3900 Coral Ridge Drive
Coral Springs, FL 33065
Phone: +1- 954-346-2442
Toll Free: 1-800-440-3504
Web site – http://www.unipowerco.com
Sageon Shield Standalone Battery Monitor
RECEIVINGINSTRUCTIONS
&
GENERAL
EQUIPMENTINFORMATION
Please Note: For your protection, the following information and the product manual should be read and
thoroughly understood before unpacking, installing, or using the equipment.
UNIPOWER, LLC presents all equipment to the delivering carrier securely packed and in perfect
condition. Upon acceptance of the package from us, the delivering carrier assumed responsibility for its
safe arrival to you. Once you receive the equipment, it is your responsibility to document any damage the
carrier may have inflicted, and to file your claim promptly and accurately.
1. PACKAGEINSPECTION
1.1 Examine the shipping crate or carton for any visible damage: punctures, dents, and any other signs of
possible internal damage.
1.2 Describe any damage or shortage on the receiving documents, and have the carrier sign their full name.
1.3 If your receiving freight bill notes that a Tip-N-Tell is attached to your freight, locate it. If the Tip-N-Tell
arrow has turned even partially blue, this means the freight has been tipped in transport. Make sure the
carrier notes this on your receipt before you sign for the freight.
2. EQUIPMENTINSPECTION
2.1 Within fifteen days, open the crate and inspect the contents for damages. While unpacking, be careful not
to discard any equipment, parts, or manuals. If any damage is detected, call the delivering carrier to
determine appropriate action. They may require an inspection.
*SAVE ALL SHIPPING MATERIAL FOR THE INSPECTOR TO SEE!
2.2 After the inspection has been made, call UNIPOWER. We will determine if the equipment should be
returned to our plant for repair, or if some other method would be more expeditious. If it is determined
that the equipment should be returned to UNIPOWER, ask the delivering carrier to send the packages
back to UNIPOWER at the delivering carrier's expense.
2.3If repair is necessary, we will invoice you for the repair so that you may submit the bill to the delivering
carrier with your claim form.
2.4It is your responsibility to file a claim with the delivering carrier. Failure to properly file a claim for
shipping damages may void warranty service for any physical damages later reported for repair.
3. HANDLING
Equipment can be universally heavy or top-heavy. Use adequate humanpower or equipment for handling.
Until the equipment is securely mounted, be careful to prevent the equipment from being accidentally
tipped over.
PM990-4023-01, Issue 4 i
Sageon Shield Standalone Battery Monitor
PAGE (S)
ALTERED
ISSUED BY
/DATE
Updated UNIPOWER logo & contact information.
See PCO# 44465
WD
6/29/17
4. NAMEPLATE
Each piece of UNIPOWER equipment is identified by a part number on the nameplate. Please refer to
this number in all correspondence with UNIPOWER.
5. INITIALSETTINGS
All equipment is shipped from our production area fully checked and adjusted. Do not make any
adjustments until you have referred to the technical reference or product manual.
6. SPAREPARTS
To minimize downtime during installation or operation, we suggest you purchase spare fuses, circuit
boards and other recommended components as listed on the Recommended Spare Parts List in the back of
the product manual. If nothing else, we strongly recommend stocking spare fuses for all systems.
ISSUE HISTORY
ISSUE
DESCRIPTION OF CHANGE
4 ALL
PROPRIETARY AND CONFIDENTIAL
The information contained in this product manual is the sole property of UNIPOWER, LLC. R eproduc tion of the
manual or any portion of the manual without the written permission of UNIPOWER, LLC is prohibited.
Data, descriptions, and specifications presented herein are subject to revision by UNIPOWER, LLC without
notice. While such information is believed to be accurate as indicated herein, UNIPOWER, LLC makes no
warranty and hereby disclaims all warranties, express or implied, with regard to the accuracy or completeness of
such information. Further, because the product(s) featured herein may be used under conditions beyond its
control, UNIPOWER, LLC hereby disclaims and excludes all warranties, express, implied, or statutory, including
any warranty of merchantability, any warranty of fitness for a particular purpose, and any implied warranties
otherwise arising from course of dealing or usage of trade. The user is solely responsible for determining the
suitability of the product(s) featured herein for user’s intended purpose and in user’s specific application.
Throughout the remainder of this manual, “UNIPOWER” will mean “UNIPOWER, LLC.”
PERSONNEL REQUIREMENTS
Installation, setup, operation, and servicing of this equipment should be performed by qualified persons
thoroughly familiar with this Product Manual and Applicable Local and National Codes. A copy of this manual is
included with the equipment shipment.
7. SETTING UP NETWORK INTERFACES.....................................................................................................27
7.1. PROGRAMMING IP ADDRESSES USING DEVICE INSTALLER SOFTWARE .............................27
7.1.1. Preparations for local address set up ................................................................................................27
7.1.2. Local IP address set up procedure ....................................................................................................27
7.1.3. Preparations for gateway address set up ...........................................................................................27
7.1.4. Gateway IP address set up procedure ...............................................................................................28
7.2. PROGRAMMING IP ADDRESSES USING ARP AND TELNET ACCESS ........................................28
7.2.1. Preparations for local address set up ................................................................................................29
7.2.2. L
ocal IP address set up procedure ....................................................................................................29
7.2.3. Configuring the Unit .........................................................................................................................30
7.2.4. Server Configuration (Network Configuration) ...............................................................................31
Figure 12. SBM connections to a 48V (24 cell) battery string. .................................................................. 9
Figure 13. SBM connections to two 48V (12 monoblock) battery string. ................................................ 10
Figure 14. SBM connections to two 48V (8 monoblock) battery string. .................................................. 11
Figure 15. SBM connections to four 48V (4 monoblock) battery string. ................................................. 12
Figure 16. SBM connections to two 24V (12 cell) battery string. ............................................................ 13
Figure 17. 24V connection for 2-strings of 4V monoblocks .................................................................... 14
Figure 18. SBM connections to four 24V (4 monoblock) battery string. ................................................. 15
Figure 19. SBM connections to four 24V (2 monoblock) battery string. ................................................. 16
PM990-4023-01, Issue 4 iv
Sageon Shield Standalone Battery Monitor
1. INTRODUCTION
The Sageon Shield Standalone Battery Monitor is a complete solution for monitoring the status of a 48V battery
string. The Sageon Shield Battery Monitor will monitor individual cell voltage, ambient and pilot cell
temperature, and battery string charge/discharge current (optional). Using UNIPOWER’s Sagev iew softwa re the
user can obtain a snapshot view of the present state of the batteries remotely via the integral Web/SNMP interface
card, or locally at the unit via the front panel USB connection. Alarming is provided via five user configurable
relays that can be triggered on a variety of battery conditions; by default, these relays will “trip” on high battery
cell voltage, low battery cell voltage, high cell voltage deviation, low cell voltage deviation, and high ambient or
battery temperature.
2.1. MOUNTING THE POWER SHELF
The battery monitor is mounted into a standard 19” rack using 12-24 screws. A minimum of four screws are
required to secure the Power shelf into the rack. It is recommended to initially install the Power shelf into the rack
without the Controller in place. 23” mounting brackets are available; consult factory for part numbers.
Figure 2. Mount points for securing battery monitor in a rack
Wiring for the standard Power shelf is rear access only.
WARNING: Access to the rear wiring should be limited to qualified service personnel. It is recommended to
remove the power before gaining access to the rear wiring due to the safety hazard present inside the electrical
enclosure. Similarly, the energy hazard associated with wiring connected to the batteries bus must be addressed
through the use of appropriately insulated tools and other measures to prevent accidental short circuits to the DC
bus.
Figure 3. Opening top rear cover to access wiring
All connections to the Sageon Shield Standalone Battery Monitor are made at the rear of the unit and within the
battery connection module. To open the top rear cover, remove the two rear M3 screws securing the cover to the
back. The top cover will then hinge up to provide access to the wiring. To gain access to the boards in the battery
connection module remove the (2) 4-40 screws from the front panel and slide the cover forward.
(7) Standalone system voltage connection (Controller power and voltage sensing) – special
Notes:
* Devices and cable connections are pre-wired as part of the supplied and tested battery monitor
PM990-4023-01, Issue 4 3
Sageon Shield Standalone Battery Monitor
2.2. TEMPERATURE SENSORS
The optional sensors for measuring ambient and battery temperature are the same device (Part No. 385-5941-03).
The system auto-detects if the sensor is plugged into one of the positions (4) or (5) shown in Figure 6. If no
sensor is installed, the Controller will show “Not Available” in the menu items for the temperature measurements.
Locate the ambient sensor on a large thermal mass, such as the equipment rack; this will prevent large swings in
temperature readings. Locate the battery sensor on a battery block in the middle shelf of the battery bank (likely
hot zone). The battery temperature sensors are connected directly to the battery posts using the integral lug of th e
temperature sensor. The temperature sensors are galvanically isolated from the lug.
NOTE: Up to four battery temperature sensors can be connected to the Sageon Shield Standalone Battery
Monitor; however, only the highest battery temperature will be displayed at the front panel or via SageView.
2.3. ALARM RELAY CONNECTIONS
Figure 7. Alarm relay connect ions (r ight ) and remot e commun ica ti ons modu le loca tion (l ef t)
The alarm relay board is inverted when installed in the rear cover lid such that Relay 5 is on the left when viewed
from the rear of the metalwork. The connections are labeled again on the rear cover. Each alarm is user
programmable through the Controller using the SageView PC software.
PM990-4023-01, Issue 4 4
Figure 8. Alarm relay board connections
Sageon Shield Standalone Battery Monitor
Relay #
Pin #
Pin function
activate for multiple alarm conditions or a single alarm
that one becomes a controller failure indicator (use the
1
1
N.O. (normally open)
2
N.C. (normally closed)
3
C (common)
2
4
N.O.
5
N.C.
6
C
3
7
N.O.
8
N.C.
9
C
4
10
N.O.
11
N.C.
12
C
5
13
N.O.
14
N.C.
15
C
The user configurable auxiliary relays contacts are shown above. The contacts are rated for 1A 250VAC or 1A
32VDC and have >1kV isolation to the coils. The pin configuration is pin 1 at the right as seen in Figure 7.
The relays, being user configurable, can be arranged to
only. The logic can be inverted for individual relays so
normally closed contact as this will also indicate if the
relay power has failed).
2.4. CONTROLLER POWER CONNECTIONS
Power for the Controller and its peripherals is derived from the DC bus or the charged battery. The Battery
connection module has reverse polarity protection circuit; however, a reversed connection will fail to power the
controller. There is one connection to the (+) terminal and one connection to the (-) battery terminal.
Remove the top cover of the Sageon shield to view the power connections to the Battery Distribution Module
(BDM). The red wire should be connected to the BATTERY POS(+) terminal, X16. The black wire should be
connected to the BUS (-) and LVDS COMMON terminals, X2 and X9, respectively. Connect the black wire to
the battery (-) terminal and the red wire to the battery (+) terminal to complete the power connections to the
Sageon Shield.
The system voltage is sensed solely on the connections to the battery. No additional user connections are required
to power the Controller.
2.5. FRONT PANEL USB COMMUNICATIONS CONNECTION
The front USB port on the Controller is configured as USB-slave and has a B-type connector. A standard USB A-
to-B cable is required. The Controller can only communicate via the USB port to a PC running the SageView
software.
The USB connection requires that a USB driver be installed on the PC. The first time the Controller is plugged
into the PC via the USB port, a Microsoft® Windows dialogue box will appear asking the user to install the
Controller USB Interface drivers. The Microsoft® Windows operating system should be able to find the drivers
automatically on the Sageview CD-ROM, assuming it is in the CD-ROM drive of the PC.
If Sa geView is running when the unit is plugged in, a Windows dialogue box will appear asking the user if they
wish to connect to the unit immediately. Otherwise, the user will need to select the Controller from the available
controller USB devices in USB section in the Connection Setup.
2.6. REMOTE COMMUNICATION CONNECTION
The SageNET/SNMP remote communications module is located to the left of the alarm relay header when viewed
from the rear. The SageNET module is capable of delivering plant information via an ethernet connection to
PM990-4023-01, Issue 4 5
Sageon Shield Standalone Battery Monitor
remote workstation running the SageView software. For more information on SageView operation, refer to
TG990-4262-00 on the documentation CD. Additionally, remote monitoring of the Sageon Shield Standalone
Battery Monitor can be accomplished via SNMP. Refer to the SageNET setup and configuration guide on the
documentation CD for more information.
3. CELL MONITORING BOARD
The Sageon Battery Monitor (SBM) PCB is located under the sheet metal cover of the Battery Distribution
Module (BDM). It is used to monitor individual cells of a battery during float or equalization operation, or during
a discharge. Each SBM unit is capable of monitoring up to 24 cells or monoblocks. An additional three external
SBM units (up to four SBM units total) can be used to monitor up to four battery strings of 24 cells or
monoblocks each.
The cell voltages can be viewed in real time when the SCU is connected to a PC. The SageView software that is
running on the PC can display the cell voltage data in various convenient formats to ascertain the state of health of
batteries. In addition to the real time representation of the data on the SageView, the cell voltages can also be
observed in real time on the SCU display locally.
A number of pre-programmed parameter levels are used to generate alarms that are annunciated on the SCU front
panel by a LED and screen message and remotely via voltage free contacts, or via the USB port, which can
connect directly to a PC locally, or remotely via SNMP and an Ethernet connection.
3.1. MAIN FEATURES OF THE SBM BOARD
• Up to 24 cells can be monitored by a single SBM module. Cell voltage setting can be 2V, 4V, 6V,
and 12V.
• Up to four SBM boards can be connected to a single SCU.
• Individual cell voltages of a battery can be viewed on the SCU display in real time. The cell voltage
rounded to the nearest 5mV (applies only to 2V range) is displayed together with the cell number and
its percentage deviation from the average cell voltage of the battery.
• All the cell voltages can be displayed in a “Histogram” format locally or remotely on a PC using
Sageview software for a very convenient and rapid visual indication of normal and deviant cells.
• As the SBM is permanently connected to the batteries, daily or weekly viewing of the steady state cell
voltages for the different batteries in a system to a remote monitoring PC can be very useful for
anticipating the state of health of the batteries.
4. SPECIFICATIONS
Battery configuration options (48V systems): 24Cell x 2V, 12Cell x 4V, 8Cell x 6V, 4Cell x 12V
Battery configuration options (24V systems): 12Cell x 2V, 6Cell x 4V, 4Cell x 6V, 2Cells x 12V (not e: 24V
systems are specially configured and require a different controller model; contact the factory for more
information)
Maximum battery voltage: 75Vdc
Number of cells: 24 maximum per SBM
Number of strings per SBM: 1, 2, 3, or 4 depending on configuration (See section 3.3).
Cell Voltage selection (DIP switch setting on the board):
Note: “Cell” can mean either a sing le bat tery cell or monoblock.
Accuracy: ± 0.5% of measurement.
Drift for 1 year: ± 10mV at 0°C to 40°C
Resolution: 5mV per cell (2V, 4V, 6V range), 10mV per cell (12V range)
Power supply: from SCU (±15V)
Maximum distance from SCU: 30 ft. combined cable length from SCU for all SBM’s. If an SSM (Sageon Site
Monitor) is used, it should have its communication cable terminated at the SCU interface board and not connected
to any SBM.
5. INSTALLATION OF SAGEON BATTERY MONITOR BOARD
5.1. PREPARING THE BATTERY FOR CONNECTION TO THE SBM
SBM Battery Sense Leads are supplied with an internal 56Ω/PR02 resistor, as shown in Figure 9. In the event of
a short circuit, this resistor will act like a current limiting device/fuse, protecting the SBM and batteries from
damage.
(slip-on) connector
Figure 9. Battery sense wire and current limiting protection (heat-shrink not shown).
battery post
connector
Figure 10. Battery terminal adapter.
To connect the sense leads to the SBM and to the battery cells:
CAUTION: DO NOT proceed if the battery string is being charged or discharged at a high rate. Continue only
when the battery string is at float or disconnected from the charging system.
1. Note the battery configuration and select the appropriate figure from section 4.2 of this manual.
2. Pay particular attention to the polarity of the connections and insertion/removal of the J9 link.
3. Refer to the selected figure and measure the length of wire needed to reach from a terminal on an
SBM terminal block to the indicated battery cell.
4. Select a battery sense lead and cut the wire to length. Strip the un-terminated end 3/16".
5. Feed the stripped end of the wire through one of the large grommets under the rear panel of the
standalone battery monitor.
6. Connect the stripped lead to the appropriate SBM board screw terminal on J2 or J3.
7. Connect the supplied battery adaptor post (ring-lug terminal) to the appropriate battery cell
terminal; make certain to re-torque the battery cell terminal bolt to the manufacturers specified
torque requirements.
8. Connect the battery adaptor post to the battery sense wire using the integral slip-on connectors.
9. Repeat until the battery cells are wired to the SBM term ina l block (s).
10. Repeat the above steps for each battery string.
PM990-4023-01, Issue 4 7
Sageon Shield Standalone Battery Monitor
Strain
Reliefs
11. Secure the wires to the PC Board’s strain relief components using wire-ties. See Figure 2.
Note: The default ring lug size is 5/16”. Other battery post adaptor sizes are available; contact factory for more
information.
Figure 11. Battery monitor PCB.
5.2. BATTERY CELL LEAD CONNECTION TO THE SBM
The battery cell sensing leads are terminated with the 13 position female terminal blocks. This plugs onto the
connectors on the SBM board. How the cell voltage sense leads connect to the SBM board depends on the battery
configuration. The following figures show the connection between the battery and the SBM board for different
configurations of the battery. If more than two batteries are used in a particular configuration, simply repeat the
connection method for batteries 3 and 4.
WARNING: Sense leads, which are connected to the battery string, pose a short circuit hazard. Each connection
to the SBM should be made BEFORE connecting sense wire to the ring lug terminals at the batte ry p ost . Cut an d
dress the supplied sense leads during installation. A wire label card is shipped with each SBM; use these labels to
label the wires at the terminal end as well as the SBM end.
When connecting the battery sense leads, the lead should be dressed to the battery terminal BUT NOT
CONNECTED TO THE TERMINAL YET . Next, the SBM end of the lead should be cut, stripped, and inser ted
into the pluggable terminal block receptacle. Only after the terminal block end has been terminated should the
ring terminal be attached to the battery bolt.
The battery bolt should be re-torqued to manufacturer's recommended torque when re-installing bolt.
NO-OX-ID is recommended on the battery sense lead ring lugs to minimize corrosion.
PM990-4023-01, Issue 4 8
INSERT LINK
Connects J2/C12- to J3/C13+
removing need to have a
separate lead for C13+
MONITOR
24 CELLS
C22+
C21+
C24-
C24+
C23+
C21-,
C20-,
C23-,
C22-,
J3
C15+
C16+
C14+
C13+
C20+
C18+
C19+
C17+
C15-,
C18-,
C17-,
C16-,
C19-,
C14-,
C13-,
J9
BATTERY
SAGEON
(C13+)
C12+
C11+
C10+
C9+
C8+
C7+
C6+
C12-,
C11-,
C10-,
C9-,
C8-,
C7-,
C6-,
C5-,
IN FOR
J2
C5+
C4+
C3+
C2+
C1+
C4-,
C3-,
C2-,
C1-,
Not used if
link in place
Cell 20
-
Cell 21
Cell 22
Cell 23
Cell 24
Cell 15
Cell 17
Cell 18
Cell 19
Cell 16
Cell 13
Cell 14
(24 x 2 VOLT CELLS)
48 VOLT BATTERY
Cell 5
Cell 10
Cell 12
Cell 11
Cell 9
Cell 8
Cell 7
Cell 6
+
Cell 4
Cell 3
Cell 2
Cell 1
Sageon Shield Standalone Battery Monitor
PM990-4023-01, Issue 4 9
Figure 12. SBM connections to a 48V (24 cell) battery string.
Figure 19. SBM connections to four 24V (2 monoblock ) battery st ring.
Sageon Shield Standalone Battery Monitor
SBM
Switch Number
1
Switch Number
2
Switch Number
3
Switch Number
4
First
ON
OFF
OFF
OFF
Second
OFF
ON
OFF
OFF
Third
OFF
OFF
ON
OFF
Fourth
OFF
OFF
OFF
ON
5.3. DIP SWITCH SELECTION OF CELL VOLTAGES
Battery configuration is selected via the main menu of the SCU, whereas the cell or monoblock voltage must be
selected via dip-switch “Cell V-Select” on the PCB (S2). The following table indicates the DIP-switch setting for
different cell/monoblock voltages:
CELL/MONOBLOCK
(1) (2) (3)
VOLTAGE
12V ON OFF OFF
6V OFF ON OFF
4V OFF OFF ON
2V OFF OFF OFF
5.4. DIP SWITCH SELECTION OF ADDRESS
Each SBM requires a unique address in order for the SCU to know which SBM is connected to which battery
string(s). Set the “Unit Address” on each SBM according to the chart below.
5.5. SYSTEM SETUP FOR SBM
5.5.1. Relationship between “SBM Batteries” and “Num Batteries”
In the next two sections, you will be led through a series of menus to get to the menu of “SBM Batteries”. This is
where you define the number of batteries whose cell voltages are to be monitored by the SCU, hence the name
“SBM Batteries”. There is no need to program the SCU for how many SBM boards are connected to the system;
the SCU automatically calculates the number of SBM boards that it requires from the number of “SBM Batteries”
that are entered.
Programming Note: Earlier versions of the Sageon Power Plant’s “SCU” referred to the “SBM Batteries” as
“BCM Batteries”. Aside from this terminology change, there is no difference of operation of earlier versions.
PM990-4023-01, Issue 4 17
Sageon Shield Standalone Battery Monitor
Batt Config
SBM Batt = 1
SBM Batt = 2
SBM Batt = 3
SBM Batt = 4
24 cell, 2V
1 SBM
2 SBM
3 SBM
4 SBM
12 cell, 4V
1 SBM
1 SBM
2 SBM
2 SBM
8 cell, 6V
1 SBM
1 SBM
2 SBM
2 SBM
4 cell, 12V
1 SBM
1 SBM
1 SBM
1 SBM
12 cell, 2V
1 SBM
1 SBM
2 SBM
2 SBM
6 cell, 4V
1 SBM
1 SBM
2 SBM
2 SBM
4 cell, 6V
1 SBM
1 SBM
1 SBM
1 SBM
2 cell, 12V
1 SBM
1 SBM
1 SBM
1 SBM
As an example, consider a 48V system, and you have three battery strings whose cell voltages you would like to
monitor, you need to enter 3 for the number of SBM Batteries. You do not need to tell the SCU the number of
SBMs that are required. The SCU will automatically calculate the required number of SBMs. The number of
SBMs required for different battery configuration is shown in the following table:
A similar menu but for very different purposes, appears in the Systems menu as follows:
Num Batteries X ( where X is the number of batteries)
The number of batteries entered here is the number of batteries that are being monitored for their currents. “Num
Batteries” and “SBM Batteries” are not related except that value entered for “Num Batteries” must be greater or
equal to “SBM Batteries”. This is because Num Batteries determines the number of batteries accessible via the
BAT menu, via which we access the cell voltages. Therefore, if only two batteries are defined for Num Batteries,
then you will not have access to cell voltages of Battery 3 or 4, even if they are defined as 4 in the SBM Batteries
menu. Normally Num Batteries is set to be the same as SBM Batteries.
6. SAGEVIEW SETUP
SageView quick start setup:
• Install SageView on the PC
• Configure Network parameters on SageNet hardware (see SageNET User Manual)
• Configure Network settings in Sageview (Phone Book)
• Set system alarm levels and system time in SCU screen
• Set Number of RECTs to 0
• Set System checkbox to Standby
• Set Interface Parameters > I nterface Type to Ba ttery Distri but ion
• Set number of Current Transduce rs (if equipped)
• Set current transducer full scale reading ( if equipped)
• Enable Bat Mon check box
• Set number of BCM batteries
• Set cell voltage and deviation alarm levels
• Write configuration to SCU
• Configure alarm relays
• Write alarm configuration to SCU
PM990-4023-01, Issue 4 18
Sageon Shield Standalone Battery Monitor
After all connections of the standalone battery monitor have been made:
Install Sageview from the CD provided. Open Sageview and configure your communications options using
Options > Connection setup… If multiple Sageon installations are to be viewed using this computer station, be
sure to uncheck “Use Home IP address” and configure the setup for each Sageon under Connection > Phone
Book…
The standalone battery monitor comes equipped with a SageNet communications card; using this card, the u ser
can connect simultaneously to the battery monitor using 2 different ports: 10001 or 10002. Under Options > Connection setup > TCP/IP tab enter the port number in the Remote Port field for this session of SageView
(either 10001 or 10002).
PM990-4023-01, Issue 4 19
Sageon Shield Standalone Battery Monitor
Click OK when the configuration is complete. When logged in as an administrator, under Connection > Phone Book… you can set up multiple sites by checking “Editing Enabled”, and adding regions and branches to your
Phone Book.
NOTE: The default IP address of the Sageon Shield Standalone Battery Monitor is 192.168.10.60. Refer to
section 6 for more information on how to configure the IP address of the Sageon system.
The Site Name that is entered on this screen will also be viewable at the top of the graphical SCU system view
screen.
PM990-4023-01, Issue 4 20
Sageon Shield Standalone Battery Monitor
Be sure that the Access Code in SageView under SCU > Access Code… matches the Access Code of the Sageon
system you are trying to connect.
After configuration of your network is complete, choose the site to which you wish to connect and click Connect
in the Phone Book.
In the bottom left hand corner the icon should change to “green”. The IP address and the port number connected
to will be displayed.
PM990-4023-01, Issue 4 21
Sageon Shield Standalone Battery Monitor
In the top menu bar click SCU or from the main menu dropdowns click SCU > Display Parameters…
Set the Number of RECTs equal to zero. Set the desired alarm threshold levels for system voltage. EQ Enable
should be unchecked, EQ Per should be unchecked. Bat Disch Test, SMR Sleep Mode, AC1ph, and AC3ph
should be unchecked.
Click the Interface Parameters button, set the Interface type to Battery Distribution; leave Load FSD and Load
LVD unchecked.
PM990-4023-01, Issue 4 22
Sageon Shield Standalone Battery Monitor
Click the Edit button next to Battery Parameters.
Set the Number of Battery Current Transducers that are in your system. The minimum is 1 the maximum is 4. IBat FSD (A) is the full-scale rating of the current transducer.
Click the Edit button next to the Bat Mon checkbox.
Set the proper cell configuration for your system. Set the number of BCM batteries. This will be equal to the
number of Battery Strings that you have in your system. Set the high and low cell voltage thresholds and the cell
deviation from average thresholds from this screen.
PM990-4023-01, Issue 4 23
Sageon Shield Standalone Battery Monitor
Based on the number of BCM Batteries and the Number of Battery Current Transducers that you have selected,
clicking View Configuration will show the routing of each battery string through the proper transducer.
When changes have been made and you are satisfied with the system setup be sure to “Write to SCU” from the
SCU parameters screen.
PM990-4023-01, Issue 4 24
Sageon Shield Standalone Battery Monitor
Click the Relays button at the top of the screen or from the main menu dropdowns select Relays > Display
Parameters…
The alarm relays have been reconfigured from the standard Sageon Micro defaults and standardized for a battery
monitor specific application; the relay settings are as follows:
• Relay 1: Cell V High
• Relay 2: Cell V Low
• Relay 3: Cell dev. High
• Relay 4: Cell dev. Low
• Relay 5: General Alarm
The relays are 1 Form C contacts.
If you wish to add additional alarms or change the current setup do so from this screen and then Click Write; if no
changes are desired click the “Cancel” button to exit this screen.
Sageview should now be ready to monitor the battery strings.
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7. SETTING UP NETWORK INTERFACES
7.1. PROGRAMMING IP ADDRESSES USING DEVICE INSTALLER SOFTWARE
This is the simplest way of programming the interface operating parameters; no high level of computer skills is
required. Device Installer is a software utility package developed by Lantronix. It includes a number of handy
tools making programming of various parameters and firmware update very easy. The installation package is
available for free download from Lantronix. At the time of publication, it was located at following Web address:
Run DeviceInstaller.exe. You will be guided through the installation process. This utility is also included on the
Sageview Installation/Documentation CD that is included with the Standalone Battery Monitor.
7.1.1. Preparations for local address set up
• From your network administrator obtain the new IP address. Also, ask for your network class.
• Connect PC to the controller’s network interface (directly or via a network).
• Power-up the controller.
• Start Device Installer program.
7.1.2. Local IP address set up procedure
• On Device Installer tool bar, click “IP” button. A new window “Assign IP Address” will open.
• Enter the unit Ethernet address/MAC ID as stated on information label.
• Enter assigned new IP address.
• Select correct network class.
• Click “Set IP Address” button.
The process takes several seconds to complete and the progress is indicated below IP address field. When
completed, a dialog box will pop-up showing a success message, or the one below.
Often it is a false alarm. To verify if the unit has in fact been programmed, do following:
• On Device Installer tool bar, click “Search Network” button (first on the left hand side). A new
window “Search Network for Devices” will open
• In the new window check selection of the network class, then click “Start Search” button. After search
is completed, check the window for address you just tried to program (there may be many addresses
listed).
• If the new address is listed, click “Save” button. Details of new device will be added to the Device
Installer data base.
• If the new address is NOT listed, repeat the programming procedure.
7.1.3. Preparations for gateway address set up
• From your network administrator obtain the gateway IP address
• Connect a PC to the controller’s network interface (directly or via a network).
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• Power-up the controller.
• Start Device Installer program.
7.1.4. Gateway IP address set up procedure
• In Device Installer device list select the address of the unit you want to configure.
• On Device Installer tool bar, click “Manage device configuration button”. A new window “Device
Management” will open.
• Click “Telnet to Device” button.
• Telnet window will open, showing a message similar to the one below:
*** Lantronix Cobox Universal Device Server ***
Serial Number 1297-041 Software Version V03.9 (000211)
Press Enter to go into Setup Mode
Note: If Enter is not pressed within 3 seconds the connection will be terminated.
• If Enter was pressed within time-out window, a message similar to the sample below will be printed to
Telnet window:
*** basic parameters
Hardware: Ethernet Autodetect
IP addr 192.168.000.098, no gateway set
***************** Channel 1 *****************
Baudrate 09600, I/F Mode 4C, Flow 00
Port 10001
Remote IP Adr: --- none ---, Port 00000
Connect Mode: C0 Disconn Mode: 00
Flush Mode: 00
Change Setup : 0 Server configuration
1 Channel 1 configuration
7 Factory defaults
8 Exit without save
9 Save and exit Your choice ?
Type 0 followed by Enter.
The first item in server configuration is local IP address. That has been programmed already, but it is necessary to
go through all bytes. Information in brackets shows current setting, which can be modified by typing new entry
followed by Enter key. Next item after IP address reads:
Set gateway IP address (N) [or (Y)]
If value is (Y) – just press Enter, if (N) – press ‘Y’ followed by enter. Next item will be:
Gateway IP address (nnn)
Enter assigned gateway address, then press Enter at each item until set up menu is shown again. Terminate Telnet
session by typing 8 or 9.
7.2. PROGRAMMING IP ADDRESSES USING ARP AND TELNET ACCESS
Procedure described below is recommended for advanced users with understanding of operation of networks.
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NOTE: The following IP addresses and MAC addresses are only examples; in your setup use the desired IP
addresses for the host machine and gateway address. The appropriate hardware MAC address will be located on a
label just above the SageNET module on the rear of the Sageon Shield Standalone Battery Monitor.
7.2.1. Preparations for local address set up
• From your network administrator obtain new IP address. Also, ask for your network class.
• Connect PC to the controller’s network interface (directly or via a network).
• Power-up the controller
7.2.2. Local IP address set up procedure
The following section is excerpted from Lantronix "Embedded Integration Kit" Revision D 06/03/02, Part
Number 900-226.
The unit’s IP address must be configured before a network connection is available. If the unit has no IP address,
you can use Address Resolution Protocol (ARP) method from Windows-based systems to assign a temporary IP
address. If you want to initially configure the unit through the network, follow these steps:
1. On a Windows-based host, create an entry in the host's ARP table using the intended IP address and the
hardware address (MAC address) of the unit, which is found on the rear of the unit.
arp -s 191.12.3.77 00-20-4A-xx-xx-xx
Notes:
i. The IP address used here is an example and a value within the range of allowable IP addresses in
your network may need to be used. The DOS command ipconfig with display the IP address of the Windows-based host machine.
ii. The ARP table on the PC must have at least one IP address defined other than its own.
2. Type ARP –a at the DOS command prompt to verify that there is at least one entry in the ARP table. If the
local machine is the only entry, ping another IP address on your network to build a new entry in the ARP table;
the IP address must be a host other than the machine on which you are working. Once there is at least one
additional entry in the ARP table, use the following command to ARP an IP address to the unit:
arp -s 192.168.0.97 00-20-4a-xx-xx-xx
3. Open a Telnet connection to port 1. The connection will fail quickly, but the unit will temporarily change its IP
address to the one designated in this step.
telnet 192.168.0.97 1
Note: Telnet is disabled by default in Windows 7/Vista. Enable telnet by following these steps:
1.) Click Start
2.) Control Panel
3.) Programs and Features
4.) Turn Windows features ON/OFF
5.) Check Telnet Client
6.) Click OK
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4. Finally, open a Telnet connection to port 9999, and press Enter within three seconds to go into Setup Mode. If
you wait longer than three seconds, the unit will reboot.
telnet 192.168.0.97 9999
5. Set all required parameters
Note: The IP address you just set is temporary and will revert to the default value when the unit 's power is reset
unless you log into the unit and store the changes permanently. Refer to the chapter on configuration for
instructions on permanently configuring the IP address.
Lantronix, Inc, 2002, all rights reserved, used herein by permission from Lantronix.
7.2.3. Configuring the Unit
The following section is excerpted from Lantronix "Embedded Integration Kit" Revision D 06/03/02, Part
Number 900-226.
You must configure the Lantronix Interface so that it can communicate on a network with Sageon CSU and
communicate with the Sageon CSU unit via the internal serial port.
The unit’s configuration is stored in nonvolatile memory (NVRAM) and is retained without power. You can
change the configuration at any time. The unit performs a reset after the configuration has been changed and
stored.
7.2.3.1. Using a Telnet Connection
To configure the unit over the network, establish a Telnet connection to port 9999.
1. From the Windows Start menu, click Run and type the following command, where x.x.x.x is the IP address and
9999 is the unit’s fixed network configuration port number.
telnet x.x.x.x 9999 (Example: telnet 192.168.100.123 9999)
Note: Be sure to include a space between the IP address and 9999.
2. Click OK.
3. The Lantronix Universal Device Server window displays.
*** Lantronix Cobox Universal Device Server ***
Serial Number 1297-041 Software Version V03.9 (000211)
Press Enter to go into Setup Mode
4. To enter the Setup Mode, you must press Enter within 3 seconds.
*** basic parameters
Hardware: Ethernet Autodetect
IP addr 192.168.000.098, no gateway set
Remote IP Adr: --- none ---, Port 00000
Connect Mode: C0 Disconn Mode: 00
Flush Mode: 00
Change Setup : 0 Server configuration
1 Channel 1 configuration
7 Factory defaults
8 Exit without save
9 Save and exit Your choice ?
5. Select an option on the menu by entering the number of the option in the Your choice ? field and pressing
Enter.
6. To enter a value for a parameter, type the value and press Enter, or to confirm a current value, just press Enter.
7. When you are finished, save the new configurations (option 9). The unit will reboot.
7.2.4. Server Configuration (Network Configuration)
These are the unit’s basic network parameters. The following parameters are displayed when you select login into
the unit:
*** basic parameters
Hardware: Ethernet Autodetect
IP addr 192.168.000.098, no gateway set
Select 0 and press Enter to configure the Lantronix Interface Server’s basic parameters
IP Address
The IP address must be set to a unique value in your network.
Note: Lantronix Interface cannot connect to the network if the assigned IP address is already in use by another
device.
Gateway Address
The gateway address, or router, allows communication to other LAN segments. The gateway address should be
the IP address of the router connected to the same LAN segment as the Lantronix Interface.
Note: The gateway address must be within the local network.
Subnet Mask
A netmask defines the number of bits taken from the IP address that are assigned for the host section.
Note: Class A: 24 bits; Class B: 16 bits; Class C: 8 bits.
The Lantronix Interface prompts for the number of host bits to be entered, then calculates the netmask, which is
displayed in standard decimal-dot notation when the saved parameters are displayed (for example, 8-bit =
255.255.255.0).
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Sageon Shield Standalone Battery Monitor
Netmask
Number of bits
reserved for host
Binary equivalent
255.255.255.255
0-bits
11111111.11111111.11111111.11111111
255.255.255.254
1-bit
11111111.11111111.11111111.11111110
255.255.255.252
2-bits
11111111.11111111.11111111.11111100
255.255.255.248
3-bits
11111111.11111111.11111111.11111000
255.255.255.240
4-bits
11111111.11111111.11111111.11110000
255.255.255.224
5-bits
11111111.11111111.11111111.11100000
255.255.255.192
6-bits
11111111.11111111.11111111.11000000
255.255.255.128
7-bits
11111111.11111111.11111111.10000000
255.255.255.0
8-bits
11111111.11111111.11111111.00000000
255.255.0.0
16-bits
11111111.11111111.00000000.00000000
255.0.0.0
24-bits
11111111.00000000.00000000.00000000
Note: Some values may be atypical implementations but are provided in this table for completeness and ex gratia.
Lantronix, Inc, 2002, all rights reserved, used herein by permission from Lantronix
PM990-4023-01, Issue 4 32
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