United CoolAir Marvel BMS Installation, Operation And Maintenance Manual

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Marvel BMS
communications
Installation, Operation and Maintenance Manual
Effective April 2019
DISCONTINUED
For Reference Only
***Interactive PDF***
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Installation, Operation and Maintenance Manual
Contents
General Purpose �����������������������������������������������������������������������������������������������������������3
Components ������������������������������������������������������������������������������������������������������������������4
Architectural Layout �������������������������������������������������������������������������������������������������������5
General Serial Card Installation�������������������������������������������������������������������������������������6
Initial installation� �����������������������������������������������������������������������������������������������������6
Connection Setup from Marvel to Serial Card ���������������������������������������������������������6
Network Connection Settings and Access ���������������������������������������������������������������6
Accessing Bacnet network settings� ������������������������������������������������������������������������6
PCONET adjustable parameters for Bacnet protocol� Bacnet MS/TP setup� ����������7
PCOWEB adjustable parameters for Bacnet protocol� Bacnet IP setup� ����������������7
LonWorks setup ������������������������������������������������������������������������������������������������������7
Modbus setup ����������������������������������������������������������������������������������������������������������7
Points list’s referencing �������������������������������������������������������������������������������������������7
CSV Files ����������������������������������������������������������������������������������������������������������������8
Troubleshooting �������������������������������������������������������������������������������������������������������������9
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Installation, Operation and Maintenance Manual
NO BMS HERE
BMS GOES HERE
General Purpose
The Marvel BMS communications availability is designed to give a general control and monitoring ability to any of the Marvel controllers� It is not designed to control the actual individual components of the units� The Marvel controls
program is designed to maximize efciency of the unit and
will follow through with its own sequence of operations�
The BMS communications can be used on all of the existing Marvel controllers and although some may have more ability than others they all have ability’s that are most commonly associated with a BMS management system such as system
on off, Alarm monitoring, status monitoring, conditions monitoring, and set points access�
All Marvel equipment can communicate via Bacnet, Modbus, and LonWorks� All controllers require a serial communications card which is not a standard option for a Marvel controller to communicate to a BM system� The only exception is the Marvel controllers utilizing the pCO 5 controller� The pCO 5 controller can communicate via Modbus without a serial card� All other types of BMS communication will require a serial card for the pCO 5�
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Installation, Operation and Maintenance Manual
Components
There are several different types of communication cards available to communicate via BMS�
LonWorks (FIG1)
Bacnet mstp (FIG2)
Bacnet/Modbus IP (FIG3)
Modbus mstp (FIG4)
Fig 1
Fig 3
Fig 2
Fig 4
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Installation, Operation and Maintenance Manual
Architectural Layout
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General Serial Card Installation
Initial installation.
It’s important to know what type of communications will be required at the building and or what the Marvel will be required to connect to� It’s important to understand the
architecture rst before installing a serial card or attempting
to connect via your BMS communications� Once you know what card you are going to be installing you can remove the cover from the serial card bay� Then you can insert the card carefully into the bay and dock it to the connection� Place the new serial card cover in place of the stock cover you
removed in the rst step.
The serial cards have their own wiring connections built in and those will be the connections utilized for the proper operation and communication of the Marvel controller over BMS�
To verify the installation is complete reference the operation lights on the serial cards when the controller is turned on to verify it was loaded into the bay properly�
Connection Setup from Marvel to Serial Card
Once your serial card is in the Marvel Controller, you will need to setup the communication between the Marvel Controller and the Serial card that was installed� Boot the controller and use the keypad provided to access the main menu list� Scroll down to the BMS setup� Inside the BMS setup there are only 3 options to setup� These settings pertain to the
communication between the Marvel Controller and the Serial card only. This is not setting up any connection in regards to the BMS server and its network.
The Protocol: set this to the desired BMS protocol�
The Ident: Must stay at 001 for all BMS protocols
The Baud Rate: Must stay at 19200 for Bacnet and Modbus and must be at 4800 for LonWorks�
Installation, Operation and Maintenance Manual
Network Connection Settings and Access
To access settings that will be used by the network, follow the appropriate protocol� The steps may be different depending on the type of BMS protocol to be used�
Accessing Bacnet network settings.
For new units with the PGD1 display you will [hold in the buttons Alarm and Enter] until you see a screen change� Once you see the screen change you have pressed the buttons correctly and can release them� The next step is to scroll to the “Other information”�
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Installation, Operation and Maintenance Manual
the information in the rare case of saving trouble repeat the steps above it will eventually save your settings�
PCONET adjustable parameters for Bacnet protocol. Bacnet MS/TP setup.
You can setup various aspects of the Bacnet protocol for your network in this page� You can adjust options such as the Bacnet ID, the Bacnet Baud, The Bacnet MAC address, the max masters and the max frames� The last menu option is the update current info option� You simply have to select NO to restart at the top or YES to save the information entered on this page�
PCOWEB adjustable parameters for Bacnet protocol. Bacnet IP setup.
For Bacnet WEB applications you can set up options like your DHCP MODE, IP address, and Net mask, Gateway, DNS1, DNS2, Bacnet ID and Bacnet Type of IP or Ethernet� The last menu option is the update current info option� You simply have to select NO to restart at the top or YES to save the information entered on this page�
Select the PCOWEB/PCONET settings next� The next menu will allow you to choose the most appropriate selection based on the type of BMS you are using� WEB for IP or Ethernet and NET for rs-485 applications� The pCO web application is more complicated to initially start up� The CAREL manual
specically for the pCO web can be found here. http://www�
carelusa�com/product/pcoweb-card/�
Sometimes it is difcult to get the changes to save. If this
happens revert the settings back to factory and then try to save� Factory settings usually save then go back to your settings� It saves with a higher percentage when the wiring is OFF of the controller’s BMS card� Continue to try to save
LonWorks setup
LonWorks requires factory setup of the LonWorks cards�
The cards rstly must all have the same SPID number to
communicate on the same network� This is crucial� UCA
facility’s handle the setup and conguration of the LonWorks card itself. Some eld adjustment will likely be required.
Modbus setup
Modbus only requires the setup as shown in Connection Setup from Marvel to Serial Card, once the protocol is set
to Modbus, it will be ready to communicate�
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Points list’s referencing
UCA will provide points list’s for the different programs on the website� www�unitedcoolair�com/ the points lists are laid out in a table� The table can be navigated as such in the example below� Notice the following from left to right� On the top of the page there is the header information� It has listed the different protocols and what their programmed access point number is for the variable� R/W stands for read write capability� If there is an R/W you can write and read the
Installation, Operation and Maintenance Manual
values� If there is only an R you can only read the values� The description lists a description of what the variable is
based on its operation or control. The rst row there it is
understood that the variable will turn the system on and off� The Value range column simply shows the available values and if necessary what those values represent� LonWorks
has their own specic tables but are laid out the same way.
Bacnet Modbus Carel
Binary Digital Digital
1 10002 1 R/W Keypad - System On/Off 0=Off, 1=On
2 10003 2 R Operating Mode - Cooling 1=Cooling
Analog Analog Analog
1 40002 1 R Room/Return Air Temperature -450 - 1850
2 40003 2 R Outdoor Air Temperature -450 - 1850
Integer Integer Integer
1 40130 1 R Supply Blower Run Hours
2 40131 2 R Compressor 1 Run Hours
R/W United CoolAir Description Value Range
CSV Files
At the current time ALL programs have the BMS descriptions built into the Bacnet communications� These descriptions can be pulled from the card under “Discovery Mode”� This means that a points list will not be necessary for marvel point’s description assignment�
TIPs on points to control�
There must be a great deal of thought when choosing how to control the unit� UCA units can be independently controlled
entirely on their own. They are setup to be as efcient as
possible, the efciency setup is kept intact when the system
maintains its sequence of operations that are carefully programmed by the factory� There is a vast amount of manual control points that can be controlled by a BMS system� Their main function is for testing of equipment not for operating them on a daily bases� It is a must to read and understand the computer controller IOM for your unit prior to attempting to control/monitor anything other than your system on off and occupied unoccupied control�
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Troubleshooting
It is very important to eliminate possibility of eld errors before adjusting the controller. No eld
wiring, network, or BMS server programming are addressed here.
Issue Possible cause Remedy
Failure to communicate to the board entirely Attempt1
Failure to communicate to the board entirely Attempt2
Failure to communicate to board entirely Attempt3 Bacnet protocols only
BMS communication is connected but no values or points can be pulled
BMS cannot read certain units in the network
BMS connection placed on the control board’s communication ports and not the serial card communication ports
BMS setup is not properly set for the protocol in the controller
Pco net/web may not be properly setup
in the eld conguration area.
BMS setup is not properly set for the protocol in the controller because the serial card can’t read the boards output
The individual addresses may be setup improperly or not at all�
For Bacnet mstp, the termination jumpers on the serial card are not installed properly for the installation of
the eld setup.
Verify the bms cable is landed ONLY on the serial card ports and not the Rxtx on the CAREL board or the Ethernet port on the control board�
Enter the BMS setup in the programs main menu and verify the protocol and baud rate is setup as prescribed�
Verify the Pcoweb/Pconet settings
were congured properly as specied
in the Network Connection Settings And Access section
Enter the BMS setup in the programs main menu and verify the protocol and baud rate is setup as prescribed�
Verify the Pcoweb/Pconet settings
were congured properly as specied
in the Network Connection Settings And Access section
Adjust jumpers on Bacnet mstp cards
correctly per eld requirements
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Copyright © by United CoolAir Corporation 2015. All rights reserved. Manufacturer
reserves the right to make changes without notice.
120.5-IM (0419)
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