Unipower 103-3002 Series, SAGEON VIGIL User's Product Manual

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UNIPOWER, LLC

SAGEON VIGIL

FLOAT CURRENT

BATTERY MONITOR

PRODUCT MANUAL FOR

103-3002-XX +24/-48 Vdc Model

PM990-3002-00, Issue 3

3900 Coral Ridge Drive Coral Springs, FL 33065 Phone: +1- 954-346-2442 Toll Free: 1-800-440-3504 Web site – http://www.unipowerco.com

SAGEON VIGIL PRODUCT MANUAL

GENERAL

Please Note: For your protection, the following information and the product manual should be read and thoroughly understood before unpacking, installing, or using the equipment.

UNIPOWER, LLC presents all equipment to the delivering carrier securely packed and in perfect condition. Upon acceptance of the package from us, the delivering carrier assumed responsibility for its safe arrival to you. Once you receive the equipment, it is your responsibility to docu ment any damage the carrier may have inflicted, and to file your claim promptly and accurately.

1. PACKAGE INSPECTION

1.1 Examine the shipping crate or carton for any visible damage: punctures, dents, and any other

signs of possible internal damage.

1.2 Describe any damage or shortage on the receiving documents, and have the carrier sign their full

name.

1.3 If your receiving freight b ill notes that a Tip-N-Tell is atta ched to your freight, locate it. If th e

Tip-N-Tell arrow has turned even partially blue, this means the freight has been tipped in transport. Make sure the carrier notes this on your receipt before you sign for the freight.

2. EQUIPMENT INSPECTION

2.1 Within fifteen days, open the crate and inspect the contents for damages. While unpacking, be

careful not to discard any equipment, parts, or manuals. If any damage is detected, call the delivering carrier to determine appropriate action. They may require an inspection.

*SAVE ALL SHIP PING MATERIAL FOR THE INSPECTOR TO SEE!

2.2 After the inspection has been made, call UNIPOWER. We will determine if the equipment should

be returned to our plant for repair, or if some other method would be more expeditious. If it is determined that the equipment should be returned to UNIPOWER, ask the delivering carrier to send the packages back to UNIPOWER at the delivering carrier's expense.

2.3 If repair is necessary, we will invoice you for the rep a ir so that you may submit the bill to the

delivering carrier with your claim form.

2.4 It is your responsibility to file a clai m with the delivering carr ier. Failure to proper ly file a claim

for shipping damages may void warranty service for any physical damages later reported for repair.

3. HANDLING

Equipment c an be univer sally he avy or top-hea vy. Use adeq uate huma npo wer or eq uipment for hand ling. Until the equipment is securely mounted, be careful to prevent the equipment from being accidentally tipped over.

RECEIVING

INSTRUCTIONS

EQUIPMENT INFORMATION

PM990-3002-00, Issue 3 i

SAGEON VIGIL PRODUCT MANUAL

4. NAMEPLATE

Each piece of UNIPOWER equipment is identified by a part number on the nameplate. Please refer to this number in all correspondence with UNIPOWER.

5. INITIAL SETTINGS

All equipment is shipped from our production area fully checked and adjusted. Do not make any adjustments until you have referred to the technical reference or product manual.

6. SPARE PARTS

To minimize downtime during installation or operation, we suggest you purchase spare fuses, circuit boards and other recommended components as listed on the Recommended Spare Parts List in the back of the product manual. If not hing else, we strongly recommend s tocking spare fuses for all systems.

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SAGEON VIGIL PRODUCT MANUAL

ISSUE

PAGE (S) ALTERED

DESCRIPTION OF CHANGE

Issued By /DATE

All

Update UNIPOWER logo & contact information. See PCO#

44433.

WD 6/16/17

ISSUE HISTORY

DOCUMENT SUMMARY

This document explains the installation, operational, maintenance and troubleshooting methods for the UNIPOWER, LLC SAGEON VIGIL Monitor/Controller.

PROPRIETARY AND CONFIDENTIAL

The information contained in this product manual is the sole property of UNIPOWER, LLC. Reproduction of the manual or any portion of the manual without the written permission of UNIPOWER, LLC is prohibited.

DISCLAIMER

Data, descriptions, and specifications presented herein are subject to revision by UNIPOWER, LLC without notice. While such information is believed to be accurate as indicated herein, UNIPOWER, LLC makes no warranty and hereby disclaims all warranties, express or implied, with regard to the accuracy or completeness of such information. Further, because the product(s) featured herein may be used under conditions beyond its control, UNIPOWER, LLC hereby disclaims and excludes all warranties, express, implied, or statutory, including any warranty of merchantability, any warranty of fitness for a particular purpose, and any implied warranties otherwise arising from course of dealing or usage of trade. The user is solely responsible for determining the suitability of the product(s) featured herein for user’s intended purpose and in user’s specific application.

Throughout the remainder of this manual, “UNIPOWER” will mean “UNIPOWER, LLC.”

PERSONNEL REQUIREMENTS

Installation, setup, operation, and servicing of this equipment should be performed by qualified persons thoroughly familiar with this Product Manual and Applicable Local and National Codes. A copy of this manual is included with the equipment shipment.

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SAGEON VIGIL PRODUCT MANUAL

1 INTRODUCTION ............................................................................................................... 1-1

1.1 GENERAL DESCRIPTION ....................................................................................................... 1-1

1.2 FEATURES ................................................................................................................................ 1-1

1.3 SPECIFICATIONS ..................................................................................................................... 1-2

1.3.1 Physical Specifications ........................................................................................................ 1-2

1.3.2 Environmental Specifications (each, VIGIL and Expansion) .............................................. 1-2

1.3.3 Electrical Specifications (each, VIGIL and Expansion) ...................................................... 1-3

1.3.4 General Plant Performance Specifications .......................................................................... 1-3

1.3.5 Safety Specifications ........................................................................................................... 1-3

1.3.6 Monitoring Specifications ................................................................................................... 1-3

1.3.7 Control Specifications ......................................................................................................... 1-4

1.3.8 Alarm Specifications ........................................................................................................... 1-5

1.3.9 Output Relay Specifications ................................................................................................ 1-7

2 SAGEON VIGIL INSTALLATION ................................................................................. 2-1

2.1 INTRODUCTION ...................................................................................................................... 2-1

2.2 SELECTING A LOCATION ...................................................................................................... 2-1

2.3 CABLING REQUIREMENTS ................................................................................................... 2-1

2.4 INSTALLATION PROCEDURE OUTLINE............................................................................. 2-2

2.5 INSTALLATION GUIDELINES ............................................................................................... 2-3

2.6 WIRING THE SAGEON VIGIL ................................................................................................ 2-4

2.6.1 2Plant Ground ...................................................................................................................... 2-4

2.6.2 Bat

2.6.3 Battery voltage and FCCP inputs......................................................................................... 2-4

2.6.4 Binary Inputs ....................................................................................................................... 2-5

2.6.5 Control Relays ..................................................................................................................... 2-6

2.6.6 Alarm Output Relays ........................................................................................................... 2-7

2.7 WIRING THE CELL MONITORING EXPANSION ................................................................ 2-8

2.7.1 Power ................................................................................................................................... 2-8

2.7.2 Communications .................................................................................................................. 2-9

2.7.3 Cell Inputs ............................................................................................................................ 2-9

tery ................................................................................................................................. 2-4

3 SAGEON VIGIL OPERATION ........................................................................................ 3-1

3.1 INTRODUCTION ...................................................................................................................... 3-1

3.1.1 General Description ............................................................................................................. 3-1

3.1.2 SAGEON VIGIL Menu Structure ....................................................................................... 3-2

3.1.3 Access ing the Men us ........................................................................................................... 3-3

3.1.4 Menu Functionality .............................................................................................................. 3-4

3.2 PROGRAMMING THE SAGEON VIGIL ................................................................................ 3-8

3.2.1 Factory Default Settings ...................................................................................................... 3-8

3.3 ENABLING THRESHOLDS ..................................................................................................... 3-8

3.4 SET THRESHOLDS .................................................................................................................. 3-9

3.5 ENABLING CHANNELS ........................................................................................................ 3-11

3.6 ANALOG CALIBRATION ...................................................................................................... 3-13

3.6.1 Calibrate Zero

3.6.2 Calibrate Gain .................................................................................................................... 3-15

3.6.3 FC

3.6.4 Temperature Calibration Calculations ............................................................................... 3-17

3.7 SET FCCP SCALES ................................................................................................................. 3-17

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CP Channel Calibration Calculations ........................................................................... 3-16

.................................................................................................................... 3-14

SAGEON VIGIL PRODUCT MANUAL

3.8 SYSTEM OPTIONS MENU .................................................................................................... 3-18

3.8.1 System Password Sub-Menu ............................................................................................. 3-18

3.8.2 Negative Volts Sub-Menu ................................................................................................. 3-18

3.8.3 Negative Amps Sub-Menu ................................................................................................ 3-19

3.8.4 Temperature Inputs Sub-Menu .......................................................................................... 3-19

3.8.5 Idle Display Sub-Menu ...................................................................................................... 3-19

3.8.6 Audible Alarm Sub-Menu ................................................................................................. 3-19

3.8.7 System Voltage Sub-Menu ................................................................................................ 3-20

3.8.8 Equalize Sub-Menu ........................................................................................................... 3-20

3.8.9 Auxiliary Relay Sub-Menu ................................................................................................ 3-21

3.8.10 Backlight Option ................................................................................................................ 3-21

3.8.11 About VIGIL ..................................................................................................................... 3-21

4 SAGEON VIGIL TEST & VERIFICATION ................................................................... 4-1

4.1 INTRODUCTION ...................................................................................................................... 4-1

4.2 TEST ANALOG CHANNELS ................................................................................................... 4-1

4.3 TEST BINARY CHANNELS .................................................................................................... 4-2

4.4 TEST OUTPUT RELAYS .......................................................................................................... 4-2

4.5 LED TEST MODE ..................................................................................................................... 4-3

4.6 LCD TEST MODE ..................................................................................................................... 4-3

4.7 ALERT TEST MODE ................................................................................................................ 4-3

5 MAINTENANCE ................................................................................................................ 5-1

6 NETWORK, WEBPAGE, AND SNMP ............................................................................ 6-1

6.1 WEBPAGE ................................................................................................................................. 6-1

6.2 SNMP .......................................................................................................................................... 6-1

7 SPARING / ACCESSORIES, OPTIONAL PARTS ........................................................ 7-1

8 APPENDIX LISTINGS ...................................................................................................... 8-1

8.1 FLOW CHARTS FOR SAGEON VIGIL MENU STRUCTURES ........................................... 8-1

8.2 REFERENCE DRAWINGS ....................................................................................................... 8-1

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SAGEON VIGIL PRODUCT MANUAL

ABBREVIATION, ACRONYM OR SYMBOL

MEANING

ANSI

American National Standards Institute

AWG

American wire gauge

CEV

controlled environment vault

circular mils

CEMF

Counter Electro-motive Force

DIP

dual in-line package

EMI

electromagnetic interference

ESD

electrostatic discharge

+48-volt fuse and breaker alarm

HVA

high voltage alarm

HVSD

high voltage shutdown

IEC

International Electrical Commission

IEEE

Institute of Electrical and Electronic Engineers

LED

light emitting diode

LSD

least significant digit

LVA

low voltage alarm

LVD

low voltage disconnect

PCB

printed circuit board

PDR VIGIL

power distribution rack Power Systems Monitor & Controller

RBOC

Regional Bell Operating Company

RFA

rectifier failure alarm

VLVA

very low voltage alarm

Vdc

UBC

volts direct current

Uniform Building Code

TABLE OF ABBREVIATIONS

NEMA NEC UL

PM990-3002-00, Issue 3 vi

National Electrical Manufacturers Association National Electric Code Underwriters Laboratory

SAGEON VIGIL PRODUCT MANUAL

NUMBER

ANSI C 39.1

Requirements for Electrical Analog Indicating Instruments

ANSI T1.311-1991

DC Power Systems – Telecommunications Environment Protection

1980

ANSI

Measurement and Control Equipment. October 1987

NEC 1993

NEC Handbook 1993, National Fire Protection Association

No Number

OI-28 Standards

No Number

Central Office Telecommunications Equipment Engineering Standards. December 1984

PUB 77350

U S West Telecommunications Equipment Installation & Removal Guidelines. June 1990

PE-7-1985

Communications Type Battery Chargers, NEMA/ANSI

STD 487-1980

IEEE Guide For The Protection of Wire-Line Communications Facilities Serving Electrical Power Stations

TR-EOP-000151

Bellcore Generic Requirements for 24-, 48-, 130-, & 140-Volt Central Office Power Plant Rectifiers. May 1985

TR-EOP-000154

Bellcore Generic Requirements for 24-, 48-, 130-, & 140-Volt Central Office Power Plant Control and Distribution. May 1985

Requirements. Issue 4, July 1991

Telecommunication Products and Equipment

TABLE OF REFERENCES

DOCUMENT

ANSI/IEEE C 62.41-

IEC 801-2

TITLE

IEEE Guide for Surge Voltages in Low-Voltage AC Power Circuits,

IEC Electromagnetic Compatibility for Industrial-Process

TR-NWT-000063

TR-TSY-000078

Bellcore Network Equipment-Building System Generic Equipment

Bellcore Generic Physical Design Requirements for

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SAGEON VIGIL PRODUCT MANUAL

1 INTRODUCTION

1.1 General Description

1.2 Features

1.3 Specifications

1.1 GENERAL DESCRIPTION

The SAGEON VIGIL is a microprocessor based, single rack space float current battery monitor for telecommunications applications. The SAGEON VIGIL was designed to be a compact and easy way to monitor the status of your batteries. It was designed to be used in conjunction with the UNIPOWER Float Charging Current Probes (FCCP) to monitor the float current of your batteries. The SAGEON VIGIL has many features (a number of which are specific to power plant monitoring and are not typically used in a battery monitoring application) which are outlined below:

The SAGEON VIGIL can be used to monitor:

• Battery voltage

• Up to 10 Battery float currents (used in conjunction with the FCCP current probe)

• Temperature: Ambient and two battery strings

When used with the CELL MONITORING EXPANSION, the VIGIL can additionally monitor:

• 48 battery cells (2V nominal cell)

• 4 additional temperatures

• 4 “standard” current transducers

The SAGEON VIGIL has the following alarm and control output relays related to battery monitoring (all relay contacts rated 60W / 62.5VA):

• Dual Form C contacts for Major and Minor alarms

• Single Form C contacts for the following alarms:

- High volt a ge (HVA)

- Very Low Voltage (VLVA)

- Low Voltage (LVA)

- Fuse alarm (FA)

- High/low current Watchdog alarm (CUR/WD)

- Temperature alarm (TEMP )

- Auxiliary relay (AUX) (user defined)

• Single Form A contacts for the following control functions:

- High volt a ge shutdown (HVSD)

• Front panel LED’s that visually indicate alarm & control status

• Built-in audible alarm

1.2 FEATURES

• Compact single rack space design

• Simple four key access to status, system configuration, calibration, and control functions

• Alphanumeric display: shows measurement data and programming information

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SAGEON VIGIL PRODUCT MANUAL

Shipping and handling

Shipped in a padded box when ordered as a

Humidity

0 to 95 %, non-condensing

• Front panel LED alarm indicators: (Red) MAJOR, FA, VLVA, LVD, HVSD, CUR/WD, RFA, & TA;

(Yellow) MINOR, LVA, CEMF, HVA, ACO, EQ, CTRL-INH, and (Green) Power

• Audible alarm with a user selectable trigger point and cut-out durations

• One “Auxiliary” output relay (user definable ) (over-current)

• User access may be password protected

• Built-in test & calibration modes

• Front panel test points for manual verification of test & calibration data

• Screw terminals for easy connection of users inputs & outputs

1.3 SPECIFICATIONS

1.3.1 Physical Specifications

VIGIL

Width: 19” or 23” (23” with centering brackets) Height: 1.75” (1U or 1RU) Depth: 11.0” Weight: 10.0 lbs.

Cell Monitoring Expansion Width: 23”

Height: 1.75” (1U or 1RU) Depth: 9.0” Weight: 10.0 lbs.

1.3.2 Environmental Specifications (each, VIGIL and Expansion)

Operating temperature

Storage temperature

0°C to +50°C (+32°F to +122°F)

-40°C to +85°C (-40°F to +185°F)

separate item, or installed in rack and prewired to the plant when ordered as part of a custom power plant

Altitude Heat dissipation

10,000 feet (3,048 meters) ~150 BTU/hour maximum

Cooling Seismic

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Natural convection UBC seismic zone 4 (Calculated response)

SAGEON VIGIL PRODUCT MANUAL

INPUT NAME

MIN.

NOMINAL

MAX.

UNITS

VOLTAGE

0.00

54.20

60.00

VOLTS

FCCP inputs (50mV)

0 - 50

TEMPERATURE

0.000 (0.0°F)

.750 (75.0°F)

2.300 (230.0°F)

VOLTS

INPUT NAME

MIN.

NOMINAL

MAX.

UNITS

CELL VOLTAGE

0.00

2.2

2.55

VOLTS

CURRENT (Transducer)

-4 - 4

VOLTS

TEMPERATURE

0.000 (0.0°F)

.750 (75.0°F)

2.300 (230.0°F)

VOLTS

1.3.3 Electrical Specifications (each, VIGIL and Expansion)

Power/Supply Input: +24 Vdc @ 400 mA (worst case)

-48 Vdc @ 200 mA (worst case)

Maximum Supply Voltage: 60 Vdc Minimum Supply Voltage: 20 Vdc

Analog Input ranges SAGEON VIGIL

Analog Input ranges CELL MONITORING EXPANSION

1.3.4 General Plant Performance Specifications

The SAGEON VIGIL was designed to operate in accordance with the monitor and control specifications portion of TR-EOP-000154, for +24 and -48 Vdc Power Plants.

1.3.5 Safety Specifications

Underwriters Laboratory Standards of Safety for Information Technology Equipment (UL 1950) and the Bellcore Network Equipment-Building System Generic Equipment Requirements (TR-EOP-000063) were adhered to in all component and wire selection. Particular attention was paid to safety ratings and OI-28 flammability requirements.

1.3.6 Monitoring Specifications

See PN Drawings and Menu Flow Charts, located in the back of this manual, for electro-mechanical details and user menu information. All accuracies stated are % of FS.

• The front panel meter of the SAGEON VIGIL is an alphanumeric LCD display. It displays

voltage with 0.1 % accuracy and a display resolution of 0.01V, current readings with +/-0.6% combined accuracy (VIGIL + FCCP) and a display resolution of 1mA and temperature readings within 1/2

F with a display resolution of 0.1 oF. The CELL MONITORING

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EXPANSION (if applicable) will display cell voltages with 0.1% accuracy and a display resolution of 1mV, current transducers within 0.5% and a display resolution of 1A, and temperature sensors within 1/2

• The information displayed (in the default mode) on the front panel of the SAGEON VIGIL is

battery voltage, FCCP 1 current, and the number of active alarms. When the Load Voltage channel has been enabled, the front panel will change to show the plant voltage, load voltage, current, and the number of active alarms. If an ambient temperature sensor is attached, it can be set up to toggle display with the FCCP 1 on the default screen (CONFIGURE MENU). Optionally, the sum of the FCCP currents can be shown in place of the FCCP1 current if the “SUM” feature is selected from the idle display configuration menu.

• Four front panel push buttons provide access to all menus for general channel polling, alarm

status determination, system configuration, calibration, and testing.

• 15 analog channels predefined for battery voltage, load voltage, 10 float currents, and three

temperature sensors (ambient & 2 battery string).

• 48 analog channels for cell voltage measurement when cell monitoring expansion is ordered.

2V cell voltage nominal only. 4 current transducers and 4 additional temperatures are also added with the cell monitoring expansion.

• *5 binary fuse alarm (FA) inputs for Charge, Discharge, Sense/Control, Battery, and Spare

used for monitoring fuse and breaker status.

• *16 binary rectifier fail (RFA) inputs for monitoring individual rectifier status (active

low/GND closure).

• *2 binary counter-emf cell inputs for CEMF cell status (active low/GND closure).

• *2 binary inputs: one for LVD alarming and one Controller-Inhibit (active low/GND closure).

• Test jacks for manual confirmation of voltage, current, and temperature readings. Test jacks

are for reference only; proper calibration of the Sageon VIGIL should use measurements at the screw terminals. E . g . Du e to in ternal inline-protection of the test terminals, a small voltage drop will be read.

• Built in audible alarm to enunciate a Major or Minor alarm with ACO (Audible Cut-Off), all

user defined.

F with a display resolution of 0.1 oF,

1.3.7 Control Specifications

• Equalize (EQ) output, which is user selectable for manual or automatic operation. Manual is

initiated from front keyboard for 1 – 255 hours. Auto is triggered by user adjustable on and off voltage thresholds and adjustable duration from 0 to 10 hours. See section E SUB-MENU for setting up equalize.

• High Voltage Shutdown (HVSD) output with user adjustable trigger voltage.

• Restart (RS) output triggered by the Low Voltage alarm threshold to try and automatically

restart any rectifiers that are in “high voltage shutdown.”

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QUALIZE

SAGEON VIGIL PRODUCT MANUAL

The front panel alarm indicators are listed below with their LED indication

FRONT PANEL ALARM INDICATIONS

1.3.8 Alarm Specifications

color, trigger source, and where applicable, the alarm input requirement:

Major Alarm (MAJ)

Fuse Alarm (FA)

Very Low Voltage (VLVA)

Low Voltage Disconnect (LVD)

High Voltage Shutdown (HVSD)

Watchdog/Aux /OverCurrent (CUR/WD)

Rectifier Fail (RFA)

Temperature alarm (TA)

Red LED Major alarm indicator Triggered by FA, VLVA, LVD, HVSD, OC (over-current) or any two or more minor alarms; RFA’s, TA’s, CEMF, LVA, HVA, CTRL INH alarms

Red LED FA alarm indicator Triggered from charge, discharge, sense, battery, and spare fuse alarms (BAT input active/true)

Red LED VLVA alarm indicator Triggered by user defined voltage threshold (see Set Thresholds Section 3.4)

Red LED LVD alarm indicator Triggered by open low voltage disconnect contactor (GRD input active/true)

Red LED HVSD alarm indicator Triggered by user defined voltage threshold (see Set Thresholds Section 3.4)

Red LED CUR/WD alarm indicator Triggered by Over-current or under-current thresholds or SAGEON VIGIL internal default/detect circuitry (front panel reset or microprocessor failure). The CUR/WD will flash if the Aux alarm (user configured) is triggered.

Red LED RFA alarm indicator Triggered by any one of sixteen individual rectifier fail (RFA) inputs (GRD input active/true)

Red LED TA alarm indicator Triggered by any Hi or Lo temperature alarm thresholds for Ambient, Battery String 1, Battery String 2, also triggered by any temperature differential between strings and ambient temp.

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SAGEON VIGIL PRODUCT MANUAL

The front panel alarm indicators are listed below with their LED indication

FRONT PANEL ALARM INDICATIONS

Minor Alarm (MIN)

Yellow LED Minor alarm indicator

(GRD true input)

timer expires or another audible alarm occurs.

stays on until equalize is manually

timer expires), or

stays on until plant voltage rises

red by binary control inhibit input

(GRD true input)

color, trigger source, and where applicable, the alarm input requirement:

Counter-EMF Cell Alarm (CEMF)

Low voltage Alarm (LVA)

High voltage alarm (HVA)

Audible Cut-off Status (ACO)

Equalize (EQ) Status

Control Inhibit Status (INH)

Triggered by any single RFA, CEMF, LV, HV, or TA alarm

Yellow LED CEMF indicator Triggered when CEMF Cell 1 or 2 are active

Yellow LED LVA alarm indicator Triggered by user defined voltage threshold (see Set Thresholds Section 3.4)

Yellow LED HVA alarm indicator Triggered by user defined voltage threshold (see Set Thresholds Section 3.4)

Yellow LED ACO status indicator Trigger ed by man uall y turning audible alarm off from Alarm menu. Stays on until ACO

Yellow LED EQ status indicator Triggered by manually initiating the Equalize mode ( turned off or manualautomatically when plant voltage falls below threshold ( above off threshold or auto-timer expires).

Yellow LED CTRL INH status indicator Trigge from master controller when SAGEON VIGIL is used as a secondary controller

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SAGEON VIGIL PRODUCT MANUAL

The SAGEON VIGIL provides both Form-C alarm output relays and Form-A

REMOTE ALARM INDICATIONS

be either ground closures or battery outputs.

1.3.9 Output Relay Specifications

control relays for remote monitoring, audible and visual alarm panels, and rectifier control requirem ents.

Form-C contacts Alarms

Status

Form-A contacts

Control

The SAGEON VIGIL provides screw terminals for 13 form-C alarm relay outputs; all relays except MAJOR and the WATCHDOG are normally de-energized

Plant alarm outputs are MAJ, MIN, HVA,

LVA, VLVA, FA, LVD, TEMP, CEMF,

and RFA. Two sets of contacts (2 form C) are provided for Major and Minor alarms

An auxiliary relay (AUX) is provided that the user can define as a major, minor, equalize, audible alarm, or any specific analog or binary input channel alarm. If triggered the CUR/WD LED will fla sh.

A WATCHDOG (CUR/WD) relay is provided to enunciate a SAGEON VIGIL processor failure or a front-panel reset. This relay also provides the over/under current alarm.

A control inhibit relay (CTRL INH) is provided to indicate that the SAGEON VIGIL is off line due to and active control inhibit input

A normally open set of contacts is provided for the Equalize mode output. (See Equalize mode section for operation details)

A normally open set of contacts is provided for the rectifier Restart output.

A normally open set of contacts is provided for the HVSD output.

Note: common control return (CTRL RET) pins are provided to allow control outputs to

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SAGEON VIGIL PRODUCT MANUAL

2 SAGEON VIGIL INSTALLATION

2.1 Introduction

2.2 Selecting a location

2.3 Cabling Requirements

2.4 Installation procedure outline

2.5 Installation guidelines

2.6 Wiring the SAGEON VIGIL

2.1 INTRODUCTION

These instructions provide general information for installing the SAGEON VIGIL in custom applications as a stand alone unit. Units ordered as part of custom power plants will be installed, wired, and tested at the factory. These instructions are meant to be used with the SAGEON VIGIL product drawings PN 1033002-LXX, SD 103-3002-LXX. If the appropriate drawings are not included in this manual, contact Customer Support at 1-800-440-3504.

If questions or problems arise during installation, please call one of our Field Service technicians at 1-

800-299-3907 for assistance. A name plate on the side of the unit gives the part number and serial number for the SAGEON VIGIL. Reference these numbers when requesting service.

To install the SAGEON VIGIL you will need:

o Standard installation tools o Standard small screwdriver for screw terminals (i.e. Xcelite® USA R3322) o PN and SD drawing sets o Inline fuses and/or resistors (included)

2.2 SELECTING A LOCATION

Note: This procedure assumes a custom SAGEON VIGIL installation in an existing power plant.

The SAGEON VIGIL should be mounted at eye level for easy access and display viewing. The unit requires only one rack space for mounting. No precautions are necessary for internal cooling. If the unit is to be mounted over high heat producing equipment, such as a ferro-resonant rectifier, a heat shield should be installed between the units.

2.3 CABLING REQUIREMENTS

All connections to the SAGEON VIGIL utilize screw terminal connections. Care should be exercised to tighten the screws without breaking the wires. Make sure there is no bare wire showing that could possibly short to other wires. Good electrical contact should be checked for each connection.

Stranded 20 - 24 AWG wire is recommended for screw terminal connections. This type of wire is readily available in single twis ted p air s , or m ultiple-conductor jacketed cabling to facilitate the typical wiring associated with this monitor & controller product.

Overall system performance and safety depends on the proper wiring and the installation of inline protection devices where needed. Cable runs that will utilize overhead cable racks should be plenum

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SAGEON VIGIL PRODUCT MANUAL

rated jacketed cables and carefully routed to protect the wiring to the SAGEON VIGIL.

2.4 INSTALLATION PROCEDURE OUTLINE

WARNING: The SAGEON VIGIL utilizes connections to battery for power and sensing connections that

must include inline protection (fuses or current-limiting resistors) to eliminate potential hazards to personnel and equipment due to accidentally shorted battery connections.

GENERAL PROCEDURE OUTLINE

Verify the part number on the SAGEON VIGIL conforms to the voltage of the power plant before installation. The SAGEON VIGIL functions with +/-24 Vdc or +/-48 Vdc input power without adjustment. Maximum voltage input is 60 Vdc; minimum is 20 Vdc.

Locate the unit as directed in the “Selecting a Location” section and mount with four standard rackmount screws; two of the screws must have “Paint-Cutting” washers installed to assure proper grounding for ESD protection.

Locate power source and sense points for battery power, battery voltage and load voltage connections. These connections must be fused at the source with inline protection or utilize a sense and control panel connection. Ideally, both the battery and ground leads should be protected. The minimum requirement is a fuse in the battery leg. A separate ground lead should be run to one of the common Plant Ground (PLANT GND, TB2 pins 2-12 and 21-24) screw terminals. This connection references the SAGEON VIGIL internal ground to the power plant ground reducing noise levels and providing a convenient plant ground connection point for ground closures on output relays.

Locate each sense point for measuring battery/plant voltage to determine what type of inline protection and cable routing is required.

Locate rectifier connections for Equalize, Restart, HVSD inputs, and RFA outputs to determine connection requirements. The connections for Equalize, Restart, and HVSD MUST all be battery OR ground closures simultaneously e.g. Equalize CANNOT be a battery closure while HVSD and Restart are ground closures. This information determ ines the connection to the common “control return” (CTRL RTN) on the SAGEON VIGIL. The RFA inputs are ground closures.

Note: Determine best cable routing to the rectifier connections. The Equalize, Restart, and HVSD connections can be “daisy chained” as necessary. The SAGEON VIGIL accepts up to 16 individual RFA inputs.

Locate fuse alarm (FA IN) connection points. Five individual inputs are provided for Charge, Discharge, Battery, Sense/Control, and one Spare. Multiple discharge fuse alarms can be “daisy chained” if desired.

Fuse alarms are battery voltage inputs. Inline fuse protection is recommended if these connections must utilize overhead cable runs. Determine best cable routing, connection requirements.

Note: Do not use inline resistors for protection on fuse alarms as SAGEON VIGIL internal sensing circuits will be adversely affected and may fail to register fuse alarms; fuses must be used instead.

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Two ground closure true inputs are provided for CEMF Cell alarm inputs (CEMF1 & CEMF2). If a CEMF Cell is included verify it provides the proper input. No inline protection is required for ground closure type inputs. Determine the best cable routing, connection requirements.

A ground closure true input is provided for a Low Voltage Disconnect (LVD) alarm. If a Low Voltage Disconnect is included, verify it provides the proper input. No inline protection is required for ground closure type inputs. Determine the best cable routing, connection requirements.

If Ambient (AMB) and battery temperature (TS1 & TS2) sensors are included, determine the mounting locations. The ambient sensor should be bolted to a large thermal mass, such as the rack itself, to limit response to short term changes.

Two battery temperature sensor inputs are provided for up to two battery strings. Sensors are designed with tin (or tin/lead) plated ring lugs to be connected with battery strap hardware. Sensor detection circuits are isolated from battery potential. Sensors come with 30 ft. leads, which can be extended with butt splices if necessary.

Cable runs in excess of 100 ft. may degrade temperature readings due to voltage drops and noise. No inline protection is required for temperature sensors. Determine best cable routing, connection requirements.

The alarm output relays are the last consideration. The user must determine the local requirements such as the presence of a central alarm monitor or separate audible or visual alarm panels. All the output relays are normally de-energized except the Major and Watchdog alarm, which is energized for fail safe operation. All relays are rated at 60W, 62.5VA.

All alarm output relays are Form C, and can provide either normally open or normally closed connections. Ground closure alarms can utilize the Plan t Groun d scr ew term inals for jumpers to the common connection on the output relays. Determine best cable routing connection requirements.

2.5 INSTALLATION GUIDELINES

The following topics provide guidelines and suggestions to facilitate wiring the SAGEON VIGIL in a fast and efficient manner, producing a quality installation that looks professional and li mits potential problems.

Sketch out the wire routing from the SAGEON VIGIL on paper to determine the best routing that allows

the maximum number of wires to be bundled together from the SAGEON VIGIL to the furthermost possible connection point. Creating wiring bundles facilitates routing and provides protection to individual wires.

Always use multi-conductor twisted pair or jacketed cables whenever possible. Start cabling from the

SAGEON VIGIL. If same color coded wires must be used repeatedly, use sticky wire labels to uniquely label each wire. This will greatly speed up the wiring process at the destination end and make troubleshooting easier.

Familiarize yourself with the screw terminal board layout before starting the wiring process. Refer to

Signal Identifier Label fo r s c rew terminal labelin g located on the top panel of the SAGEON VIGIL. Develop a wiring progression such as power, analog, fuse alarms, etc. This will help eliminate wiring errors or missed connections.

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The SAGEON VIGIL power inputs are protected against reverse polarity. The analog inputs are polarity

sensitive. Reversed connections will not cause any damage but the SAGEON VIGIL w ill be un ab le to read the input. This requirement can be confusing.

Before starting the general plant wiring, lay any ground jumpers between output relay commons, CTRL

RET, and Plant Grounds that are required. These connections can limit wiring access when added over the other plant wiring. The SAGEON VIGIL provides pluggable screw terminal blocks for ease of wiring. Take care to properly insert and seat the terminal blocks after wiring. If front access is required be sure to leave enough cable length (~3-4 ft) to remove the VIGIL from the rack without disconnecting the terminal blocks.

2.6 WIRING THE SAGEON VIGIL

The installer should be familiar with the wiring connections to the SAGEON VIGIL. The PN 103-3002LXX and SD 103-3002-LXX drawings should be available for reference to the actual SAGEON VIGIL connections and typical wiring diagrams.

2.6.1 2Plant Ground

Determine plant ground jumper requirements for output relays from the data information sheet. “Daisy chain” jumpers with black wire, if possible, from the Plant GRD screw terminals to the common (C) connection on each relay requiring a ground closure.

2.6.2 Battery

Begin with the power connections to the SAGEON VIGIL running a fused Battery connection to the BAT pin on the SAGEON VIGIL. Several Ground leads should be run for power and plant ground connections. The power GRD return and the PLANT GROUND should be jumped together, but use separate wiring to a central ground point on the power plant to minimize noise pick-up. (See the PN drawing)

Note: See the PN 103-3002-LXX drawing Table E for SAGEON VIGIL power fusing requirements.

2.6.3 Battery voltage and FCCP inputs

Note: Analog inputs for Plant voltage, Load voltage and temperature sensors should be left open at

the measurement (sense) point on the power plant at installation to facilitate calibration zeroing, which requires shorting the leads.

Connect the fused Plant Voltage sense leads to the VB+ and VB- terminals on the SAGEON VIGIL, verifying the proper polarity. (See the PN drawing)

Connect the FCCP sense leads to the FCCP1+ and FCCP- terminals on the SAGEON VIGIL, verifying the proper polarity. (See the PN drawing)

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WARNING: Accidental shorting of the sense leads from the FCCP current probes controller may cause permanent damage to the probe controller. Extreme care must be used when wiring the FCCP probes to the VIGIL. It is suggested that the connection to the FCCP controller not be made until the twisted pair cable has been securely seated in the connector housings at both ends.

Connect any additional FCCP sense lead s start ing at FCCP2+ & FCCP2- up to FCCP10+ & FCCP10-. These inputs must also be connected with the proper polarity. (See the PN and SD drawings for help with these connections)

Connect the ambient and battery temperature sensors to their respective inputs: AMB (ambient) and TS1 & TS2 for battery temperature sensors. Each sensor requires a connection to power (P), tem peratu re return (R), and temperature signal input (S). These connections correspond to the red, black, and blue leads (respectively) of the temperature sensors. (See the PN drawing)

WARNING: Improper temperature sensor connection may damage the sensors. Always verify proper connections, and avoid shorting leads, especially when connecting to a powered SAGEON VIGIL. The

temperature sensor return lead (RT N) is isolated, and MUST NOT be connected to PLANT GROUND.

Connect the fused load vo lt ag e sense leads to the VL+ & VL- terminals on the SAGEON VIGIL, verifying the proper polarity. (See the PN drawing)

This completes the analog input connections. Stop and verify these connections. Go to the Analog

Channel Calibration section next.

2.6.4 Binary Inputs

Binary inputs consist of 2 CEMF Cell alarm inputs, 5 Fuse Alarm (FA) inputs, 1 Low Voltage Disconnect (LVD) Alarm, and 16 Rectifier Fail (RFA) alarms. The Binary inputs require pre-defined inputs for proper operation. Refer to PN 103-3002-LXX and SD 103-3002-LXX drawings for typical wiring diagrams. (See the PN drawing)

CEMF Cell alarm inputs require a ground closure input. Verify the CEMF Cell to be monitored can provide this type of alarm output before proceeding. Alarm leads are connected to the +CEMF1 or +CEMF2 input terminals. The -CEMF1 and -CEMF2 connections are not required, but can be jumpered to PLANT GROUND and used with twisted pair cable runs for noise suppression if desired.

Note: UNIPOWER CEMF Cells do not typically provide an alarm output. They do provide a fuse alarm that can be connected to the spare fuse (SP) alarm input to provide some measure of direct monitoring if desired.

Fuse Alarm inputs require a battery input. Five Fuse alarm inputs are provided to divide these alarms into charge (CH), discharge (DIS), battery (BAT), sense/control (S/C), and a spare input (SP) that can be used as desired (see 2.6.4.1). Route and terminate these connections carefully due to their battery potential when alarmed.

Not applicable for batter y monitor ing applications

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Note: Plant Ground (PGND) and (GRD) must be connected to the grounded terminal of the batteries for the fuse alarms to function properly. See PN drawing for typical connections.

The Low Voltage Disconnect alarm input requires a ground closure input. Verify the LVD to be monitored can provide this type of output before proceeding. The alarm lead is connected to the (LVD) input terminal.

The Rectifier Fail alarm inputs require a ground closure input. Verify the Rectifiers to be monitored can provide this type of output before proceeding. The SAGEON VIGIL can monitor up to 16 individual Rectifier fail alarm leads that are connecte d in sequenc e to the (RFA) input terminals.

The Control Inhibit (INH) input requires a ground closure input. The Control Inhibit (INH) input relinquishes control functions from the SAGEON VIGIL. When triggered the Control Inhibit will disable the Rectifier ReStart (RS), Equalize (EQ), and High Voltage ShutDown (HVSD) control output relays. The SAGEON VIGIL will continue to monitor all input channels and provide alarm condition relay outputs when Control Inhibit is active. See section 2.6.5 for information about the control relays.

This completes the Binary input connections. Stop and verify these connections. See Enabling Channels section after the installation wiring is complete.

2.6.5 Control Relays

The SAGEON VIGIL provides three rectifier control outputs: Equalize (EQ), High Voltage Shutdown (HVSD), and Restart (RS). These Form A, normally open, relay outputs share a common control connection to CTRL RET. This connection must be tied to the appropriate potential, either plant ground or battery. Most applications will require a ground closure. In either case, all three outputs MUST utilize the same common output potential or the user must decide which outputs he can use appropriately.

The Equalize (EQ) output provides an operator initiated manual timer or a voltage initiated automatic timer. If this control feature is desired, determine if the rectifiers support this function and what type of input is required. The CTRL RET terminals are common to one another and must be jumpered to the proper potential. Multiple rectifiers can be daisy chained with a lead from the EQ output. See Fig. 6 of PN drawing and Setting Up Equalize section in this manual.

The High Voltage Shutdown (HVSD) output provides a triggered output from the user settable HVSD threshold. If this control feature is desired, determine if the rectifiers support this function and what type of input is required. The CTRL RET terminals are common to one another and must be jumpered to the proper potential. Multiple rectifiers can be daisy chained with a lead from the HV output. See Fig. 6 of PN drawing and Setting Up HVSD & Restart section in this manual.

The Restart (RS) output provides a triggered output from the user settable low voltage LV threshold. If this control feature is desired, determine if the rectifiers support this function and what type of input is required. The CTRL RET terminals are common to one another and must be jumpered to the proper potential. Multiple rectifiers can be daisy chained with a lead from the RS output. See Fig. 6 of PN drawing and Setting Up HVSD & Restart section in this manual.

This completes the Control Output connections. Stop and verify these connections. See Setting

Not applicable for battery monitoring ap plications

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Thresholds section after the installation wiring is complete.

2.6.6 Alarm Output Relays

The output relays all provide Form C relay contacts supporting normally open or normally closed connections. Two sets of Major and Minor contacts are provided for separate remote monitoring and local annunciation panels. The Major alarm and CUR/WD relays are normally energized for fail safe operation. All other relays are normally de-energized. An Auxiliary relay is user programmable. See Programming the Auxiliary Relay section of this manual. The relays requiring ground closures should have been jumpered to PLANT GRD at the beginning of the wiring process. Refer to the PN drawing figures for assistance in wiring the output relays.

The SAGEON VIGIL also supports an internal audible alarm that can be user programmed to trigger from various alarm outputs. Refer to Setting Up The Audible Alarm section of this m anual for programm ing instructions.

Verify ground closure jumpers to common (C) terminals on designated output relays and modify connections if necessary. Ground closure relays should be jumpered to PLANT GND and can be daisy chained as necessary.

The two Major output relays are normally energized. These outputs are triggered by an FA, VLVA, LVD, HVSD, WD, CUR (over/under-current), or any two RFA’s, TA, CEMF, LVA or HV alarms. Connections to powered annunciation panels should be kept separate from remote alarm connections. Make the connection to the normally open (NO) or normally closed (NC) terminals as required. If necessary the Aux relay can be configured as another Major output relay.

Note: The labels for ALL output relays are provided in the de-energized state. e.g. The NO labeled contact of the Major alarm relay will be closed during regular operation (no-alarm/relay energized); likewise, the NC labeled contact of the Major alarm relay will be open.

The two Minor output relays are normally de-energized. These outputs are triggered by a single RFA, CEMF, LV, HV, or TA alarm. Connections to powered annunciation panels should be kept separate from remote alarm connections. If necessary, the Aux relay can be configured as another Minor output relay. Make the connection to the normally open (NO) or normally closed (NC) terminals as required.

The other output relays HVA, LVA, VLA, FA, LVD, RFA, TEMP, CEMF, and CUR/WD (WATCHDOG) are generally only used when a remote alarm call-out device is part of the power plant or with an alarm monitor panel in a large central office. Make the connection to the normally open (NO) or normally closed (NC) terminals as required.

The Control Inhibit (CTRL INH) relay is triggered by the Inhibit input, which causes to VIGIL to relinquish control of the power plant. This relay would only be used in a large power plant where the SAGEON VIGIL was designated as a back up monitor/controller. This relay would confirm the status of the SAGEON VIGIL. Contact the Factory for information on implementing master/slave control scheme.

The Auxiliary (AUX) relay is a user definable relay and can be configured to trigger of any ONE of any number of alarms. The Auxiliary relay can be triggered from any (1) of the following: a MAJOR, MINOR, SINGLE RFA, ANY RFA, PLANT OVER-CURRENT, SINGLE FEED OVER-CURRENT, ANY OVER-CURRENT, HVSD, CTRL INH, SINGLE FA, STR 2 TEMP DIFF, STR1 TEMP DIFF,

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System Voltage

Battery terminal

Connection to Expansion

+24V (Battery)

BAT+

0V (Plant GND)

BAT-

-48V (Battery)

BAT-

0V (Plant GND)

BAT+

-24V (Battery)

BAT-

0V (Plant GND)

BAT+

+48V (Battery)

BAT+

0V (Plant GND)

BAT-

LOWN AMB TEMP, HIGH AMB TEMP, LOW BATT TEMP STR 2, LOW BATT TEMP STR1, HI BATT TEMP STR 2, HI BATT TEMP STR 1 HI LOAD VOLTAGE, HIGH VOLTAGE, LOW VOLTAGE, VERY LOW VOLTAGE, EXT LVD, CEMF 1, CEMF 2. When triggered the Auxiliary alarm will flash the CUR/WD LED on the display panel.

This completes the Output Relay connections. Stop and verify these connections. See Programming the Auxiliary Relay and Setting Up Thresholds section after the installation wiring is complete.

2.7 WIRING THE CELL MONITORING EXPANSION

Note: Refer to the datasheet for specific wiring information. Be sure to add wire color references as connections are completed. Should actual wiring require any changes update the datasheet immediately. The PN 103-3002-LXX drawing provides general wiring diagrams for the typical CELL MONITORING EXPANSION connections, mechanical views, and fusing information. SD 103-3002-LXX will also be helpful in determining typical wiring connections.

At this point, the installer should have a wiring plan that provides the most efficient cable routing. The installer should be familiar with the wiring connections to the SAGEON VIGIL. T he PN 1033002-LXX and SD 103-3002-LXX drawings should be available for reference to the actual CELL MONITORING EXPANSION connections in addition to this manual.

2.7.1 Power

Power should be connected to the BAT+ and BAT- terminals of the 3 position screw terminal block header located on the rear of the unit. Be careful to observe polarity of the connections. The SAGEON VIGIL and CELL MONITORING EXPANSION can utilize +/-24Vdc or +/-48Vdc plant/battery voltage without jumpering or modification. A separate connection to chassis ground must also be provided at this terminal if paint cutting washers are not used to mount the CELL MONITORING EXPANSION in the rack at the time of installation. See the following table and Fig. 1 of the PN drawing for connections to power the CELL MONITORING EXPANSION:

+24V System

-48V System

-24V System

+48V System

Table 1. Power supply c onnections

Note: See the PN 103-3002-LXX drawing Table E for SAGEON VIGIL power fusing

requirements.

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2.7.2 Communications

Use the included telephone style cable (1ft. flat 4 conductor cable with RJ-14 connectors) to connect the corresponding communications port labeled “IOIOI VIGIL” on the CELL MONITORING EXPANSION to the “DIGITAL COMMS” port on the SAGEON VIGIL. Refer to PN 103-3002-XX for more information on the location of the communications ports.

2.7.3 Cell Inputs

Note: Analog inputs for voltage, FCCPs, and current transducers should be left open at the

measurement (sense) point on the power plant at installation to facilitate calibration zeroing, which requires shorting the leads.

Connect the cell channels to their respective inputs, Cx+ and Cx- (where “x” is the cell number of the input), while observing polarity of the inputs. Using the supplied wiring harness will facilitate connection of the cell inputs. See

Note: The cell inputs must be protected with fuses or current limiting resistors. The wiring

harness provided includes current limiting resistors for protection of input channels.

Figure 1:

Figure 1. Cell connections for two 48V battery strings

Note: The standard convention for the direction of current flow is assumed; that is: The flow

direction of the current is OPPOSITE that of the physical movement of electrons.

Connect the current transducers to their respective inputs. Refer to Fig. 7 of the PN drawing for current transducer connections. Each current transducer requires a connection to +15V, -15V, current transducer return, current transducer signal, and a connection for a shield wire is provided.

Note: The shield wire should be connected to chassis ground on one side of the cable only.

Typically this connection will be provided via the terminal block at the CELL MONITORING EXPANSION.

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Current transducers should come preassembled with all appropriate connections to the terminal block provided. The following information is provided for reference only in the event maintenance on the current transducer connections is required. See the PN drawing for available current transducer kits.

WARNING: Improper current transducer connection may damage the sensors. Always verify

proper connections, and avoid shorting leads, especially when connecting to a powered CELL MONITORING EXPANSION unit. The current transducer

return lead is isolated, and MUST NOT be connected to PLANT GROUND.

Figure 2. Current transducer connector: Red = +15V, Green = Return, Black = -15V, White = Signal

Connect the temperature sensors to their respective inputs. Each sensor requires a connection to power (P), temperature return (R), and temperature signal input (S). These connections correspond to the red, black, and blue leads (respectively) of the temperature sensors. If the temperature sensor wires have been extended refer to the datasheet for proper connections. (See Fig. 6 of PN drawing)

WARNING: Improper temperature sensor connection may damage the sensors. Always verify

proper connections, and avoid shorting leads, especially when connecting to a powered CELL MONITORING EXPANSION unit. The temperature sensor

return lead (RTN) is isolated, and MUST NOT be connected to PLANT GROUND.

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Figure 3. Temperature sensor connector: Red = +5V, Blue = Signal, Bl ack = Return

This completes the analog input connections. Stop and verify these connections and update the

datasheet if necessary. Go to the Analog Channel Calibration section next to continue with commissioning of the CELL MONITORING EXPANSION.

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3 SAGEON VIGIL OPERATION

3.1 Introduction

3.2 Programming the SAGEON VIGIL

3.3 Enabling Thresholds

3.4 Set Thresholds

3.5 Enabling Thresholds

3.6 Analog Calibration

3.7 Set FCCP Scales

3.8 System Options Menu

3.1 INTRODUCTION

3.1.1 General Description

The SAGEON VIGIL was designed to provide all basic meter/alarm functions for monitoring a battery string in

an extremely compact, single rack space unit. The unit utilizes a microprocessor and alphanumeric display to provide enhanced functionality. The simple four key front panel allows:

• Polling for status on each input

• Detailed alarm identification

• Enabling/disabling of inputs and outputs

• Zero and Gain calibration for analog channels

• System configuration including alarm thresholds

• Equalize timer set-up and initiation

• Control of output relays

• Test and verification of all functions

The SAGEON VIGIL utilizes simple intuitive menu structures to access any function. Four keys, “Select”, “Next”, “Previous”, and “Escape” allow the user to move up or down through the menus or change values with ease. The “Escape” key always allows the user to easily return to the last menu or all the way back to the default idle screen. References to key presses and/or menus will be highlighted in bold print.

On the +24/-48v unit, the user selects the operation voltage in software after which the SAGEON VIGIL automatically defaults to the proper alarm thresholds. No jumpers or switch settings are required to accommodate voltage changes. The SAGEON VIGIL is by default 48V. The lower right hand corner of the LCD the start up screen will display the current voltage configuration of the unit.

The SAGEON VIGIL will automati c al ly tim e -out and default to the idle screen from any sub-menu within 5 minutes. The default idle screen always displays plant/battery voltage (V alarms. A configuration option allows the screen to also display FCCP 1 current only, ambient temperature only, the sum of all enabled FCCP currents only, or toggle between FCCP 1 current and

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ambient temperature. When the Load Voltage channel is enabled, the Load Voltage (VL) is also displayed.

LED indicators provide visual indications of alarms, HVSD, Equalize status, and power. Test jacks allow for manual verification of analog input voltages (VIGIL inputs only). These test jacks are for reference only and should not be used for gain calibration; measurements for calibration should be taken at the screw terminals of the analog input channel. The LCD display screen can be configured to turn off the LCD backlight after a given period of inactivity. Pressing any key will cause the display to illuminate. A Configuration option can be changed to keep the backlight constantly ON. A front panel potentiometer VIEW ADJ. allows the user to adjust the display contrast.

The SAGEON VIGIL’s functionality is menu driven. Menu flowcharts are provided in the back of this manual to help the user find a particular function. There are four main menus below the default idle display screen: Status, Alarms, Configure, and Test. If the Equalize function has been enabled, a fifth main menu will appear fo r in it ia tin g th e Equalize mode. The Operations section of the manual will first explain the menu structure of the SAGEON VIGIL and methods for moving about within them to reach a desired function. Then each function block will be discussed in a logical order such as, enabling channels, calibration, setting thresholds, etc.

3.1.2 SAGEON VIGIL Menu Structure

Note: Referring to the menu flowcharts in the back of the manual provides a visual representation of

the material in this section.

As described in the introduction, the SAGEON VIGIL breaks the functional modes of the unit into four main menus:

1. Status: Polling analog channels

2. Alarms: Detailed alarm information

3. Configure: System custom set-up and calibration

4. Test: System test and verification

5. Equalize

: Controls manual equalize functionality

A fifth menu is added when the manual equalize timer is selected for use.

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Status: The Status menu only displays the current status of the analog channels. There are no

sub-menus for other tasks under this main menu.

Alarm: The Alarm menu provides an alarm cut-off control (ACO) of the audible ala rm (if

audible alarm is enabled) and the specific trigger source of each active alarm. The UP/DOWN keys can be used to scroll through the active alarms. There are no other sub-menus under this main menu. (The audible alarm can be disabled in the Configure/System Options menu.)

Configure: The Configuration menu provides sub-menus organized for functionality in custom

configuring the SAGEON VIGIL for the user's application. It also provides menus for calibrating analog input channels, setting alarm thresho lds, sy stem options, and network settings.

Test: The Test menu provides the means for testing and troubleshooting analog, binary, and

output channels along with tests to verify LED and Display operation.

Note: If the SAGEON VIGIL has been already been commissioned, testing output relays and binary input channels will initiate nuisance alarm conditions.

Note: Analog/digital input channels are not continuously polled in “analog test mode”.

3.1.3 Accessing the Menus

The SAGEON VIGIL always defaults to the id le display screen if no key presses occur within 5 minutes from any menu. This prevents the user from inadvertently leaving the unit in a sub-menu where operation could be impaired, such as a test mode. The display backlight can be configured to turn off after 5 minutes of inactivity unless there is an active alarm present. This option is selected in the Configurations/Systems Options menu. The Display will always remain in the lit state when an alarm is present.

The idle display screen always displays battery voltage, FCCP 1 Current, and the number of active alarms, if any. A sub-menu selection allows the display to toggle between FCCP 1 and ambient temperature or to display the sum of all enabled FCCP currents, if desired. When the Load Voltage channel is enabled the idle screen also display s the Load Vol tag e.

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The user interface is limited to four push button keys:

Escape: This key is used to return to the last menu. Pressing “Escape” from anywhere within the

menu structure will abort the current activity and return the user to the next higher level in the menu structure. Multiple presses of the escape key will always bring the user back to the idle display screen.

Select: This key, as its name implies, is used to select, or access, a particular menu or sub-menu.

The select key is also used within many menus to toggle the status of some parameter, such as, yes/ no, enable/disable. It is also used to select a variable where the “Next” and “Previous” keys walk the user through a list of choices and the user presses the “Select” key for the desired choice.

Next & Previous: These keys provide three functions:

1. The means to move between menu selections in either direct ion from the curre nt location.

2. Selecting parameter choices within a menu where a predefi ned set of choi ces ex ist fo r a given parameter and the user must choose one.

3. Calibration, threshold and timer changes. The keys change the displayed value up (next) or down (prev.) to reach a desired value.

From the idle display menu pressing “Select”, “Next”, or “Previous” brings the user to the Status menu. From the Status menu the “Next” and “Previous” keys can be used to access any of the main menus. Once the desired main menu is reached pressing “Select” drops the user down one level allowing access to any of the sub-menus under that main menu using the “Next” and “Previous” keys as before to access the desired sub-menu.

The “Escape” key can be used as an exit from any menu. Depending on where the user currently is in the menu structure one, or more, presses of the “Escape” key may be required to reach the toplevel idle display screen. Pressing the “Escape” from the idle display screen will refresh the display; this function is useful if an error has occurred in communications between the microprocessor and the LCD.

3.1.4 Menu Functionality

The main menus group common functions together simplifying access. The following descriptions highlight the basic functions of each main menu. Menus are presented in the order that they are accessed in, by pressing the “Next” key, starting at the Status menu.

Note: If any channels have been disabled in the Configure/Enable Channels menu they will not appear in any subsequent menus, nor will any alarm conditions be triggered from input to that particular channel.

Status: The status menu provides a means of polling each analog input channel for its current status.

Pressing “Select” when the Status menu appears drops the user down to the first analog channel. Pressing “Next” progresses the user through the channels in the following order:

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1. Plant Voltage

2. FCCP 1 current

3. Ambient Temp.

4. Temp. String 1

5. Temp. String 2

6. Load Voltage

7. FCCP Current 2

. . .

14. FCCP Current 10

15. PCB Temperature

The last value read before entering the Status menu is displayed for each channel. The user can update the displayed channel by pressing the “Select” key. Press “Escape” once to return to the main Select Mode menu. CELL MONITORING EXPANSION channels appear in their appropriate categories when the unit is connected. The VIGIL will automatically detect the connect ion and disp lay the enabled exp ans ion chann e ls (C ell input channels only are enabled by default; other channels, temperature and current transducer channels must be manually enabled).

Alarms: The Alarm menu provides quick access to detailed alarm identification. The menu is

accessed with the “Next” or “Previous” keys and entered with the “Select” key. The initial screen displays the current number of active alarms and the status of the audible alarm cut-off (ACO control will not be displayed if the audible alarm has been disabled in Configure/System options). Here, the “Select” key toggles the audible alarm on or off when it is enabled.

The “Next” and “Previous” keys take the user through each active alarm, showing the source of the alarm; i.e., Alarm 1 of 3: RFA 3; or Alarm 1 of 1: LOW VOLTAGE.

The LED alarm indicators on the front panel provide general information that corresponds to the detailed alarm information. The LED’s may indicate a fuse alarm and a rectifier fail alarm currently exist. The Alarm menu tells the user which specific fuse type and rectifier is in alarm. Pressing “Escape” when completed, will return the user to the main

Select Mode Menu.

Configure: The Configure menu provides all of the sub-menus necessary to custom configure the

SAGEON VIGIL for a particular application. Pressing “Select” when the Configure menu appears allows access to the configuration menus. “Next” and “Previous” keys are used to locate the desired sub-menu. Pressing “Select” again accesses the displayed menu. The Configure menu consists of eight standard and one optional sub-menu (Equalize

Manual Equalize: Optional menu that appears when Timer mode is selected under Systems Options

EQUALIZE MENU. In Timer mode the user can set the desired Equalize time from 1

to 255 hours in the Configure Manual EQ Time menu. The Equalize menu appears first when enabled so the user can quickly access the time parameter for the manual equalize

Not applicable for batter y monitor ing applications

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mode. Pressing “Next” or “Previous” moves the user to the next/last Configure submenu, “Escape” moves the user back to the main Configure menu.

Enable Thresholds: Lets the user decide which alarm thresholds are active and which are not. The user

presses “Select” to enter the menu, then “Next” or “Previous” to access each alarm threshold. The “Select” key can be used to toggle each alarm threshold on or off. See Setting up the Analog Channels section of this manual for more details. Pressing the “Escape” key when complete returns the user to the Enable Thresholds menu.

Set Thresholds: Permits the user to make changes to each individual alarm threshold. To change an

alarm threshold the user presses “Select” when the desired alarm threshold appears in sequence using the “Next” and/or “Previous” keys. The alarm's current thresho ld w ill appear below the alarm threshold's name. The words “Set at” will change to “modify” when select is pressed then the user presses the “Next” (up) or the “Previous” (down) keys to adjust the value of the alarm threshold. Once the desired value is displayed the user presses “Select” again to save the new threshold value which changes the wording back from “Modify” to “Set at”. If an error is made while in “Modify” pressing “ESC” will abort the operation and restore the original value. See Setting up the Analog Channels section of this manual for more details. Pressing “Escape” returns the user to the Set Thresholds menu under the Configure menu.

Enable Channels: Lets the user to turn off unused channels to simplify access and possible confusion.

Channels that are disabled will not appear in other menus, such as, Set Thresholds, eliminating possible confusion and confining activity to only pertinent parameters. If a hardware connection is not made to the rear panel of the SAGEON VIGIL it is suggested that the channel be disabled in this menu. As before the user enters with the “Select” key using the “Next” and “Previous” keys to move from channel to channel. Pressing “Select” toggles the channel on or off. When completed, pressing “Escape” returns the user to the Enable Channels menu.

Calibrate Zero: Part of analog channel calibration; eliminates measurement errors due to sense lead

length and noise. This menu requires the user to short the measurement leads at the actual sense point to null out line losses. See Setting up the Analog Channels section of this manual to use this menu.

Calibrate Gain: Part of analog channel calibration scales the particular channel to accurately read the

input value. The user must measure and verify the input manually first; this measurem ent should be performed at the sense point of the wire leads. Then the displayed value is adjusted up or down with the “Next” or “Previous” keys to match the manual reading. Once set the SAGEON VIGIL automatically scales the input linearly to accurately read any input value for that channel. See Setting up the Analog Channels section of this manual to use this menu.

Set FCCP Scales: Before the SAGEON VIGIL can accurately read the various FCCP inputs the

individual FCCP full scale rating must be entered. The VIGIL defaults to a 5.0A full scale setting for all FCCP inputs. This setting should not be changed when using the FCCP current probes. The SAGEON VIGIL is configured to use 50mV FCCP inputs only.

Network: Sets the IP address, Netmask, and Gateway address values for webpage and SNMP

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network communications. The default IP address is 192.168.10.74. The default netmask is 255.255.255.0, and the default gateway address is 192.168.10.1.

System Options: Contains several sub-menus for setting system level parameters:

Password: Enables or disables a pre-defined sequence of numbers that will prevent access to

the Configure and output relay Test menus. Once enabled, after 5 min. these menus will be inaccessible without the password. If the user attempts to enter the Configure or output relay Test menus they will be prompted for the password. (See Security section of manual).

Neg. Volts: Toggles NO/YES to place a Negative sign in front of the voltage readings to

correspond with use in -48 volt power plant.

Neg. Amps: Toggles NO/YES to place a Negative sign in front of the current readings to

correspond with use in -48 volt power plant.

Temp. Units: Toggles °C (Celsius) or °F (Fahrenheit) for temperature readings.

Idle Display: Changes idle display screen parameter for current only, ambient temperature

only, or toggling between current and ambient temperature, or the sum of all FCCP channels.

Audible Alarm: Enables audible alarm in response to major or minor alarms, and sets the ACO

time-out (See Audible Alarm section of manual).

System Voltage: Sets SAGEON VIGIL for use in a +24vdc, -48vdc power plant operation.

Equalize: Enables Equalize mode (See Setting Up Equalize section of manual).

Aux. Relay: Sets up Auxiliary Relay parameters (See Setting up Auxiliary Relay section

of manual).

Backlight Usage: Toggles between having the Backlight turn on with any key press, remain on

constantly, or always off.

SW version: Displays the presently installed software version.

Test: The Test menu provides the various test modes needed to verify the SAGEON

VIGIL operation as installed in a power plant. In the analog or binary test mode the selected channel is read continuously. The user can also turn output and alarm relays on or off and perform LED, LCD and audible alert test verifications. (See appropriate testing section of manual for detailed operating instructions).

Note: Plant/battery monitoring ceases during Analog, Binary, and Output Relay tests.

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Channels Name

Def ault State

PA SSWORD

OFF

NEG. VOLTS

NEG . AMPS

TEMP UNI TS

°F

IDLE DISP

AMPS

AUD. ALRM MENU

MA JOR ON

MINOR OF F

AC O TIME 30min.

SYS VOL TS

48V

EQUALIZE MENU

NONE EN ABLED

AUX RELAY MENU

NONE EN ABLED

3.2 PROGRAMMING THE SAGEON VIGIL

This section will deal with the Configure menus only. The Configure menu provides all of the menus necessary to customize the SAGEON VIGIL for the user’s specific requirements. Each sub-menu will be covered in detail which will enable the user to completely configure the SAGEON VIGIL for their specific application. The user should read through this material then experiment with the ir un it to b eco me familiar and comfortable with programming the SAGEON VIGIL. None of the functions under Configure are capable of damaging the equipment. The only function that could potentially cause a power interruption would result from setting the HVSD alarm threshold lower than the present plant voltage or setting the system voltage to +24vdc on a –48vdc plant, this would generate a HVSD alarm; if the HVSD control relay is connected to an LVD or rectifier control input power interruption could be possible; however, this functionality is not typically used in a battery monitoring applications.

3.2.1 Factory Default Settings

The VIGIL as shipped from the Factory is initially programmed for use in a very basic power plant. Many channels and functions are programmed to be initially disabled. This allows the user to install the VIGIL ready to use with the most basic monitoring and control functions already programmed into the unit. The user can then add whatever additional channels and functions required to customize the SAGEON VIGIL for their specific application.

The Configure menu descriptions detail the full implementation for each menu. Since the SAGEON VIGIL has been factory programmed many of the channels and alarm thresholds will not appear when the user first enters some menus. Use the following table of Factory settings to determine the initial status for these menus.

Configuration Defaults

3.3 ENABLING THRESHOLDS

This sub-menu allows the user to disable any analog threshold. Disabling a threshold will disable the associated alarm. Only the thresholds of enabled channels will appear in this menu. By default all alarm thresholds are enabled.

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Enter the “Enabling Thresholds” menu from the Configure menu by pressing “Select”, then press “Next” until the “Enabling Thresholds” menu appears, then press “Select” again to access the first threshold. The full list of alarm thresholds appears below in the order they would be accessed using the “Next” key. Use the “Next” or “Previous” key to walk through the thresholds as shown below; pressing “Select” to disable the unneeded thresholds. When completed, press “Escape” to return to the ini ti al “Enabling Thresholds” menu. Use “next” or “Previous” to reach other Configure sub-menus, or “Escape” again to return to the top Configure menu.

Alarm Thresholds Table

1. High Volt Shut Down 9. Hi Bat Temp 2

2. Very Low Voltage 10. Lo Bat Temp 1

3. Low Voltage 11. Lo Bat Temp 2

4. High Voltage 12. Hi Amb Temp

5. High Current 13. Lo Amb Temp

6. Low Current 14. Str 1 Temp Diff

7. Load Voltage 15. Str 2 Temp Diff

8. Hi Bat Temp 1

3.4 SET THRESHOLDS

The ‘Set Thresholds” menu allows the user to change default thresholds to any desired value. Only the enabled thresholds will appear in sequence. The SAGEON VIGIL allows thresholds to be set for the FCCP currents; an over/under-current on any FCCP channel will automatically trigger a major alarm. The Auxiliary alarm output relay can also be configured to trigger from an over-current threshold (See section A

UXILIARY RELAY SUB-MENU for setting up the Aux. relay). The table below lists the

SAGEON VIGIL’s default thresholds for 24V, 48V operation.

Enter the “Set Thresholds” menu from the Configure menu by pressing “Select”, then press “Next” until the “Set Thresholds” menu appears, then press “Select” again to access the first threshold. Use the “Next” key to walk through the thresholds as shown below. Press “Select” when you reach a threshold you want to change. When you press “Select”, the screen will change from Set at: (value) to Modify: (value). The user then uses the “Next” (up) or “Previous” (down) to scroll to the desired threshold value. Once the correct value is displayed, pressing “Select” loads the new value and returns the display screen to Set at: (new value). The “Next” and/ or “Previous” keys can then be used to select another threshold. When completed, press “Escape” to return to the initial “Set Thresholds” menu. Use “Next” or “Previous” to reach other Configure sub-menus, or “Escape” again to return to the top Configure menu.

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Alarm Triggering Thresholds

48V PLANT

ALARM THRE S. FROM TO DEFAULT HVSD: 50.0 V 60.0 V 57.0 V

H igh Voltage: 50.0 V 60.0 V 56.5 V Low Voltage: 44.0 V 54.0 V 51.5 V Very Low Voltage: 40.0 V 50.0 V 46.5 V H igh FCC P current: 0 A 5.0 A 5.0 A Low FC C P current: 0 A 5.0 A 0.0 A High Cell Voltage: 0 V 2.42 V 2.55 V Low Cell Voltage: 0 V 2.00 V 2.55 V H igh T emp, String 1: 0 F 200 F 95.0 F Low Temp, String 1: 0 F 200 F 32.0 F H igh T emp, String 2: 0 F 200 F 95.0 F Low Temp, String 2: 0 F 200 F 32.0 F H igh T emp, Ambient: 0 F 200 F 95.0 F Low Temp, Ambient: 0 F 200 F 32.0 F Stri ng 1 Temp Diff 0 F 200 F 20.0 F Stri ng 2 Temp Diff: 0 F 200 F 20.0 F

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24V PLANT

ALARM THRE S. FROM TO DEFAULT H igh Voltage Shutdw n: 25.0 V 30.0 V 28.5 V H igh Voltage: 25.0 V 30.0 V 28.2 V Low Voltage: 22.0 V 27.0 V 25.7 V Very Low Voltage: 20.0 V 25.0 V 23.3 V H igh FCC P current: 0 A 5.0 A 5.0 A Low FC C P current: 0 A 5.0 A 0.0 A High Cell Voltage: 0 V 2.42 V 2.55 V Low Cell Voltage: 0 V 2.00 V 2.55 V H igh T emp, String 1: 0 F 200 F 95.0 F Low Temp, String 1: 0 F 200 F 32.0 F H igh T emp, String 2: 0 F 200 F 95.0 F Low Temp, String 2: 0 F 200 F 32.0 F H igh T emp, Ambient: 0 F 200 F 95.0 F Low Temp, Ambient: 0 F 200 F 32.0 F Stri ng 1 Temp Diff 0 F 200 F 20.0 F Stri ng 2 Temp Diff: 0 F 200 F 20.0 F

3.5 ENABLING CHANNELS

The “Enable Channels” menu lets the user select only the channels needed for their application. Removing unused channels allows the SAGEON VIGIL to scan at a higher rate and the user to access information faster without scanning through unused channels and thresholds. When Enable Channels is “Selected”, the “Next” key scrolls through the channels in this order:

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Channels Name

Def ault State

PERM ANENTLY ENABLED

FCCP 1 CURRENT

PERM ANENTLY ENABLED

FCCP 2 CURRENT

ENABLED

FCCP 5 CURRENT

DISABLED

FCCP 6 CURRENT

DISABLED

FCCP 9 CURRENT

DISABLED

FCCP 10 CURRENT

DISABLED

TEMP STRING 2

DISABLED

AMBIENT TEMP

DISABLED

ENABLED

DISCHARGE FUSE*

ENABLED

Channel Table

1. Plant Voltage 11. FCCP 10 21. RFA 2 31. RFA 12

2. FCCP 1 12. Load Voltage 22. RFA 3 32. RFA 13

3. FCCP 2 13. Str 1 Bat Temp 23. RFA 4 33. RFA 14

4. FCCP 3 14. Str 2 Bat Temp 24. RFA 5 34. RFA 15

5. FCCP 4 15. Amb Temp 25. RFA 6 35. RFA 16

6. FCCP 5 16. Charge Fuse 26. RFA 7 36. Ctrl Inhibit

7. FCCP 6 17. Discharge Fuse 27. RFA 8 37. CEMF 1

8. FCCP 7 18. Sense/Control Fuse 28. RFA 9 38. CEMF 2

9. FCCP 8 19. Battery Fuse 29. RFA 10 39. Spare Fuse

10. FCCP 9 20. RFA 1 30. RFA 11 40. LVD

Enter the “Enable Channels” menu from the Configure menu by pressing “Select”, then press “Next” until the “Enable Channels” menu appears, then press “Select” again to acces s the first channel. Use the “Next” key to walk through the channels as shown above, pressing “Select” to disable the unneeded Channels. When completed, press “Escape” to return to the initial “Enabling Channels” menu. Use “next” or “Previous” to reach other Configure sub-menus, or “Escape” again to return to the top Configure menu.

Channel Enable factory defaults

BATTERY VOLTAGE

FCCP 3 CURRENT DISABLED FCCP 4 CURRENT DISABLED

FCCP 7 CURRENT DISABLED FCCP 8 CURRENT DISABLED

LOA D V OLTAGE* DISABLED TEMP STRING 1 DISABLED

SENSE FUSE *

ENABLED

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BATTERY FUSE*

DISABLED

RECT FAIL 2*

ENABLED

RECT FAIL 3*

ENABLED

RECT FAIL 4*

ENABLED

RECT FAIL 6*

ENABLED

RECT FAIL 7*

ENABLED

RECT FAIL 8*

ENABLED

RECT FAIL 10*

ENABLED

RECT FAIL 11*

ENABLED

RECT FAIL 14*

ENABLED

RECT FAIL 15*

ENABLED

RECT FAIL 16*

ENABLED

CEMF CELL 1*

DISABLED

CEMF CELL 2*

DISABLED

SPA RE FUSE * DISABLED RECT FAIL 1*

RECT FAIL 5*

RECT FAIL 9*

RECT FAIL 12* RECT FAIL 13*

ENABLED

ENABLED ENABLED

CTRL INHIBIT* DISABLED

EXTERNAL LVD5 DISBALED

3.6 ANALOG CALIBRATION

The SAGEON VIGIL is properly calibrated upon leaving the factory; however, in the case calibration is required the next two menus are used to calibrate the analog channel inputs. The first menu, “Calibrate Zero” nulls out any offset due to amplifier zero-offset and/or analog to digital co nverter zero-error. The second menu “Calibrate Gain” sets up each ch ann el to accura tely read tha t chan nels inpu t. When completed the SAGEON VIGIL has a zeroed measurement point to reference all othe rs from and a scaling factor to allow it to read out in amps or degrees as required. Proper calibration is critical to the SAGEON VIGIL’s performance and customer satisfaction. Properly completed the SAGEON VIGIL should only require a yearly verification of the measurement accuracy.

Note: Refer to the FCCP manual for float current probe calibration procedure. The FCCP probe must be

calibrated separately from the SAGEON VIGIL.

Not typically used in battery monitoring configurations

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3.6.1 Calibrate Zero

The “Calibrate Zero” menu provides a fast and simple means to null out the analog measurement sense leads. This process requires the user to short the measurement leads together as close to the actual measurement point as possible. Fo r this re ason s ense lea ds shou ld be left open at the measurement end to facilitate this procedure on start-up.

WARNING: Zeroing an analog channel without shorting the measurement leads can dramatically offset

the display measure ment. W hil e no physical damage will result the user may require a service call, to open, then short and zero the input, in order to restore proper operation.

DANGER: NEVER short analog measurement leads that are connected to their sense points on the

power plant. Personal injury, arcing and damage to inline pr otection devices and/or equipment may result.

The menu structure provides a prompt: INPUTS SHORTED? CONFIRM? NO that the user must toggle to YES with the “Next” or “Prev” key before the SAGEON VIGIL will allow the user to press “Select” and zero the channel as a safety measure.

This procedure assumes a new installation where each analog channel would require a full calibration before use:

Note: At installation time perform steps 1 to 6 with the input leads shorted. Each channel should

display a value close to zero. Whether it does or not, calibrate the value for zero with its inputs shorted. Doing so fixes the proper offset values into memory. Once these steps are complete connect the inputs to their respective sources, repeat steps 1 to 6 for each additional channel and adjust for the proper levels.

Calibrate Zero Procedure

1. Enter the “Calibrate Zero” menu from the Configure menu by Pressing “Select”, then press “Next” until the Calibrate Zero menu appears, then press “Select” again to a cce ss the first channel:

PLANT VOLTAGE READING: (present value)

2. Short the Plant Voltage sense leads together at the measurement point; the reading will show the zero offset value.

3. Press “Select” again, and the SAGEON VIGIL will prompt:

INPUT SHORTED? CONFIRM? NO

4. Verify proper shorting of the input leads then press “Next” or “Previous” to toggle the input to “YES”

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5. Press “Select” again and the SAGEON VIGIL will zero the channel and return to the initial display showing the offset as zero:

6. Only those analog channels that were enabled in the Enable Channels menu will appear in sequence. Press “Next” to reach the next analog channel; repeat this procedure to zero all the analog channels. FCCP channels are displayed in mill ivolts (mV) and temps are displayed in degrees F.

Note: The FCCP 1, sensor 1 output must be zeroed with FCCP 1 input on the Sageon VIGIL;

likewise, the FCCP 1, sensor 2 output must be zeroes with the FCCP 2 input on the Sageon VIGIL. i.e. the FCCP sensor outputs and VIGIL inputs are calibrated to each other and after calibration, the channels must not be moved/swapped. This follows for any additional FCCP inputs.

Note: The temperature sensors by construction do not support shorting at the measurement point.

These channels can only be zeroed at the SAGEON VIGIL input when the standard sensor and cable assembly are disconnected. In cases where an extension cable was necessary the user can zero out the extension cable before connection to the actual sensor wiring. BE SURE to short only the SIG and RTN leads.

PLANT VOLTAGE READING: 0.00

When all the analog channels have been zeroed, leave the sense leads open to prepare for the Calibrate Gain procedure. Press “Escape” to return to the initi al “Calibrate Zero” menu. Use “Next” or “Previous” to reach other Configure sub-menus, or “Escape” again to return to the Save Configurations menu.

3.6.2 Calibrate Gain

The Calibrate Gain menu allows the user to quickly calibrate any analog channel to provide an accurate reading scaled for volts, amps, or degrees. Since the overall performance of the SAGEON VIGIL is tied directly to the accuracy of its measurements carefu l attent ion to det ail is manda tory when calibrating the SAGEON VIGIL.

The front test jack s provide a convenient means for checking the input with a DVM for comparison with the SAGEON VIGIL. By performing the zero calibration first any losses due to lead length should be removed and the test jack accuracy should be quite good. However, during th e in it ial installation calibration, users should confirm the test jack accuracy by measuring the in p u ts at the ir source and comparing the results.

A suitable DVM with at least 4-digit accuracy should be used for all analog input measurements.

FCCP and temperature readings will require calculations to acquire the actual amps or temperature value from the FCCP or temperature sensor test jack volt ag e outputs for ca libra tio n.

See sections 3.6.3 and 3.6.4 before calibrating the gain of FCCP and temperature inputs. To maximize the accuracy of the FCCP input calibrations certain precautions shou ld be followed. Temperature inputs require a simple calculation before the gain is adjusted.

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Calibrate Gain Procedure

1. Enter the “Calibrate Gain” menu from the main Configure menu by Pressing “Select”, then press “Next” until the Calibrate Gain menu appears, then press “Select” again to access the first channel:

2. Measure the actual input between the voltage and Com test jacks on the front panel, or at the measurement source. See below for required FCCP and temperature calibration calculations.

3. Press “Select” again, and the SAGEON VIGIL will prompt:

4. Use “Next” (up) / “Previous” (down) to make the display value match the measured value.

5. Press “Select” again to load the new calib rated val ue. The display will change to confirm the new calibrated value that was entered:

PLANT VOLTAGE READS: (current value)

PLANT VOLTAGE GAIN: (current value)

6. The user can press “Select” again to re-adjust the curre nt calib rat ion valu e, or pres s “Next” to access the next enabled channel. Repeat the procedure for each active analog channel.

When all the analog channels have been calibrated press “Escape” to return to the initial “Calibrate Gain” menu. Use “next” or “Previous” to reach other Configure sub-menus, or “Escape” again to return to the top Configure menu.

3.6.3 FCCP Channel Calibration C alculations

In order to calibrate FCCP channels, a suitable load current must be passing through it to use it for calibration. The load current should be at least 70% or 80% of the full scale rating to get an accurate calibration. A load connected to a supply through the FCCP transducer may be required to generate the required current levels during calibration. A multimeter will also be required for FCCP/VIGIL calibration.

Note: The SAGEON VIGIL is hardware limited to reading only 50mv full-scale rated shunt style

inputs. Battery discharge current can not be monitored with the SAGEON VIGIL using a FCCP probe. For additional current transducer monitoring capability, see the VIGIL Cell Expansion unit (103.3002.L21).

PLANT VOLTAGE READS: (calibrated value)

Note: The FCCP probe and controller must be calibrated prior to and separately from the VIGIL. See

the FCCP manual for the calibration procedure.

The resulting displayed current reading can be verified against the actual input performing the

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Amps

AmpsmV

AmpsActual 3

)5(30

_ ==

2.78

782

following calculation. Measure the actual milli-Volt input on at the screw terminal inputs on the back of the SAGEON VIGIL for the particular probe being calibrated. The FCCP’s full sca le ra tin g is

5.0A @ 50mV full-scale. Multiply the measured value by the full scale rating and divide the result

by 50 to get the actual current value. This calculated value should agree with the number of amps passing through the load:

Measured value = 30 mV,

Note: The FCCP probe has a long built in digital filter; the probe requires approximately 30 min. of

settling time for an accurate reading. i.e. Wait 30 min. after probe activation or changes in current to record/calibrate current values through the FCCP.

3.6.4 Temperature Calibration Calculations

The SAGEON VIGIL utilizes UNIPOWER’s standard tem peratu re sens or assemblies that provide a calibrated output of 10 mV per degree Fahrenheit. For SAGEON VIGIL Calibratio n the easiest method is to measure the sensor output on the temperature inputs at the rear of the SAGEON VIGIL. Reading between the SIG and RTN with a DVM on the milli-volt range provides a voltage that can be read directly as Degrees Fahrenheit. For example, a reading of 782 mV can be read as 78.2°F for entry as the calibration value.

This value may also be read on the tip jacks located on the front panel, while the unit is set to calibration or test mode and the corresponding sensor channel is selected. The VIGIL measures temperatures from 0°F to 200°F, i.e. voltage ranges from 0 to 2.00 Volts.

3.7 SET FCCP SCALES

The VIGIL can monitor up to 10 FCCP probes. The calibrate zero and gain menus set-up the hardware analog input channels to accurately read a 50mv FCCP input. In order to display the correct ampere reading for each particular FCCP the full-scale rating must be entered. The factory default setting is 5.0A for all FCCP scales. This value should not require modification.

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3.8 SYSTEM OPTIONS MENU

The system options menu provides eleven sub-menus that include:

1. Enabling a password for access

2. Setting the voltage display polarity for positive or negative readings

3. Setting the current display polarity for positive or negative readings

4. Setting temperature display for °F or °C display

5. Setting idle display for current or current / ambient temperature toggle

6. Setting up the audible alarm

7. Setting the system operation voltage 24V / 48V

8. Setting the Equalize mode for Manual timed or AutoEq.

9. Setting up the Auxiliary relay mode

10. Setting the Backlight to turn on by KEY-PRESS, remain ON constantly, or OFF

always

11. Display the Software revision level

Enter the “System Options” menu from the main Configure menu by pressing “Select”, then use the “Next” or Previous” keys to locate the System Options menu. Press “Select” again when the “System Options” menu appears to access the first sub-menu System Password. Use the “Next” key to walk through the menus in the order shown above. The following procedures assume a new installation and a sequential procedure through each sub-menu.

3.8.1 System Password Sub-Menu

The system password prevents a user from accessing any of the Configure or Output Relay Test menus thereby protecting the system configuration from an unauthorized change or unauthorized trigger of nuisance alarms. When the System Password sub-menu appears, press the “Select” key to turn the password On or Off.

System Password is: 09191

The system password does not take affect until after 5min. of idle time (without key-presses) From that point on, any attempt to enter the Configure menu will be preceded by a display screen: ENTER PASSWORD? The user must enter the correct number sequence using the “Next” and “Previous” to scroll sequentially through the numbers followed by the “Select” key to proceed.

CAUTION: Inadvertent enabling of the Password can not be un-done without the actual password to

gain entry to the System Options sub-menu. Be sure the Password feature is desired before enabling it. Call Customer Service if password & product manual are lost.

3.8.2 Negative Volts Sub-Menu

The SAGEON VIGIL reads everything as a positive value. In order to display the proper polarity the user must select positive or negative with this menu. Simply set the polarity to match the plant voltage polarity using the “Select” key to toggle the Negative Polarity: Yes to No for a positive polarity power plant. The setting affects all voltage readings.

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Use the “Next” key to access the next menu.

3.8.3 Negative Amps Sub-Menu

The SAGEON VIGIL reads everything as a positive value. In order to display the proper polarity the user must select positive or negative with this menu. Simply set the polarity to match the FCCP 1 polarity using the “Select” key to toggle the Negative amps: Yes to No for a positive polarity on current readings. The setting affects all current readings.

Use the “Next” key to access the next menu.

3.8.4 Temperature Inputs Sub-Menu

The SAGEON VIGIL can display temperature in °F or °C as desired by the user. The Factory recommendation is to use °F because the temperature sensor output is scaled for Fahrenheit. Reading in °F will also make the gain calibration somewhat easier when calculating the actual reading which is explained in the Calibrate Gain menu section. Use the “Select” key to select °F or °C operation. The setting affects all temperature readings.

Use the “Next” key to access the next menu.

3.8.5 Idle Display Sub-Menu

The main display screen provides an option for displaying Battery 1 Float Current, Ambient temperature, the sum of all enabled FCCPs currents or toggling between Battery 1 Float Current and Ambient Temperature every 5 seconds. Use the “Select” key to select AMPS, TEMP, SUM or AMPS/TEMP operation. This selection is in addition to the display of Battery Voltage and active alarms.

Use the “Next” key to access the next menu.

3.8.6 Audible Alarm Sub-Menu

The SAGEON VIGIL provides an internal audible alarm using a PCB mounted audio transducer. The user can select the audible alarm to respond to a Major alarm, a Minor alarm, or both. The user can also set the Audible Cut-Off time to: 30, 60, 90 minutes, or Off. In the Off mode the audible alarm will continually sound until the alarm condition is corrected. If the 30, 60, or 90 minute ACO time is selected, the user can disable the audible alarm from the Main Alarm menu. It will remain off for the selected time unless another alarm occurs. While in ACO the yellow ACO LED will be on and the Major and Minor LED’s will blink.

The user presses the “Select” key to toggle the On/Off for a major alarm. Then press “Next” to reach the Minor alarm, which is also toggled On/Off with the “Select” key. Pressing “Next” again allows the user to use the “Select” key to toggle between 30, 60, 90, or Off for the ACO time. Once the selections are made pressing “Escape” returns the user to the Audible Alarm menu.

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Note: The audible alarm transducer is rated at 85 DBA @ 10cm which is loud enough for a small

office or CEV. Offices where the operator may be more the 25 ft. away or there is a high level of back ground noise should use a separate audible alarm panel operated by an output relay. (See Aux. Relay 3.7.10)

3.8.7 System Voltage Sub-Menu

This menu selects the operating voltage for the SAGEON VIGIL. The user selects 24v or 48v with any 103-3002-LXX model (The default is for a 48V plant). The “Select” key toggles between the choices and resets alarm threshold s to the default thresholds for the new voltage setting.

Note: Changing the plant voltage will load factory defaults for all thresholds and enabled channels.

Use the “Next” key to access the next menu

3.8.8 Equalize Sub-Menu

This menu allows the user to choose an Equalize mode. Use the “Next” (up) / “Prev” (down) keys to scroll through the options of “Timer” and “Auto Eq.”. Press the “Select” key to enable the desired mode (s). Both of these modes can be enabled simultaneously.

The Timer and Auto Eq. modes will terminate prematurely should a High Temperature “TA” alarm occur for Ambient, and if enabled Temp String 1 or Temp String 2. Timer and Auto Eq. equalize modes will terminate in the presence of a Controller Inhibit signal.

Selecting TIMER enables the manual equalize mode. This causes the “Manual Eq Time” menu to appear at the top of the Configure menu. Here the user can configure the duration of a manual equalize cycle from 1-255 hours. Also a top-level “Manual Equalize” menu is added where the user can press the “Select” key to initiate an equalize cycle. The VIGIL will display the number of equalize hours elapsed out of the total number of Eq hours.

Pressing select under the AUTO EQ menu when disabled will enable it, and when enabled will disable it. When enabled the VIGIL displays the Auto Eq. sub-menu. Here the user chooses the Auto-Eq ON threshold; which is the voltage level that the plant must fall below and then raise above to trigger an Auto Eq. cycle. Its default is the Low Voltage Alarm Threshold. You can also set the Auto Eq. OFF threshold; which is the voltage level that the plant must raise above to terminate an Auto Eq. cycle. Its default is the High Voltage Alarm Threshold. The last setting in this sub -menu is the Auto Eq. Time, which is a timer from 0 – 10 hours that will terminate the Auto Eq. once the cycle has started. Its default is one hour. A setting of 0 hours configures the Auto-Eq cycle to only terminate when the plant voltage exceeds the Auto Eq. OFF threshold or premature termination point (above) occurs i.e. Auto Eq. shut-off by HVA. Any high temp alarm will abort an Auto-Eq cycle while in progress.

Use the “ESC” and “Next” key to access the next menu.

Not typically used for battery monitor ing applications

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3.8.9 Auxiliary Relay Sub-Menu

The Auxiliary Relay menu allows the user to define the Auxiliary relay as one of the following: an extra Major or Minor alarm output, an Equalize alarm relay, an Audible alarm relay, or any Alarm Condition output. If the user “Selects” Alarm Cond, any enabled analog or binary channel's threshold is made available for the Auxiliary Relay trigger.

The user presses the “Select” key to enter the sub-menu, then “Next” to scroll through the choices. Pressing “Select” at any point sets the Aux relay to “Energize” when an alarm occurs. Pressing “Select” again changes it to “De-Energize” (FAIL-SAFE MODE) when an alarm occurs. Pressing “Select ” third time will disable the Aux relay. When the selection is “Energize” or “De-Energize” all previous selections are disabled. Pressing “Select” when the Alarm Cond display appears sends the user to a listing of the enabled analog thresholds and binary channels. The user presses the “Next” key to scroll through the choices, and the “Select” key to pick one. After making a choice, press “Escape” to return to the top of the Auxiliary Relay menu.

3.8.10 Backlight Option

The backlight can be configured to turn on only when a key is pressed or to always be on. Pressing the SELECT key will toggle between “ALWAYS ON”, “KEY ON”, or “OFF” options. When the backlight is set to “KEY ON” the backlight will turn on when a key is pressed and will extinguish after 5 minutes of inactivity. The light will also turn on when any alarm condition occurs. The light will remain on until the alarm extinguishes. When set to “OFF” the backlight will always remain in the off state.

Use the “Next” key to access the next menu.

3.8.11 About VIGIL

This menu indicates what version of softwa re is in the VIGIL unit. This information is helpful when contacting Customer Support.

Use the “Next” key to access the next menu.

You can now press “Next” or Previous” to return to any System Options menu. When completed, press “Escape” again to return to the top of the System Options where “Next” or “Previous“ can be used to scroll to any Configure menu.

When completed, press “Escape” to return to the “SELECT MODE:” menu. Use “Next” or “Previous” to reach other menus, or “Escape” again to return to the Idle Display.

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4 SAGEON VIGIL TEST & VERIFICATION

4.1 Introduction

4.2 Test Analog Channels

4.3 Test Binary Channels

4.4 Test Output Relays

4.5 Test LED’s

4.6 Test LCD

4.7 Test Audible Alert

4.1 INTRODUCTION

The SAGEON VIGIL Test menu provides for comprehensive testing of all input and output functions. Analog and Binary channels can be continuously monitored to verify operation or troubleshoot the power plant. The alarm output and control relays can be toggled on & off to verify SAGEON VIGIL or power plant operation. Testing is provided for the LED display, LCD display, and Audible Alert. These tests turn on all of the LED’s, LCD segments, or sounds the alert to verify operation.

Caution: The SAGEON VIGIL relinquishes monitoring and control functions while in the test mode. No

alarms are recognized or rectifier control functions initiated while in the Test mode.

The main Test menu is accessed from the idle display screen by pressing “Select”, “Next”, or “Previous” to access the main menus. Press “Previous” or “Next” until the Select Mode: Test menu appears, then press “Select” to enter the Test mode. The various test modes are accessed in the following order with the “Next” key:

1. Analog test mode

2. Binary test mode

3. Output Relay test mode

4. LED ‘LAMP’ test mode

5. LCD test mode

6. Audible Alert test mode

4.2 TEST ANALOG CHANNELS

Press “Select” when the Analog Channels menu appears to enter the analog test mode. The first enabled analog channel will appear with its current value displayed and updated continuously. The user can press “Next” or “Previous” keys to move through the list of analog channels. The displayed channel is continuously monitored until the user moves to another channel.

The analog test mode can be used to troubleshoot the power plant or SAGEON VIGIL connections during installation. The Test mode can also be used to monitor battery voltage during a battery discharge test, quickly read and compare FCCP information, or monitor battery and ambient temperature changes.

When completed, press “Escape” to return to the Select Test display. Press “Next” or “Previous” to access other test modes. Press “Escape” to return to the main menus or the idle display screen.

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1. Major

7. Temp

13. AUX

2. All

8. Minor

14. EQ

3. VLVA

9. HVA

15. RS

4. LVD

10. LVA

16. HVSD

5. RFA

11. CTRL INH

6. FA

12. CEMF

4.3 TEST BINARY CHANNELS

Press “Select” when the Binary Channels menu appears to enter the binary test mode. The first enabled binary channel will appear with its current status displayed and updated continuously. The user can press “Next” or “Previous” to move through the list of binary channels. The displayed channel is continuously monitored until the user moves to another channel.

The Binary Test mode can be used to verify or troubleshoot the unit during installation/operation.

4.4 TEST OUTPUT RELAYS

Press “Select” when the Output Relays menu appears to enter the output relay test m ode. The first output relay will appear with its current status “Open” or “Closed” displayed and updated continuously. The output relays are accessed in the following order using the “Next/Up” key:

Pressing the “Select” key when a specific output relay is displayed will toggle that relay Open (off) or Closed (on). In the special case of “ALL” relays, all output relays will either be closed or open concurrently. The user can press “Next” or “Previous” keys to move through the list of output relays channels. The output relay status will automatically return to its controlled state when the user leaves the output relay test mode.

Note: The front panel alarm LED’s will not indicate relay status in the output relay test mode.

CAUTION: Alarms that are connected to a remote alarm monitor will send false ‘nuisance’ alarm status if

toggled while in the output relay test mode.

Warning: Turning the control relays for Equalize or HVSD on in the test mode will result in the power

plant entering that mode. The power plant rectifiers will be shutdown if the HVSD output relay is turned on; the rectifiers will also be shut down if the test “ALL” relays option is used. If the power plant has been commissioned use extreme caution when testing these relays to make sure that power plant operation will not be adversely affected.

The output relay test mode can be very useful during the power plant test and acceptance to verify operation. Rectifier response to Equalize, HVSD, and Restart can be checked. External audible or visual monitors can be tested. Alarm call outs can be verified, etc.

When completed, press “Escape” to return to the Select Test display. Press “Next” or “Previous” to access

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other test modes. Press “Escape” to return to the main menus or the idle display screen.

4.5 LED TEST MODE

Press “Select” when the display reads LAMP OFF to activate all front panel LED’s at once. All LED’s should be illuminated. Press “Select” to perform the test again, or press “Escape” at anytime to exit the te s t.

Note: The LED’s test will automatically end after approx. 10 seconds. Press “Select” again, if desired, to

start the test again.

Note: Any LED that is not illuminated indicates a SAGEON VIGIL internal circuitry failure requiring a

service call to repair.

When completed, press “Next” or “Previous” to access other test modes. Press “Escape” to return to the main menus or the idle display screen.

4.6 LCD TEST MODE

Press “Select” when the display reads “LCD OFF” to activate all of the front panel alphanumeric LCD segments at once. All of the LCD segments in the 2 by 16 matrix should be on during the test. Each segment consists of a square of pixels on the screen. Be sure each segment's pixels are on.

Note: The LCD’s test will automatically end after approx. 10 seconds. Press “Select” ag ain, if desired, to

start the test again.

Note: Any LCD segment or pixel that is not illuminated indicates a SAGEON VIGIL internal circuitry

failure requiring a service call to repair.

When completed, press “Next” or “Previous” to access other test modes. Press “Escape” to return to the main menus or the idle display screen.

4.7 ALERT TEST MODE

Press “Select” when the display reads “ALERT OFF” to activate the internal audible alert buzzer. The display changes to “ALERT ON”. The Alert should be heard now although it may not be heard in noisy environments like Central Offi ces.

Note: The Alert test will automatically end after approx. 10 seconds. Press “Select” again, if desired, to

start the test again. No sound coming from the Alert in a quiet environment indicates a SAGEON VIGIL internal circuitry failure requiring a service call to repair.

When completed, press “Next” or “Previous” to access other test modes. Press “Escape” to return to the main menus or the idle display screen.

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5 MAINTENANCE

The SAGEON VIGIL should not require any regular maintenance. Once a year, the analog channel calibration should be verified against actual measurements. On a 2 to 5 year basis, a complete system test should take place that checks all alarm and output functions to make sure alarm detection, control functions, and output relays work properly.

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(www.unipowerco.com)

6 NETWORK, WEBPAGE, AND SNMP

The SAGEON VIGIL can be monitored remotely via the integral webserver and SNMPv1 agent. Network settings are configured locally via the VIGIL keypad or via the webpage interface. The default IP address is 192.168.10.74.

6.1 WEBPAGE

Battery voltage, FCCP float current channels, temperature channels, and present alarm status can all be monitored remotely using the webpage. When using the CELL MONITORING EXPANSION up to 48 battery cells (2V nominal), 4 additional temperature channels, and up to 4 ‘standard’ current transducer channels can also be monitored.

Note: The default username and password fore the webpage is “admin” and “pw” respectively.

Figure 4. VIGIL webpage

6.2 SNMP

NMS integration can be accomplished using the 115-3006-00.mib file included with the documentation CD.

Trap receivers are enabled and entered through a ‘set’ command via SNMP. The ‘read’ and ‘write’ communities are null by default, and can be modified via the network settings link at the bo ttom of the webpage. The default username and password are “admin” and “pw”, respectively.

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Part Description

Part Numbers

Where Used

Main Processor Board

306-2999-00

+24 or -48 Volt applic at io n s

Display Board

306-3001-04

Keyboard/ LED Assembly

LCD Display

350-8020-00

Alpha numeric 16 x 2 LCD

Display Board Cable

070-4230-07

Ribbon cable J1 to J7

Terminal Block

214-2727-00

12-pos. screw terminal block

Optional equipment:

Temperature Sensor Kit

385-5627-11

30ft. cable. Direct Connect to

contact factory.

Inline fuse, 0.5A Kit

385-2778-11

Protection of VIGIL wiring

Inline Resistor Kit

385-2789-00

Protection of shunt wire connections

Alternate Scre w Te r minal Block

Pheonix Contact P/N 1850767

Screw terminal block / rear

contact or distr ib u tor .

Analog CELL MONITORING

103-3002-20A

23” Expansion: 48 cells (2V

Part Description

Part Numbers

Where Used

Control Board

306-2998-00

VIGIL Cell Mon. Expansion

Interface board

306-2997-00

VIGIL Cell Mon. Expansion

Mux board (cell)

306-2996-00

VIGIL Cell Mon. Expansion

Screw Terminal Block, 3-pos.

214-2726-03

Power input

connection

Screw Terminal Block, 5-pos.

214-2726-05

Current transducers connection

Screw Terminal Block, 13-pos.

214-2726-13

Analog channels, customer connection

Communications cable kit

385-8078-12

Communications with SAGEON VIGIL

Optional equipment:

Temperature Sensor Kit

385-5627-21

30ft. cable. Direct Connect to

temperatures. Longer cable

7 SPARING / ACCESSORIES, OPTIONAL PARTS

SAGEON VIGIL parts can be shipped overnight from the factory for critical replacements if necessary. The following list of internal parts can be used to order spares or replacements:

VIGIL. Measurement of ambient or battery string temperatures. Longer cable lengths available;

EXPANSION

accessable. Prevents having to remove top terminal block to access bottom TB screws. Purchase direct from Pheonix

nominal), 4 temps, 4 current transducers

connector/Temperature sensors

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lengths available; contact facto ry .

Inline fuse, 0.5A Kit

385-2778-11

Protection of VIGIL wiring Inline fuse, 2.0A Kit

385-2778-13

Protection of VIGIL wiring

Inline fuse, 3.0A Kit

385-2778-14

Protection of VIGIL wiring

Inline Resistor Kit

385-2789-00

Protection of shunt wire connections

Current transducer, 200A, open window

385-5973-200