Unique UGP-10 Installation And Owner's Manual

UNIQUE UGP-10
Installation and Owners Manual
alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
FOR YOUR SAFETY IF YOU SMELL GAS
Open windows. Do not touch electrical switches. Extinguish any open flame Immediately turn off gas supply and call your gas supplier
FOR YOUR SAFETY
Do not store or use gasoline or other flammable and liquids in the vicinity of this or any other appliance
!SAVE THESE INSTRUCTIONS!
The installation of the appliance must conform with local codes or,
in the absence of local national Fuel Gas Code, ANSI Z233.1 and in Canada
B149.2 Propane Storage and Handling Code
2007-12-11
CERTIFIED AND DISTRIBUTED BY
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Unique Gas Products Ltd
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Ph: 905-827-6154 Toll Free: 1-877-427-2266 Fax: 905-827-2027
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Oakville, Ontario Canada L6L 5L7
www.PropaneFridge.com
E-mail: info@propanefridge.com
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2245 Wyecroft Road #5
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Table of Contents
Welcome 1
Chapters
Safety and Warnings 1
Appliances and Heat Shield Installation 2
General Operating Instructions 3
How To Use The Refrigerator 3
Maintenance & Service 4
Troubleshooting & Suggested Spares 5
Carbon Monoxide Instructions (CM Model) 6
Door Removal and Reversal 7
Temperature Controls & Food Storage and
Cleaning 8
Parts & Warranty 9
UGP 10
Chapter
1
Welcome & Congratulations
ongratulations on your purchase of a UNQIUE refrigerator!. We are very proud of our product and we are completely committed to providing you with
C
Manual very carefully. It contains valuable information on how to properly maintain your new gas refrigerator.
the best service possible. Your satisfaction is our #1 priority. Please read this
We know you will enjoy your new refrigerator and Thank You for choosing one of our Unique Gas Products. We hope you will consider us for future purchases.
PLEASE READ AND SAVE THESE INSTRUCTIONS
This manual provides specific operation instructions for your model. Use your refrigerator only as instructed in this manual. These instructions are not meant to cover every possible condition and situation that may occur. Common sense and caution must be practiced when installing, operating and maintaining the appliance
Please record your model and serial # shown below for future reference. This information is found on your CSA rating/serial plate inside the refrigerator compartment.
Please mail in the Warranty Registration Card included with you refrigerator.
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UGP 10
Safety and Warnings
If you smell gas
Open Windows
Don’t touch electrical switches
Extinguish any open flame
Immedialty call your gas supplier
For you Safety
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this unit or any other appliance
Warning
Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
This product can produce Carbon Monoxide. Carbon Monoxide has no odour
and can kill you. The burner and flue system must be kept clean. See owner’s manual for cleaning instructions.
Installation Instructions
The installation of the appliance must conform with local codes or, in the
absence of local national Fuel Gas Code, ANSI Z233.1 and in Canada B149.2
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UGP 10
Chapter
2
Installation
For best performance at high ambient temperatures, there must be free air circulation over the cooling unit at the rear of the refrigerator.
Ensure that there is a free air space above the refrigerator and that the flue (chimney) on top of the cabinet is not covered in any way. Do not place the refrigerator in a space where air circulation is restricted. Follow “clearance” instructions.
This free-standing refrigerator requires accessibility to the back for servicing the gas equipment, which can be obtained by using a certified Flexible Metal Connector to allow the refrigerator to be withdrawn without disrupting the gas supply. “Where a flexible metal connector is used, it must comply with local authorities and in Canada with the provisions of the current Standard CAN 1-
6.10, Metal Connectors For Gas Appliances”. However, if the Local Authorities require a rigid gas supply connector, the refrigerator should be located with sufficient space at the back for servicing or, if located against a wall a removable panel of a minimum size of 16” x 20” should be provided in the wall to allow access to the rear of the refrigerator. If you purchased a CM (CO Monitor model) you must follow instructions in Section 6 - 5.0 onward.
Heat Shield
The heat shield must be installed before operating the appliance. This is a CSA requirement.
Un-wrap the heat shield (located inside the box along with the appliance). Mount heat shield with the screws (supplied) to left side of the fridge. See diagram.
Heat Shield
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UGP 10
A
Clearances
Minimum clearances to combustible materials are: Top – 6” Sides – 2”
Rear – 0” with left hand side rear sheild mounted as shown in Figures. 1, 2 & 3.
Note: DO NOT install the appliance directly on carpeting. Carpeting must be removed or protected by a metal or wood panel beneath the appliance, which extends at least the full width and depth of the appliance.
ir Flow - to release heat trap
Fig#1 - This is ideal as both top and sides are open
Fig#2 – During hot/humid weather this confined area will become very
warm. To reduce heat build-up, we recommend providing an area for two air vents to circulate the air. One placed 6” off the floor and the other at or above the appliance top. Cold air return vents with adjustable louvers, works very well. This will allow hot air to evacuate the area and assist in air flow across the fins (similar to air passing across a radiator) – See Fig #4
Fig#3 – If this is your opening you only need to stay the diagramed distance
from the wall and ceiling. There is no need for additional circulation.
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UGP 10
Gas Connection
Hook-up to the gas supply line: 3/8” SAE (UNF 5/8” - 18) male flare connection. A backup wrench must be used when tightening gas supply fitting. All completed connections should be checked for leaks with a non-corrosive leak detector and/or soap and water for a bubble check..
WARNING DO NOT USE FLAME TO CHECK FOR GAS LEAKS
The gas supply system must incorporate a pressure regulator to maintain a supply pressure of not more than 12” water column and no less than 11” water column. (max setting)
Make sure the refrigerator and any other high BTU appliances on your line are turned on when checking the gas pressure. The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½” psig.
In case detailed instructions on the installation and connection of the gas supply are required, contact your dealer or distributor.
Lev eling
Ensure the fridge is level by using a 2ft level, this is accomplished by adjusting the feet at the front, underneath the fridge.
5
UGP 10
Chapter
3
General Operating Instructions
Importance of Leveling a Refrigerator
The refrigerator must be adjusted to a vertical position in both directions. In an absorption refrigeration system, ammonia is liquefied in the finned condenser coil at the top rear of the refrigerator. The liquid ammonia then flows into the Evaporator (inside the freezer section) and is exposed to circulating flow of hydrogen gas, which causes the ammonia to evaporate, creating a cold condition in the freezer.
When starting this refrigerator, the cooling cycle may require up to four hours of running time to begin cooling before the cooling unit is fully operational, you can then begin slowly loading the compartment.
The tubing in the evaporator section is specifically sloped to provide a continuous movement of liquid ammonia, flowing downward by gravity through this section. If the refrigerator is operated when not level, liquid ammonia will accumulate in sections of the evaporator tubing . This will slow the circulation of hydrogen and ammonia gas, or in severe cases, completely block it , resulting in a loss of cooling. Warranty will not cover recharge/rebuild if caused by not running the fridge level.
This refrigerator operates only on LP Gas (Propane)
Note: After changing an LP tank, or after a long shut off period, the gas line is likely to be filled with air. You may have to repeat the lighting procedure several times to purge the air out of the gas lines.We suggest first turning off gas at the control panel, then the tank,this will reduce an air trap in the gas line.
Gas Operation
1. To start the refrigerator, turn the thermostat knob B to maximum setting (fully
clockwise).
2. Turn button C to Gas “on” position, then push same button in and hold.
3. Immediately push button A repeatedly for the piezo igniter to light the burner.
Continue to hold the C button until you see the flame at the burner head . This can be observed looking thru the control panel area at the rear left corner . Hold in the C button for 20 seconds then release pressure. Burner should remain on.
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UGP 10
3 4
4. Adjust the thermostat knob to desired temperature setting after 4 to 8
hours of operation.
“Shut Down” Procedure
1. Turn knob C to Gas “Off” position.
Note: If using CO-Monitor, the monitor must be hooked up and be reset with the battery installed for the flame to stay on – Refer to Chapter 6
CONTROLS – See Fig 5. for description of controls
2
Figure #5
Thermostat
The refrigerator cooling temperature is controlled by a combination thermostat that can be adjusted by turning knob B to different settings to maintain the desired refrigerator temperature. Knob C also incorporates a safety device which automatically shuts off the supply of gas if the flame goes out. The piezo electric igniter discharges sparks onto the burner when the button is pushed. See Figure #5
1. “DEF” Defrost Setting on the Gas Thermostat: In gas operation, the thermostat closes its main valve and the burner runs continuously at the bypass rate or pilot flame.(turn fully counter clockwise)
2. “MAX” Setting of the Thermostat: In gas operation, the thermostat allows the burner to remain on high flame continuously. (turn clockwise)
3. The thermostat can be adjusted between “Max” and “Defrost” to obtain the desired fridge temperature.
When the thermostat reaches the set temperature, it will reduce the burner back to bypass operation.
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UGP 10
The setting of the thermostat is critical and recommend it be adjusted to maintain a dry frost on the cooling fins (approx 38° Freinhight or 3° Celcius) . Adjust the
thermostat knob closer to “Max” (clockwise) when the ambient temperature rises.
How T o Use The Refrigerator
FOOD STORAGE COMPARTMENT
The food storage compartment is completely closed and unventilated, this is necessary to maintain the required low temperature for food storage. The coldest areas in the refrigerator are under the cooling fins and at the bottom of the refrigerator. The warmer areas are on the upper door shelves. This should be considered when placing different types of food in the refrigerator.
FROZEN FOOD STORAGE COMPARTMENT
Quick freeze soft fruits and ice cream should be placed in the coldest part of the compartment which is at the bottom of the aluminum liner. Frozen vegetables, may be stored in any part of the compartment.
This compartment is not designed for deep or quick freezing of food. Meat or fish, whether raw or prepared, can be stored in the frozen food storage compartment provided they are pre-cooled in the refrigerator. To prevent food from drying out, keep it in covered dishes, containers, plastic bags or wrapped in aluminum foil.
Defrosting
Frost will gradually accumulate inside the refrigerator and freezer surfaces. It must not be allowed to grow too thick as it acts as an insulator and adversely affects the refrigerator performance. Check the formation of frost every week and when it exceeds 1/16” thick, defrost the refrigerator.
Shut off and empty the refrigerator, leaving the fridge and the freezer doors open. Defrosting time can be reduced by filling the ice tray with hot water and placing it in the freezer compartment.
DO NOT USE A HOT AIR BLOWER, PERMANENT DAMAGE
COULD RESULT
OR ANY OTHER SHARP TOOLS TO REMOVE FROST
FROM THE FREEZER COMPARTMENT
FRIDGE SECTION
, DO NOT USE A KNIFE, AN ICE PICK,
.
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UGP 10
Inside the refrigerator compartment, the defrost water runs from a collector channel to a drip tray/cup at the rear of the refrigerator where it normally evaporates. If heavy frost has built up on the cooling fins creating a lot of defrost water, Beware your water reservior may overflow, we suggest you inspect reservoir before/after cycle.
FREEZER SECTION
This area must be wiped down with cloths to remove water after defrosting, there is no drain for this compartment
When all frost is melted in the freezer compartment & interior of the refrigerator it should be wiped up with a clean cloth. Replace all food and set the thermostat to its normal position.
Cleaning
Cleaning the refrigerator is usually done after it is defrosted or put into storage. To clean the interior liner of the refrigerator, use a lukewarm water and weak soda solution. Use only warm water to clean the finned evaporator, gasket, ice trays and shelves.
Never use strong chemicals or abrasives to clean these parts as the
protective surfaces will be damaged. It is important to always keep the
refrigerator clean. Dishwasher detergent is recomended
Interior Light
The interior light is located inside the fridge compartment, at the upper right hand side. To gain access to the light bulb you must first remove the cover, this is done by pulling the cover toward you, this will pop the cover off. Once the bulb is exposed you can replace it by unscrewing counter clockwise.
4 x “D” size batteries operate the interior light, the battery compartment is located on the exterior back of the fridge, approx 7” above the floor.
Shut Down Procedure
A. Turn gas valve knob “C” to the “off” position B. If the refrigerator will not be in operation for a period of weeks, it should be
emptied, defrosted, cleaned and the doors left open. The ice tray should also be dried and kept outside the cabinet, also turn off gas at gas control then the main supply source.
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UGP 10
Chapter
4
Maintenance & Service
The user should be aware of service that must be done on a regular schedule to keep the refrigerator operating properly. Installation must be by a licensed gas fitter in accordance with local codes or must comply with Propane Installation Code CAN/CGA-B149.2 (latest edition)
REFRIGERATOR REMOVAL
Before working on the refrigerator, shut off the gas supply. Disconnect the gas supply line at the rear of the refrigerator. Always use a back up wrench when loosening and tightening this connection. Cap the gas supply line and remove the refrigerator. Replacement is the reverse of removal. Check all connections for gas leaks.
Refer to Chapter 2 INSTALLATION
PERIODIC MAINTENANCE
Before working on refrigerator, shut off the gas supply. Disconnect the gas line at the rear of the refrigerator. Always use a back up wrench when loosening and tightening this connection. Cap the gas supply line and remove refrigerator. Replacement is the reverse of removal. Check all connections for gas leaks. Refer to Chapter 2, Installation.
To keep your refrigerator operating effectively and safely, periodic inspection and cleaning of several components is recommended once or twice a year, sometimes more often depending on environment.
It's important to keep the area at the back of the refrigerator clean. Clean the coils
on the back of the refrigerator. Use a soft bristled brush to dust off the coils.
Check all connectors in the complete refrigerator LP gas system for gas leaks.
Note:
The following maintenance is required at least once or
twice a year at least, more often based upon usage/environment.
The LP gas supply must be turned on. Apply a non corrosive bubble solution
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