Unisteer 8010920-01 User Manual

Late ’67-‘70 Mustang Rack Kit Instructions
8010830-01 & 8010920-01
Full refund will NOT be granted to any kits that are
damaged, scratched, or altered in any fashion.
*USE ONLY POWER STEERING FLUID IN SYSTEM. DO NOT USE ATF. *ALTHOUGH THIS KIT IS FAIRLY SIMPLE TO INSTALL, SOME
MODIFICATIONS MAYBE NECESSARY. *BEFORE STARTING INSTALLATION, PLEASE BE AWARE OF THE
MODIFICATIONS THAT ARE NEEDED TO INSTALL. *MUST USE A MINI STARTER (I.E. POWER MASTER) ON SMALL BLOCK
EQUIPED CARS. **USED HOOKER SUPER COMPS HEADERS ON BIG AND SMALL BLOCK
WITH FACTORY FOUR SPEED TRANSMISSION AND LINKAGE. *DUE TO VARIABLES OUTSIDE OUR CONTROL THESE KITS MAY NOT FIT
ALL APPLICATIONS. ALSO, PLEASE VERIFY KIT WILL FIT YOUR APPLICATION BEFORE ALTERING VEHICLE.
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KIT CONTENTS:
#
Part Number
Description
Quantity
1
8010810-01
Rack and Pinion Unit w/bracket
1
2a
8060710
Pump Assembly for Small Block
1
2b
8060670
Pump Assembly for Big Block
1
3
8021310
Pump Line Kit
1
4a
201090
5/16” Lock Washer for Small Block
2
4b
200840
3/8” Lock Washer for Big Block
2
5a/b
200850
5/16” Flat Washer for Small & Big Block
2
6a
231780
5/16-18 x 5 1/2” hex bolt for Small Block
2
6b
230660
3/8”-16 x 1” bolt for Big Block
1
6c
231660
3/8”-16 x 2 ¼” bolt for Big Block
1
7a
206270
Pump Assembly Standoff-1.365” for Small Block only
1
8a
206070
Pump Assembly Standoff-1.625” for Small Block
1
8b
205990
Pump Assembly Standoff for Big Block
1
9
130330
Column Clamp
1
10
8021270
Column Bracket (gasket 205720)
1
11
231130
Screws ¼” x 14 x ¾”
3
12
205780
Column Bushing and Bearing
1
13
8051410
U-joint 9/16-30 x ¾” round
1
14
8050640
U-joint 17mmdd x 3/4dd
1
15
543970
Shaft 3/4dd x 7 1/2”- 9/16-30 spline
1
16
200860
7/16” Flat Washer
2
17
200150
½” Internal Star Washer
2
18
231120
Bolt ½” x 13 x 1 ½”
2
19
8021320
Outer Tie Rod Small Taper
2
20
8021330
Outer Tie Rod Small Taper
2
21
480260
Thrust Washer
1
Not pictured
545030
Column Insert (for 1970 column only)
1
Not pictured
620630
Drill Bit and Roll Pin u-joint install kit
1
Not pictured
545310
U-Joint Bushing (may not be needed)
1
14 1 2a/b
3
4a/b
5a/b
9
10
11
12
13
8a/b
7
6a/b
15
17
16
18
19
20
21
6c
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Disassembly
The first step is to disassemble and remove the stock steering linkage, steering box and column.
1. Disconnect steering shaft from steering box. Raise vehicle and support it on stands. Note be sure not to put the stand in a location by the stock round cross member.
2. Remove the cotter pins and nuts from outer tie rod ends and remove tie rods from spindles. Disconnect the center link and idler arm assembly from the frame and remove the entire steering linkage.
3. Remove bolts retaining the gearbox to the frame and remove the box. If equipped remove the power steering pump, brackets and lines. All the pieces removed will not be used.
4. You need to modify your stock column slightly. If you have an Early 1967 or 1970 refer to the appropriate section at the end of the instruction sheet. Remove the steering column and tube assembly in one piece. Do not remove the steering wheel. Cut off the rag joint assembly at the end closest to the joint itself. Next install the supplied column tube bearing by sliding it over the steering shaft and up to the column tube and tap it in with a hammer. Once the bearing is seated measure from the flat of the bearing down 1-3/4” and cut off the excess shaft. Next slide on the brass washer and install the supplied U-joint so that the shaft is flush to the inside of the new joint. Drill and pin the joint in place with the provided bit and roll pins. That is all that is needed for modification to the column.
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5. Once you have this done install the appropriate floor plate provided in your kit using the hardware provided. Slide the floor plate over the column tube with the clamp and install the column through the firewall and bolt back in place. Attach the new floor plate with supplied hardware and complete the installation.
6. From under the car remove the stock round cross member from the frame rail to frame rail. Install the new power rack and bracket in place using the stock holes where the cross member was and install new hardware provided. Note: Always check to make sure that your bracket is clear of the control arms and the lip of the frame around the camber adjusting bolts. If the bracket rubs or hits anywhere it is necessary to grind a little of the edge of the rolled lips of the metal on these parts. DO NOT GRIND ON THE SUPPLIED BRACKET.
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7. Your rack has been shipped with the pressure and return line ports connected to it. You will need to install the pressure and return line to the ports and install the rack with them connected. The lower larger port on the rack is the pressure port and the higher smaller port is the return. As you are going up into place with the bracket you will need to position the lines around the motor mounts and header. This may take some time to find the angle you need but position the lines where you need so that clearance is provided. Your rack and pinion is also centered before shipping and is marked make sure not to move it off center or loosen the mounting blocks on the gear itself.
8. Once the rack is in place leave the bolts loose and install the shaft and joint from the rack and pinion to the steering column. Slide the shaft onto the u-joint on the column and snug the pinch bolt. Run the shaft down to the pinion, with the pinion joint on the shaft, raise the rack into place to spline the lower joint to the pinion. NOTE: It is important that you phase the u­joint 90 degrees out or opposite of each other before you install and tighten. Also make sure that you center your steering wheel before sliding the u-joints together. Torque the u-joint bolts to 40ft. lbs.
Note: MAKE SURE YOUR RACK AND PINION IS CENTERED AND YOUR STEERING WHEEL IS RESONABLY STRAIGHT.
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