Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified contractor, installer or service agency.
This product must be installed in strict compliance with the installation instructions and any applicable local, state, and national codes
including, but not limited to building, electrical, and mechanical
codes.
166753-UIM-C-0706
166753-UIM-C-0706
SPECIFIC SAFETY RULES AND PRECAUTIONS
SPECIFIC SAFETY RULES AND PRECAUTIONS
SPECIFIC SAFETY RULES AND PRECAUTIONSSPECIFIC SAFETY RULES AND PRECAUTIONS
1.Only Natural gas or Propane (LP) gas are approved for use with
this furnace.
2.Install this furnace only in a location and position as specified in
SECTION I of these instructions.
3.A gas-fired furnace for installation in a residential garage must be
installed as specified in SECTION I of these instructions.
4.Provide adequate combustion and ventilation air to the furnace
space as specified in SECTION VII of these instructions.
5.Combustion products must be discharged outdoors. Connect this
furnace to an approved vent system only, as specified in SECTION VII of these instructions.
FIRE OR EXPLOSION HAZARD
Failure to follow the safety warnings exactly could result in serious
injury, death or property damage.
Never test for gas leaks with an open flame. Use a commercially
available soap solution made specifically for detection of leaks to
check all connections. A fire or explosion may result causing property damage, personal injury or loss of life.
6.Test for gas leaks as specified in SECTION IX of these instructions.
7.Always install the furnace to operate within the furnace’s intended
temperature-rise range. Only connect the furnace to a duct system
which has an external static pressure within the allowable range,
as specified on the furnace rating plate.
8.When a furnace is installed so that supply ducts carry air circulated
by the furnace to areas outside the space containing the furnace,
the return air shall also be handled by duct(s) sealed to the furnace casing and terminating outside the space containing the furnace.
9.The furnace is not to be used for temporary heating of buildings or
structures under construction.
10. When installed in a Non-HUD-Approved Modular Home or building
constructed on-site, combustion air shall not be supplied from
occupied spaces.
11. The size of the unit should be based on an acceptable heat loss
calculation for the structure. ACCA, Manual J or other approved
methods may be used.
SAFETY REQUIREMENTS
SAFETY REQUIREMENTS
SAFETY REQUIREMENTSSAFETY REQUIREMENTS
• This furnace should be installed in accordance with all national
and local building/safety codes and requirements, local plumbing
or wastewater codes, and other applicable codes. In the absence
of local codes, install in accordance with the National Fuel Gas
Code ANSI Z223.1/NFPA 54, National Fuel Gas Code, and/or
CAN/CGA B149.1 Natural Gas and Propane Installation Code
(latest editions). Furnaces have been certified to the latest edition
of standard ANSI Z21-47 • CSA 2.3.
• Refer to the unit rating plate for the furnace model number, and
then see the dimensions page of this instruction for return air plenum dimensions in Figure 1. The plenum must be installed
according to the instructions.
• Provide clearances from combustible materials as listed under
Clearances to Combustibles.
• Provide clearances for servicing ensuring that service access is
allowed for both the burners and blower.
• These models ARE NOT CSA listed or approved for installation
into a HUD Approved Modular Home or a Manufactured(Mobile) Home.
• This furnace is not approved for installation in trailers or recreational vehicles.
• Failure to carefully read and follow all instructions in this
manual can result in furnace malfunction, death, personal
injury and/or property damage.
• Furnaces for installation on combustible flooring shall not be
installed directly on carpeting, tile or other combustible material
other than wood flooring.
• Check the rating plate and power supply to be sure that the electrical characteristics match. All models use nominal 115 VAC, 1
Phase, 60-Hertz power supply. DO NOT CONNECT THIS APPLIANCE TO A 50 HZ POWER SUPPLY OR A VOLTAGE ABOVE
130 VOLTS.
• Furnace shall be installed so the electrical components are protected from water.
• Installing and servicing heating equipment can be hazardous due
to the electrical components and the gas fired components. Only
trained and qualified personnel should install, repair, or service
gas heating equipment. Untrained service personnel can perform
basic maintenance functions such as cleaning and replacing the
air filters. When working on heating equipment, observe precautions in the manuals and on the labels attached to the unit and
other safety precautions that may apply.
• These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances
these instructions exceed certain local codes and ordinances,
especially those who have not kept up with changing residential
and non-HUD modular home construction practices. These
instructions are required as a minimum for a safe installation.
COMBUSTION AIR QUALITY
COMBUSTION AIR QUALITY
COMBUSTION AIR QUALITY COMBUSTION AIR QUALITY
(LIST OF CONTAMINANTS)
(LIST OF CONTAMINANTS)
(LIST OF CONTAMINANTS)(LIST OF CONTAMINANTS)
The furnace will require OUTDOOR AIR for combustion when the furnace is located in any of the following environments.
• Restricted Environments
• Commercial buildings
• Buildings with indoor pools
• Furnaces installed in laundry rooms
• Furnaces installed in hobby or craft rooms
• Furnaces installed near chemical storage areas
• Chemical Exposure
The furnace will require OUTDOOR AIR for combustion when the furnace is located in an area where the furnace is being exposed to the following substances and / or chemicals.
• Permanent wave solutions
• Chlorinated waxes and cleaners
• Chlorine based swimming pool chemicals
• Water softening chemicals
• De-icing salts or chemicals
• Carbon tetrachloride
• Halogen type refrigerants
• Cleaning solvents (such as perchloroethylene)
• Printing inks, paint removers, varnishes, etc.
• Hydrochloric acid
• Cements and glues
• Antistatic fabric softeners for clothes dryers
• Masonry acid washing materials
When outdoor air is used for combustion, the combustion air intake duct
system termination must be located external to the building and in an
area where there will be no exposure to the substances listed above.
The furnace area must not be used as a broom closet or for any
other storage purposes, as a fire hazard may be created. Never
store items such as the following on, near or in contact with the furnace.
1. Spray or aerosol cans, rags, brooms, dust mops, vacuum
cleaners or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning compounds; plastic items or containers; gasoline, kerosene, cigarette lighter fluid, dry cleaning fluids or other volatile fluid.
3. Paint thinners and other painting compounds.
4. Paper bags, boxes or other paper products
Never operate the furnace with the blower door removed. To
do so could result in serious personal injury and/or equipment
damage.
2Unitary Products Group
166753-UIM-C-0706
INSPECTION
INSPECTION
INSPECTIONINSPECTION
As soon as a unit is received, it should be inspected for possible damage during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s freight bill. A separate request for
inspection by the carrier’s agent should be made in writing. Also, before
installation the unit should be checked for screws or bolts, which may
have loosened in transit. There are no shipping or spacer brackets
which need to be removed.
FURNACE LOCATION AND CLEARANCES
FURNACE LOCATION AND CLEARANCES
FURNACE LOCATION AND CLEARANCESFURNACE LOCATION AND CLEARANCES
The furnace shall be located using the following guidelines:
1.Where a minimum amount of air intake/vent piping and elbows will
be required.
2.As centralized with the air distribution as possible.
3.Where adequate combustion air will be available (particularly
when the appliance is not using outdoor combustion air).
4.Where it will not interfere with proper air circulation in the confined
space.
5.Where the outdoor vent terminal will not be blocked or restricted.
Refer to “VENT CLEARANCES” located in SECTION VII of these
instructions. These minimum clearances must be maintained in
the installation.
6.Where the unit will be installed in a level position with no more
than 1/4” (6.4 mm) slope side-to-side and front-to-back to provide
proper condensate drainage.
Installation in freezing temperatures:
1.Furnace shall be installed in an area where ventilation facilities
provide for safe limits of ambient temperature under normal operating conditions. Ambient temperatures may fall below 32° F (0° C)
providing the flue temperature does not fall below 260° F (127° C)
at any point in the flue pipe between the furnace and the chimney
or a B-Vent. The flue products will condense in the vent pipe if the
flue temperature falls below 260° F (127° C) causing the vent pipe
to deteriorate rapidly.
2.Do not allow return air temperature to be below 55º F (13° C) for
extended periods. To do so may cause condensation to occur in
the main heat exchanger, leading to premature heat exchanger
failure.
Improper installation in an ambient below 32ºF (0.0° C) could create
a hazard, resulting in damage, injury or death.
3.If this furnace is installed in an unconditioned space and an
extended power failure occurs, there will be potential damage to
the internal components. Following a power failure situation, do
not operate the unit until inspection and repairs are performed.
Clearances for access:
Ample clearances should be provided to permit easy access to the unit.
The following minimum clearances are recommended:
1.Twenty-four (24) inches (61 cm) between the front of the furnace
and an adjacent wall or another appliance, when access is
required for servicing and cleaning.
2.Eighteen (18) inches (46 cm) at the side where access is required
for passage to the front when servicing or for inspection or
replacement of flue/vent connections.
In all cases, accessibility clearances shall take precedence over clearances for combustible materials where accessibility clearances are
greater.
Installation in a residential garage:
A gas-fired furnace for installation in a residential garage must be
installed so the burner(s) and the ignition source are located not less
than 18 inches (46 cm) above the floor, and the furnace must be located
or protected to avoid physical damage by vehicles.
TABLE 1:
1. Line contact only permitted between lines formed by the intersection of the rear panel and side panel (top in horizontal position) of the furnace jacket and building
SECTION II: DUCTWORK
SECTION II: DUCTWORK
SECTION II: DUCTWORKSECTION II: DUCTWORK
DUCTWORK GENERAL INFORMATION
DUCTWORK GENERAL INFORMATION
DUCTWORK GENERAL INFORMATIONDUCTWORK GENERAL INFORMATION
The duct system’s design and installation must:
1.Handle an air volume appropriate for the served space and within
2.Be installed in accordance with standards of NFPA (National Fire
3.Create a closed duct system. For residential and Non-HUD Modu-
Unit Clearances to Combustibles (All Dimensions in Inches, and All Surfaces Identified with the Unit in an Upflow Configuration)
the operating parameters of the furnace specifications.
Protection Association) as outlined in NFPA pamphlets 90A and
90B (latest editions) or applicable national, provincial, or state, and
local fire and safety codes.
lar Home installations, when a furnace is installed so that the supply ducts carry air circulated by the furnace to areas outside the
space containing the furnace, the return air shall also be handled
by a duct(s) sealed to the furnace casing and terminating outside
the space containing the furnace.
TopFrontRearLeft SideRight SideFlue
In. (cm) In. (cm) In. (cm)In. (cm)In. (cm)In. (cm)
4.Complete a path for heated or cooled air to circulate through the
air conditioning and heating equipment and to and from the conditioned space.
The cooling coil must be installed in the supply air duct, downstream of the furnace. Cooled air may not be passed over the heat
exchanger.
When the furnace is used in conjunction with a cooling coil, the coil
must be installed parallel with, or in the supply air side of the furnace to
avoid condensation in the primary heat exchanger. When a parallel flow
arrangement is used, dampers or other means used to control airflow
must be adequate to prevent chilled air from entering the furnace. If
manually operated, the damper must be equipped with means to prevent the furnace or the air conditioner from operating unless the damper
is in full heat or cool position.
Floor/
Bottom
ClosetAlcoveAttic
Contact
Line
Yes
Yes
1
1
Unitary Products Group3
166753-UIM-C-0706
The duct system must be properly sized to obtain the correct airflow
for the furnace size that is being installed.
Refer to 7 and the furnace rating plate for the correct rise range
and static pressures
If the ducts are undersized, the result will be high duct static pressures and/or high temperature rises which can result in a heat
exchanger OVERHEATING CONDITION. This condition can result
in premature heat exchanger failure, which can result in personal
injury, property damage, or death.
DUCTWORK INSTALLATION AND SUPPLY PLENUM
DUCTWORK INSTALLATION AND SUPPLY PLENUM
DUCTWORK INSTALLATION AND SUPPLY PLENUM DUCTWORK INSTALLATION AND SUPPLY PLENUM
CONNECTION
CONNECTION
CONNECTIONCONNECTION
Attach the supply plenum to the furnace outlet duct connection flanges. This is typically through the use of S cleat
material when a metal plenum is used. The use of an
approved flexible duct connector is recommended on all
installations. This connection should be sealed to prevent
air leakage. The sheet metal should be crosshatched to
eliminate any popping of the sheet metal when the indoor
fan is energized.
When replacing an existing furnace, if the existing plenum is not the
same size as the new furnace then the existing plenum must be
removed and a new plenum installed that is the proper size for the new
furnace. If the plenum is shorter than 12” (30.5 cm) the turbulent air flow
may cause the limit controls not to operate as designed, or the limit controls may not operate at all.
The duct system is a very important part of the installation.
If the duct
system is improperly sized the furnace will not operate properly.
The ducts attached to the furnace plenum, should be of sufficient size
so that the furnace operates at the specified external static pressure
and within the air temperature rise specified on the nameplate.
Table 2 is a guide for determining whether the rectangular duct system
that the furnace is being connected to be of sufficient size for proper furnace operation.
Use the Example below to help you in calculating the duct area to determine whether the ducts have sufficient area so that the furnace operates at the specified external static pressure and within the air
temperature rise specified on the nameplate.
Ex. The furnace input is 80,000 BTUH and 1,200 CFM. The recommended duct area is 280 sq.in, there are two 8 x 14 rectangular ducts
attached to the plenum and there are two 7 inch round ducts attached to
the furnace.
1.Take 8 x 14, which equals 112 sq.in. X 2, which equals 224 square
inch then go to round duct size located in Table 3.
2.The square inch area for 7 inch round pipe is 38.4, multiply by 2 for
two round ducts which equals 76.8 square inch,
3.Then take the 224 square inch from the rectangular duct and add it
to the 76.8 sq.in. of round duct. The total square inch of duct
attached to the furnace plenum is 300.8 square inch. This exceeds
the recommended 280 square inch of duct.
In this example, the duct system attached to the plenum has a sufficient
area so that the furnace operates at the specified external static pressure and within the air temperature rise specified on the nameplate.
TABLE 2:
Minimum Duct Sizing For Proper Airflow
InputAirflow
Return
1
Rectangular
2
Round
2
Supply
BTU/H(kW)CFM(m³)In² (cm²)in. x in.(cm x cm)in. (cm) dia.In²(cm²)
40,000(11.7)1,200(34.0)280 (711)14 x 20 (35.6 x 50.8)18 (45.7)216 (549)
60,000 (17.6)1,200 (34.0)280 (711)14 x 20 (35.6 x 50.8)18 (45.7)216 (549)
80,000 (23.4)1,200 (34.0)280 (711)14 x 20 (35.6 x 50.8)18 (45.7)216 (549)
80,000 (23.4)1,600 (45.3)360 (914)18 x 20 (45.7 x 50.8)22 (55.8)280 (711)
80,000 (23.4)
2,000 (56.6)
2,200 (62.3)
440 (1,118)20 x 22 (50.8 x 55.8)24 (60.9)390 (991)
100,000 (29.3)1,200 (34.0)320 (813)16 x 20 (40.6 x 50.8)20 (50.8)336 (853)
100,000 (29.3)1,600 (45.3)360 (914)18 x 20 (45.7 x 50.8)22 (55.8)280 (711)
100,000 (29.3)2,000 (56.6)440 (1,118)20 x 22 (50.8 x 55.8)24 (60.9)390 (991)
115,000 (35.2)1,600 (45.3)360 (914)18 x 20 (45.7 x 50.8)22 (55.8)280 (711)
115,000 (35.2)2,000 (56.6)440 (1,118)20 x 22 (50.8 x 55.8)24 (60.9)390 (991)
130,000 (41.0)2,000 (56.6)440 (1,118)20 x 22 (50.8 x 55.8)24 (60.9)390 (991)
NOTE: This chart does not replace proper duct sizing calculations or take into account static pressure drop for run length and fittings. Watch out for the temperature rise and static pressures.
1. Maximum return air velocity in rigid duct @ 700 feet per minute (19.82 m3 / minute).
2. Example return main trunk duct minimum dimensions.
3. Maximum supply air velocity in rigid duct @ 900 feet per minute (25.49 m3 / minute).
TABLE 3:
Round Duct Size
Round Duct SizeCalculated Area For Each Round Duct Size
inches (cm)
Sq.in (cm2)
5 (13)19.6 (126)
6 (15)28.2 (182)
7 (18)38.4 (248)
8 (20)50.2 (324)
9 (23)63.6 (410)
10 (25)78.5 (506)
11 (28)95 (613)
12 (30)113.1 (730)
13 (33)132.7 (856)
14 (36)153.9 (993)
1.The Air Temperature Rise is determined by subtracting the Return
Air Temperature Reading from the Supply Air Temperature Reading.
2.The External Static Pressure is determined by adding the Supply
Duct Static Pressure reading to the Return Duct Static Pressure
reading, adding the pressure across any applied a-coil and the
drop across the return air filter.
TABLES 2 & 3 are to be used as a guide only to help the installer determine if the duct sizes are large enough to obtain the proper air flow
(CFM) through the furnace. TABLES 2 & 3 ARE NOT to be used to
design ductwork for the building where the furnace is being installed.
There are several variables associated with proper duct sizing that are
not included in the tables. To properly design the ductwork for the building, refer to the ASHRAE Fundamentals Handbook, Chapter on “DUCT
DESIGN” or a company that specializes in Residential and Modular
Home duct designs.
3
4Unitary Products Group
166753-UIM-C-0706
FRONT
LEFT SIDE
RIGHT SIDE
B
20
40
A
28-1/2
3/4
14-3/4
5-3/8
(VENT CONNECTIONS)
POWERWIRING
7/8”HOLE
2-1/2
ACCESS
WIRING
7/8”K.O.
16
8-3/4
T’STAT WIRING7/8”K.O.
1-1/8
2-1/4
14
23-1/2
32-1/2
2
13-3/4
GASINLET
1-1/4x2-1/2
26-1/2
1-3/8
1-1/4
C
20
5/8
5/8
B
24-3/4
BOTTOMIMAGE
RETURNEND
TOP IMAGE
SUPPLY END
D
4”Diameter
4”Diameter
IMPORTANT:
The minimum plenum height is 12” (30.5 cm). The furnace will not operate properly on a shorter plenum height. The minimum recommended rectangular duct height is 4 inches (10 cm)
attached to the plenum.
IMPORTANT:
The air temperature rise should be taken only after the
furnace has been operating for at least 15 minutes. Temperatures and
external static pressures should be taken 6” (15 cm) past the first bend
from the furnace in the supply duct and the return duct. If an external filter box or an electronic air cleaner is installed, take the return air readings before the filter box or air cleaner.
If a matching cooling coil is used, it may be placed directly on the furnace outlet and sealed to prevent leakage. Follow the coil instructions
for installing the supply plenum. On all installations without a coil, a
removable access panel is recommended in the outlet duct such that
smoke or reflected light would be observable inside the casing to indicate the presence of leaks in the heat exchanger. This access cover
shall be attached in such a manner as to prevent leaks.
The supply air temperature MUST NEVER exceed the Maximum
Supply Air Temperature, specified on the nameplate.
Operating the furnace above the maximum supply air temperature
will cause the heat exchanger to overheat, causing premature heat
exchanger failure. Improper duct sizing, dirty air filters, incorrect
manifold pressure, incorrect gas orifice and/or a faulty limit switch
can cause the furnace to operate above the maximum supply air
temperature. Refer to sections II, III and IX for additional information on correcting the problem.
Return air may enter the furnace through the side(s) or bottom depending on the type of application. Return air may not be connected into the
rear panel of the unit. In order to achieve the airflow indicated, it is recommended those applications over 1800 CFM (57 m³/min) use return
air from two sides, one side and the bottom or bottom only. For single
return application, see data and notes on blower performance data
tables in this manual.
BOTTOM RETURN AND ATTIC INSTALLATIONS
BOTTOM RETURN AND ATTIC INSTALLATIONS
BOTTOM RETURN AND ATTIC INSTALLATIONSBOTTOM RETURN AND ATTIC INSTALLATIONS
Bottom return applications normally pull return air through a base platform or return air plenum. Be sure the return platform structure or return
air plenum is suitable to support the weight of the furnace.
The furnace base is equipped with a rectangular panel that can be
removed by performing the following steps:
1.Lay the furnace on its back.
2.Remove the screws from the toe plate.
3.Remove the toe plate.
4.Pull the base plate out of the furnace base.
5.Reinstall the toe plate and secure with the screws that were
removed.
Attic installations must meet all minimum clearances to combustibles
and have floor support with required service accessibility.
IMPORTANT:
If an external mounted filter rack is being used see the
instructions provided with that accessory for proper hole cut size.
HORIZONTAL
HORIZONTAL MODELS
HORIZONTALHORIZONTAL
MODELS
MODELS MODELS
Horizontal Installations With a Cooling Coil Cabinet
The furnace should be installed with coil cabinet part number specifically intended for Horizontal application. If a matching cooling coil is
used, it may be placed directly on the furnace outlet and sealed to prevent leakage. Follow the coil instructions for installing the supply plenum. For details of the coil cabinet dimensions and installation
requirements, refer to the installation instructions supplied with the coil
cabinet
Attach the supply plenum to the air conditioning coil cabinet outlet duct
flanges through the use of S cleat material when a metal plenum is
used. The use of an approved flexible duct connector is recommended
on all installations. The connection to the furnace, air conditioning coil
cabinet and the supply plenum should be sealed to prevent air leakage.
The sheet metal should be crosshatched to eliminate any popping of
the sheet metal when the indoor fan is energized.
The minimum plenum height is 12” (30.5 cm). If the plenum is shorter
than 12” (30.5 cm) the turbulent air flow may cause the limit controls not
to operate as designed, or the limit controls may not operate at all. Also
the plastic drain pan in the air conditioning coil can overheat and melt.
Refer to the installation instructions supplied with the air conditioning
coil for additional information.
Horizontal Installations Without a Cooling Coil Cabinet
When installing this appliance, the furnace must be installed so as to
create a closed duct system, the supply duct system must be connected to the furnace outlet and the supply duct system must terminate
outside the space containing the furnace. When replacing an existing
furnace, if the existing plenum is not the same size as the new furnace
then the existing plenum must be removed and a new plenum installed
that is the proper size for the new furnace.
Attach the supply plenum to the furnace outlet duct flanges through the
use of S cleat material when a metal plenum is used. The use of an
approved flexible duct connector is recommended on all installations.
This connection should be sealed to prevent air leakage. The sheet
metal should be crosshatched to eliminate any popping of the sheet
metal when the indoor fan is energized. On all installations without a
coil, a removable access panel is recommended in the outlet duct such
that smoke or reflected light would be observable inside the casing to
indicate the presence of leaks in the heat exchanger. This access cover
shall be attached in such a manner as to prevent leaks.
Residential and Non Hud Modular Home Horizontal Return
Plenum Connections
The return duct system must be connected to the furnace inlet and the
return duct system must terminate outside the space containing the furnace. When replacing an existing furnace, if the existing plenum is not
the same size as the new furnace then the existing plenum must be
removed and a new plenum installed that is the proper size for the new
furnace.
Attach the return plenum to the furnace inlet duct flanges. This is typically through the use of S cleat material when a metal plenum is used.
The use of an approved flexible duct connector is recommended on all
installations. The connection of the plenum to the furnace and all the
ducts connecting to the plenum must be sealed to prevent air leakage.
The sheet metal should be crosshatched to eliminate any popping of
the sheet metal when the indoor fan is energized.
The duct system is a very important part of the installation. If the duct
system is improperly sized the furnace will not operate properly. The
ducts attached to the furnace must be of sufficient size so that the furnace operates at the specified external static pressure and within the air
temperature rise specified on the nameplate.
Attic installations must meet all minimum clearances to combustibles
and have floor support with required service accessibility.
IMPORTANT:
instructions provided with that accessory for proper hole cut size.
ATTIC INSTALLATION
ATTIC INSTALLATION
ATTIC INSTALLATIONATTIC INSTALLATION
if an external mounted filter rack is being used see the
6Unitary Products Group
FIGURE 2:
Typical Attic Installation
This appliance is design certified for line contact when the furnace is
1” MAX. BETWEEN
ROD & FURNACE
SUPPORT
ROD
6” MIN BETWEEN
ROD & FURNACE
1” MAX. BETWEEN
ROD & FURNACE
ANGLE IRON
BRACKET
FRONT OF
FURNACE
CORNER
MARKINGS
installed in the horizontal left or right position. The line contact is only
permissible between lines that are formed by the intersection of the top
and two sides of the furnace and the building joists, studs or framing.
This line may be in contact with combustible material. Refer to Figure 3.
When a furnace is installed in an attic or other insulated space,
keep all insulating materials at least 12 inches (30.5 cm) away from
furnace and burner combustion air openings.
SUSPENDED FURNACE / CRAWL SPACE
SUSPENDED FURNACE / CRAWL SPACE
SUSPENDED FURNACE / CRAWL SPACE SUSPENDED FURNACE / CRAWL SPACE
INSTALLATION
INSTALLATION
INSTALLATIONINSTALLATION
The furnace can be hung from floor joists or installed on suitable blocks
or pad. Blocks or pad installations shall provide adequate height to
ensure the unit will not be subject to water damage. Units may also be
suspended from rafters or floor joists using rods, pipe angle supports or
straps. Angle supports should be placed at the supply air end and near
the blower deck. Do not support at return air end of unit. All four suspension points must be level to ensure quite furnace operation. When
suspending the furnace use a secure platform constructed of plywood
or other building material secured to the floor joists. Refer to Figure 4
for typical crawl space installation.
166753-UIM-C-0706
FIGURE 3:
In any application where temperatures below freezing are possible,
see “BELOW FREEZING LOCATIONS”.
SECTION III: FILTERS
SECTION III: FILTERS
SECTION III: FILTERSSECTION III: FILTERS
FILTER INSTALLATION
FILTER INSTALLATION
FILTER INSTALLATIONFILTER INSTALLATION
All applications require the use of a field installed accessory filter. All filters and mounting provision must be field supplied. Refer to Tables 5 &
16 for accessory external filter kit options.
Typical Suspended Furnace / Crawl Space Installation
TABLE 5:
Filter Sizes
CFM
(m³/min)
Cabinet
Size
Side
(in)
Side
(cm)
Bottom
(in)
1200 (33.98)A16 x 2540.6 x 63.514 x 2535.6 x 63.5
1200 (33.98)B16 x 2540.6 x 63.516 x 2540.6 x 63.5
1600 (45.31)B16 x 2540.6 x 63.516 x 2540.6 x 63.5
1600 (45.31)C16 x 2540.6 x 63.520 x 2550.8 x 63.5
2000 (56.63)C(2) 16 x 25(2) 40.6 x 63.520 x 2550.8 x 63.5
2200 (62.30)C(2) 16 x 25(2) 40.6 x 63.520 x 2550.8 x 63.5
2000 (56.63)D(2) 16 x 25(2) 40.6 x 63.522 x 2555.9 x 63.5
NOTES:
1. Air velocity through throwaway type filters may not exceed 300 feet per minute (91.4 m/min). All velocities over this require the use of high velocity filters.
2. Air flows above 1800 CFM require either return from two sides or one side plus bottom.
SIDE RETURN - EXTERNAL INSTALLATION
SIDE RETURN - EXTERNAL INSTALLATION
SIDE RETURN - EXTERNAL INSTALLATIONSIDE RETURN - EXTERNAL INSTALLATION
Locate and knock out the square corner locators. These indicate the
size of the cutout to be made in the furnace side panel. Refer to Figure 5.
HORIZONTAL APPLICATION
HORIZONTAL APPLICATION
HORIZONTAL APPLICATIONHORIZONTAL APPLICATION
Horizontal Filters
All filters and mounting provision must be field supplied. Filters(s) may
be located in the duct system external to the furnace or in a return filter
grille(s). Filters(s) may be located in the duct system using an external
duct filter box attached to the furnace plenum. Any branch duct (rectangular or round duct) attached to the plenum must attach to the vertical
plenum above the filter height. The use of straps and / or supports is
required to support the weight of the external filter box.
FIGURE 4:
Side Return Cutout Markings
IMPORTANT:
exceed 300 feet per minute (1.52 m/m). All velocities over this require
the use of high velocity filters. Refer to Table 15.
Air velocity through throwaway type filters must not
Install the side filter rack following the instructions provided with that
accessory. If a filter(s) is provided at another location in the return air
system, the ductwork may be directly attached to the furnace side
panel. An accessory filter rack is available for mounting the filter exter-
All installations must have a filter installed.
nal to the cabinet.
IMPORTANT:
Some accessories such as electronic air cleaners and
pleated media may require a larger side opening. Follow the instructions supplied with that accessory for side opening requirements. Do
not cut the opening larger than the dimensions shown in Figure 1.
Bottom
(cm)
Unitary Products Group7
166753-UIM-C-0706
INLET
WRENCH
BOSS
INLET
PRESSURE
PORT
ON
OFF
ON/OFF SWITCH
(Shown in ON position)
MAIN REGULATOR
ADJUSTMENT
OUTLET
OUTLET
PRESSURE
PORT
VENT PORT
O
F
F
ON
INLET
WRENCH
BOSS
ON/OFF SWITCH
(shown in OFF position)
MAIN REGULATOR
ADJUSTMENT
OUTLET
SUPPLY
PRESSURE
TAP
OUTLET
(MANIFOLD)
PRESSURE
TAP
ELECTRICAL
CONNECTIONS
EXTERNAL MANUAL
SHUTOFF VALVE
TO GAS
SUPPLY
TO GAS
SUPPLY
GROUNDED JOINT UNION
MAY BE INSTALLED
INSIDE OR OUTSIDE UNIT.
DRIP
LEG
MANUAL
SHUT-OFF
VALVE
GAS
PIPE
GAS
PIPE
DRIP
LEG
MANUAL
SHUT-OFF VALVE
GAS VALVE
GAS BURNERS
DRIP
LEG
SECTION IV: GAS PIPING
SECTION IV: GAS PIPING
SECTION IV: GAS PIPINGSECTION IV: GAS PIPING
GAS SAFETY
GAS SAFETY
GAS SAFETYGAS SAFETY
An overpressure protection device, such as a pressure regulator,
must be installed in the gas piping system upstream of the furnace
and must act to limit the downstream pressure to the gas valve so it
does not exceed 0.5 PSI (14" w.c. (3.48 kPa). Pressures exceeding
0.5 PSI (14” w.c. (3.48 kPa) at the gas valve will cause damage to
the gas valve, resulting in a fire or explosion or cause damage to
the furnace or some of its components that will result in property
damage and loss of life.
FIGURE 8:
IMPORTANT:
Horizontal Gas Piping
An accessible manual shutoff valve must be installed
upstream of the furnace gas controls and within 6 feet (1.8 m) of the furnace.
The furnace must be isolated from the gas supply piping system by
closing its individual external manual shutoff valve during any pressure
testing of the gas supply piping system at pressures equal to or less
than 1/2 psig (3.5 kPa).
FIGURE 5:
FIGURE 6:
IMPORTANT:
Gas Valve - All Except GR Models
Gas Valve - GR Models Only
Plan your gas supply before determining the correct gas
pipe entry. Use 90-degree service elbow(s), or short nipples and conventional 90-degree elbow(s) to enter through the cabinet access holes.
GAS PIPING INSTALLATION
GAS PIPING INSTALLATION
GAS PIPING INSTALLATIONGAS PIPING INSTALLATION
Properly sized wrought iron, approved flexible or steel pipe must be
used when making gas connections to the unit. If local codes allow the
use of a flexible gas appliance connection, always use a new listed connector. Do not use a connector that has previously serviced another gas
appliance.
Some utility companies or local codes require pipe sizes larger than the
minimum sizes listed in these instructions and in the codes. The furnace
rating plate and the instructions in this section specify the type of gas
approved for this furnace - only use those approved gases. The installation of a drip leg and ground union is required. Refer to Figure 8.
FIGURE 7:
8Unitary Products Group
Upflow Gas Piping
The gas valve body is a very thin casting that cannot take any
external pressure. Never apply a pipe wrench to the body of the gas
valve when installing piping. A wrench must be placed on the octagon hub located on the gas inlet side of the valve. Placing a wrench
to the body of the gas valve will damage the valve causing improper
operation and/or the valve to leak.
Gas piping may be connected from either side of the furnace using any
of the gas pipe entry knockouts on both sides of the furnace. Refer to
Figure 1 dimensions.
GAS ORIFICE CONVERSION FOR PROPANE (LP)
GAS ORIFICE CONVERSION FOR PROPANE (LP)
GAS ORIFICE CONVERSION FOR PROPANE (LP)GAS ORIFICE CONVERSION FOR PROPANE (LP)
This furnace is constructed at the factory for natural gas-fired operation,
but may be converted to operate on propane (LP) gas by using a factory-supplied LP conversion kit. Follow the instructions supplied with
the LP kit. Refer to Table 6 or the instructions in the propane (LP) conversion kit for the proper gas orifice size.
LoNOx furnaces requiring propane (LP) gas must have the LoNOx
screens removed prior to installation and operation. See propane
instructions 035-14445-000 or the start up procedure at the back of
these instructions on proper removal of the NOx screens.
HIGH ALTITUDE GAS ORIFICE CONVERSION
HIGH ALTITUDE GAS ORIFICE CONVERSION
HIGH ALTITUDE GAS ORIFICE CONVERSIONHIGH ALTITUDE GAS ORIFICE CONVERSION
This furnace is constructed at the factory for natural gas-fired operation
at 0 – 8,000 feet (0-m – 2,438 m) above sea level.
The manifold pressure must be changed in order to manitain proper
and safe operation when the furnace is installed in a location where the
altitude is greater than 8,000 feet (2,438 m) above sea level. Refer to to
Table 6 for proper manifold pressure settings.
HIGH ALTITUDE PRESSURE SWITCH CONVERSION
HIGH ALTITUDE PRESSURE SWITCH CONVERSION
HIGH ALTITUDE PRESSURE SWITCH CONVERSIONHIGH ALTITUDE PRESSURE SWITCH CONVERSION
For installation where the altitude is less than 8,000 feet (2,438 m), it is
not required that the pressure switch be changed. For altitudes above
8,000 feet (2,438 m), see Table 16 Field Installed Accessories - High
Altitude Pressure Switch
166753-UIM-C-0706
TABLE 6:
PROPANE AND HIGH ALTITUDE CONVERSION KITS
It is very important to choose the correct kit and/or gas orifices for the altitude and the type of gas for which the furnace is being installed.
Only use natural gas in furnaces designed for natural gas. Only use propane (LP) gas for furnaces that have been properly converted to use propane (LP) gas. Do not use this furnace with butane gas.
Incorrect gas orifices or a furnace that has been improperly converted will create an extremely dangerous condition resulting in premature heat
exchanger failure, excessive sooting, high levels of carbon monoxide, personal injury, property damage, a fire hazard and/or death.
High altitude and propane (LP) conversions are required in order for the appliance to satisfactory meet the application.
An authorized distributor or dealer must make all gas conversions.
In Canada, a certified conversion station or other qualified agency, using factory specified and/or approved parts, must perform the conversion.
The installer must take every precaution to insure that the furnace has been converted to the proper gas orifice size when the furnace is installed.
Do not attempt to drill out any orifices to obtain the proper orifice size. Drilling out a gas orifice will cause misalignment of the burner flames,
causing premature heat exchanger burnout, high levels of carbon monoxide, excessive sooting, a fire hazard, personal injury, property damage
and/or death.
Nominal Manifold Pressure - High Fire
Single/Second Stage Manifold Pressures (in wc)Single/Second Stage Manifold Pressures (kpa)
SECTION V: ELECTRICAL POWERSECTION V: ELECTRICAL POWER
Electrical Power Connections
Field wiring to the unit must be grounded. Electric wires that are field
installed shall conform to the temperature limitation for 63°F (35°C) rise
wire when installed in accordance with instructions. Refer to Table 7 in
these instructions for specific furnace electrical data.
TABLE 7:
Ratings & Physical / Electrical Data - Upflow Models
4011.715568.31/27.110 x 825.4 x 17.7201410547.6
6017.615568.31/27.110 x 825.4 x 17.7201411049.9
8023.517076.71/27.110 x 825.4 x 17.7201411753.1
8023.515568.33/411.511 x 827.9 x 20.3201412657.2
8023.515568.33/411.510 x 1025.4 x 25.4201413059.0
8023.516573.91.014.011 x 1127.9 x 25.4201214063.5
10029.317076.71/27.110 x 825.4 x 20.3201412858.1
10029.316573.93/411.511 x 825.4 x 25.4201413460.8
10029.316573.93/411.510 x 1025.4 x 25.4201414063.5
10029.315568.31.014.011 x 1127.9 x 25.4201214565.8
11533.717076.73/411.510 x 1025.4 x 25.4201414565.8
11533.717076.71.014.011 x 1127.9 x 25.4201214766.7
13038.116573.91.014.011 x 1127.9 x 25.4201215871.7
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.
Use copper conductors only.
Blower
Size
Over-Current
Total Unit
Amps
Max
Protect
AFUE
Min. wire Size
(awg) @ 75 ft
one way
Air Temp. Rise
Operation
WGT.
Operation
WGT.
Unitary Products Group9
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