UNION TOOL MDP-15 Operation Manual

MINIATURE DRILL POINTER
FOR THINNING
MDP-15
OPERATION    MANUAL
       
UNION TOOL CO.
ADRESS  4-15-8 MINAMI OHI SINAGAWA-KU
                                     TOKYO JAPAN
Tel. 03-5493-1021
Fax. 03-5493-1019
V ersion 2 2000.12
                                                          MDP-15
MDP-15
OPERATION MANUAL CONTENTS
  1. Features   Page 2
    2. Specifications             Page 2
    3. Unpacking               Page 3
    4. Installation               Page 4
    5. Parts Name and function         Page 5
5-1. MDP-15 Frame
5-2. Operation Panel (1)
5-3. Operation Panel (2)
5-4. Universal Attachment
    6. Operation               Page 9
6-1. Machine Installation
6-2. Initial Set Up -1
6-3. Initial Set Up -2
    7. Maintenance & Inspection        Page 13
7-1. Adjustment of Universal Joint
    8. Trouble Shooting            Page 16
8-1. Trouble Shooting
8-2. Pinpointing the Source Trouble
    9. Others                 Page 17
9-1. Drill Wells
9-2. Diamond Wheels
    10. Standard Accessory List         Page 18
       UNION TOOL                    1
                                                           MDP-15
1. Features
This drill pointer was developed for regrinding of Primary surface as well as thinning of small diameter drill bits. By equipping the auto index and automatic table traverse function as well as CCD camera and monitor, work productivity is increased.
2. Specification
  1)Drills     Drill diameter           Φ0.3mm - Φ0.6mm              Point angle             118° - 140°            Primary face angle        14° - 20° (Primary wheel) Thinning wheel angke     0° - 40° 
  2)Grinding wheels    Diamond wheel          Φ75               Primary wheel         #1500                Thinning wheel           #1000
  3)Motor    Wheel Motor          Induction Motor
       60WDCBL 7200rpm 
Index Motor            Step Motor
Table Stroke Motor      Induction Motor 15W 30rpm 
Thinning Table Motor      Induction Motor 3W 48rpm
  4)Semi-Automatic Type    
  5)Power Source                       AC100V                                        (Use 110V or 220V Transformer)
  6)Machine Dimensions and Weight              390(W) x 590(H) x 690(D) mm                                         70kgs
      UNION TOOL                     2
                                                           MDP-15
3. Unpacking
  Check that the following items are in the box after unpacking.
1. MDP-15 Frame (Cover and Wheels are included)    1
2. Attachment                        1 Set
3. Crossline Generator                      1
4. Focus Mount                        1
5. Monitor                           1
6. CCD Camera       1
7. Luminer Ace                        1
8. Power cord         1
9. Standard Accessories                     1 Set
10. Transformer (110V,220V)         1
11. MDP-15 Instruction Manual      1pcs
       UNION TOOL                    3
                                                           MDP-15
4. Installation and Hook up
4-1. Installation
    With the UNION Tool MDP-15, it is not necessary install the machine on a completely level     surface. All machine parts should be placed as below.
4-2. Hook up
Hook up the connector cables and codes, and insert the power code to main power socket.
        UNION TOOL                   4
MDP-15
5. Parts Name and Function
5-1. MDP-15 Main Frame
1 Luminer Ace Illuminated the drill point.
2 Index Motor Connector Connect the code of Index motor
3 Automatic Traverse Table
 Used for the advance of the index assembly during
p
ointing.
4 Primary Wheel Used for grinding the primary face.
5 X-Y Stage Used for cross hair line adjustment on monitor.
6 Focus Mount Focus the CCD Camera.
7 CCD Camera Magnifies the drill point.
8 Monitor Monitor the picture of CCD Camera.
9 Cross Hair Line Generator Generate the cross hair line in the monitor.
10 Operation Panel (1) Refer to Operation Panel (1)
11 Thinning Wheel Used for thinning..
12 Thinning Depth Table Used to advance thinning wheel.
13 Traverse Table Micrometer Used to adjust the position of thinning.
14 Operation Panel (2) Refer to Operation Panel (2)
15 Main Power Switch Turns main power on and off.
16 Main Power Socket Socket for the main power code.
17 Attachment Refer to Attachment assembly.
18 Thinning Depth Micrometer Used to adjust the depth of the thinning wheel.
19 Thinning Wheel Slide Used for up and down of thinning wheel.
       UNION TOOL                    5
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