Unitary products group HA 300, HB 360, HB 600, HF-25, HB 480 Installation Instructions Manual

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035-20209-000-A-0904
ACCESSORY KIT INSTALLATION INSTRUCTIONS
Low Ambient Accessory
For Air Cooled Split-System Air Conditioners
HA 300, HB 360 / 480 / 600, HF-25, HL-30 / -40 / -50 Models
GENERAL
These split-system condensing units are designed to operate at ambient temperatures down to 40°F. This accessory will insure safe operation at ambient temper­atures down to 0°F. The VLT6000 control monitors the refrigerant system and will vary the condenser fan speed based on the discharge pressure. One controller is required for each fan to be controlled. Therefore, two accessory kits are required for each unit. This ins truc­tion provides all the necessary information to properly field-install a low ambient accessor y on the con den sing units listed in Table 1. Components that are supplied in the respective accessory are listed in Table 2, and pic­tured in Figure 1.
TABLE 1: APPLICATION DATA
ACCESSORY MODEL # VOLTAGE UNIT
2LA04702658 575 HA 300, HF -25 2LA04702858 575 HB 360, HL -30 2LA04702958 575 HB 480, HL -40 2LA04703058 575 HB 600, HL -50
FIGURE 1 - ACCESSORY COMPONENTS
TABLE 2: ACCESSORY COMPONENTS
ITEM QTY. PART NO. DESCRIPTION
*
1*
2 1 ea 025-38680-000 Pressure Transducer 3 1 ea 025-38681-000 Wire Harness Assembly 4 1 ea 025-37466-000 Power wire Harness 5 1 ea 023-20566-000 Tee Connector 6 2 ea 021-15529-000 Screw HEX ¼-14 X.75 7 1 ea 025-10209-000 7/8 Bushing 8 2 ea 025-14284-000 1 3/8 Bushing 9 6 ea 025-09607-000 Wire Tie
10 1 ea 025-37455-000 0º Degree Switch
11
*. “X” denotes Model number needed for application. †. Crankcase Heaters supplied are dependent on accessory
ordered.
473-24615-00X*
ea
1
2 ea 025-37425-575 30/40 Ton Crankcase Heater 2 ea 025-37474-575 25/50 Ton Crankcase Heater
VLT6000 Condenser Fan Speed
Control and Enclosure
The 2LA047 series low ambient accessories are intended for use with the 25-50 T on Split System con­densing units only. UPG cannot guarantee proper operation for any application of this VLT6000 control­ler for other equipment or applications. Contact your local branch or distributor for any application related questions.
Improper installation, adjustment, service or mainte­nance can cause injury or property damage. Th ere­fore, only a qualified installer or qualified service personnel should perform this conversion.
If the unit is connected to power sources, make sure that all electrical power to the unit has been discon­nected.
Unitary Products Group
035-20209-000-A-0904
RED WIRE = 10.0 VDC SUPPLY BLACK WIRE = COMMON
WHITE WIRE = OUTPUT
1. Disconnect all electrical power to the unit.
2. Remove the condensing unit control box access panel.
Before installing accessory read all of this installation instruction.
3. Install the VLT6000 enclosure with the provided screws. Mounting holes are pr e- pu n c h ed in th e top rails to locate the enclosure near the condensing unit control box. See Figure 7.
INSERT WIRING
HARNESS PLUG
¼ In. SAE FEMALE FITTING
WITH SCHRADER VALVE DEPRESSOR
Perform a leak test on fittings and connections before putting the system into operation .
MOUNT
TRANSDUCER
VERTICALLY
TEE
TO DISCHARGE
LINE PORT
MOUNT
TRANSDUCER
VERTICALLY
TO
DISCHARGE
LINE
PORT
FIGURE 3 - PRESSURE TRANSDUCER MOUNTING
FIGURE 2 - PRESSURE TRANSDUCER
Do not remove the plastic plugs from the transducers until they are ready to be installed.
4. Attach the pressure transducers to the connection tee (provided in accessory). The pressure trans­ducer has a ¼ In. SAE female flare with Schrader valve depressor for mounting to the tee. See Figure 2.
Hand thread the transducer to the tee.
Tighten and secure the connection.
Remove the Schrader valve cap from the dis­charge line port (provided).
Hand thread the tee to the discharge line port.
Tighten and secure the connection, making sure the transducer is mounted vertically. See Figure
3.
NOTE: This procedure must be repeated for each sys-
tem.
5. Attach wiring harness assembly plug to transducer. See Figure 4. Route sensor wires back to VLT6000 enclosure.
FIGURE 4 - WIRE HARNESS ASSEMBLY
6. Remove VLT6000 enclosure lid.
7. Pass wires through the bushing (provided), using knock out located in the bottom of the VLT6000 enclosure.
8. Access the VLT6000 control terminal blocks. See Figure 6.
9. Remove the terminal access cover. See Figure 5.
2 Unitary Products Group
035-20209-000-A-0904
FAN MOTOR # 4
VLT6000 ENCLOSURE
FAN MOTOR # 3
FIGURE 5 - VFD66 CONTROL TERMINAL BLOCKS
10. Wire transducers to the VLT6000 control. See Figure 6.
OUTPUT
POWER
(MOTOR)
TERMINAL
BLOCK
CONTROL
TERMINAL
BLOCK
INPUT POWER (MAINS)
TERMINAL
BLOCK
FIGURE 6 - P399 PRESSURE TRANSDUCER
WIRING
Route power wires, motor leads, and transducer signal wires through separate knockouts. See Figure 6.
Connect White Wire from T ransducer to Terminal (53) on the VLT6000.
Connect Black Wire from Transducer to Terminal (55).
Connect Red Wire from Transducer to Terminal (50).
Connect Bare (shield) Wire from Transducer to Grounding Terminal.
FAN MOTOR # 2
FAN MOTOR # 1
VLT6000 ENCLOSURE
FIGURE 7 - FAN MOTOR #1 LOCATION
NOTE: All Wiring must comply with prevailing Local
and National wiring codes and ordinances.
11. Cut two lengths of flexible conduit (Field Supplied) to connect from the VLT6000 Control to the con­densing unit control box.
Conduit #1 should run from the bottom of the VLT6000 enclosure to the condensing unit con­trol box, using knock outs provided.
In conduit #1 insert three # 14 Gage wires marked on both ends (field supplied).
Conduit #2 should run from the bottom of the VLT6000 enclosure to the condensing unit con­trol box, using knock outs provided.
In conduit #2 insert shielded power cable sup­plied in accessory.
Allow additional conduit length to remove the VL T Control enclosure from the top rail and place on side for servicing.
12. Wire condenser fan motor #1 to the VLT6000 con­trol. See Figure 6, and the SWD in Figure 9. The VLT6000 must be wired to operate fan motor #1. Factory installed pressure switches control fan motor #2.
Disconnect wire 136/BLK from terminal (T1) on contactor (M5).
Disconnect wire 137/BRN from terminal (T2) on contactor (M5).
Unitary Products Group 3
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