Unipro UniGo 5005, UniGo 3005 User Manual

UniGo 3005/5005 Laptimer
User Guide
II
Important safety instructionsSafety
PLEASE READ THE SAFETY INSTRUCTIONS CAREFULLY
• Read the instructions.
• Keep these instructions.
• Follow all instructions.
• Do not leave it under heavy objects.
• Be careful not to cut the cables with sharp objects.
• Clean only with a dry cloth.
• Refer all servicing to approved service personnel.
III
Contents
IMPORTANT SAFETY INSTRUCTIONS II CONTENTS III COPYRIGHT AND ACKNOWLEDGEMENTS V SALES AND SERVICE IN DENMARK V INTERNATIONAL DEALERS V DESIGN AND PRODUCTION V COPYRIGHT V ABOUT THIS USER GUIDE V
IntroductIon 7
CONTENT OF PACKAGE 7 UNIQUE UNIGO IDEAS 7 EASY TO USE 7 OVERVIEW 8 SPECIFICATIONS 9 EXAMPLES 10
InstallIng the laptImer 11
MOUNTING ON STEERING WHEEL 11 CONNECTING POWER 12 CONNECTING RPM WIRE 12 RUNNING CABLES 13 SPLITTERS 14 IR RECEIVER 15 SPEED KIT FRONT 15 SPEED KIT REAR 16 WATER TEMPERATURE 16 CYLINDER TEMPERATURE 16 EXHAUST TEMPERATURE 17
QuIck guIde 19
SIX BUTTONS 19 2 WAYS TO PRESS BUTTONS 19 TURNING UNIGO ON 19 SCREENSAVER 20 TURNING UNIGO OFF 21 BUILT-IN HELP 21 DRIVING 22 ANALYZING 22 TRANSFER TO A COMPUTER 22 TRANSFER TO A UNIPRO USB FLASH KEY
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confIgurIng the laptImer 25
ENTER SETUP MODE 25 GENERAL SETUP FEATURES 25 MOST USED MENU 25 TRACK MENU 26 LOAD TRACK 26 TRACK NAME 26 RECEIVER 26 MAGNET COUNT 27 MAGNET DELAY 27 IR OR LOOP DELAY TIME 27 SPLIT TYPE SPLITS SPLITS MENU KART MENU 27 WHEEL SIZE 27 TIRE WEAR MENU 28 USE COUNTER NUMBER 28 COUNTER NO. 28 COUNTER NO. MENU 28 RESET COUNTER 28 NAME / TYPE 28 WHEEL MAGNETS 28 NUMBER OF GEARS 28 LEARN GEARS 29 ENGINE MENU 29 ENGINE TIMERS MENU 29 USE TIMER NUMBER 30 TIMER NO MENU 30 TIMER NO 30 RESET COUNTER 30 STROKE 30 RPM SHIFT 30 RPM DELTA 30 RPM SHIFT TYPE 30 RPM BARGRAPH MAX 30 RUN-IN TIME 31 RUN-IN TEMPERATURE 31 RUN-IN TEMP CHANNEL 31 RUN-IN REVS 31 UNIGO MENU 31 LANGUAGE 31 SET UP SCREENS 31 WARNING LED SETUP 32
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Contents
IV
Contents Contents
LCD CONTRAST 33 LED BRIGHTNESS 33 SCREENSAVER TIME 33 AUTO POWER OFF TIME 33 TEMPERATURE 33 UNIT 33 LAST LAP DATA 33 FREEZE TIME 34 SPLIT DISPLAY 34 BATTERY EMPTY 34 AUTOCLEAR AFTER TRANSFER 34 USB PASSWORD 35 RESTORE FACTORY SETTINGS 35 DRIVER MENU 35 NAME 35 ENTERING TEXT 35
reference guIde 37
BASIC INFORMATION 37 SIX BUTTONS 38 2 WAYS TO PRESS BUTTONS 38 TURN UNIGO ON 38 TURN UNIGO OFF 38 BUILT-IN HELP 39 WARNING LEDS 39 SHIFT LIGHT 39 LOW BATTERY 40 MAIN MENU 40 RUN MODE 40 RUN MODE 1 40 RUN MODE 2 41 RUN MODE 3 41 ANALYSE MODE 42 SESSION SELECT 42 TIME ANALYSIS 42 OVERVIEW 42 LAP AND SPLIT TIMES 42 RUN MODE VIEW 43 LAP TIME GRAPH 43 MIN/MAX ANALYSIS 43 COUNTERS AND TIMERS 44 ENGINE TIMERS 44 TIRE WEAR COUNTERS 44 LAP LENGTH 44 MEMORY MENU 45 DELETE LAST SESSION 45
DELETE ALL SESSIONS 45 DELETE DOWNLOADED SESSIONS 45 MEMORY STATUS 45 ENGINE RUN-IN MODE 46 UNIMAN GAME 46 INFO MENU 46 USB MODE (CABLE) 48 USB MENU (FLASH KEY) COPY NEW SESSIONS STORE GLOBAL SETUP RESTORE GLOBAL SETUP FIRMWARE UPDATE USB PASSWORD 49 FIRMWARE UPDATE 50
5005
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5005
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troubleshootIng 51
CLEANING 52 SENSORS AND CABLES 52 WINTER STORAGE 52 MAINTENANCE 52 SERVICE 53 GUARANTEE 53 SERVICE AND GUARANTEE 53
Index 54
V
Copyright and acknowledgements
SALES AND SERVICE IN DENMARK
Unipro ApS Viborg Hovedvej 24 DK-7100 Vejle Denmark
Tel +45 7585 1182 Fax +45 7585 1782 mail@uniprolaptimer.com www.uniprolaptimer.com ww.facebook.com/uniprolaptimer
INTERNATIONAL DEALERS
You can nd our International dealers on the
web site:
www.uniprolaptimer.com
DESIGN AND PRODUCTION
Designed and manufactured in Denmark by Unipro ApS.
The UniGo Laptimer series was designed by Palle Schultz, Denmark: www.Palleschultz.dk
ABOUT THIS USER GUIDE
This guide was produced by Unipro ApS.
UniGo 3005/5005 User Guide version 1.00
Made for UniGo rmware version 1.0x.xxx
About
Unipro reserves the right to make changes and improvements to any of the products described in this document without prior notice.
Part numbers: 01-03-001 UniGo 3005 basic kit (black) 02-03-001 UniGo 5005 basic kit (black)
COPYRIGHT
Copyright © 2015 Unipro ApS
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Introduction
This User Guide contains all relevant information about your new
UniGo Laptimer.
Get started with the UniGo in 5 minutes with the Quick Guide.
Read all about the advanced features and functions in the
Reference Guide.
Before you start, please check that your UniGo package contains
the accessories described below.
7
Introduction
CONTENT OF PACKAGE
The UniGo package contains the following:
• UniGo Laptimer.
• RPM wire.
• Power cable.
• Battery pack for 6 x AA cells.
• This User Guide.
If any of these items are missing please contact your dealer.
Note: You should retain the packaging in case you need to transport the unit.
UNIQUE UNIGO IDEAS
UniGo combines many new ideas not seen before in a Unipro Laptimer:
• High resolution display with gray tones. Providing more than 40000 pixels with 16 gray levels makes text and graphs easy to read.
• High-speed USB connector for fast and easy upload of data to a PC or MAC.
Standard le system means no driver needed on the PC or MAC. Looks like a standard Flash drive.
• Very high brightness, fully program­mable warning LEDs. Clearly visible in full daylight.
• Enough buttons will make it easy to
operate. Each menu line is explained with a help text at the bottom of the display.
EASY TO USE
Even with all the advanced features, the Laptimer is very easy to use.
The graphical display makes it effortless to see and analyze the lap times and data values saved in the Laptimer. Data analysis can be done directly on the Laptimer without the need to transfer the data to a PC.
The high resolution display with 16 gray tones is easy to read, and supports different sizes of text and numbers. Even icons are much nicer to look at.
The feedback we get from drivers and teams about UniGo tells us that we have succeeded in making the UniGo easy to use.
8
OverviewIntroduction
Please note that this user guide is intended for both UniGo 3005 and UniGo 5005. It is clearly stated throughout the manual when the func­tion is different on the two Laptimers.
UP Easy navigation in menus, laps, and graphs.
OK / SELECT Select menu line or accept a data value.
DOWN Easy navigation in menus, laps, and graphs.
DISPLAY High resolution with gray scales for easy reading and advanced functions.
To identify if the function is for 3005 only, a small 3005 icon is shown and for 5005 only it is 5005.
LEDs 5 adjustable LEDs for warnings and/or gear shift indicator.
MENU Bring up a pop-up menu or go to the main menu.
BACK / CANCEL
Go back to the previ­ous data value or back to the previous menu point.
AMBIENT SENSOR
Sensor for surrounding temperature 5005.
MODE
Change display layout and more.
Actual size
1:2
BRACKET Fitting for steering wheel.
USB Optional cable to a PC for data upload or USB Flash key 5005.
RECV Trigger and wheel sensor*.
TEMP Two temperature inputs*.
EXP External power input and expansion 5005.
RPM Wire to the engine ignition cable.
* Cable splitter needed
9
Specications
Lap memory 200 3005
Unlimited 5005
Log memory 120 minutes 3005
Unlimited 5005
Channels logged Lap time, position, RPM, 2 x temperature, speed, gear, voltage.
Max. 128 channels with expansion boxes 5005
Resolution 1/10000 sec, 1 mm, 1 RPM, 0.01 °C, 0.01 km/h, 0.01 V
Logging frequency 10 Hz (xed)* 3005
1 - 60 Hz (programmable) 5005
Sensor inputs RPM, 2 x temperature**, speed**, trigger
GPS No
Trigger Magnet, infrared, active loop
Split times Magnet 3005
Magnet, wheel sensor 5005
Real-time-clock No 3005
Yes 5005
Power supply 4.5 - 18V DC***. Programmable low-battery warning
Expandable No 3005
Yes 5005
Display 256 x 160 pixels, 16 gray tones, top view
Backlight No
LED warnings 5 high-brightness, fully programmable
CPU 32-bit low-power
Data upload USB high-speed via optional USB cable or Unipro Flash key 5005
Buttons Up, down, ok, back, menu, mode
Software included Basic 3005 / full 5005 edition of Off Camber Data analyze software.
Both Windows and MAC version
Casing Lightweight plastic
Waterproof Yes
Dimensions 131.5 x 94.0 x 18.0 mm (5.18” x 3.70” x 0.71”)
Weight 300 g (10.58 ounces)****
* Frequency: Voltage logged at 1 Hz.
** Shared connector: Optional cable splitter needed.
*** Direct supply: From kart battery through optional DC/DC converter the range is 8-14 V DC.
**** Weight: Includes Laptimer, power cable, RPM cable and ttings.
Introduction
10
Introduction Examples
Installing the Laptimer
A good installation is key to get good and reliable operation of
UniGo. Read this installation guide and learn how to:
Install the Laptimer, attach cables and sensors and see how to
mount it all on the go-kart.
You will be ready to go in 20 minutes...
MOUNTING ON STEERING WHEEL
The rst step of the installation is the mounting
of the Laptimer on the steering wheel. The Laptimer should be mounted at the top of the steering wheel to make it easy to read during driving and to operate it in the pit.
11
Installing the
Laptimer
UniGo mounted at the top of the steering wheel for easy reading and operation.
The Laptimer is mounted using the included bracket and you need to be carefully to mount all the hard and soft discs in the right order to avoid vibrations and to ensure the correct distance from the steering wheel.
Start the installation with a soft disc.
Finish with a soft disc, hard disc, washer and the nut.
12
Installing the
Laptimer
Installation
UniGo mounted at the correct distance to the steering wheel.
Before tightening the nut, make sure that all the cables can be connected without conict­ing with the steering wheel or other obstacles.
CONNECTING POWER
UniGo is supplied with a battery holder with room for six AA batteries. You can use standard AA Alkaline batteries or rechargeable types like NiMH. Make sure the battery holder is securely attached to the frame. If any of the batteries are allowed to move and loose con­tact, the Laptimer will not functioning properly.
Battery holder with six AA Alkaline batteries powering UniGo. Rechargeable can be used.
Rechargeable battery pack powering UniGo.
A rechargeable battery pack will give a lot of power with a low weight. It can be recharge using the same connector as used for the go­kart’s battery. Withthe the DC/DC converter you can power the Laptimer directly from the go-kart’s battery.
CONNECTING RPM WIRE
The RPM wire is used to pick up the engine’s revolution count by sensing the pulses on the ignition cable going from the ignition coil to the spark plug. The ignition is a very noisy signal and extra care should be paid on installing the RPM wire. The wire can be removed from the Laptimer and attached again if needed. It is simply a wire going through two holes with a loop.
Another alternative is to power UniGo from a standard rechargeable battery pack or from the go-kart battery through the optional DC/DC converter.
Run the RPM wire away from other cables.
To make the best possible installation, keep the RPM wire away from all other cables.
Installation
RPM wire attached with cable ties.
The RPM wire needs to run all the way from the Laptimer to the engine on the back. Secure the wire all the way with cable ties.
13
Installing the
Laptimer
RUNNING CABLES
The installation of the Laptimer should be seen as a permanent installation on the go-kart and the time to run the cable in a nice way is time well spend.
Cable xed to frame. Run RPM wire sepa­rately.
Use plenty of cable ties and make sure to use nice soft bends on the cable. When tightening the cable ties, make sure not to tightening them too hard to avoid squeeze the cable.
The RPM wire is running alone all the way to the ignition.
RPM wire mounted to pick up the ignition signal from the ignition wire.
The RPM wire is attached to the ignition cable in a way that gives a good pick up of the sig­nal. Twist the wire around the cable and make a loop at the end like shown on the picture.
Cable xed to the frame with cable ties.
Running the cables from the Laptimer on the steering wheel is the biggest challenge. The cable need to be mounted in a way that the steering wheel can be moved freely.
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Installing the
Laptimer Installation
Cable xed to the frame with cable ties.
Attach the cables together with a cable tie and attach the bundle to the steering column. Make a soft bend with a suitable length and check the steering wheel have total freedom in turning. The cables should not pull at the connectors when turning and no sharp bend should be allowed.
Gray splitter for temperature and black for receiver and speed.
Professional installation will ensure profes­sional results.
SPLITTERS
Cable splitters are used to increase the number of sensor that can be connected to the Laptimer.
Two splitters mounted to increase number of sensors.
Two different cable splitters are used. A gray version is used for temperature and a black version for everything else.
The splitters reduce the number of cables to the steering wheel.
The splitters reduces the number of cables to the steering wheel and is part of the perma­nently installation. Make sure that splitters are securely fasten to the frame.
Installation
15
Installing the
Laptimer
MAGNET RECEIVER
The magnet receiver uses permanently magnets placed in the asphalt to trigger the Laptimer. There is typically between 1 and 3 magnets on a track. If there are more than one, the rest is used for split points.
Magnet receiver mounted at the lowest point on the go-kart.
The magnet receiver need to be mounted as close to the asphalt as possible, typically on the bottom plate at the front. Use the included bracket and drill a hole in the plate. The receiver need to be facing either against the front or the rear. Do not mount it facing left or right.
The IR receiver is installed on the front of the kart. It should be pointing to the left or right depending on the placement of the transmit­ter.
SPEED KIT FRONT
The speed kit for the front wheel is used if the kart do not use brakes at the front wheels. Start by mounting the centering bush the bearing. This will be used to ensure a perfect centered sensor disc.
The centering bush is placed in the bearing.
IR RECEIVER
The IR receiver use infrared light to trigger the Laptimer. A Unipro IR transmitter is placed at
the start/nish line and the infrared light goes
across the track. The infrared receiver placed on the kart will receive the infrared beam and trigger the Laptimer.
IR receiver mounter at the front, facing the
right way at the start/nish line!
Sensor disc is xed using the three screws
and centered using the centering bush.
Then place the sensor disc and fasten the three screws. Make sure to tighten them equally.
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Installing the
Laptimer Installation
T-junction mounted in the cooling water
SPEED KIT REAR
The speed kit for the rear axle is available in different sizes to match the axle used. Mount the sensor disc and tighten the screw to secure it. The sensor disc has six magnets to give a good resolution on speed and distance.
Speed kit mounted on rear axle. Notice the nice bend on the wheel sensor cable.
The wheel sensor is mounted using the in-
cluded tting. The important part is to get the
distance between the sensor and the magnets 3 - 10 mm and to make a soft bend on the cable as seen on the picture.
T-junction mounted in the cooling water hose with a temperature sensor.
CYLINDER TEMPERATURE
The cylinder head temperature is measured just below the spark plug. The cylinder temperature sensor is available in two different sizes and it is important to order the right one.
Sensor mounted instead of the washer on the spark plug.
WATER TEMPERATURE
The water temperature sensor is typically mounted in the T-junction that goes into the cooling water hose. First mount the sensor in the T-junction and then mount the T-junction the hole. Make sure the hose is waterproof by tightening the clamps.
Cylinder head temperature sensor mounted below the spark plug.
Before mounting the cylinder sensor, remove the washer from the spark plug.
Installation
17
Installing the
Laptimer
EXHAUST TEMPERATURE
The exhaust sensor is mounted in the exhaust
pipe. The tting for the exhaust sensor is
welded to the exhaust 12 cm (4.7 inch) from the backside of the piston. That way the sensor measures the temperature of the gas and not
the ames. Start by welding the exhaust tting to the
exhaust pipe and then drill a ø4.5 mm hole
through the tting for the sensor.
Always check if local regulation might prevent you from using an exhaust tem- perature sensor in the race.
Place the exhaust sensor in the tting and
fasten the nut. Do not tightening it too much.
Exhaust sensor mounted with a big soft bend on the cable.
Make sure the cable is not touching the ex­haust pipe and make a soft bend on the cable like shown on the picture.
Drill a ø4.5 mm hole for the sensor through
the exhaust tting.
Exhaust tting welded on the exhaust pipe.
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