Unipower ARE-M02406, ARE-M02425, ARE-M02450, ARE-M02412, ARE-M024100 Product Manual

UNIPOWER, LLC
PM990.1070.24, Issue 12
Product Manual
for
Micro ARE–M Series
24V Float Chargers
Single-Phase Input
3900 Coral Ridge Drive Coral Springs, FL 33065 Phone: +1-954-346-2442 Toll Free: 1-800-440-3504 Web site – http://www.unipowerco.com
Micro ARE-M S eries 24V Chargers, Single P hase Front Matter
i
RECEIVING INSTRUCTIONS
and
GENERAL EQUIPMENT INFORMATION
IMPORTANT SAFETY INSTRUCTIONS
1. SAVE THESE INSTRUCTIONS- This manual contains important safety and operating instructions for the Micro ARE-M Series units.
2. Before using the Micro ARE-M Series unit, read all instructions and cautionary markings on the unit, battery, and products using battery.
3. CAUTION- When used with batteries, use only lead-acid or nickel­cadmium type rechargeable batteries. Other types of batteries may burst causing personal injury and damage.
ATTENTION: Lorsque utilisé avec des accumulateurs, utilisez UNIQUEMENT des accumulateurs acides plomb ou nickel– cadmium RECHARGABLE. AUTRES TYPES DE BATTERIE peuvent causer, éclatement ET BLESSURES personnelles.
Please Note: For your protection, this product manual should be read and thoroughly understood before unpacking, installing, using, or servicing the described equipment.
UNIPOWER, LLC presents all equipment to the delivering carrier securely packed and ready for transport. Upon acceptance of the equipment from us, the delivering carrier assumes responsibility for its safe delivery to you. Once you receive the equipment, it is your responsibility to document any damage to the equipment that was sustained during transport to you and to file your claim with the carrier promptly and accurately.
PACKAGE INSPECTION
Before unpacking the shipment, examine the shipping container for any visible damage: punctures, dents, and any other signs of possible internal damage.
Describe any damage or shortage on the receiving documents and have the carrier’s representative sign his/her full name.
If the receiving freight bill notes that a Tip-N-Tell is attached to your freight, locate the indicator and note the color of the arrow. If the Tip-N-Tell arrow has turned even partially blue, this means the freight has been tipped in transport. Make sure the carrier notes this on your receipt before you sign for the freight.
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Micro ARE-M S eries 24V Chargers, Single P hase Front Matter
ii
CAUTION
ATTENTION
EQUIPMENT INSPECTION
Promptly upon receipt of shipment, open the container and inspect the contents for damage; see the unpacking section that follows. If it is necessary to move or otherwise handle the shipment, refer to the Handling section for instructions and warnings.
Unpack the shipment carefully to avoid scratching or otherwise marring the exterior finish. Be careful not to discard any included equipment, parts, or manuals. If damage is detected, call the delivering carrier to determine appropriate action. The carrier may require an inspection.
IMPORTANT: If damage is detected, save all shipping material for the carrier’s representative!
If damage is detected, also notify UNIPOWER, LLC; contact information is in Section 1.5 Product Support UNIPOWER, LLC will determine if the equipment should be returned for repair. If it is determined that the equipment should be returned to UNIPOWER, LLC, ask the delivering carrier to send the packages back to UNIPOWER, LLC at the delivering carrier's expense. Be sure that the equipment is properly packaged for shipment.
If repair is necessary, UNIPOWER, LLC will invoice you for the repair so that you may submit the bill to the delivering carrier with your claim form.
It is your responsibility to file a claim with the delivering carrier. Failure to properly file a claim for shipping damages may void warranty service for any physical damages later reported for repair.
UNPACKING
A charger is shipped attached to a wood skid. This facilitates handling with a lift truck by inserting the forks under the bottom of the skid. A smaller unit is covered by a carton and banded to a skid. A larger unit is bolted to a skid and covered by a shipping carton that is banded to the skid.
Export packaging consists of a crate, a moisture-resistant cover for the charger, and a drying agent. The charger is bolted to the crate.
To unpack:
Do not stand in front of steel bands since they may whip out when cut.
Ne pas se tenir devant les bandes d'acier, lorsque coupées.
Cut the bands and remove carton from the skid.
1. Either remove the unit from the carton or unbolt the unit from the skid.
2. Check the shipping carton, before discarding, for the packing slip and other material, which may
be contained in it.
3. Carefully inspect the charger for shipping damage (i.e. loosened connections or mountings,
dislodged circuit boards). If damage is detected, notify UNIPOWER, LLC; contact information is provided in Section 1.5 Product Support.
STORAGE
If the charger is not to be used immediately, store it (fully packed, if possible) in a clean, dry location protected from physical damage, condensation, and overhead drip.
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Micro ARE-M S eries 24V Chargers, Single P hase Front Matter
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WARNING
AVERTISSEMENT
MODEL NO. ARE-M02406 SER.NO. APS0719978
AC VOLTS 120/208/240 PH 1 HZ 60 DC VOLTS 26.4
SPEC. 102.1041.00A °T C 50
AC AMPS 2/1.2/1 CELLS 12
DC AMPS 6
TECHNICAL SUPPORT CALL FIELD SERVICE
EMERGENCY
HANDLING
Refer to the product nameplate for the model information and then see the Specifications section for charger dimensions and weight. Use sufficient personnel and power equipment to ensure safe handling.
Crush hazard
The charger can weigh up to 216 lbs. (98 kg). Keep hands and feet from beneath the charger. Use a forklift or other equipment to move or transport the charger.
Use care in handling and unpacking the charger. Refer to the previous sections as needed.
NAMEPLATE
A UNIPOWER, LLC product is identified by a nameplate that includes model number, part number, and serial number information, as appropriate. Please include this information in all correspondence with UNIPOWER, LLC A sample nameplate is shown below.
Risque d'écrasement
Le chargeur peut peser jusqu'à 216 lb. (98 kg). Gardez les mains et les pieds libres du dessous du chargeur. Utilisez un chariot élévateur ou autres équipements pour déplacer ou transporter le chargeur.
INITIAL SETTINGS
All equipment is shipped from the factory fully inspected and adjusted. Read the technical reference or product manual before installing or making any adjustments.
SPARE PARTS
See Table 6-2 Parts Lists to select the spare and replacement parts you want immediately available to minimize downtime should a failure occur.
PM990-1070-24, Issue 12
Micro ARE-M S eries 24V Chargers, Single P hase Front Matter
iv
ISSUE
PAGE(S)
DESCRIPTION
ISSUED BY /DATE
Updated entire manual with new UNIPOWER logo, addresses, & contact numbers. See PCO# 44409
PRODUCT MANUAL ISSUE HISTORY
12 All
WD/ 6/7/17
PRODUCT MANUAL SUMMARY
This product manual provides installation, operation, maintenance, and troubleshooting procedures for the UNIPOWER, LLC Micro ARE-M Series 24V Chargers.
Thank you for purchasing a Micro ARE-M Series 24V Charger. We at UNIPOWER, LLC are proud of the quality of our products and welcome any suggestions to further improve our design to fit your needs.
PROPRIETARY AND CONFIDENTIAL
The information contained in this product manual is the sole property of UNIPOWER, LLC. Reproduction of the manual or any portion of the manual without the written permission of UNIPOWER, LLC is prohibited.
© Copyright UNIPOWER, LLC 2015
DISCLAIMER
Data, descriptions, and specifications presented herein are subject to revision by UNIPOWER, LLC without notice. While such information is believed to be accurate as indicated herein, UNIPOWER, LLC makes no warranty and hereby disclaims all warranties, express or implied, with regard to the accuracy or completeness of such information. Further, because the product(s) featured herein may be used under conditions beyond its control, UNIPOWER, LLC hereby disclaims and excludes all warranties, express, implied, or statutory, including any warranty of merchantability, any warranty of fitness for a particular purpose, and any implied warranties otherwise arising from course of dealing or usage of trade. The user is solely responsible for determining the suitability of the product(s) featured herein for user’s intended purpose and in user’s specific application.
Throughout the remainder of this manual, “UNIPOWER” will mean “UNIPOWER, LLC.”
PERSONNEL REQUIREMENTS
Installation, setup, operation, and servicing of this equipment should be performed by qualified persons thoroughly familiar with this Product Manual and Applicable Local and National Codes. A copy of this manual is included with the equipment shipment.
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Micro ARE-M S eries 24V Chargers, Single P hase Contents
v
Table of Contents
1.0 INTRODUCTION ............................................................................................................................................. 1-1
PRODUCT DESCRIPTION ............................................................................................................................ 1-1 1.1
MODEL DESIGNATION ............................................................................................................................... 1-2 1.2
Options ................................................................................................................................................. 1-2
1.2.1
SPECIFICATIONS ......................................................................................................................................... 1-4 1.3
1.3.1 Mechanical ............................................................................................................................................... 1-4
1.3.2 Electrical .................................................................................................................................................. 1-5
1.3.3 Front Panel Displays and Controls ......................................................................................................... 1-8
1.3.4 Environmental .......................................................................................................................................... 1-9
ABBREVIATIONS AND ACRONYMS ........................................................................................................ 1-9 1.4
PRODUCT SUPPORT .................................................................................................................................. 1-10 1.5
2.0 INSTALLATION ............................................................................................................................................... 2-1
INSTALLATION SUMMARY ....................................................................................................................... 2-1 2.1
REFERENCE MATERIAL ............................................................................................................................. 2-2 2.2
Tools and Accessories .......................................................................................................................... 2-2
2.2.1
2.2.2 Selecting and Sizing DC Power Cables ............................................................................................... 2-3
2.2.3 Torque Specifications .......................................................................................................................... 2-4
2.3 MECHANICAL INSTALLATION ......................................................................................................... 2-5
2.4 ELECTRICAL INSTALLATION ............................................................................................................ 2-8
2.4.1 Grounding the Cabinet ........................................................................................................................ 2-9
2.4.2 Installing a User’s AC Electrical Service Panel .................................................................................. 2-9
2.4.3 Connecting AC Input Cables ............................................................................................................. 2-10
2.4.4 Connecting the Battery String ............................................................................................................ 2-10
2.4.5 Connecting an External DC Load ...................................................................................................... 2-11
2.4.6 Connecting Alarm Annunciation ........................................................................................................ 2-12
2.4.7 Connecting the Battery Temperature Probe (Option) ....................................................................... 2-14
3.0 COMMIS SIONING ........................................................................................................................................... 3-1
PREPARATORY STEPS ................................................................................................................................ 3-1 3.1
COMMISSIONING PROCEDURE ................................................................................................................ 3-2 3.2
4.0 SETUP AND OPERATION .............................................................................................................................. 4-1
TURNING ON A COMMISSIONED CHARGER .......................................................................................... 4-1 4.1
TURNING OFF A COMMISSIONED CHARGER ........................................................................................ 4-1 4.2
SETTING UP AND OPERATING A CHARGER .......................................................................................... 4-1 4.3
4.3.1 View Active Alarms .................................................................................................................................. 4-6
4.3.2 View Charger Status ................................................................................................................................ 4-6
4.3.3 Change Operating Mode (Manual Equalization) .................................................................................... 4-7
4.3.4 Change Charger Setup (Configuration) ................................................................................................... 4-8
5.0 CIRCUIT DES CRIPTION ............................................................................................................................... 5-1
6.0 MAINTENANCE ............................................................................................................................................... 6-1
VOLTAGE CHANGES................................................................................................................................... 6-1 6.1
PREVENTIVE ................................................................................................................................................ 6-1 6.2
TROUBLESHOOTING .................................................................................................................................. 6-2 6.3
6.3.1 Service Access .......................................................................................................................................... 6-2
6.3.2 Circuit Board Handling ........................................................................................................................... 6-2
6.3.3 ARE-M Display Codes ............................................................................................................................. 6-3
CHECKING COMPONENTS ......................................................................................................................... 6-6 6.4
12" CABINET ASSEMBLY AND SCHEMATICS ........................................................................................ 6-8 6.5
24" CABINET ASSEMBLY AND SCHEMATICS ...................................................................................... 6-12 6.6
PARTS LIST ................................................................................................................................................. 6-17 6.7
INTERFACE BOARD .................................................................................................................................. 6-19 6.8
Board Interchangeability ................................................................................................................... 6-19
6.8.1
6.8.2 Troubleshooting ................................................................................................................................. 6-20
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6.8.3 Replacing the Interface Board ........................................................................................................... 6-20
6.9 CONTROL AND DISPLAY BOARD ................................................................................................... 6-22
6.9.1 Replacing the Board .......................................................................................................................... 6-22
6.10 KEYPAD ............................................................................................................................................... 6-23
7.0 OPTIONS AND ACCESSORIES..................................................................................................................... 7-1
LIGHTNING ARRESTER ..................................................................................................................................... 7-1 7.1
BLOCKING DIODE ............................................................................................................................................. 7-2 7.2
OUTPUT MOVS ................................................................................................................................................ 7-3 7.3
DRIP SHIELD .................................................................................................................................................... 7-3 7.4
TEMPERATURE SENSOR .................................................................................................................................... 7-3 7.5
GROUND DETECTION SWITCH .......................................................................................................................... 7-3 7.6
DNP3 COMMUNICATIONS ................................................................................................................................ 7-3 7.7
HIGH INTERRUPT AC BREAKERS ...................................................................................................................... 7-3 7.8
List of Tables
TABLE 1-1 MODEL DESIGNATION ..................................................................................................................... 1-3
TABLE 1-2 SETTABLE PARAMETERS, STANDARD MODELS ...................................................................... 1-8
TABLE 2-1 COPPER WIRE SIZING ...................................................................................................................... 2-4
TABLE 2-2 TORQUE SPECIFICATIONS, STEEL FASTENERS ........................................................................ 2-4
TABLE 4-1 FACTORY DEFAULT SETUP PARAMETER VALUES.................................................................. 4-8
TABLE 4-2 TYPICAL FLOAT/EQUALIZE VOLTAGES ..................................................................................... 4-9
TABLE 6-1 TROUBLESHOOTING CHART ......................................................................................................... 6-4
TABLE 6-2 12" CABINET REPLACEMENT PARTS LIST; 24 VDC MODELS ............................................... 6-17
TABLE 6-3 INTERFACE BOARD SWITCH SETTINGS ................................................................................... 6-19
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List of Figures
FIGURE 2-1 12" CABINET DIMENSIONS ........................................................................................................... 2-6
FIGURE 2-2 24" CABINET DIMENSIONS ........................................................................................................... 2-7
FIGURE 2-3 ELECTRICAL INSTALLATION, BLOCK DIAGRAM ................................................................... 2-8
FIGURE 2-4 TYPICAL ELECTRICAL ENTRANCE AND BREAKER LOCATIONS ........................................ 2-8
FIGURE 2-5 ELECTRICAL INSTALLATION TERMINALS, 12" AND 24" CABINET MODELS ................... 2-9
FIGURE 2-6 INTERFACE BOARD ...................................................................................................................... 2-13
FIGURE 2-7 ALARM CONNECTIONS DETAIL, INTERFACE BOARD ......................................................... 2-13
FIGURE 3-1 OPERATOR CONTROLS ................................................................................................................. 3-1
FIGURE 4-1 MAIN MENU ..................................................................................................................................... 4-3
FIGURE 4-2 CHARGER STATUS MENU ............................................................................................................. 4-4
FIGURE 4-3 CHARGER OPERATING MODE MENU ......................................................................................... 4-4
FIGURE 4-4 CHARGER SETUP (CONFIGURATION) MENU ........................................................................... 4-5
FIGURE 5-1 BLOCK DIAGRAM, TYPICAL MICRO ARE-M FLOAT CHARGER ........................................... 5-1
FIGURE 6-1 CAPACITOR DISCHARGE BUTTON ......................................................................................................... 6-6
FIGURE 6-2 12" CABINET ASSEMBLY ...................................................................................................................... 6-8
FIGURE 6-3 12" CABINET SCHEMATIC; ARE-M02406, 120/208/240 ...................................................................... 6-9
FIGURE 6-4 12" CABINET SCHEMATIC; ARE-M02412, 120/208/240 ..................................................................... 6-10
FIGURE 6-5 12" CABINET SCHEMATIC, ARE-M02425, 120/208/240 .................................................................... 6-11
FIGURE 6-6 24" CABINET ASSEMBLY .................................................................................................................... 6-12
FIGURE 6-7 24" CABINET SCHEMATIC; ARE-M02450, 120/208/240 .................................................................... 6-13
FIGURE 6-8 24" CABINET SCHEMATIC; ARE-M02450, 480 .................................................................................. 6-14
FIGURE 6-9 24" CABINET SCHEMATIC; ARE-M024100, 120/208/240 .................................................................. 6-15
FIGURE 6-10 24" CABINET SCHEMATIC; ARE-M024100, 480 .............................................................................. 6-16
FIGURE 6-11 COMPONENT LOCATIONS, INTERFACE BOARD.................................................................. 6-21
FIGURE 6-12 CONTROL AND DISPLAY BOARD ............................................................................................ 6-22
FIGURE 7-1 LIGHTNING ARRESTER; 120, 208, 240 AND 480 VAC CONNECTIONS .................................. 7-1
FIGURE 7-2 BLOCKING DIODE ADD ALTERNATIVE .................................................................................... 7-2
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Micro ARE-M S eries 24V Chargers, Single P hase Introduction
1-1

1.0 INTRODUCTION

The purpose of this manual is to provide the reader with the procedures for installing, configuring, operating, and servicing UNIPOWER Micro ARE-M Float Chargers.
Chapter 1 Introduction provides a description of the Micro ARE-M series chargers, the model designation list, and detailed specifications. This chapter also has product support telephone and FAX numbers and the company’s Internet URL where the latest issue of this manual can be found.
Chapter 2 Installation describes mechanical and electrical installation of the charger. Each aspect of the installation is discussed and supporting illustrations are provided.
Chapter 3 Commissioning presents a suggested procedure that can be integrated into or modified by your company’s commissioning procedures.
Chapter 4 Setup and Operation describes charger displays and use of the 4-button keypad. Setup menus are provided to ease navigation through the provided displays. Default setup values are listed.
Chapter 5 Circuit Description includes a block diagram level description of the charger circuitry. Read this chapter before installing, configuring, operating, or servicing the charge.
Chapter 6 Maintenance provides preventive maintenance and troubleshooting information. A troubleshooting chart is included as are component location drawings and schem atics for all charg er models. These drawings are followed by a section containing replacement parts lists. Troubleshooting information for the Interface Board and the Control and Display Board follows the parts lists.
Chapter 7 Options and Accessories furnishes details concerning the accessories available at the time this manual was published.

PRODUCT DESCRIPTION 1.1

The Micro ARE-M series of single-phase, controlled ferroresonant float chargers is intended for utility, communications, and other applications where a source of stable, electrically clean, reliable DC power is needed. Available models provide an output voltage of 24 VDC and an output current from 6-100 amperes, depending upon model. Refer the Model Designation for a list of standard models and options.
Installation is quick and easy. The design accommodates floor, wall, or rack mounting with standard and optional brackets. A mounting method is usually specified on the equipment order so the proper brackets can be supplied.
The charger is configured and operated from the front of the unit. The control section includes a 2-line digital display, 4-button keypad, green AC on LED and a red alarm LED, an AC input circuit breaker, and a DC output circuit breaker. An optional control board offers front panel LED indicators, showing the status of the High Voltage Alarm, Low Voltage Alarm, No Charge Alarm and AC Fail Alarm on the telecom models. For the utility models two additional LEDs show the state of the Positive and Negative ground fault alarms.
Access to internal components for servicing by qualified personnel is through the door comprising the front of the unit. The door is hinged on the left and secured on the right by two fasteners.
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MODEL DESIGNATION 1.2

The nameplate on the charger contains an alphanumeric model number. The model number describes the features built into a particular charger. Table 1-1 provides the product characteristic defined by each character in the model number.

1.2.1 Options

Temperature Compensation ............... Slopes adjusted from –0.1mV/cell/C to –10.0mv/cell/C
Lightning Arrester .............................. AC input; prevents equipment damage due to a nearby lightning
strike
Fungicide Treatment .......................... Applied to inside of charger
Drip Shield ......................................... Prevents overhead drops from entering unit
SIS Control Wiring ............................ Excludes ribbon cable and power cables
High Interrupt DC Breakers ............... 10K AIC minimum
Engraved Nameplates ........................ Contact UNIPOWER Applications Engineering
Blocking Diode .................................. Prevents charger faults from shortening the battery plant
High Interrupt AC Breakers ............... 10K AIC minimum
MOVs ................................................. On DC output, prevents equipment damage due to excessive
voltage transients
DNP3 Communications ..................... Allows charger to be controlled and monitored from a remote
location using the DNP3 protocol. See manuals PM990.1074.00
(Installation guide) and PM990.1072.00 (Device Profile) on the
ARE-M webpage at www.unipowerco.com for more information.
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DC VOLTAGE & CURRENT
ARE-M02406A (AC Input Voltage: 120V/208V/240V)
ARE-M02412A (AC Input Voltage: 120V/208V/240V)
ARE-M02425A (AC Input Voltage: 120V/208V/240V)
ARE-M02450A (AC Input Voltage: 120V/208V/240V/480V)
ARE-M024100A (AC Input Voltage: 120V/208V/240V/480V)
AC Input Voltage / Breaker
A 120V - 60 Hz Standard Capacity AC Breaker
B 208V - 60 Hz Standard Capacity AC Breaker
C 240V - 60 Hz Standard Capacity AC Breaker
D 480V - 60 Hz Standard Capacity AC Breaker (50 A & 100 A only)
1 120V - 60 Hz High Capacity AC Breaker
2 208V - 60 Hz High Capacity AC Breaker
3 240V - 60 Hz High Capacity AC Breaker
4 480V - 60 Hz High Capacity AC Breaker (50 A & 100 A only)
AC Protection
1 Not Required (Standard)
2 480/240 VAC Input Lightning Arrestor
3 240/208/120 VAC Input Lightning Arrestor
DC Circuit Breaker
1 Standard Capacity AC Breaker/ Standard Capacity DC Breaker
2 Standard Capacity AC Breaker/ High Capacity DC Breaker
3 Standard 480V AC Breaker/ Standard Capacity DC Breaker
4 Standard 480V AC Breaker/ High Capacity DC Breaker
5 High Capacity AC Breaker/ Standard Capacity DC Breaker
6 High Capacity AC Breaker/ High Capacity DC Breaker
7 High 480V AC Breaker/ Standard Capacity DC Breaker
8 High 480V AC Breaker/ High Capacity DC Breaker
A Telecom Standard Capacity AC Breaker/ Standard Capacity DC Breaker
B Telecom Standard 480V AC Breaker/ Standard Capacity DC Breaker
C Telecom High Capacity AC Breaker/ Standard Capacity DC Breaker
D Telecom High 480V AC Breaker/ Standard Capacity DC Breaker
DC Protection
1 None (Standard)
2 MOVs
Blocking Diode
1 None (Standard)
2 Yes (Negative Leg)
Temperature Compensation
1 None (Standard)
2 Battery Temperature Compensation (Temperature Sensor with 25' lead)
Control Wiring
1 Floating Ground (Standard) - PVC
2 Floating Ground Switchboard - SIS
A Telecom - Positive Ground - PVC
B Telecom - Negitive Ground - PVC
Individual Alarm Relays
1 Utility - AC Fail, High Voltage, Rectifier Fail
2 Utility - AC Fail, High Voltage, Rectifier Fail, Hi VDC, Low VDC,
NO Charge, GND+, GND-, Summary
3 Utility - AC Fail, High Voltage, Rectifier Fail, w/Ground Enable Switch
4 Utility - AC Fail, High Voltage, Rectifier Fail, Hi VDC, Low VDC,
NO Charge, GND+, GND-, Summary, w/Ground Enable Switch
A Telecom - AC Fail, High Voltage, Rectifier Fail
B Telecom - AC Fail, High Voltage, Rectifier Fail, Hi VDC, Low VDC,
NO Charge, Summary
Control Board
1 Utility (Standard)
(Discontinued)
2 Uti lity Alarm Lights - AC, Summary Alarm, HVA, LNA, NCA, ACF, GND+, GND-
A Telecom (Standard)
(Discontinued)
B Telecom Alarm Lights - AC, Summary Alarm, HVA, LNA, NCA, ACF
Mounting
1 Wall 19"
3 Relay 19"
4 Relay 23"
5 Floor Mount
6 Floor Mount with Drip Shield
Packaging
1 Domestic (Standard)
2 Export
3
None (For relay rack installation only)
DNP3 Communications Port
1 No Port (Standard)
2 DNP3 Ethernet 4 foot cable
3 DNP3 Ethernet 2 foot cable
4 DNP3 Ethernet 25 foot cable
5 DNP3 Ethernet 50 foot cable
Special Instructions
1 No
2 Yes
ARE-M 2406 A 2 2 1 1 2 1 1 3 1 1 1 1
Base Model
S Build Number
TABLE 1-1 MODEL DESIGNATION
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Micro ARE-M S eries 24V Chargers, Single P hase Introduction
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Cabinet
Size
Depth
Maximum*
Mounting
Depth**
Shipping
Weight*
ARE-M02425
102 (46)

SPECIFICATIONS 1.3

This section provides the mechanical, electrical, and environmental specifications. The charger nameplate is located on the front panel.

1.3.1 Mechanical

Cabinet .................................................... NEMA1; steel with baked powder coat finish
Cable Entrances ...................................... Three; see the dimension drawings in Chapter 2 Installation
Cabinet Dimension and Weight .............. See the following table and dimension drawings in Chapter 2
Installation.
Model
ARE-M02406 ARE-M02412
ARE-M02450 ARE-M24100
12"
24"
Height* Width*
12.25 (311)
24.5
(622)
17
(432)
17
(432)
15
(381)
15
(381)
6
(152)
6
(152)
65 (30)
75(33)
162 (74) 216 (98)
*Cabinet dimension in inches (mm). Does not include mounting brackets or drip s hie ld . W e ig ht in lbs. (kg). ** Dimension from cabinet front to installed rack mounting angle brackets.
Mounting Locations ........................... Wall, relay rack, or floor
Select a location for the charger. The chargers are cooled by natural convection and require at least 3" (76mm) of space below the charger and 3" above the charger.
Mounting Brackets
Supplied ........................................ Wall mount and standard relay rack mount
Optional ........................................ Larger relay rack mount or floor mount
Internal Combustible Materials ......... 94V-1 or better
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1.3.2 Electrical

Model Specific and Related Specifications
Refer to the equipment nameplate for the model number of the Micro ARE-M at hand.
ARE-M02406
DC Output Voltage and Current ............. 26.4V@ 6A
Ripple
On Battery ......................................... NA
Off Battery ......................................... 30 mV rms
No. Cells, L-A......................................... 12
Recommended DC Cable ....................... 14 AWG (2.1 mm
Terminal Block Capacity ........................ 24-12 AWG (.21-5.3 mm
2
)
2
)
DC Circuit Breaker ................................. 10A
AC Input Voltage and Current ................ 120V @ 2A, Single Phase
208V @ 1.1A, Single Phase 240V @ 1A, Single Phase
AC Frequency ......................................... 57-63 Hz
AC Breaker Interrupt Current ................. 2,000A @ 240V (5,000A @ 125V or with a 125A series fuse)
AC Breaker Interrupt High Capacity ...... 10,000A
Heat Dissipation...................................... 200 BTU/Hour
ARE-M02412
DC Output Voltage and Current ............. 26.4V @ 12A
Ripple
On Battery ......................................... NA
Off Battery ......................................... 30 mV rms
No. Cells, L-A......................................... 12
Recommended DC Cable ....................... 12 AWG (3.3 mm
Terminal Block Capacity ........................ 24-12 AWG (.21-3.3 mm
2
)
2
)
DC Circuit Breaker ................................. 20A
AC Input Voltage and Current ................ 120V @ 4A, Single Phase
208V @ 2.3A, Single Phase 240V @ 2A, Single Phase
AC Frequency ......................................... 57-63 Hz
AC Breaker Interrupt Current ................. 2,000A @ 240V (5,000A @ 125V or with a 125A series fuse)
AC Breaker Interrupt High Capacity ...... 10,000A
Heat Dissipation...................................... 440 BTU/Hour
ARE-M02425
DC Output Voltage and Current ............. 26.4V @ 25A
Ripple
On Battery ......................................... NA
O
No. Cells, L-A......................................... 12
Recommended DC Cable ....................... 8 AWG (8.4 mm
Terminal Block Capacity ........................ 14 - 10 AWG (2.1 to 5.3 mm
ff Battery ......................................... 30 mV rms
2
)
2
)
DC Circuit Breaker ................................. 35A
AC Input Voltage and Current ................ 120V @ 8.3A, Single Phase
208V @ 4.7A, Single Phase 240V @ 4.1A, Single Phase
AC Frequency ......................................... 57-63 Hz
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AC Breaker Interrupt Current ................. 2,000A @ 240V (5,000A @ 125V or with a 125A series fuse)
AC Breaker Interrupt High Capacity ...... 10,000A
Heat Dissipation...................................... 660 BTU/Hour
ARE-M02450
DC Output Voltage and Current ............. 26.4V @ 50A
Ripple
On Battery ......................................... NA
Off Battery ......................................... 30 mV rms
No. Cells, L-A......................................... 12
Recommended DC Cable ....................... 4 AWG (21.1 mm
Terminal Block Capacity ........................ 14-2/0 AWG (2.1 to 67.4 mm
2
)
2
)
DC Circuit Breaker ................................. 70A
AC Inp ut Voltage and Current ................ 120V @ 16A, Single Phase
208V @ 9A, Single Phase 240V @ 8A, Single Phase 480V @ 4A, Single Phase
AC Frequency ......................................... 57-63 Hz
AC Breaker Interrupt Current ................. 2,000A @ 240V (5,000A @ 125V or with a 125A series fuse)
5,000A @ 480V
AC Breaker Interrupt High Capacity ...... 10,000A except 18,000 @ 480Vac
Heat Dissipation...................................... 1150 BTU/Hour
ARE-M024100
DC Output Voltage and Current ............. 26.4V @ 100A
Ripple
On Battery ......................................... NA
Off Battery ......................................... 30 mV rms
No. Cells, L-A......................................... 12
Recommended DC Cable ....................... 1 AWG (42.4 mm
Terminal Block Capacity ........................ 14-2/0 AWG (2.1 to 67.4 mm
2
)
2
)
DC Circuit Breaker ................................. 125A
AC Input Voltage and Current ................ 120V @ 33A, Single Phase
208V @ 19A, Single Phase 240V @ 16A, Single Phase 480V @ 8A, Single Phase
AC Frequency ......................................... 57-63 Hz
AC Breaker Interrupt Current ................. 2,000A @ 240V (5,000A @ 125V or with a 125A series fuse)
5,000A @ 480V
AC Breaker Interrupt High Capacity ...... 10,000A except 18,000 @ 480Vac
eat Dissipation...................................... 2390 BTU/Hour
H
*Battery: A fully charged battery that has an ampere-hour capacity numerically equal to four times the rated output current of the charger.
PM990-1070-24, Issue 12
Micro ARE-M S eries 24V Chargers, Single P hase Introduction
1-7
Nominal Voltage
Minimum Voltage
Maximum Voltage
120 Vac
106 Vac
132 Vac
208 Vac
184 Vac
228 Vac
240 Vac
212 Vac
264 Vac
480 Vac
424 Vac
528 Vac
General
AC Voltage Range ............................. The AC supply voltage specified in Model Specific and Related
Specifications must be within the following ranges:
Power Factor (Resistive Load) .......... >0.92 at full load
Efficiency (Resistive Load) ............... >87%
DC Regulation Static
Float ......................................... ±0.5% with a fixed load and simultaneous variations1
Equalize ................................... ±1.0% with a fixed load and simultaneous variations1
Dynamic ....................................... ±6% for a step load change of 10 to 90% or 90 to 10% of rated
current; Charger will recover to regulation range within 300 milliseconds; transient behavior will disappear within 500
milliseconds. Current Limiting
Factory Setting ........................... 110% of full rated load
Field Settable ............................. 80-110% of full rated load
Continuous Operation ................ 110% of full rated load maximum
Surge Protection................................. Optional MOVs (metal-oxide varistors) on output terminals
Optional Lightning arrestor on input terminals
Current Walk-In (Soft Start) .............. Less than 15 seconds for output current increase from 0-100%
Alarms
Standard Interface Board ................... 3 alarm relay outputs: AC Fail, Rectifier Fail, and HVSD
Multiple Alarm Interface Board ........ 9 alarm relay outputs: Summary, GND+, GND-, LVA, HVA,
NCA, AC Fail, Rectifier Fail, and HVSD Alarm Indicators
Front Panel ................................. Common red alarm LED and 2-Line LCD display
Optional Indicators..................... Optional front panel indicators, consisting of a red High Voltage
LED, red Low Voltage LED, red No Charger LED, yellow AC
Fail LED on the telecom models, and two additional green
Positive and Negative Ground LEDs on the utility models.
Alarm Relay Contacts ................ Form C, 2A @ 30 Vdc; 0.6A @ 110 Vdc; 0.6A @ 125 Vac
Customer Connections
Connector ................................... One plug-in 3-position terminal block per alarm, compression-
style wire clamp
Wire Size .................................... 12-28 AWG (2.5-0.08 mm
2
)
1
Load, input voltage, frequency, and temperature varied within range for that model. The Float and Equalize voltage regulation
excludes any voltage drop from the blocking diode, if present. PM990-1070-24, Issue 12
Micro ARE-M S eries 24V Chargers, Single P hase Introduction
1-8
Model
Float Range
Equalize Range
HVSD Range
ARE-M24 Series
22.2-28.2V
Float-29.4V
24-30.4V

1.3.3 Front Panel Displays and Controls

Display ............................................... LCD, 2 lines x 20 characters, with green LED backlight
Display Accuracy ............................... 1% (voltage, current, or time reading)
Control Modes ................................... Manual float/equalize, use r selectable from keypad
LED Indication Standard ................... Alarm - red; AC power - green
LED Indication Optional ................... HVA, LVA, NCA-red, ACF-yellow, +GND,-GND-green
High Voltage Shutdown
Adjustable ..................................... 2.00-2.53 Vpc (Volts per cell), LED indicator; see table below;
1-30 Sec delay
Fixed Redundant ........................... 2.66 +/-0.08 Vpc
Float/Equalize .................................... State indicated; Equalize remaining time shown
Load Share Active ............................. Chargers operating in parallel with +/-5% of rated output over
10% to 100% of current threshold
Ground Detection
Disconnect Switch (optional) ....... Breaks the connection to the chassis (earth) for troubleshooting
grounds on the dc system or to eliminate interaction with an
external ground detection system
Relay/Lamp Test ................................ Provided in setup routine (password protection available)
Control Adjustments (password protection available)
Float Voltage ................................ 1.85-2.35 Vpc (Volts per cell); see table below
Equalize Voltage .......................... 2.0 -2.45 Vpc; see table below
Manual Equalize ........................... On, Off, Equalize Duration (1-255 hours)
Auto-Equalize
After AC Fail ........................... On, Off, Equalize After (1-7200 minutes), Equalize Duration (1-
255 hours)
Periodic ................................... On, Off, Equalize Duration (1-255 hours)
Current Limit ................................ 80-110% of charger rating
Periodic Equalize .......................... Off, 168-8760 hours
Temp Comp…………………….. 0.1-10 mV/cell/°C
TABLE 1-2 SETTABLE PARAMETERS, STANDARD MODELS
Alarm Adjustments (password protection available)
Low Voltage (LVA) ........................... 1.50-2.20 Vpc; alarm delay 1-300 seconds
Very Low Voltage (VLVA) ............... 1.50-2.20 Vpc; alarm delay 1-300 seconds
High Voltage (HVA) .......................... 2.20-2.50 Vpc; alarm delay 1-300 seconds
No Current .......................................... Up to 30% of rated current; alarm delay 1-300 seconds
Positive Ground Fault ......................... 500-20,000 Ohms; 1-300 seconds delay
Negative Ground Fault ....................... 500-20,000 Ohms; 1-300 seconds delay
Charger Fail ........................................ 1-300 seconds delay
AC Power Fail .................................... 1-300 seconds delay; relay delay fixed at 0.5 seconds
High Battery Temperature (HBTA) ... 0-200 °C; 1-300 seconds delay
Summary............................................. 0-300 seconds delay
Password Protection ................................. Yes, control and alarm settings; 00001-65500
NOTE: All "per cell" voltages are based upon the unit's nominal number of lead-acid cells.
PM990-1070-24, Issue 12
Micro ARE-M S eries 24V Chargers, Single P hase Introduction
1-9
Abbreviation, Acronym Or Symbol
Meaning
ANSI
American National Standards Institute
AWG
American wire gauge
BATT
Battery
CL
current limit
CM
circular mils
EMI
electromagnetic interference
EQ
equalization
ESD
electrostatic discharge
FL
float
HVA
normally energized high voltage alarm
HVSD
high voltage shutdown
NCA (LCA)
No (low) current alarm
LED
light emitting diode
LSD
least significant digit
LVA
low voltage alarm
LVD
low voltage disconnect
NEC
National Electric Code
NEMA
National Electrical Manufacturers Association
PCB
printed circuit board
RFA
rectifier failure alarm
UL
Underwriters Laboratory
Vpc
Volts/Cell

1.3.4 Environmental

Charger Cooling....................................... Natural Convection
Temperature, Operating ........................... 0°C to +50°C (32°F to +122°F); see Altitude
Temperature, Storage ............................... –40°C to +85°C (–40°F to +185°F)
Storage Duration ...................................... One year at specified storage temperature range
Relative Humidity .................................... 0 to 95% non-condensing
Altitude
Operating ............................................ 3,300 ft. (1000 meters)
Derate ................................................ 2°C (3.6°F) for each 990 ft. (300m) over 3300 ft. (1000m)
above sea level
Audible Noise .......................................... <65 dBA measured 5 feet (1.7m) from cabinet vertical
surface

ABBREVIATIONS AND ACRONYMS 1.4

Listed here are many of the abbreviations and acronyms that may appear in this manual.
PM990-1070-24, Issue 12
Micro ARE-M S eries 24V Chargers, Single P hase Introduction
1-10

PRODUCT SUPPORT 1.5

Product support can be obtained using the following addresses and telephone numbers.
UNIPOWER, LLC 3900 Coral Ridge Drive Coral Springs, FL 33065 Phone: +1-954-346-2442 Toll Free: 1-800-440-3504 Web site – http://www.unipowerco.com
When contacting UNIPOWER, please be prepared to provide:
1. The charger model number, spec number, S build number, and serial number - see the equipment
nameplate on the front panel
2. Your company’s name and address
3. Your name and title
4. The reason for the contact
5. If there is a problem with charger operation:
Is the problem intermittent or continuous?
What revision is the firmware?
What actions were being performed prior to the appearance of the problem?
What actions have been taken since the problem occurred?
PM990-1070-24, Issue 12
Micro ARE-M S eries 24V Chargers, Single P hase Installation
2-1
WARNING
AVERTISSEMENT

2.0 INSTALLATION

This chapter describes insta ll ing Micro ARE Series 24V Chargers. To contact a UNIPOWER field service technician for assistance, refer to Section 1.5 Product Support.
The charger is fully assembled and tested at the factory. Refer to the Front Matter and Section 2.3 Unpacking for receiving and unpacking instructions and for instructions on moving the equipment to the installation site.
These chargers can be mounted to a wall, in a relay rack, or on a floor. All are furnished with brackets for standard wall or relay rack mounting. Optional floor mounting brackets and extra-wide brackets for wide relay racks are available. Cabinet dimensions and weights are provided in the Specifications section.
Conduit knockouts are located in the cabinet top for AC input cables, DC output cables and alarm wiring. Cables and wires are supplied by the user.
Electrical shock hazard
Hazardous voltage can cause death or serious injury. Remove power from all wires and terminals before working on equipment.
Risque de choc électrique Les tensions dangereuses peuvent causer la mort
ou des blessures graves. Coupez l'alimentation de tous les fils et les bornes avant de travailler sur les équipements.
IMPORTANT: The installation must conform to the National Electrical Code and other applicable industry and local codes.

INSTALLATION SUMMARY 2.1

A typical installation sequence is provided below. References to appropriate sections in this manual are included.
1. Review the list of user-supplied tools and accesso ri es in Section 2.2 Refer ence Ma teria l. Th is section
also contains a table and a procedure for determining battery and distribution cable sizes based on current load and length of run. Refer to the National Electrical Code and other applicable codes to determine AC cable size.
2. Select a location for the charger. The chargers are cooled by natural convection and require at least 3"
(76mm) of space below the charger and 3" above the charger. The charger must be mounted over a non-combustible surface. See Section 2.3 Mechanical Installation.
3. Move the charger to the selected location. See Section 2.3.
4. As appropriate, install charger mounting brackets for a wall, relay rack, or floor. Fasten the charger to
5. Install a user-supplied electrical service panel (as needed) for powering the charger. See Section 2.4
6. Install battery cabling. Route cabling through overhead cable racks between the battery string and the
7. Install customer load supply and return cabling. Connect the cabling to the battery string or directly to
the selected mounting surface or rack.
Electrical Installation. Install AC input conduit and wiring between the user’s AC electrical service panel and the charger.
charger DC output terminals.
the charger, if a battery string is not to be connected to the charger. If the customer load is connected to the battery string, install a circuit breaker or fuse in-line wi th the cabling.
PM990-1070-24, Issue 12
Micro ARE-M S eries 24V Chargers, Single P hase Installation
2-2
8. Connect user-supplied external alarm annunciators.
9. Commission the charger. See Chapter 3.
10. Set LVA, HVA, HVSD, float voltage, equalization, etc. as needed to satisfy installation requirements.
Test and verify charger setup and operation. See Chapter 4 Setup and Operation.

REFERENCE MATERIAL 2.2

This section contains lists, tables, and methods that are referenced in subsequent procedures. Three subsections comprise the Referenc e Mate rial sec tio n.
Tools and Accessor ies – Read the included list for a preview of the user-supplied items that will be
referenced during the installation and servicing procedures.
Selecting and Sizing DC Power Cables – Proper cable sizing is critical to system performance. This
section provides a formula and table that simplify cable selection.
Torque Specifications – T h e torque spec if ic ation tab le in this subs ec tion is re ferenced in procedures
that include hardware.

2.2.1 Tools and Accessories

To install the charger, the following user-supplied items should be available.
Equipment and personnel to safely transport the charger to the installation site
Mounting brackets and related hardware to securely mount the charger
Overhead wire racks for AC power and distribution cabling
Standard insulated installation tools (e.g. socket set, cable cutters, cable insulation strippers)
Torque wrench to ensure co rre ct tightening of hardware; see Table 2-2 for torque specifications
User-supplied AC electrical service panel with a circuit breaker for the AC feed to the charger
Digital Voltmeter with: 4-1/2 digit display, 1/2% accuracy, and 10M ohms input impedance
Cables and lugs; appropriate crimping tools
Conduit, conduit connectors, and conduit bending tools
Anti-Static Service Kit with static dissipative mat and wrist strap for handling electronic circuit
boards (e.g. Control and Display Board, User Interface Board)
PM990-1070-24, Issue 12
Micro ARE-M S eries 24V Chargers, Single P hase Installation
2-3
V
LI
CM
=
2.22
000,55
)5.0(
)50)(25)(2.22(
==CM

2.2.2 Selecting and Sizing DC Power Cables

Protective circuits, overall system performance, and safety depend on the proper sizing of DC cables for ampere ranges and acceptable DC voltage drop. Read the electrical installation section before sizing the DC cables.
Perform the following procedure to determine wire size.
1. Calculate the minimum circular mils (CM) required for copper wire using the following formula:
where:
CM = minimum area of circular mils in the cable I = maximum current (in amps) L = one-way cable length (in feet) V = allowable loop voltage drop (in volts)
Example: Assume a maximum output current of 25 amperes, an allowable loop voltage drop of 0.5 volts, and a distance of 50 feet between the charger and the load.
I = 25 amperes L = 50 feet V = 0.5 volts
11. After calculating the minimum circular mils, select the proper copper wire size from Table 2-2;
always choosing the next larger wire size if the area rating falls between values. For the above example, select 2 AWG (35 mm
2
) wire.
12. Determine the minimum wire size for ampacity according to the code authority having jurisdiction in
your location.
13. Select the larger of the sizes calculated for voltage drop or ampacity.
PM990-1070-24, Issue 12
Micro ARE-M S eries 24V Chargers, Single P hase Installation
2-4
AWG NO.
IN CM
CAPACITY*
75°C (167°F)
INCHES
INCHES
INCHES
IN POUNDS
FEET
AIR ENCLOSED
14
4,110
15
15
0.064
0.19
0.95
26
5,000
12
6,530
20
18
0.081
0.21
1.05
35
3,000
10
10,380
30
25
0.102
0.24
1.20
49
3,000
8
16,510
45
35
0.146
0.31
1.55
84
3,000
6
26,250
70
45
0.184
0.40
2.00
126
2,000
4
41,740
90
60
0.232
0.45
2.25
190
1,500
2
66,370
125
85
0.292
0.51
2.55
278
1,000
1/0
105,500
170
110
0.373
0.63
3.15
443
1,000
2/0
133,100
195
130
0.418
0.68
3.40
540
1,000
4/0
211,600
270
170
0.528
0.78
3.90
814
1,000
Bolt Size
Inch-Pounds
Foot-Pounds
Newton-Meters
4-40
4.5
0.375
0.51
4-48
5.4
0.450
0.61
6-32
9.0
0.750
1.02
6-40
10.8
0.900
1.22
8-32
17.1
1.425
1.93
8-36
18.0
1.500
2.03
10-24
24.3
2.025
2.75
10-32
27.9
2.325
3.15
1/4-20
59.4
4.950
6.71
1/4-28
70.2
5.850
7.93
5/16-18
118.8
9.9
13.42
5/16-24
129.6
10.8
14.64
3/8-16
216.0
18.0
24.40
3/8-24
248.4
20.7
28.07
7/16-14
324.0
27.0
36.61
7/16-20
378.0
31.5
42.71
1/2-13
540.0
45.0
61.01
1/2-20
594.0
49.5
67.11
9/16-12
756.0
63.0
85.42
9/16-18
864.0
72.0
98.62
TABLE 2-1 COPPER WIRE SIZING
CURRENT CARRYING
SIZE
* Data based on NEC Handbook 2005, Table 310-16 and 310-17 adjusted for 50°C (122°F) ambient temperature.
AREA
OPEN
DIA BARE COND
RHW DIA OVER INS
RHW BEND RADIUS
RHW NET WEIGHT PER 1000 FT
RHW MAX SHIP LENGTHS PER REEL IN

2.2.3 Torque Specifications

Proper Charger performance requires that the hardware employed during installation be tightened securely, but not over tightened. Use a torque wrench to ensure that hardware is tightened to the specification provided in the table below.
TABLE 2-2 TORQUE SPECIFICATIONS, STEEL FASTENERS
PM990-1070-24, Issue 12
Micro ARE-M S eries 24V Chargers, Single P hase Installation
2-5
CAUTION
ATTENTION

2.3 MECHANICAL INSTALLATION

Install the charger in a location that provides:
A dry, well ventilated, vibration-free environment with temperature and humidity limits as stated in
Section 1.3 Specifications
Sufficient access for installation and servicing
Sufficient ceiling height to permit use of overhead cable trays for distribution wiring
A level, flat floor or a wall capable of supporting the weight of the charger and accepting anchoring
bolts
A non-combustible surface beneath the charger
A pest and varmint free area
Charger dimensions are stated in the Section 1.3 Specifications and shown in Figures 2-1 and 2-2. Charger weight is provided in the Specifications section.
The mounting method (floor, rack, or wall) is usually specified on the order so the necessary brackets are installed on the charger at the factory. Charger wall mounting hardware (1/4-20 screws, lock wash ers and nuts), rack mounting hardware (12-24 screw and nuts) or floor mount hardware (3/8 bolts and anchors) is customer supplied since it must be selected on-site to be appropriate for the mounting surface.
Figures 2-1 and 2-2 show charger mounting bracket locations. Charger mounting options are listed below.
A 12" or 24" cabinet can be mounted in a 19" rack using the supplied rack angle brackets; the wide
bracket option is required for a 23" rack
All cabinets can be fastened to a wall using the supplied rack angle brackets fastened to rear of
cabinet
All cabinets can be free standing on a solid or elevated floor; optional floor mounting brackets are
required
Charger models that output 24 Vdc @ 50A or 100A can have hot cabinet surfaces. Install these models so that top and rear cabinet surfaces are unlikely to be touched by personnel.
Charger models with drip shields are to be placed where the shield is unlikely be in contact with people. The shield should not have anything set upon it.
La surface des cabinets peut être CHAUDE pour les modèles de chargeur avec une sortie de 24 Vdc @ 50A ou 100A. Installez ces modèles dans un endroit ou ils sont peu susceptibles d'être touchés par le personnel.
Les modèles avec un « pare-gouttes » doivent être placées là le dessus est peu probable d'être en contact avec du personnel. Ne rien placer sur le pare-gouttes.
PM990-1070-24, Issue 12
Micro ARE-M S eries 24V Chargers, Single P hase Installation
2-6
FIGURE 2-1 12" CABINET DIMENSIONS
PM990-1070-24, Issue 12
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