Unisteer 8010660-01 User Manual

MOPAR E-Body Rack & Pinion Kit Instructions
8010670-01 & 8010660-01
Full refund will NOT be granted to any kits that are
damaged, scratched, or altered in any fashion.
*USE ONLY POWER STEERING FLUID IN SYSTEM. DO NOT USE ATF. *ALTHOUGH THIS KIT IS FAIRLY SIMPLE TO INSTALL, SOME
MODIFICATIONS ARE NECESSARY. *BEFORE STARTING INSTALLATION, PLEASE BE AWARE OF THE
MODIFICATIONS THAT ARE NEEDED TO INSTALL. *BE AWARE OF THE SPECIFIC APPLICATIONS THAT THIS KIT WILL FIT AS
OUTLINED IN SECTION #1. *THE FACTORY OIL PLUG IS BLOCKED ON BIG BLOCK MOTORS. THE
RACK WILL HAVE TO BE UN-BOLTED TO CHANGE THE OIL OR A NEW OIL PLUG WILL HAVE TO BE INSTALLED IN THE PAN.
*DUE TO VARIABLES OUTSIDE OUR CONTROL THESE KITS MAY NOT FIT ALL APPLICATIONS. ALSO, PLEASE VERIFY KIT WILL FIT YOUR APPLICATION BEFORE ALTERING VEHICLE.
pg. 1 655660
KIT CONTENTS:
#
Part #
Description
Quantity
1
8010870-01 (-02)
Rack and Pinion Unit (-02=Chrome Finish)
1
2
8050360
Upper U-joint, ¾ smoothx3/4dd
1
3
8021560
#6 AN x 16 Banjo Fitting, (already installed on R&P)
1
4
8021570
#6 AN x 18 Banjo Fitting, (already installed on R&P)
1
5
8050240
Lower U-joint, ¾-36x3/4dd
1
6
543090
Steering shaft, 9/16-30 spline x 3/4dd
1
7
231280
Steering Shaft Support Bracket Mounting Bolts
2
8
130330
Column Clamp
1
9
220060
¼ x 1 ½ roll pin
1
10
220070
5/32 x 1 ½ roll pin
1
11
230600
¼ drill bit
1
12
8021880
Steering Shaft Support Bracket
1
13
8021310
Pump Line Kit
1
14
200850
5/16 Flat Washers for Support Bracket Mounting Bolts
4
15
120490
3/8-16 Locknuts for Support Bracket Mounting Bolts
2
16
200860
7/16 Flat Washers for Rack and Pinion Mounting Bracket
4
17
205880
Passenger Side Standoff
1
18
120480
Passenger Side Mounting Bracket Locknut
1
19
231220
5 ½” Pump Assembly Mounting Bolt
1
20
8021280
Pump Assembly Standoffs
2
21
200850
5/16 Flat Washers for Pump Assembly
2
22
231210
4 ½” Pump Assembly Mounting Bolt
1
23a
8060380
Pump Assembly for Big Block
1
23b
8060450
Pump Assembly for Small Block
1
24
231340
Passenger Side Mounting Bolt for Single Tab K-member
1
25
231350
Passenger Side Mounting Bolt for Double Tab K-member
1
26
231120
Driver Side Mounting Bracket Bolts
2
27
8050760
Steering Shaft Support Joint
1
1 2 3 4 5 6 7 8 9
10
11
12
13
14
15
16
17
18
19
20
21
22
23a/b
24
25
26
27
pg. 2 655660
Applications/Provisions
This rack & pinion kit and instruction sheet is designed for the E Body Mopars only. These kits are for use in cars with big block, and small block motors with stock suspension. As far as exhaust is concerned stock manifolds and TTI headers will work with this kit. We recommend TTI Part # 383-178. Other headers may work but are not guaranteed to work with this kit.
A new Power Steering Pump kit is provided with this kit; the use of this pump kit is necessary to ensure that the rack & pinion performs properly. This kit also includes a new shaft kit to work with stock column of these cars.
Disassembly
The easiest way to install this kit is to have the car on a lift or at least on jack stands. There is no need to have the front wheels off of the ground. In fact, if you do not lift the wheels off of the ground the alignment should not be affected by the installation.
Take a minute to familiarize yourself with the stock steering components of your car:
1. Detach the steering coupler from the steering box. A roll-pin holds the coupler to the steering
box, remove this roll pin to detach the steering box from the column linkage.
2. Unbolt the outer tie-rod ends from the steering arms and remove the outer tie-rods.
3. Unbolt the idler arm from the passenger side of the vehicle.
4. Unbolt the steering box from the frame; the entire stock steering set up should pull freely out
of the vehicle.
pg. 3 655660
Loading...
+ 4 hidden pages