Unisteer 2009 Ranger ELECTRA-STEER, ELECTRA-STEER 8051790 Installation Manual

09-10 Polaris Ranger Electra-Steer Installation Manual

Thank you for purchasing our ELECTRA-STEER 12v electric assist
power steering system. Please carefully read this instruction sheet
entirely before you begin to install the system.

Remember, before beginning installation; insure that you are in a
level well lit, organized, work area. Engage the parking brake,
disconnect the battery until power is needed and chock or block the
rear wheels to insure the vehicle is stable.

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KIT NUMBER 8051790

Full refund will NOT be granted to any kits that are

damaged, scratched, or altered in any fashion.

INSTALLATION TIPS:

Due to minor variations in vehicle frames, we recommend that you
leave all the U-Joint pinch bolts loose until the motor is mounted.
Then rock the steering wheel back and forth to allow the U-Joints to
align themselves. Complete the installation by tightening these bolts.

KIT CONTENTS:

upper shaft

motor

545180

bracket

electrical packet

620900

module

hardware packet

621050

TOOLS NEEDED TO COMPLETE INSTALLATION:

• 3/8” Electric Drill

• 3/8” Drill Bit

• ½ “ Drill Bit

• Soldering Iron & Solder

• Open End Wrenches: 10mm, 13mm & 17mm

• 3/8” Drive Socket Wrench and 6” extension

• Sockets: 15/16”, 3/8”, 8mm, 10mm, 13mm & 17mm

• Wire Stripper/Cutters

• Hammer

• 50 Ft Lb Adjustable Torque Wrench

• Scribe or Marking Tool

• Heat Gun

lower shaft

545170

wiring harness

544060

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INSTALLATION OF THE ELECTRA-STEER KIT:

1. Park vehicle on a level surface and set parking brake and make sure vehicle is in
park.

2. From under the vehicle loosen the 10mm bolt that retains the stock steering shaft
to the steering rack and pinion.

3. From inside vehicle, remove all the retaining bolts that hold the dash in the
vehicle. These are normally torx bits.

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