Unitary products group RP007 Series, RP009 Series, RP012 Series, RP018 Series, RP024 Series Installation & Operating Instructions Manual

INSTALLATION

INSTALLATION & OPERATING INSTRUCTIONS

FOR RP007 - 060 SERIES

MANUAL

CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . .3

PRE-INSTALLATION INSPECTION OF

EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . 4

START-UP AND OPERATION . . . . . . . . . . . . . . . 10

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Complete Table of Contents on following pages.

WATER SOURCE HEAT PUMPS

RP007 TO 060

NOTES, CAUTIONS AND WARNINGS

Installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes
clarify or make the installation easier. Cautions
to prevent equipment damage. Warnings
alert installer that personal injury and/or equipment dam­age may result if installation procedure is not handled
properly.

CAUTION: READ ALL SAFETY GUIDES BEFORE YOU

BEGIN TO INSTALL YOUR UNIT.

SAVE THIS MANUAL

are intended to

are given

are given to

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TABLE OF CONTENTS

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PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

PRE-INSTALLATION INSPECTION OF EQUIPMENT . . . . 4

RIGGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

CLEARANCES REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . 6

UNIT MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

DUCT CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

ELECTRICAL POWER SUPPLY AND CONNECTIONS . . . 6

ROOM THERMOSTAT AND CONTROL WIRING . . . . . . . 7

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . 8

LOOP WATER SUPPLY AND PIPING

CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SUPPLY/RETURN PIPING . . . . . . . . . . . . . . . . . . . . . . . . . 9

CONDENSATE DRAIN PIPING . . . . . . . . . . . . . . . . . . . . . 10

WATER REGULATING VALVE – INSTALLATION . . . . . . 10

START-UP AND OPERATION . . . . . . . . . . . . . . . . 10

START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

WATER REGULATING VALVE - ADJUSTMENT . . . . . . . 11

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

STANDARD PRODUCT WARRANTY . . . . . . . . . . . . . . . . 17

LIST OF FIGURES

Fig. # Pg. #

1 UNIT MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 TYPICAL SINGLE PHASE WIRING DIAGRAM . . . . . 13

3 TYPICAL THREE PHASE WIRING DIAGRAM . . . . . 14

4 HORIZONTAL MODELS - DIMENSIONS . . . . . . . . . . 15

5 VERTICAL MODELS - DIMENSIONS . . . . . . . . . . . . . 16

LIST OF TABLES

Tbl. # Pg. #

1 GENERAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 OPERATING LIMITS - WATER LOOP

APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 ELECTRICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 BLOWER PERFORMANCE (CFM) . . . . . . . . . . . . . . . 8

5 UNIT WATER PRESSURE DROP . . . . . . . . . . . . . . . 10

6 R-22 REFRIGERANT CHARGE . . . . . . . . . . . . . . . . 12

7 HORIZONTAL MODELS - DIMENSIONS . . . . . . . . . 15

8 VERTICAL MODELS - DIMENSIONS . . . . . . . . . . . . 16

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PRODUCT NOMENCLATURE

Water Cooled Package Heat Pump and AC Model Number Nomenclature

Product Category

R = Watercooled ID Package,HP

Product Identifier

P = HP, R-22 High Efficiency

Nominal Cooling Capacity - MBH

007 = 0.5 Ton
009 = 0.75 Ton
012 = 1 Ton
018 = 1.5 Ton
024 = 2 Ton
030 = 2.5 Ton
036 = 3 Ton
048 = 4 Ton Heat Type
060 = 5 Ton C00 = No Heat Option

R P 060 C00 V 2 L AB 1

V = Vertical
H = Horizontal

AA = None AG = AB + AE
AB = Insulated Water Circuit(Not available on cooling only) AH = AB + AF
AC = Cooling only (No Reversing Valve) AJ = AC = AD
AD = Cupro Nickle Heat Exchanger AK = AC = AE
AE = Condensate Overflow Switch w/ Alarm output AL = AC = AF
AF = Remote Management Relay Pkg w/ Alarm output

INTRODUCTION

RP units are completely self-contained heating and/or
air conditioning units. This equipment employs a water­to-refrigerant heat exchanger to extract (heating cycle)
or reject (cooling cycle) heat from/to a circulating
water-loop.

All models 1/2 through 5 tons are shipped as factory­charged packages. Horizontal units are designed for
suspended ceiling mounting, and are constructed with
integral hanger channels. Vertical units are designed
for free-standing floor mounting. All units are shipped
completely factory wired and pre-piped. Water supply,
water outlet, and condensate drain connections are via
female threaded pipe fittings.

Each refrigeration circuit includes an adjustable bi-flow
expansion valve, liquid line filter drier, and multiple ser­vice gauge ports. External high pressure and low pres­sure protection switches are included in each
compressor circuit. Heat Pump models feature a pilot
operated, sliding piston type, 4-way reversing valve
with a replaceable magnetic solenoid coil.

Product Generation

1 = First Generation

Installation Options

Voltage

1 = 208/230-1-60
2= 208/230-3-60
4 = 460-3-60
5 = 575-3-60

L = Left Hand Return
R = Right Hand Return

Airflow

Additional Options

The coaxial water-to-refrigerant heat exchanger, and
all water piping within the unit are rated for water side
working pressures up to 400 psig. Automatic water flow
regulating valves are available as field installed acces­sories.

All units are completely factory wired with all necessary
operating controls. A 24 volt control circuit, with over­size transformer, is provided for field connection. Units
are designed to operate with conventional thermostat
control interface. The reversing valve solenoid coil
shall be energized in cooling mode only. A manual
reset lock-out relay is provided to disable the compres­sor control circuit in the event of high/low pressure cut­out.

These units are designed for indoor installation only.
They are not

intended or approved for outdoor installa-

tion.

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PRE-INSTALLATION INSPECTION OF
EQUIPMENT

All units are factory tested to ensure safe operation and
quality assembly. Units are packaged and sealed on
wooden skid runners and shipped in first class condi­tion. Torn and broken packaging, scratched or dented
panels should be reported to carrier immediately. Inter­nal inspection of all units should be performed prior to
installation . Remove all access doors and check for
visual defects that can occur during transport. Any
problems found internally should be reported to carrier
and manufacturer immediately. Refrigerant circuit
should be checked to ensure no leaks have occurred
during shipment. Install gauge set to high and low pres­sure ports to confirm pressure has been maintained
and no leaks have occurred during shipment. Repair
any damage prior to installation to ensure safe opera­tion.

NOTE: Record any unit damage on the Bill of Lading and

report to carrier and factory immediately. Shipping
and handling damages are not warranty items.

RIGGING

INSTALLATION

Lock all electrical power supply switches in the
off position before installing the unit. Failure to
disconnect power supply may result in electrical
shock or even death.

Only qualified personnel should perform installa­tion and service of this equipment.

Location - To ensure unit operates at maximum effi­ciencies, choose a dry indoor area where the tempera­ture is controlled between 40° F and 115° F.
Consideration of surrounding areas should be taken
when choosing a location to install the unit. Common
vibration and sound levels associated with commercial
equipment may be objectionable to people or equip­ment.

Prior to mounting unit, check individual unit
weights (page 4) and verify lifting capacity of lifting
equipment exceeds weight of units by safe mar­gins. failure to do so may result in unit damage,
personal injury or even death.

Failure to allow adequate space between units
may result in poor unit performance and possible
unit failure.

Install thermostats, supply air ductwork, and return air
ductwork (if applicable) so that each unit will operate
only in a single cooling or heating zone. In order to
assure proper drainage of condensate, horizontal units
can be slightly pitched in the same direction as drain
pan outlet.

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TABLE 1: GENERAL DATA

Model Series 007 009 012 018 024 030 036 048 060

Nominal Cooling(Ton) 0.5 0.75 1.0 1.5 2.0 2.5 3.0 4.0 5.0

Cooling Performance

Cooling Capacity (BTUH) 7000 9000 12800 18100 24200 30800 36100 48200 59000

EER 12.4 13.0 12.6 14.4 14.4 13.5 14.2 14.0 12.6

Heating Capacity (BTUH) 8800 10700 14800 20900 27500 35200 41400 56000 72000

COP 4.2 4.4 4.2 4.5 4.6 4.4 4.6 4.6 4.4

Design CFM 200 300 400 600 800 1000 1200 1600 2000

Nominal Water flow (gpm) 1.5 2.25 3.0 4.5 6.0 7.5 9.0 12.0 15.0

Compressor-Type Rotary Rotary Rotary Rotary Recip. Recip. Recip. Recip. Recip.

Number Used 111111111

Air Coil-Type Enhanced Copper Tubes, Enhanced Aluminum Fins

Face Area (sq ft) 1.00 1.00 1.00 1.51 2.56 2.56 2.88 4.38 5.00

Rows/FPI 2/14 2/14 3/14 3/14 3/14 3/14 3/14 3/14 3/14

Water Coil-Type Co-axial

Water Connection Size 1/2" FPT 1/2" FPT 1/2" FPT 3/4" FPT 3/4" FPT 3/4" FPT 3/4" FPT 3/4" FPT 1"FPT

Drain Connection Size 3/4" FPT

Direct Drive Fan-Type Centrifugal, Forward Curved

Number Used 111111111

Diameter x Width (in) 9x4 9x4 9x4 9x6 9x7 9x7 9x7 10x9 10x9

Motor HP/Speed 0.10/3 0.10/3 0.17/3 0.25/3 0.25/3 0.33/3 0.50/3 0.75/3 1.0/3

Filters

HWP - Quantity-Size (in)

VWP - Quantity-Size (in)

Weight

Operating 130 135 155 180 215 235 260 325 345

Shipping 145 150 170 195 230 255 280 345 365

1-14x16x1 1-14x16x1 1-14x16x1 1-16x20x1 1-18x25x1 1-18x25x1 1-20x25x1 2-20x20x1

1-14x16x1 1-14x16x1 1-14x16x1 1-16x20x1 1-18x25x1 1-18x25x1 1-20x25x1

1-16x25x1
1-14x25x1

1-20x20x1
1-20x25x1

1-18x25x1
1-16x25x1

NOTE:

1. Performance calculated in accordance with ARI/ISO Standard 13256-1 for Water Loop application.

2. Cooling capacities are rated at entering air conditions of 80.6°F db / 66.2° F wb, 86° F entering water tempera­ture.

3. Heating capacities are rated at entering air conditions of 68° F db / 59° F wb, 68° F entering water temperature.

TABLE 2: OPERATING LIMITS - WATER LOOP

APPLICATION

COOLING HEATING

Min. Entering Water 50°F

Max. Entering Water 110°F 80°F

Normal Entering Water 60-90°F 50-70°F

1.

Heating operation below 55°F requires insulated water circuit.

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40°F

1