheat. The status of cooling, heating, humidication, dehumidication,

and reheat shown on the screen is the amount of cooling/ heating required to meet the set point required�

Compressor 1 > ON

Compressor 2 > ON Compressor 3 > OFF Compressor 4 > OFF

This screen monitors the status of the systems compressors� When the on-board or wall control displays ON, the particular compressor that has the ON listed next to it should be operating� The amount of compressors displayed is based on the number of compressors the unit has available� For a two compressor system, only compressor 1 and Compressor 2 enable points will appear�

Subject to change without notice. 120.5-IM (1018)

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Compressor Minimum On Status Screen

U01

Compressor Status

Minimum ON:

Compressor 1 > 000s Compressor 2 > 000s Compressor 3 > 000s Compressor 4 > 000s

There are minimum operating times for the compressors� The compressors must operate for the minimum time period before turning off unless there is a critical alarm such as

high or low pressure or condensate overow, etc. that would

require an immediate shut down of the compressor�

Compressor Minimum Off Status Screen

U01

Compressor Status

Minimum OFF:

Compressor 1 > 000s Compressor 2 > 000s Compressor 3 > 000s Compressor 4 > 000s

This screen shows the output status of the VFD/Blower, the DPC (Discharge Pressure Control) valve, Modulated Heaters, and the WSE (waterside economizer) valve�

Occupied / Unoccupied Override Screen

U01

Thursday 08:34

May 02, 2013

OVERRIDE MODE

Mode THU OCCUPIED Override Status OFF Override Time 2hrs

This screen shows the status of the system’s Occupied/ Unoccupied and Override states� Mode indicates the present day of the week and occupancy status for that particular day� Override Status allows the customer to change the occupancy status during the unoccupied state to the Occupied state� Override Time is the length of time the system will remain in the occupied state during Override Mode�

To change the occupancy status to be in occupied override, press the button� Next, press the or button one time then press the button again to store the change as overriding the unoccupied mode� Then press the or button to set the length of time for the system to remain in occupied override mode� Press the button one nal time.

There are minimum off times for the compressors� The compressors must remain off for minimum time period so that the compressor does not immediately re-energize based on rapidly rising duct temperature�

Analog Outputs Status Screen

U01 Analog Outputs

VFD/Blower 07.6vdc DPC Valve 03.5vdc Heating 00.0vdc WSE Valve 06.5vdc

Subject to change without notice. 120.5-IM (1018)

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Menu and Sub-Menu Areas

To enter the menu area, press the Prg button one time� The active menu ready for selection will be the one with all capital letters� Each menu item may or may not have submenus�

The “SYSTEM STATUS” menu is the rst menu displayed

when pressing the Prg button� To go into the System

Enables screen, press the Enables screen appears in capital letters, “SYSTEM

ENABLES”, press the button to enter the system enables submenu, or to go into another menu, press the or button until the preferred menu is selected (appears

in capital letters) and press the menus for each main menu will appear once entered�

button and once the System

button� All additional sub

Enables

U01 System Enables

System ON/OFF ON Compressor 1 > ON

Constant or Variable Air Flow Enables

U01 System Enables

Enable > VAV Control by > Supply

This screen allows the user to enable either CAV (Constant Air Volume) or VAV (Variable Air Volume) control based on the type of unit and to enable either Supply or Return Temperature control modes�

Set Points

Return Air

Temperature

Compressor 2 > ON

This screen is the main screen to turn the unit on or off and enable or disable the compressors� To turn the unit on or off, or to enable or disable a component on these screens, press the button to relocate the cursor to the component to enable or disable� Next, press the or button one time to toggle the setting on or off; then press the button again to initiate the change�

System Enables

U01 System Enables

Dehumidification > OFF Humidification > OFF Heater 1 > ON Heater 2 > ON Heater 3 > ON

Setpoint > 075.0°F Band > 02.0°F

The Set Points menu is used to adjust the settings for

the specic modes of operation to maintain Return Air

Temperature, Supply Air Temperature, Duct Static Pressure, etc�

This screen is used to turn dehumidication, humidication

and heater stages on and off�

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Set Points (continued)

These are the set points for changeover between Cooling and Heating Modes (when unit is used for heating in applications without perimeter heat)�

Setpoint is the setting the return air control will maintain�

Band is the setting used to adjust the on/off points�

In applications without perimeter heating/VAV terminal box heaters, the Return Air Temperature Set Point and Band are used for changeover between Cooling and Heating modes of operation�

Cooling Mode

The Return Air Temperature must be above the Return Air Temperature Set Point plus the Band Set Point for Cooling Mode to become active� Cooling Mode shall then remain active until the Return Air Temperature falls below the Re-turn Air Temperature Set Point� Compressors and/or Economizer shall then be controlled by the cooling demand which is determined by the Supply Temperature Cooling Mode Set Points� The amount of compressors on or off is determined by the cooling demand�

Heating Mode

Likewise, when the Return Air Temperature falls below the Return Air Temperature Set Point minus the Band Set Point, Heating Mode will become active� Once Heating Mode is activated, heating mode shall remain active until the Return Air Temperature rises above the Return Air Temperature Set Point� The amount of heating stages or modulated heating is then determined by the heating demand� Heating demand is determined by the Supply Temperature Heating Mode Set Point and Band�

Return Air

Humidity

Setpoint > 050.0°F Band > 05.0°F

Return Air Humidity is used to set the control points for

optional dehumidication and humidication functions.

Setpoint is the setting for the humidity control to try to maintain�

Band is the setting used to adjust the on/off points of the

dehumidication mode or humidication mode.

If the system has humidication, the humidier is energized

when the Return Air Humidity falls below the Return Air Humidity Set Point minus ½ the band set point�

If the system has dehumidication, the compressors are

energized when the Return Air Humidity rises above the Return Air Humidity Set Point plus ½ the band set point�

Supply Temperature

Cooling Mode

Setpoint > 055.0°F Band > 40.0°F

Heating Mode

Setpoint > 090.0°F Band > 20.0°F

If the system is being used as a cooling/heating unit (applications with perimeter/VAV box heaters), the Supply Temperature screen is used to select the Supply Air Temperature set points for both Cooling and Heating Modes of operation� The Cooling Mode set point and Band are used to determine the cooling demand� Cooling Demand will be 100% when the supply sir temperature equals the Cooling Mode set point plus ½ of the Band setting� Example: Cooling Mode set point is 55�0° F and the Band is 40�0° F� When the Supply Air Temperature is equal to or greater than 75�0° F, the Cooling Demand is 100%�

The Heating Mode set point and Band are used to determine the Heating Demand� Heating Demand will be 100% when the supply air temperature equals the Heating Mode Set Point minus ½ of the Band setting�

Example: Heating Mode Set Point is 90.0° F and the Band is 20.0° F. When the supply air temperature is equal to or less than 80.0° F, the Heating Demand is 100%.

Subject to change without notice. 120.5-IM (1018)

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Set Points (continued)

U01

Static Pressure

Set Point > 1.00iwc Dead Band > 0.10iwc Band > 0.15iwc Reset to > 1.00iwc

This set point is used to adjust static pressure within the ducting�

Set Point for static pressure is the setting that the VFD will change the speed for the motor/blower to try to maintain�

Dead Band is the point where no adjustments are made to the VFD�

Band is the activation point plus or minus ½ of the band setting before adjustments are made to adjust the static pressure in the ducting�

Reset is the actual static pressure control set point based on the amount of static pressure reset applied� The amount of static pressure reset applied is determined by either the BMS Static pressure reset or by system static pressure reset when these features are enabled�

point� Air side economizer will be available as long as the out- door air enthalpy is less than the return air enthalpy and the outdoor air temperature is less than the OA set point plus the OA Band set point� If the outdoor temperature continues to rise above the OA set point plus the OA Band, the controller will lock out the air side economizer and revert to mechanical cooling�

Morning Warm-up

Warm-Up Setpt

Warmup Setpt > 60.0°F Warmup Band > 04.0°F

Warm-Up Set Points

On Set Point: If the Return Air Temperature falls below the Warm-up Setpt minus the band when morning warm-up mode is enabled, the warm-up heaters are energized�

Off Set Point: As the Return Air Temperature rises above the warm-up Setpt plus the band when morning warm-up mode is active, the warm-up heaters are de-energized�

Morning Cool Down

U01

Economizer Setpt

OA SetPoint > 55.0°F OA Band > 05.0°F

This is the Air Side Economizer set point� If the Outdoor Air Enthalpy is less than the Return Air Enthalpy, the system will utilize air side economizer as long as the outdoor temperature is below the economizer set point minus the band set point�

If the outdoor air temperature falls below the OA set point minus the OA band, the outside air dampers are modulated open to maintain the cooling demand� If the outdoor air temperature rises above the outdoor air temperature

set point plus O/A Band, the outside air dampers are modulated closed or to the minimum damper position set

Subject to change without notice. 120.5-IM (1018)

14

U01

Cool Down Mode

SetPoint > 070.0°F Band > 04.0°F

Cool Down Set Points

On Set Point: If the Return Air Temperature rises above

the Cool Down Setpt plus the band when morning cool down mode is enabled, the cool down cycle is energized� Compressors are brought on to bring the Return Air Temperature below the cool down set point�

Set Points (continued)

Off Set Point: As the Return Air Temperature falls below the

cool down Setpt minus the band when morning cool down mode is enabled, the cool down mode compressors are deenergized�

Installation, Operation and Maintenance Manual

Marvel Plus

U01

Supply Temp

High Alarm > 150.0°F

Alarm Set Points

The following alarm set point screens are used to monitor fault points� The high and low settings are used to monitor and generate a fault when the temperature or pressure rises above the high or falls below the low settings� During

the fault, the system will continue to operate�

INFORMATION

Please note that the refrigerant pressure transducer is only used to monitor head pressure� Each refrigerant circuit has its own high pressure switch that will lock out its particular compressor if the discharge pressure rises above the

discharge pressure switches xed trip point.

Alarm delay is the time delay allowed before the system will show up as a fault� This is used as a means of allowing the system to recover before a fault is initiated�

U01

Return Temperature

Low Alarm > 038.0°F Alarm Delay > 030sec

U01

Refrigerant Press

High Alarm > 600psi Low Alarm > 08psi Alarm Delay > 005sec

Run Hours

The following screens show the actual run hours of each component as tracked by the controller� If any of the screens listed here do not appear, the system does not have that particular option�

U01

Run Hours (hrs)

High Alarm > 090.0°F Low Alarm > 090.0°F Alarm Delay > 120sec

U01

Static Pressure

High Alarm > 3.20iwc Low Alarm > 0.00iwc Alarm Delay > 060sec

Subject to change without notice. 120.5-IM (1018)

15

Blower > 01045 Compr 1 > 00121 Compr 2 > 00096

U01

Run Hours (hrs)

Heater 1 > 00247 Heater 2 > 00247 Heater 3 > 00247

Installation, Operation and Maintenance Manual

Marvel Plus

Day Min/Max Screen

U01

Current 24/HR

Period

Low High Temp: 047°F 077°F Hum: 040% 067°F

The day min/max screen shows the high and low return air temperature and humidity for the current 24 hour period�

Alarm History Screen

Alarm History

D: 05/10/13 T: 12:07

HIGH SUPPLY TEMP

Supply Temp: 150 Return Temp: 77

Schedule

For the system to follow an occupancy schedule, a Start and End period must be set for each day of the week� If the control schedule is set to 00:00 for both start and end schedules, the system will remain constantly occupied�

Up to 20 Holiday occupancy schedules may be programmed into the system� For the holiday schedule, a start date is programmed and end date is programmed�

Occupied Control

Enable Schedule > Yes

This screen is used to enable or disable the occupancy schedule�

U01 OCCUPIED Monday > 07:00

The alarm history screens document the alarms that occurred, supply and return air temperatures at the time the alarm occurred and the time and date of alarm� Up to 50 alarms may be stored in the alarm history pages� Use the

or buttons to page through the alarm history pages�

Set Day, Time, Date and Daylight Savings Screen

U01 Real Time Clock

Day: Saturday Time: 12:16 Date: 05/10/2013 Daylight Savings: Yes

Sets the appropriate day of the week, time, date and daylight savings time� Set up of the real time clock is important to be able to record alarm history or for following scheduled occupied and unoccupied times�

Tuesday > 07:00 Wednesday > 07:00 Thursday > 07:00 Friday > 07:00 Saturday > 00:00 Sunday > 00:00

U01 UNOCCUPIED Monday > 17:00

Tuesday > 17:00 Wednesday > 17:00 Thursday > 17:00 Friday > 17:00 Saturday > 00:00 Sunday > 00:00

Subject to change without notice. 120.5-IM (1018)

16

Installation, Operation and Maintenance Manual

Marvel Plus

U01 Holidays 01–07 01 > 00-00 to 00-00

02 > 00-00 to 00-00 03 > 00-00 to 00-00 04 > 00-00 to 00-00 05 > 00-00 to 00-00 06 > 00-00 to 00-00 07 > 00-00 to 00-00

U01 Holidays 15–20 15 > 00-00 to 00-00

16 > 00-00 to 00-00 17 > 00-00 to 00-00 18 > 00-00 to 00-00 19 > 00-00 to 00-00 20 > 00-00 to 00-00

MORNING WARMUP OFF Monday > 06:30

Tuesday > 06:30 Wednesday > 06:30 Thursday > 06:30 Friday > 06:30 Saturday > 00:00 Sunday > 00:00

Unoccupied Temperature Control Screen

U01

Unoccupied Control

Temp Control > ON High Temp > 079.0°F Low Temp > 062.0°F

U01 Holidays 15–20 15 > 00-00 to 00-00

16 > 00-00 to 00-00 17 > 00-00 to 00-00 18 > 00-00 to 00-00 19 > 00-00 to 00-00 20 > 00-00 to 00-00

Morning Warm-up Time

Morning warm-up is activated at the times in the ON schedule screen� Warm-up is deactivated at the times in the OFF schedule screen�

MORNING WARMUP ON Monday > 06:00

Tuesday > 06:00 Wednesday > 06:00

The unoccupied control screen sets the temperature swing that is allowed during the unoccupied time� A temperature high and a temperature low must be set and Temp control must be set to ON in order for Unoccupied Control to operate during unoccupied hours programmed in the previous section�

Unoccupied Humidity Control Screen

U01

Unoccupied Control

Humidity > ON High Humidity > 070.0°F Low Humidity > 035.0°F

High Humidity and Low Humidity set points must be set and Humidity control must be set to ON in order for Unoccupied Control to operate during unoccupied hours programmed in the previous section�

Thursday > 06:00 Friday > 06:00 Saturday > 00:00 Sunday > 00:00

Subject to change without notice. 120.5-IM (1018)

17

Installation, Operation and Maintenance Manual

Marvel Plus

BMS Setup Screen

U01

Communications

Protocol : BACnet Unit Ident : 001 Baud Rate : 19200

The Communications screen is used to set the type of communications protocol to be used�

BMS Reset Function Screen

U01

BMS Reset

Function Enable

Supply Temp Setpt > NO Duct Press Setpt > NO

Technicians Menu

Fan Delays Screen

U01

Fan Delays

Startup > 005s Airflow Proof > 030s Unit OFF Delay > 10s

The Fan Delays screen allows customer to set the amount of

delay in seconds for system startup, proof of air ow based

on the amount of time it takes the VFD to ramp up, and the amount of time in seconds for the unit to turn off (allows for dissipation of heat energy before shut down)�

Temperature Unit Screen

U01

Temperature Units

If either function on the BMS Reset Function Enable screen is set to yes, it will allow BMS communications to perform that function� The Reset would then be performed based on the reset communications points in the communication point list�

Change Password Screen

U01

Change Passwords

Level 1 > 0000

Mode > FAHRENHEIT

The Temperature Units screen allows customers to select the temperature unit to be either Fahrenheit or Centigrade�

Subject to change without notice. 120.5-IM (1018)

18

Installation, Operation and Maintenance Manual

Marvel Plus

Manual Analog & Digital Control

Manual control is used to manually operate the digital and analog inputs and outputs of the system� Selecting ON will force the input or output to operate� Selecting OFF will force the input or output to the OFF position� Selecting AUTO will force the component to operate only with the sequence of operation�

U01 Manual Dig-In C1 High Press > Auto

C1 Low Press > Auto C2 High Press > Auto C2 Low Press > Auto Morning Warmup > Auto Airflow > Auto

U01 Manual Dig-In WFDP > AUTO

C3 High Press > Auto C3 Low Press > Auto C4 High Press > Auto C4 Low Press > Auto

U01 Manual Analog-In Water T > OFF 000.0°

O/A Hum > OFF 000.0 O/A Temp > OFF

Return Hum > OFF 000.0% Return Temp > OFF 000.0°

U01 Manual Dig-Out Blower > Auto

Water Pump > Auto Compr 1 > Auto Compr 2 > Auto

U01 Manual Dig-Out Heater 1 > Auto

Heater 2 > Auto Heater 3 > Auto

Manual Dig-In

Filter > AUTO Hi-Heat > Auto

U01 Manual Dig-Out

Freezestat > Auto Fan Ovld 2 > Auto

Warm Up > Auto

U01 Manual Analog-In VFD Input > OFF 00.0Hz

Static Pr > OFF 0.0iwc Supply T > OFF 000.0°F

Subject to change without notice. 120.5-IM (1018)

19

U01 Manual Analog-Out VFD Input Auto 00.0vdc

Dig Cmpr1 Auto 0.0vdc

Installation, Operation and Maintenance Manual

Marvel Plus

U01 Calibrate Sensor

Ambient Temperature

Dig Cmpr2 OFF 0.0vdc DPC Valve OFF 00.0vdc Air Econo OFF 00.0vdc WSE Valve Auto 00.0vdc

Sensor Calibration

The sensor screens allow for calibration of temperature, humidity, and pressure sensors� The sensor screens are also used to adjust sensor ranges so that for instance if the low end of a static pressure transducer is 0�0” w�c�, and it starts at 4 mA, then the start point would be 4 mA is 0�0” w�c�

U01 Calibrate Sensor

Return Temperature

Calibration > 000.0°F Actual > 000.5°F

Calibration > 000.0°F Actual > 041.2°F

U01 Calibrate Sensor

Ambient Humidity

Calibration > 000.0% Actual > 051.9%

U01 Calibrate Sensor

Water Temperature

Calibration > 000.0°F

U01 Calibrate Sensor

Return Humidity

Calibration > 000.0% Actual > 050.1%

U01 Calibrate Sensor

Supply Temperature

Calibration > 000.0°F Actual > 054.5°F

Actual > 043.6°F

U01 Sensor Setup

Duct Pressure

Calibration > 0.00iwc Actual > 0.69iwc 4ma > 0.00iwc 20ma > 5.00iwc

Subject to change without notice. 120.5-IM (1018)

20

Installation, Operation and Maintenance Manual

Marvel Plus

U01 Sensor Setup

Liquid Pressure 1

Calibration > 00psi Actual > 136psi 4ma > 003psi 20ma > 664psi

U01 Sensor Setup

VFD Frequency

Calibration > 00.0Hz Actual > 08.4Hz 0ma > 00.0Hz 20ma > 60.0Hz

U01 Sensor Setup

VFD

Action Direct Minimum 00.0vdc Maximum 10.0vdc

U01 Sensor Setup

Dig Cmpr1

Action Direct Minimum 00.0vdc Maximum 10.0vdc

U01 Sensor Filters

AI1 > 07

AI2 > OFF

AI3 > 07 AI4 > 07 AI5 > 07

U01 Sensor Setup

VFD

Action Direct Minimum 00.0vdc Maximum 10.0vdc

U01 Sensor Setup

Dig Cmpr2

Action Direct Minimum 00.0vdc Maximum 10.0vdc

U01 Sensor Setup

DPC Valve

Action Direct Minimum 00.0vdc Maximum 10.0vdc

Subject to change without notice. 120.5-IM (1018)

21

Installation, Operation and Maintenance Manual

Marvel Plus

U01

Air Econo

Action Direct Minimum 00.0vdc Maximum 10.0vdc

U01

WSE Valve

Action Direct Minimum 00.0vdc Maximum 10.0vdc

Digital Inputs

All digital input active states may be viewed by these screens� Act are the Active states� The Alarms On is the state where the input will signal the Marvel Plus to initiate an alarm condition� The Alarms On state can be changed to activate either on Open or Close depending on the device being connected to its particular input�

U01 Digital Inputs

Alarms ON: Actual Filter OPEN CLOSE Hi-Heat OPEN CLOSE

Freeze OPEN CLOSE Fan Ovld2 OPEN CLOSE

Alarm Logic Manual Reset Screen

U01 Alarm Logic

Manual Reset

Fire Alarm > NO

The Alarm Logic Manual Reset allows each listed function to be set up as either automatic or manual reset type� In either case, the alarm still appears on the display screen�

Economizer Setup Screen

U01 Digital Inputs

Alarms ON: Actual C1 HP OPEN CLOSE C1 LP OPEN CLOSE C2 HP OPEN CLOSE C2 LP OPEN CLOSE Airflow OPEN CLOSE Mrn Wrn CLOSE OPEN

U01 Digital Inputs

Alarms ON: Actual WF/DP OPEN CLOSE C3 HP OPEN CLOSE C3 LP OPEN CLOSE C4 HP OPEN CLOSE

U01 Economizer

Type: Enthalpy Assist Mode: On Damper Minimum: 010%

CompressorAssist Delay: 000min

The Economizer setup screens allow setup of economizer related functions�

The economizer screen is used to set the type of economizer control (off, chilled water, free-cool, enthalpy, or dew point)� Assist Mode allows compressors to assist the economizer mode of operation� Damper Minimum is the minimum position set point for the Outdoor Air Economizer Damper to be open for minimum fresh air requirements during the occupied mode� Compressor Assist Delay is the time delay in minutes before the compressor is allowed to assist the Economizer function�

Subject to change without notice. 120.5-IM (1018)

22

Installation, Operation and Maintenance Manual

Marvel Plus

BMS Economizer Interface Screen

U01 Economizer

Enable/Disable

by BMS > OFF

This screen allows building management systems to disable economizer mode of operation when Enable/Disable by BMS is set to ON�

Water Flush Mode Screen

U01

Water Flush Mode

Enable: Yes Time: 22:00 Duration: 30 min Pump On: Yes

The setup of water ush mode allows customer to set a water ush cycle to purge water lines within the units when

the assist with periods of unit/system inactivity�

Enable must be set to Yes for the controller to initiate the

water ush cycle. Time is the time of day for the ush cycle

to occur� Duration is the length of time in minutes for the

system to operate in ush mode. Pump ON energizes the water pump to start the water ow as required to purge the

water lines with fresh water�

Water Valve Position is used for systems with Water Economizer Coils and Discharge Pressure Control Valves� Setting a valve between greater than 1% will force the unit

off and open the water valves to the specied set positions. It is designed to ush the water lines.

Duct Static Pressure Screen

U01

Static Pressure

Rate>01s Step>003% Min>000% Max>100%

Pressure Reset > Yes Reset Offset > 0.02iwc

The Static Pressure screen is used to adjust the VFD control functions�

Rate is the amount of time in seconds that the system will compare the actual static pressure to the static pres- sure set point before incrementing the output per the step value�

Step is the incremented output applied� If the static pressure

must be increased or decreased it will adjust the specic

amount set into the set point at the Rate interval in seconds� With a step value of 10% on a 0-10 vdc output, 1 vdc will be applied to the output�

Output Min percentage set point is used to hold at least the percentage of output set into the minimum setting�

Output Max is the maximum amount the control will output that can be applied to maintain the static� If a setting less than 100% is set into the maximum, then the controller will only apply up to the Output Max even though the static pressure set point may never be reached�

Water Valve Position Screen

U01

Water Valve

Position

DPC: 000.0% WSE: 000.0%

Subject to change without notice. 120.5-IM (1018)

23

Installation, Operation and Maintenance Manual

Marvel Plus

High Duct Static Pressure Screen

U01

Static Pressure

Hi Duct Pres En>NO Overpress Alm> 0.25iwc Alarm Delay > 15sec

Hi Duct Pres EN is a High Duct Pressure Warning� When enabled, it will present an Alarm if the Duct Pressure rises above the Static Pressure Set Point plus the Overpress Alm Set Point for the Alarm Delay in seconds�

Overpress Alm is the amount the duct pressure is allowed to rise above the Static Pressure Set Point before the alarm becomes active�

Alarm Delay is the amount of delay in seconds that the Duct Pressure must be above the Static Pressure Set Point plus the Overpress Alm Set Point before the High Duct Pressure Warning alarm is activated� This delay adds the buffer to make sure that when the duct pressure is high due to overshoot that it starts to fall below the alarm activation point of Static Pressure Set Point plus Overpress Alm Set Point�

Software Version Screen

U01 Information Version: 04.8

Vers Date: 03/06/2013

Bios: 6:00 22/03/02 Boot: 4:00 22/03/02

This screen displays the Marvel Plus Software Version number, Controller BIOS and Boot Revision numbers and the dates that each was created�

Control Board Screen

U01 Information

Board type: pCO3 Board size: Large Total flash: 2048KB RAM: 1024KB Built-in type:

Change Passwords Screen

U01

CHANGE PASSWORDS

LEVEL 1=0000 LEVEL 2=0000

There are two levels of passwords that may be set into the system�

Level 1 password is used to lock out the set points area� In the event someone tries to change a standard set point, the controller will require them to enter a password before accepting the change�

Level 2 password is used to lock out Technician settings from being changed unless a password is provided�

Main cycle:

66.3cycle/s 0015ms

This screen provides additional information of the controller�

Subject to change without notice. 120.5-IM (1018)

24

Unique Solutions for All-Indoor HVAC Projects

VertiCool Classic

Vertical, 3 - 30 Ton

Portable Cooling and

Heating Units

3-30 Tons

Authorized Distributor:

VertiCool Aurora

Vertical, 3 - 35 Tons

C13-Series Horizontal

2 - 10 Tons

VariCool®

VAV, 9 - 70 Tons

C-Series Horizontal

1 - 15 Tons

Special Conﬁguration

Engineered to Order

VariCool® EZ-Fit

VAV, 12 - 90 Tons

OmegaAir Vertical

100% Outside Air, 1 - 15 Tons

OmegaAir Horizontal,

100% Outside Air, 1 - 15 Tons

LIMITED WARRANTY

United CoolAir Units are backed by a 1 year limited warranty on parts and a 5 year limited warranty on the compressor (labor not

included). Maintenance items such as lters and belts are excluded

under this limited warranty�

FACTORY TESTED

All units are functionally run tested before shipment to ensure a trouble-free start-up and unit commissioning� Industry proven components are used throughout to enhance system reliability and peace of mind�

Scan to learn more

about all of our

products!

491 East Princess Street, York, PA 17403 Phone: 717-843-4311 Fax: 717-854-4462

email: [email protected] web: www.unitedcoolair.com

Manufacturer reserves the right to make changes without notice.

120.5-IM (1018)

United CoolAir Marvel Plus Installation, Operation And Maintenance Manual

Contents

Use of Symbols

ELECTRICAL HAZARD

WARNING

CAUTION

INFORMATION

Display Mounting Location

Connecting Cable

OPERATING THE CONTROLLER

Unoccupied Mode

Unoccupied Override Mode

System Operation

Supply Air Temperature Control

Sequence of Operation

Return Air Temperature Control (Option)

Reheat Mode (Option)

Air Side Economizer (Option)

Air Side Economizer - Compressor Assist Mode

Water Side Economizer (Option)

Water Side Economizer - Compressor Assist Mode

STATIC PRESSURE TRANSDUCER (DUCT MOUNT) WITH VAV OPTION

MOUNTING

WIRING

Chilled Water Coil (Option)

Freezestat (Option)

Marvel Plus Display Screen Information

System Status

Blower / Motor Screen

Compressor Discharge Pressure Screen

Water Status Screen

Compressor Status Screen

System Status Screen

Compressor Minimum On Status Screen

Compressor Minimum Off Status Screen

Occupied / Unoccupied Override Screen

Analog Outputs Status Screen

Menu and Sub-Menu Areas

Enables

Constant or Variable Air Flow Enables

Set Points

System Enables

Set Points (continued)

Cooling Mode

Heating Mode

Set Points (continued)

Morning Warm-up

Warm-Up Set Points

Morning Cool Down

Cool Down Set Points

Set Points (continued)

Alarm Set Points

Run Hours

Day Min/Max Screen

Alarm History Screen

Schedule

Set Day, Time, Date and Daylight Savings Screen

Morning Warm-up Time

Unoccupied Humidity Control Screen

BMS Setup Screen

BMS Reset Function Screen

Technicians Menu

Temperature Unit Screen

Change Password Screen

Manual Analog & Digital Control

Sensor Calibration

Digital Inputs

Alarm Logic Manual Reset Screen

Economizer Setup Screen

BMS Economizer Interface Screen

Water Flush Mode Screen

Duct Static Pressure Screen

Water Valve Position Screen

High Duct Static Pressure Screen

Software Version Screen

Control Board Screen

Change Passwords Screen

LIMITED WARRANTY

FACTORY TESTED