Uninterruptible Power Supplies PowerWAVE CLASSIC DPA-25, PowerWAVE DPA 20, PowerWAVE TRIPLE DPA-75, PowerWAVE UPGRADE DPA-125, PowerWAVE DPA 25 Installation And Operating Manual

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Uninterruptible Power Supply
PowerWAVE 9000 DPA, 8-200kW per rack
Installation and Operating Guide
Issue 2.1 Oct 2009
Uninterruptible Power Supplies Ltd has taken every precaution to produce an accurate, complete and easy to understand manual and
indirect or accidental personal or material damage due to any
misinterpretation of or accidental mistakes in this manual.
© 2007 Uninterruptible Power Supplies Ltd
This manual may not be copied nor reproduced without written
permission of Uninterruptible Power Supplies Ltd.
Document Control
ISSUE DATE REVISION SUMMARY
2.0 02-08-08 Initial issue
2.1 29-10-09 Updated DIP Switch selection table in para. 6.2.5
PowerWAVE 9000 DPA UPS - -i
(Issue 2.1 Oct. 2009)
Table of Contents
Safety 1-1
General 1-1 Operator Precautions 1-2 Environmental Considerations 1-2 Declaration of Safety conformity and CE marking 1-3
Description 2-1
Reliability and Quality Standards 2-1 General System Description 2-1
Hot-Swappable Modules 2-1 Advanced Booster Technology 2-1 Flexible Battery Management (FBM) 2-2 DPA Technology – Decentralized Parallel Architecture 2-2
PowerWAVE 9000 DPA Series - Models 2-3 Single and Multi-Cabinet Parallel Configurations 2-3 Basic System Configuration 2-6 Single/Parallel-Modules Operation 2-7
Single-Module 2-7 Parallel-Module: 2-7 Single/Multi-Cabinet Configurations 2-7
Warranty 2-8 Extended Warranty 2-9 Additional Service/Maintenance Support 2-9
Installation 3-1
Introduction 3-1
Receipt of the UPS 3-1 Nameplate 3-1
Unpacking 3-1 Batteries 3-2 Storage 3-2
UPS 3-2 Battery 3-2
Positioning 3-3 Cabling 3-4
Connection Diagram 3-4 Preparation for the Input Cabling 3-4 Earthing 3-4 Connection of the Mains Supply 3-5 Single Input Feed 3-6 Dual Input Feed 3-6 Preparation for the Output Cabling 3-7
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Connection of the Load 3-7 Output Cabling 3-8 Connection Terminal Details 3-8
Internal Battery Systems 3-18
DPA-25 3-18 DPA-75 3-18 DPA-50 3-19 DPA-150 3-19
External Battery Cabinets and Battery Connections 3-20
Connection of External Battery Cabinet 3-21
Interfacing 3-23
Smart Port (Serial RS 232) 3-23 Dry Port (volt-free contacts) 3-24 JD11/RS232 Computer Interface 3-26 JD12/RS232 Interface for Multidrop 3-26 USB/2 Computer Interface 3-26
Operation 4-1
Commissioning 4-1 Control Panel 4-1
Power Management Display (PMD) 4-1 LED Indicators 4-2 Function Keys 4-3 ON/OFF Start-up and Shutdown Buttons 4-3 Defining a Single/Parallel-Module System (DIP Switch SW1-1) 4-4 Defining a Single/ Multi-Cabinet Chain (DIP Switch SW1-9) 4-4
Description of the LCD 4-5
Status Screens 4-5 Main Menu Screen 4-6 Event Log Screen 4-6 Measurements Screen 4-7 Commands Screen 4-8 UPS Data 4-8 Set-Up User 4-9 Set-Up Service 4-9
Operating Modes 4-10
“On-Line” (Inverter Mode) 4-10 “OFF-Line” (ECO- or BYPASS MODE) 4-10 “Maintenance Bypass” Mode 4-11 Parallel Isolator (IA2) 4-12
Start-Up Procedure 4-12
Prestart Checks: 4-12 Start-Up 4-13
Shutdown Procedure 4-15
Complete UPS Shut Down procedure 4-15
PowerWAVE 9000 DPA UPS - -iii
(Issue 2.1 Oct. 2009)
Load Transfer to Maintenance Bypass 4-16
Transferring the UPS to Maintenance Bypass: 4-16
Transfer From Maintenance Bypass 4-18
UPS Module Replacement 5-1
Replacement of UPS Module in Single Module Systems 5-1
Removing a UPS Module from a Single Module System 5-1 Fitting a UPS Module to a Single Module System 5-2
Replacement of UPS Module in Redundant Multi-Module System5­4
Inserting a Module in a Redundant Multi Module System 5-5
Replacement of a Module In Capacity Multi-Module System 5-7
Removing a Module From a Capacity Multi-Module System 5-7 Refitting a Module in a Capacity Multi-Module System 5-9
Multi-Cabinet Configuration 6-1
Multi-Cabinet Configuration Concept 6-1 Installation Instructions 6-2
Introduction 6-2 Connection of Parallel Communication Cables (Bus-lines) 6-4 Parallel Adapter and DIP-Switch SW2-2 6-4 DIP-Switch SW1-9 Settings 6-5 DIP Switch SW1-9 6-5 ON/OFF - Main Buttons 6-6 Parallel Isolator (IA2) 6-6 Maintenance Bypass (IA1) 6-6 ECO-MODE (BYPASS MODE) in Parallel Systems 6-7
Commissioning of Multi-cabinet Configuration 6-7
Start-up of a Multi-Cabinet Configuration 6-7 Shutdown of Multi-Cabinet Configuration 6-7 Replacement of a Faulty UPS-Module in a Multi-Cabinet Configura­tion 6-8
Maintenance 7-1
Introduction 7-1 User Responsibilities 7-1 Routine Maintenance 7-1 Battery Testing 7-2
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(Issue 2.1 Oct. 2009)
Troubleshooting 8-1
Alarms 8-1 Menu, Commands, Event Log, Measurements, 8-1
Event Log Screen 8-1
Fault Identification and Rectification Messages and Alarms 8-2
Messages 8-2
Contacting Service 8-3
Options 9-1
Introduction. 9-1 Remote Emergency Stop Facilities 9-1 Generator ON Facilities 9-2 WAVEMON Shutdown and Management Software 9-3
Why is UPS Management important? 9-3 Wavemon Shutdown and Monitoring Software 9-3
SNMP CARD/ADAPTER For Network Management /Remote Moni­toring 9-5
Specifications 10-1
Mechanical. 10-1 Input Characteristics 10-3 Battery 10-3 Output 10-4 Environmental 10-5 Power Management Display (PMD) 10-6
Mimic Diagram 10-6 Pushbuttons 10-6 Display 10-6 Optional Equipment 10-7
PowerWAVE 9000 DPA UPS - Safety 1-1
(Issue 2.1 Oct. 2009)
1
Safety
1.1 General
Before attempting to install or start up this UPS the user must ensure that the safety instructions in this manual are carefu lly read an d observed by technically competent personnel. keep this man ual with the ups for future reference.
This UPS must not be started up or put into use without having bee n commissioned by a fully trained and authorised person.
All servicing must be performed by qualified personnel. do not attempt to service the UPS yourself.
By opening or removing the UPS covers you run risk of exposure to dangerous voltages!
Uninterruptible Power Supplies Ltd will assume no responsibility nor liability due to incorrect operation or manipulation of the UPS.
HIGH LEAKAGE CURRENT! Make sure that the earthing is carried out correctly before you connect the mains power supply!
PowerWAVE 9000 DPA IS CLASS A - UPS-PRODUCT (EN 50091-2). In a domestic environment it may cause radio interferenc e. In such an environment the user may be required to undertake additional measures
The product has the CE marking in compliance with the following European directives: Low Voltage Directive: 2006/95/EC EMC Directive: 2004/108/EC
Safety Standards: EN 62040-1-1:2003 EN 60950-1:2001/A11:2004
Electromagnetic Compatibility Standards: EN 62040-2:2005, EN 61000-3-2:2000, EN 6100-3-3 :1995/A1:2001, EN 61000-6-2:2001, EN 61000-6-4:2001
Performance Standard: EN 62040-3:2001
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1.2 Operator Precautions
The only user operations permitted are:
• Use of the LCD control panel (LCD Display) and of the Maintenance Bypass
• Start up and shut down of the UPS (excluding the commissioning start up)
• Operation of additional connectivity modules
• SNMP adapters and their software
• Modem/GSM or Modem/Ethernet adapters and their software
• Multidrop Kit for paralleling connectivity information between multi-frame configurations
The user must adhere to the instructions in this manual, follow the precautions and only perform the described operations. Any deviation from the instructions may be dangerous to the user or cause accidental load loss.
1.3 Environmental Considerations
The UPS must be installed according to the recommendations in this manual. T o operate the UPS at peak efficiency , the installation should meet the environmental parameters outlined in this manual. Excessive dust in the operating environment of UPS may cause damage or lead to malfunction. The UPS should be always protected from the outside weather and sunshine. If you intend to operate the system at an altitude higher than 1000 meters, contact your local sales or service office for important information about high altitude operation. The operating environment must meet the weight, airflow, size and clearance requirements specified in the technical datasheet.
Under no circumstances the UPS should be installed in an airtight room, in the presence of flammable gases, or in an environment exceeding the specification.
The basic environmental requirements of the UPS system are:
• Ambient Temperature Range: 0 to +40°C (32 – 104°F)
• Recommended Operating Range: +20 to +25°C (68 – 77°F)
• Maximum Relative Humidity: 95% (non-condensing)
The UPS cabinet uses forced air cooling to regulate internal component temperature. Air inlets are in the bottom sides and front of the cabinet, and outlets in the rear of the cabinet. You must allow clearance at the back of the cabinet for proper air circulation. Refer to XXX for clearance requirements.
PowerWAVE 9000 DPA UPS - Safety 1-3
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1.4 Declaration of Safety conformity and CE marking
The product has the CE marking in compliance with the following European directives:
• Low Voltage Directive: 2006/95/EC
• EMC Directive: 2004/108/EC
Safety Standard EN 62040-1-1:2003
EN 60950-1:2001/A11:2004
Electromagnetic Compatibility Standard (EMC) EN 62040-2:2005
EN 61000-3-2:2000 EN 6100-3-3:1995/A1:2001 EN 61000-6-2:2001 EN 61000-6-4:2001
Performance Standard EN 62040-3:2001
1-4 PowerWAVE 9000 DPA UPS - Safety
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PowerWAVE 9000 DPA UPS - Description 2-1
(Issue 2.1 Oct. 2009)
2
Description
2.1 Reliability and Quality Standards
Congratulations on your purchase of the PowerWAVE 9000 DPA UPS. Using a unique modular construction the PowerWAVE 9000 DPA
represents a completely new generation of transformer-less 3 phase UPS­Systems, incorporating the latest technological developments in power engineering. High reliability, upgrade ability, low operating cost and excellent electrical performance are just some of the highlights of this innovative UPS solution.
Uninterruptible Power Supplies Ltd. specialises in the design, building, installation and maintenance of Uninterruptible Power Systems. This compact and powerful UPS is just one example of our wide range of state of the art power protection devices and will provide your critical equipment with a steady and reliable power supply for many years.
The criteria and methods which are used in the design, manufacture, and maintenance of Uninterruptible Power Supply systems are certified to International Standard ISO 9001/EN 29001. A full UPS Specification is given in Chapter 10 of this manual.
2.2 General System Description
The product described in this manual is a transformer-less Uninterruptible Power System (UPS). It is a true online, continuous duty, double conversion, solid state, three-phase system, providing conditioned and uninterruptible AC power to protect the customer’s load from power disturbances and failures.
The UPS system is housed in single freestanding cabinets. The cabinets line up and match in style and colour, and have safety shields behind the doors for hazardous voltage protection.
2.2.1 Hot-Swappable Modules
The unique Hot-Swappable feature of the Modules enables insertion and removal of the electronic/power modules from a larger assembly while it is powered (hot) and without causing disturbance to the operation of the load and without need to go to bypass.
2.2.2 Advanced Booster Technology
Traditional input THD filters are no longer needed as the built-in, advanced booster technology of UPS modules provides perfect sinusoidal input power quality at 0.99 input power factor with harmonic content less than 3% THDi. This leads to more reliable total system operation and savings in generator and transformer sizing as losses in the windings are minimised.
The UPS high input power factor provides minimised cabling and fusing costs and low harmonic currents, additional benefits include:
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• No additional losses in wires and cables
• No extra heating of transformers and generators with shortened service life
• No over sizing of generators
• No false circuit breaker tripping and malfunction
• No erratic operation of computers, telecommunication, monitors, electronic test equipment etc.
• No resonance with power factor correction capacitors
2.2.3 Flexible Battery Management (FBM)
The Flexible Battery Management (FBM) is designed to prevent deterioration of the connected battery over time. FBM continuously monitors the battery and protects it from high temperatures resulting in longer battery life a less failures.
The major benefits are:
• Ripple free battery charging as the charger is separated from the rectifier and inverter
• Supports 30-50 battery blocks (12V)
• Wide input voltage window tolerance extends the battery life due to less discharge cycles
• Battery discharge protection during load jumps
• Proactive battery protection with inadequate charging voltages
• Proactive battery failure detection using Advanced Battery Diagnosis (ABD)
• User selectable battery tests
• Optional temperature compensated charging to enhance battery life.
2.2.4 DPA Technology – Decentralized Parallel Architecture
DPA paralleling technology provides n+x redundancy with no single­point-of-failure. DPA UPSs are completely autonomous with individual Power Modules, Bypasses, CPUs, Control Panels and separate battery configuration for each single module.
DPA technology is more reliable than traditional paralleling techniques. Parallel UPS systems link together two or more UPS units in parallel so that in the event that one fails the other can automatically take up the load. Traditionally a parallel redundancy configuration is achieved by having a random or fixed master-slave relationship among the UPS units. This master logic gives out individual commands to all the slaves units.
PowerWAVE 9000 DPA UPS - Description 2-3
(Issue 2.1 Oct. 2009)
Unfortunately this can lead to a single-point-of-failure for the whole system if the master logic or communication to the slaves fails.
The DPA technology uses Multi-Master logic with separated independent regulation and logic buses to maintain the highest system availability. DPA technology enables a parallel redundant system providing 100% conditioned power at all times. The unique decentralized design eliminates the system level single point of failure inherent in traditional parallel UPS, and exponentially increases the reliability of the overall system.
DPA technology allows up to ten UPS modules to supply the same load in parallel and redundant configuration.
2.3 PowerWAVE 9000 DPA Series - Models
The PowerWAVE 9000 DPA UPS is available in a range of power ratings between 10 and 250kVA. A range of cabinets or frames and modular power assemblies offers unrivalled configuration options and upgrade paths.
2.4 Single and Multi-Cabinet Parallel Configurations
The PowerWAVE 9000 DPA UPS has unique paralleling features:
Single/Parallel-Module Configurations:
A Single-Module: If a configuration consists of one single Module it is defined as a Single-Module Configuration.
Parallel-Modules:. A Parallel-Module is a Module that is operating in parallel with other equivalent Modules.
Single/Multi-Cabinet Configurations:
Single-Cabinet Configuration: A single-cabinet configuration means that there are no cabinets operating in a chain.
Multi-Cabinet Configurations: It is possible to parallel Cabinets into a Multi-Cabinet Configuration in order to increase the number of paralleled Modules.
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PowerWAVE DPA Frames
CLASSIC DPA-25
TRIPLE DPA-75
UPGRADE DPA-125
Capacity Max. 1 module (10-25kVA)
200 x 7/9Ah batteries
3 modules (10-25kV A) 180 x 7/9Ah batteries
5 modules (10-25kVA)
No batteries Max. Power connection kVA 25 75 125 Dimensions (WxHxD) mm 550x1650x780 5 50x1975x780 550x1975x780 Weight of Empty Frame kg 200 220 160 Weight of Frame with
modules and no batteries
kg 224 - 233
(with 1 Module)
292 - 319 (with 3 Modules)
280 - 325
(with 5 Modules) Colours Front: RAL 9007 + black (inlets). Side walls: Graffito grey
PowerWAVE DPA Modules
DPA 10 DPA 15 DPA 20 DPA 25
Output Apparent Power KVA 10 15 20 25 Output Active Power KW 8 12 16 20 Output Power (PF=1) KVA/KW8 / 8 12 / 12 16 /16 20 /20
Variable Number of 12V Battery Blocks
No. 30 – 50 30 – 50 30 – 50 40-50
Dimensions (WxHxD) mm 483 x 225 x 700 Weight UPS Module kg 24 33 Colours Front: RAL 9007
PowerWAVE 9000 DPA UPS - Description 2-5
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PowerWAVE DPA Frames
CLASSIC DPA-50
TRIPLE DPA-150
UPGRADE
DPA-250
Capacity Max. 1 module (30-45kVA)
280 x 7/9Ah batteries
3 modules (30-45kV A) 240x 7/9Ah batteries
5 modules (30-
45kVA) no batteries Max. Power connection kVA 50 150 250 Dimensions (WxHxD) mm 730x1650x800 730x1975x800 730x1975x800 Weight of Empty Frame kg 250 270 190 Weight of Frame with
modules and no batteries
kg 300 - 310
(with 1 Module)
420 - 450 (with 3 Modules)
440 - 490
(with 5 Modules) Colours Front: RAL 9007 + black (inlets). Sidewalls: Graffito grey
PowerWAVE DPA MODULES
DPA 30 DPA 40 DPA 50
Output Apparent Power KVA 30 40 45* Output Active Power KW 24 32 40 Output Power (PF=1) KVA /
KW
24 / 24 32 / 32 40 /40
Number of 12V Battery Blocks
No. 40-50 40-50 40-50
Dimensions (WxHxD) mm 663 x 225 x 720 Weight UPS Module kg 50 57 60 Colours Front: RAL 9007 * On Inverter mode 50 KVA/40kW on Bypass mode 45 KVA/40kW
2-6 PowerWAVE 9000 DPA UPS - Description
(Issue 2.1 Oct. 2009)
2.5 Basic System Configuration
The UPS system is housed in single freestanding cabinets. The cabinets line up and match in style and colour, and have safety shields behind the doors for hazardous voltage protection.
The following basic UPS systems configuration are available:
Figure 2.1: Figure 2.2: Figure 2.3: Figure 2.4: Figure 2.5: Figure 2.6:
Fig UPS
Modules
Packed Weight (Kg)
Packed
Dimension mm
Unpacked Weight
Unpacked
Dimension mm
DPA 10 or 15
no Batt.
DPA 20 or 25
no Batt.
DPA 10 or 15
no Batt.
DPA 20 or 25
no Batt.
2.1 DPA-25 1 284 293 700x1825x895 224 233 550x1650x780
2.2 DPA-75 1 304 313 700x2150x895 244 253 TBA 550x1975x780 2 328 346 700x2150x895 268 286 TBA 550x1975x780 3 352 379 700x2150x895 292 319 TBA 550x1975x780
2.3 DPA-125 1 244 253 700x2150x895 184 193 550x1975x780 2 268 286 700x2150x895 208 226 550x1975x780 3 292 319 700x2150x895 232 259 550x1975x780 4 316 352 700x2150x895 256 292 550x1975x780 5 340 385 700x2150x895 280 325 550x1975x780
PowerWAVE 9000 DPA UPS - Description 2-7
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2.6 Single/Parallel-Modules Operation
The PowerWAVE DPA has unique paralleling features. We distinguish: Single or Parallel-Modules
2.6.1 Single-Module
If a configuration consists of one single Module it is defined as a Single­Module Configuration even being in different cabinets like CLASSIC DPA-25 or-50, TRIPLE DPA-75 or -150, UPGRADE DPA-125 or -250 with a single Module.
2.6.2 Parallel-Module:
A Parallel-Module is a Module operating in parallel with other equivalent Modules, but still within the same cabinet (e.g. TRIPLE DP A-75) using the DPA technology.
2.6.3 Single/Multi-Cabinet Configurations
A single-cabinet configuration means, that there are no cabinets operating in a chain.
It is possible to parallel Conceptpower DPA CLASSIC DPA-25 or-50, TRIPLE DPA-75 or -150, UPGRADE DPA-125 or -250 Cabinets into a Multi-Cabinet Configuration (including total up to 10 Modules) in order to increase the number of paralleled Modules.
Fig UPS
Modules
Packed Weight (Kg)
Packed
Dimension mm
Unpacked Weight
Unpacked
Dimension mm
DPA 10 or 15
no Batt.
DPA 20 or 25
no Batt.
DPA 10 or 15
no Batt.
DPA 20 or 25
no Batt.
2.4 DPA-50 1 360 367 370 880x1825x915 300 307 310 730x1650x800
2.5 DPA-150 1 TBA TBA TBA 880x2150x915 TBA TBA TBA 730x1975x800 2 TBA TBA TBA 880x2150x915 TBA TBA TBA 730x1975x800 3 TBA TBA TBA 880x2150x915 TBA TBA TBA 730x1975x800
2.6 DPA-250 1 300 307 310 880x2150x915 240 247 250 730x1975x800 2 350 364 370 880x2150x915 290 304 310 730x1975x800 3 400 421 430 880x2150x915 340 361 370 730x1975x800 4 450 478 490 880x2150x915 390 418 430 730x1975x800 5 500 535 550 880x2150x915 440 475 490 730x1975x800
2-8 PowerWAVE 9000 DPA UPS - Description
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2.7 Warranty
The PowerWAVE 9000 DPA UPS is supp lied with a limit ed warranty that the UPS and its component parts are free from defects in materials and workmanship for a period of one year from the date of original commissioning or fifteen months from the date of original delivery, whichever is the sooner. This warranty is the only warranty given and no other warranty, express or implied, is provided.
This warranty is invalidated if the UPS is put into use without having been commissioned by a fully trained and authorised person (See section 4.1). This warranty does not apply to any losses or damages caused by misuse, abuse, negligence, neglect, unauthorised repair or modification, incorrect installation, inappropriate environment, accident, act of God or inappropriate application.
If the UPS fails to conform to the above within the warranty period then Uninterruptible Power Supplies Ltd. will, at its sole option, repair or replace the UPS. All repaired or replaced parts will remain the property of Uninterruptible Power Supplies Ltd.
As a general policy, Uninterruptible Power Supplies Ltd. does not recommend the use of any of its products in life support applications where failure or malfunction of the product can be reasonably expected to cause failure of the life support device or to significantly affect it’s safety or effectiveness. Uninterruptible Power Supplies Ltd. does not recommend the use of any of its products in direct patient care. Uninterruptible Power Supplies Ltd. will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to Uninterruptible Power Supplies Ltd. that the risks of injury or damage have been minimized, the customer assumes all such risks and the liability of Uninterruptible Power Supplies Ltd. is adequately protected under the circumstances
THE UPS SYSTEM MAY CONTAIN BATTERIES WHICH MUST BE RE­CHARGED FOR A MINIMUM OF 24 HOURS EVERY SIX MONTHS TO PREVENT DEEP-DISCHARGING. BATTERIES THAT HAVE BEEN, FOR WHATEVER REASON, DEEP-DISCHARGED ARE NOT COVERED BY THE WARRANTY.
PowerWAVE 9000 DPA UPS - Description 2-9
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2.8 Extended Warranty
The standard warranty may be enhanced by protecting the UPS with an Extended Warranty Agreement (maintenance contract).
An Extended Warranty Agreement enhances the standard warranty by providing the following:-
• Regular preventative maintenance inspections.
• Guaranteed speed of response to operational problems.
• 24 hour telephone support.
• Fully comprehensive (excluding batteries) cover.
Contact the Service Support Hotline on 0800 731 3269 or for further details, refer to the information contained on the following pages.
2.9 Additional Service/Maintenance Support
In addition to providing support for the PowerWAVE 9000 DPA UPS, Uninterruptible Power Supplies Ltd. are able to provide maintenance and support on a wide range of different UPS products.
If you are interested in an extended warranty for your PowerWAVE 9000 DPA UPS, or any other UPS you may have, please complete the enquiry form overleaf and return or FAX to:
Uninterruptible Power Supplies Ltd.. Bacchus House Calleva Park Aldermaston Berkshire RG7 8EN
Tel: 0118 981 5151
0800 731 3269 Fax: 0118 981 5152 Email: service@upspower.co.uk
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Thank you for your enquiry, which will receive our prompt attention. If you need to contact us immediately call
free on, Freefone 0800 731 3269 or E-mail us on service@upspower.co.uk
Uninterruptible Power Supplies Ltd. Bacchus House Calleva Park Aldermaston Berkshire RG7 8EN Tel: 0118 981 5151
Name: ............................................................................................
Job Title: ............................................................................................
Company: ............................................................................................
Address: ............................................................................................
............................................................................................
............................................................................................
Post Code ............................... .............................................................
Tel. ............................................................................................
Fax. ............................................................................................
E-mail ............................................................................................
Please contact me to discuss:
Extended Warranty options for my PowerWAVE 9000 DPA UPS Extended warranty options for my UPS System as below:
Manufacturer:...................................................................
Model Nº:..........................................................................
Rating kVA:.......................................................................
Replacement Batteries..................................... .... ... ... ... .... ... ... ... .... ...
Other ..................................................................(please specify)
Fax to: 0118 981 5152
www.upspower.co.uk
PowerWAVE 9000 DPA UPS - Installation 3-1
(Issue 2.1 Oct. 2009)
3
Installation
3.1 Introduction
This chapter contains all the necessary information for the correct unpacking, positioning, cabling and installation of the PowerWAVE 9000 DPA UPS.
ALL THE OPERA TIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED PERSONNEL. UNINTERRUPTIBLE POWER SUPPLIES LTD. WILL TAKE NO RESPONSIBILITY FOR ANY LOSS, PERSONAL OR MATERIAL DAMAGE CAUSED BY INCORRECT CABLING, OPERATIONS OR ACTIVITIES WHICH ARE NOT CARRIED OUT AS PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL.
3.1.1 Receipt of the UPS
The packing container of the UPS protects it from mechanical and environmental damage. To increase its protection the PowerWAVE 9000 DPA UPS is wrapped with a plastic sheet.
Upon receiving the UPS, carefully examine the packaging and the UPS for any sign of physical damage.
Ensure that the received UPS corresponds to the description indicated in the delivery note.
3.1.2 Nameplate
The technical specifications of the PowerWAVE 9000 DPA UPS are provided on the attached nameplate.
3.2 Unpacking
When unpacking the UPS observe the “FRAGILE” and “ARROW” indications on the packaging.
Perform the following steps to unpack the UPS:
• Cut the wrappers and remove the packaging by pulling it upwards.
• Remove the plastic cover from the UPS.
• Remove the UPS from the pallet.
• Retain the packaging materials for future shipment of the UPS.
• Examine the UPS for any sign of damage. Notify your supplier immediately if damage is apparent.
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3.3 Batteries
The standard batteries for the UPS are sealed and maintenance free, mounted in an external cabinet/rack and will typically be connected when the UPS is commissioned.
The battery life depends very much on the ambient temperature. A temperature range between +18° and +23°C will achieve the optimum battery life.
If the UPS is delivered without batteries, Uninterruptible Power Supplies Ltd. is not responsible for any damage or malfunctioning caused to the UPS by the incorrect installation or connection of batteries by third parties.
3.4 Storage
3.4.1 UPS
If you plan to store the UPS prior to use, store it unpacked in a clean dry environment with a temperature between +5°C to +40°C and humidity of less than 90%.
If the packing container is removed, protect the UPS from dust.
3.4.2 Battery
The UPS system is equipped with sealed, maintenance-free batteries, whose storage capability depends on ambient temperature. It is therefore important not to store the UPS longer than 6 months at 20°C, 3 months at 30°C and 2 months at 35°C storage temperature without a battery recharge.
For longer term storage make sure that the battery is fully recharged every 6 months.
SEALED BATTERIES MUST NEVER BE STORED IN A DISCHARGED OR PARTIALLY DISCHARGED STATE.
EXTREME TEMPERATURE, UNDER - AND OVERCHARGE AND OVERDISCHARGE WILL DESTROY BATTERIES!
Before and after storing, charge the battery. Always store the batteries in a dry, clean, cool environment in their original
packaging. If the packaging is removed protect the batteries from dust and humidity.
PowerWAVE 9000 DPA UPS - Installation 3-3
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3.5 Positioning
The PowerWAVE 9000 DPA UPS is a compact and light UPS and can easily be moved to its final position.
All parts of the UPS are accessible from the front and rear making it both service and maintenance friendly.
The UPS should be located where:
• Humidity and temperature are within prescribed limits.
• Fire protection standards are respected.
• Cabling can be performed easily.
• Front and rear access is available for service or periodic maintenance.
• Required cooling air flow is possible.
• The site air conditioning system has sufficient capacity.
• Dust or corrosive/explosive gases are absent.
• The site is vibration free.
Figure 3.1: UPS & Battery Cabinet Space Requirements
UPS
UPS
Battery
Cabinet
XX
Y
Y
ZZ
Front
Front
Clearance
(mm)
X Y Z
Minimum 200* 200 1000
*Rear access is essential for maintenance.
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3.6 Cabling
ALL OPERATIONS DETAILED IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL. DO NOT OPERATE THE UPS IF THERE IS WATER OR MOISTURE PRESENT. OPENING OR REMOVING THE UPS-COVERS WILL CREATE THE RISK OF EXPOSURE TO DANGEROUS VOLTAGES.
3.6.1 Connection Diagram
To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains cables with appropriate fuse protection.
T o connect the PowerW AVE 9000 DP A UPS to the mains power supply see Figure 3.3, and 3.4.
3.6.2 Preparation for the Input Cabling
Before you start connecting the UPS, ensure:
• Mains voltage (INPUT VOLT.) and frequency (FREQUENCY) correspond to the values indicated on the nameplate of the UPS.
• Earthing is performed in accordance with the prescribed IEC Standards or with local regulations.
• UPS is connected to the mains through a LV-Distribution Board with a separate mains line (protected with a circuit breaker or fuse) for the UPS.
Provide input fuses and cables according to Figure 3.3 and Figure 3.4 or in accordance with the prescribed IEC Standards or with the local regulations.
The input of the UPS must be fitted with circuit breakers or alternative method of protection. The circuit breakers will be connected between the mains supply and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits.
3.6.3 Earthing
T o ensure protectio n of personnel during the installation of the UPS make sure that the connections are performed under the following conditions:
• No mains voltage is present.
• Loads are shut down and disconnected.
• UPS is shut down and voltage-free.
PowerWAVE 9000 DPA UPS - Installation 3-5
(Issue 2.1 Oct. 2009)
Connect the earthing wire from the LV-Distribution Board to the terminal “PE”.
Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly.
3.6.4 Connection of the Mains Supply
T o ensure protectio n of personnel during the installation of the UPS make sure that the connections are performed under the following conditions:
• No mains voltage is present.
• Loads are shut down and disconnected.
• The UPS is shut down and voltage-free.
• Remove the terminal cover of the UPS.
Before connecting the input power cables make sure that:
• UPS is fitted in its correct position.
• Maintenance Bypass IA1 is in position OFF.
• Parallel Isolators IA2 are in position OFF.
Connect the input power cable coming from the LV-Distribution Board to the terminals of the UPS as shown in Figure 3.3 and Figure 3.4, ensure the phase rotation is correct.
NOTE: Neutral input wire must always be connected!
The PowerWAVE 9000 DPA is provided with facilities for both single feed (one common input cable for rectifier and bypass) and dual feed (separate input cable for rectifier and bypass).
3-6 PowerWAVE 9000 DPA UPS - Installation
(Issue 2.1 Oct. 2009)
3.6.5 Single Input Feed
To achieve correct Input Cabling refer to the schematic drawing and connection table in Figure 3.3 and 3.5.
For minimum recommended Input Cable Sections and Fuse Ratings for the PowerWAVE 9000 DPA UPS (See Figure 3.3). Ensure cables are provided in accordance with the prescribed IEC Standards or with the local regulations. Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables can be secured properly.
UPS Terminal Block Cable Connections
3.6.6 Dual Input Feed
To achieve correct input cabling, refer to Figure 3.4 and 3.5.
NOTE: The UPS is supplied (as standard version) with facilities for a
single cable feed (for rectifier and bypass).
For dual input feed, remove the links between the terminals:
Connect the mains input cables to UPS T erminal according to following tables:
For minimum recommended Input Cable Sections and Fuse Ratings for the PowerWAVE 9000 DPA see table in Figure 3.4.
INPUT CABLE UPS TERMINAL
Phase L1 1L1 Phase L2 1L2 Phase L3 1L3
NEUTRAL 1N
EARTH PE
1L1 2L1 1L2 2L2 1L3 2L3
1N 2N PE PE
UPS
INPUT
TERMINAL
BYPASS
INPUT
TERMINAL
Phase L1 1L1 Phase L1 2L1 Phase L2 1L2 Phase L2 2L2 Phase L3 1L3 Phase L3 2L3
NEUTRAL 1N NEUTRAL 2N
EARTH PE EARTH PE
PowerWAVE 9000 DPA UPS - Installation 3-7
(Issue 2.1 Oct. 2009)
Under the connection terminal of the UPS there is a cable-fixing rail to ensure that the cables have been fastened properly.
3.6.7 Preparation for the Output Cabling
Before connecting the loads, ensure that the sum of the indicated UPS­Systems rated powers (OUTPUT POWER) on the nameplates (on the front side of the UPS-Systems) is equal to or larger than the total load requirements.
The output of the UPS must be fitted with circuit breakers or other protection connected between the loads and the UPS and will provide additional protection in the event of overloads and short circuits.
The size of the circuit breakers depends on the load rating of the load sockets. The circuit breakers must comply with the prescribed IEC Standards. It is recommended to provide a separate output distribution board for the load.
The following values should be indicated on the outpu t di stribution board:
• Maximum total load rating;
• Maximum load rating of the load sockets.
• If a common distribution board is used (sockets for Mains an d UPS voltage), ensure that on each socket there is an indication of the applied voltage (“Mains” or “UPS”).
Output power cable ratings should be in accordance with the recommended cable sections and fuses ratings or in accordance with the prescribed IEC Standards or with the local regulations.
There is a cable-fixing rail under the connection terminals of the UPS to ensure the cables are properly fastened.
Ensure that the earthing is performed in accordance with the prescribed IEC Standards or with the local regulations.
3.6.8 Connection of the Load
To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions:
• No mains voltage is present;
• All loads are shut down and disconnected;
• UPS is shut down and voltage-free.
Before connecting the output power cables make sure that:
• UPS is located in its final position;
• Maintenance Bypass is open in position OFF
• Parallel isolator IA is open in position OFF
3-8 PowerWAVE 9000 DPA UPS - Installation
(Issue 2.1 Oct. 2009)
Remove the terminal cover of the UPS. Connect the output power cable coming from the L V-Distribution Board to
the terminals of the UPS (Figure 3.5).
3.6.9 Output Cabling
For output cabling connect output cable to UPS Terminal according to following Output to UPS terminal block correlation.
There is a cable-fixing rail under the connection terminals of the UPS to ensure the cables are properly fastened.
3.6.10 Connection Terminal Details
OUTPUT CABLE UPS TERMINAL
Phase L1 3L1 Phase L2 3L2 Phase L3 3L3
NEUTRAL 3N
EARTH PE
FRAME
Battery Input* Output*
Separate
(+ / N / -) +PE
Bypass
3+N
Rectifier
3+N+PE
3+N+PE
DPA-25 DC Fuses and cables
are bespoke to the
installation
.
4 x 10/16mm2(T) 5 x 10/16mm2(T) 5 x 10/16mm2(T)
DPA-75
4 x 35/50mm
2
(T) 4 x 35/50mm2(T)
+PE 50mm
2
(T)
4 x 35/50mm
2
(T) +PE
50mm
2
(T)
DPA-125
4 x 70/95mm
2
(T) 4 x 70/95mm2(T) +
PE 50mm
2
(T)
4 x 70/95mm
2
(T) + PE
50mm
2
(T)
DPA-50
4 x 16/25mm
2
(T) 5 x 16/25mm2(T) 5 x 16/25mm2(T)
DPA-150 3 x M10(B) +PE
1xM10 (B)
4 x M10 (B) +PE
1xM10 (B)
4 x M10 (B) +PE
1xM10 (B)
DPA-250 3 x M12 (B) +PE
1xM12 (B)
4 x M12 (B) +PE
1xM12 (B)
4 x M12 (B) +PE
1xM12 (B)
(T) signifies Terminals. (B) signifies Bar (See Figure 3.2)
*Note: The above are recommendations only. All fuses and cables must comply with prescribed IEC
standards or local regulations.
PowerWAVE 9000 DPA UPS - Installation 3-9
(Issue 2.1 Oct. 2009)
Figure 3.2: Terminal Layouts
DPA-25 DPA-50
DPA-75 DPA-150
DPA-125 DPA-250
Single Input
Dual Input
3-10 PowerWAVE 9000 DPA UPS - Installation
(Issue 2.1 Oct. 2009)
Figure 3.3: Single Input Block Diagram with Cable and Fuse Sizing
Frame
Power
(kVA)
Single Input
(3 x 400V)
Output
(3x400V, 0.8 pf)
Battery
Fuse A
(A)
Cable A
(mm
2
)
Max Input
with battery
charging
(A)
Cable D
(mm
2
)
Nominal
Current
(A)
Fuse E
(A)
Cable E
(mm
2
)
DPA-25 25 3x63 5x10 34 5x10 36 DC Fuses and cables
are bespoke to the
installation.
DPA-75 75 3x125 5x50 101 5x50 108
DPA-125 125 3x225 5x95 169 5x95 181
DPA-50 80 3x100 5x25 67 5x25 72
DPA-150 150 3x250 5x120 or
5x(2x50)
202 5x120 or
5x(2x50)
218
DPA-250 250 3x400 5x(2x95) 337 5x(2x95) 362
Note: The above are recommendations only. All fuses and cables must comply with prescribed IEC standards or local regulations.
Rectifier
Inverter
Static Switch
F1
F2
Rectifier
Inverter
Static Switch
F1
F2
Rectifier
Inverter
Static Switch
F1
F2
IA2-1 IA2-2 IA2-3
Maintenance Bypass IA1
UPS Module 1
UPS Module 2
UPS Module 3
Upgrade
Frame
Fuse E
Load
Cable E
Cable D
Mains
Supply
Fuse A
Cable A
PowerWAVE 9000 DPA UPS - Installation 3-11
(Issue 2.1 Oct. 2009)
Figure 3.4: Dual Input Block Diagram with Cable and Fuse Sizing
Frame
Power
(kVA)
Dual Input
(3 x 400V)
Output
(3x400V, 0.8 pf)
Battery
Fuse B/
C
(A)
Cable B
(mm
2
)
Cable C
(mm
2
)
Max Input
with
battery
charging
(A)
Cable D
(mm
2
)
Nominal
Current
(A)
Fuse E
(A)
Cable E
(mm
2
)
DPA-25 25 3x63 5x10 4x10 34 5x10 36 DC Fuses and cables
are bespoke to the
installation.
DPA-75 75 3x125 5x50 4x50 101 5x50 108
DPA-125 125 3x225 5x95 4x95 169 5x95 181
DPA-50 80 3x100 5x25 4x25 67 5x25 72
DPA-150 150 3x250 5x120 or
5x(2x50)
4x120 or 4x(2x50)
202 5x120 or
5x(2x50)
218
DPA-250 250 3x400 5x(2x95) 4x(2x95) 337 5x(2x95) 362
Note: The above are recommendations only. All fuses and cables must comply with prescribed IEC standards or local regulations.
Rectifier
Inverter
Static Switch
F1
F2
Rectifier
Inverter
Static Switch
F1
F2
Rectifier
Inverter
Static Switch
F1
F2
IA2-1 IA2-2 IA2-3
Maintenance Bypass IA1
UPS Module 1
UPS Module 2
UPS Module 3
Upgrade
Frame
Fuse E
Load
Cable E
Cable D
Mains
Supply
Fuse B
Cable B
Fuse C
Cable C
3-12 PowerWAVE 9000 DPA UPS - Installation
(Issue 2.1 Oct. 2009)
Figure 3.5: DPA-25 Input/Output Terminal Block, Front View
1. X1-X4 Customer interface on Phoenix Terminals: X1 Customer Inputs X2…X4 = Potential free contacts
2. SW1-9 Multi-Cabinet Configuration Switch
3. JD8 Parallel BUS connector Only for paralleling cabinets use optional adapter: JD5 Parallel BUS - Input Connector JD6 Parallel BUS - Output Connector
4. JD11 RS232 / Sub D9/ female, PC interface
5. JD12 RS232/ Sub D9 / male for Multidrop ONLY
6. USB PC Interface
7. SNMP Slot for optional SNMP card ONLY
8. Slot for optional Modem/Ethernet card ONLY
9. Battery terminal + / N / - for 16/25 mm
2
10. Input Bypass terminal for Dual Input feed 10/16 mm
2
11. Input Rectifier terminal for Single feed 10/16 mm
2
12. Output Load terminal 10/16 mm
2
13. IA1 Maintenance Bypass
14. (18) IA2-1 Parallel Isolator UPS-Module 1
19 (21) F4 Battery Fuse Holder Module 1 22 F2 Bypass Line Fuse on each module
Module DPA 10 14x41 / 25A Pronorm Module DPA 15 14x41 / 32A Pronorm Module DPA 20 14x41 / 32A Pronorm Module DPA 25 14x41 / 40A Pronorm
23 JD1 Smart Port- RS232 (Sub-D9P) 24 JD7 Connector for Control Panel
1 2 3
4 5 6
7 8
9101112
23
24
22
PowerWAVE 9000 DPA UPS - Installation 3-13
(Issue 2.1 Oct. 2009)
Figure 3.6: DPA-75 Input/Output Terminal Block, Front View
1. X1-X4 Customer interface on Phoenix Terminals: X1 Customer Inputs X2…X4 = Potential free contacts
2. SW1-9 Multi-Cabinet Configuration Switch
3. JD8 Parallel BUS connector Only for paralleling cabinets use optional adapter: JD5 Parallel BUS - Input Connector JD6 Parallel BUS - Output Connector
4. JD11 RS232 / Sub D9/ female, PC interface
5. JD12 RS232/ Sub D9 / male for Multidrop ONLY
6. USB PC Interface
7. SNMP Slot for optional SNMP card ONLY
8. Slot for optional Modem/Ethernet card ONLY
9. Battery terminal + / N / - for 16/25 mm
2
9*. 3 Battery terminal for common battery for M6 + PE 1x 16mm
2
10. Input Bypass terminal for Dual Input feed 35/50mm
2
11. Input Rectifier terminal for Single feed 35/50mm
2
12. Output Load terminal 35/50mm
2
13. IA1 Maintenance Bypass
14. IA2-1 Parallel Isolator UPS-Module 1
15. IA2-2 Parallel Isolator UPS-Module 2
16. IA2-3 Parallel Isolator UPS-Module 3
19 F4 Battery Fuse Holder Module 1 22 F2 Bypass Line Fuse on each module
Module DPA 10 14x41 / 25A Pronorm Module DPA 15 14x41 / 32A Pronorm Module DPA 20 14x41 / 32A Pronorm Module DPA 25 14x41 / 40A Pronorm
23 JD1 Smart Port- RS232 (Sub-D9P) 24 JD7 Connector for Control Panel
1 2 3
4 5 6
7 8
9/9* 10 11 12
23
24
22
19 20 21 13
14 15 16
3-14 PowerWAVE 9000 DPA UPS - Installation
(Issue 2.1 Oct. 2009)
Figure 3.7: DPA-125 Input/Output Terminal Block, Front View
1. X1-X4 Customer interface on Phoenix Terminals: X1 Customer Inputs X2…X4 = Potential free contacts
2. SW1-9 Multi-Cabinet Configuration Switch
3. JD8 Parallel BUS connector Only for paralleling cabinets use optional adapter: JD5 Parallel BUS - Input Connector JD6 Parallel BUS - Output Connector
4. JD11 RS232 / Sub D9/ female, PC interface
5. JD12 RS232/ Sub D9 / male for Multidrop ONLY
6. USB PC Interface
7. SNMP Slot for optional SNMP card ONLY
8. Slot for optional Modem/Ethernet card ONLY
9. Battery terminal + / N / - for 16/25 mm
2
9*. 3 Battery terminal for common battery for M10 + PE 1x 50mm
2
10. Input Bypass terminal for Dual Input feed 70/95mm
2
11. Input Rectifier terminal for Single feed 70/95mm
2
12. Output Load terminal 70/95mm
2
13. IA1 Maintenance Bypass
14. IA2-1 Parallel Isolator UPS-Module 1
15. IA2-2 Parallel Isolator UPS-Module 2
16. IA2-3 Parallel Isolator UPS-Module 3
17. IA2-4 Parallel Isolator UPS-Module 3
18. IA2-4 Parallel Isolator UPS-Module 3
22 F2 Bypass Line Fuse on each module
Module DPA 10 14x41 / 25A Pronorm Module DPA 15 14x41 / 32A Pronorm Module DPA 20 14x41 / 32A Pronorm Module DPA 25 14x41 / 40A Pronorm
23 JD1 Smart Port- RS232 (Sub-D9P) 24 JD7 Connector for Control Panel
1 2 3 4 5 6 7 8
9/9* 10 11 12
23
24
22
PowerWAVE 9000 DPA UPS - Installation 3-15
(Issue 2.1 Oct. 2009)
Figure 3.8: DPA-50 Input/Output Terminal Block, Front View
1. X1-X4 Customer interface on Phoenix Terminals: X1 Customer Inputs X2…X4 = Potential free contacts
2. SW1-9 Multi-Cabinet Configuration Switch
3. JD8 Parallel BUS connector Only for paralleling cabinets use optional adapter: JD5 Parallel BUS - Input Connector JD6 Parallel BUS - Output Connector
4. JD11 RS232 / Sub D9/ female, PC interface
5. JD12 RS232/ Sub D9 / male for Multidrop ONLY
6. USB PC Interface
7. SNMP Slot for optional SNMP card ONLY
8. Slot for optional Modem/Ethernet card ONLY
9. Battery terminal + / N / - for 16/25 mm
2
10. Input Bypass terminal for Dual Input feed 16/25mm
2
11. Input Rectifier terminal for Single feed 16/25mm
2
12. Output Load terminal 16/25mm
2
13. IA1 Maintenance Bypass
14. (18) IA2-1 Parallel Isolator UPS-Module 1
19. (21) F4 Battery Fuse Holder Module 1
22 F2 Bypass Line Fuse on each module
Module DPA 30 22x58 / 50A Pronorm Module DPA 40 22x58 / 63A Pronorm Module DPA 50 22x58 / 63APronorm
23 JD1 Smart Port- RS232 (Sub-D9P) 24 JD7 Connector for Control Panel
1 2 3 4 5 6 7 8
9101112
23
24
22
19 14 13
3-16 PowerWAVE 9000 DPA UPS - Installation
(Issue 2.1 Oct. 2009)
Figure 3.9: DPA-150 Input/Output Terminal Block, Front View
1. X1-X4 Customer interface on Phoenix Terminals: X1 Customer Inputs X2…X4 = Potential free contacts
2. SW1-9 Multi-Cabinet Configuration Switch
3. JD8 Parallel BUS connector Only for paralleling cabinets use optional adapter: JD5 Parallel BUS - Input Connector JD6 Parallel BUS - Output Connector
4. JD11 RS232 / Sub D9/ female, PC interface
5. JD12 RS232/ Sub D9 / male for Multidrop ONLY
6. USB PC Interface
7. SNMP Slot for optional SNMP card ONLY
8. Slot for optional Modem/Ethernet card ONLY
9. Battery terminal + / N / - for 16/25 mm
2
10. Input Bypass terminal for Dual Input feed 3xM10
11. Input Rectifier terminal for Single feed 4xM10
12. Output Load terminal 4xM10
13. IA1 Maintenance Bypass
14. IA2-1 Parallel Isolator UPS-Module 1
15. IA2-2 Parallel Isolator UPS-Module 2
16. IA2-3 Parallel Isolator UPS-Module 3
19. F4 Battery Fuse Holder Module 1
20. F4 Battery Fuse Holder Module 2
21. F4 Battery Fuse Holder Module 3
22. F2 Bypass Line Fuse on each module Module DPA 30 22x58 / 50A Pronorm Module DPA 40 22x58 / 63A Pronorm Module DPA 50 22x58 / 63APronorm
23 JD1 Smart Port- RS23 2 (Sub-D9P) 24 JD7 Connector for Control Panel
1 2 3 4 5 6 7 8
9101112
23
24
22
19 20 21
14 15 16
13
PowerWAVE 9000 DPA UPS - Installation 3-17
(Issue 2.1 Oct. 2009)
Figure 3.10: DPA-250 Input/Output Terminal Block, Front View
1. X1-X4 Customer interface on Phoenix Terminals: X1 Customer Inputs X2…X4 = Potential free contacts
2. SW1-9 Multi-Cabinet Configuration Switch
3. JD8 Parallel BUS connector Only for paralleling cabinets use optional adapter: JD5 Parallel BUS - Input Connector JD6 Parallel BUS - Output Connector
4. JD11 RS232 / Sub D9/ female, PC interface
5. JD12 RS232/ Sub D9 / male for Multidrop ONLY
6. USB PC Interface
7. SNMP Slot for optional SNMP card ONLY
8. Slot for optional Modem/Ethernet card ONLY
9. Battery terminal + / N / - for 16/25 mm
2
9*. 3 Battery terminal for common battery for M12 + PE 1x M12
10. Input Bypass terminal for Dual Input feed 3xM12
11. Input Rectifier terminal for Single feed 4xM12
12. Output Load terminal 4xM12
13. IA1 Maintenance Bypass
14. IA2-1 Parallel Isolator UPS-Module 1
15. IA2-2 Parallel Isolator UPS-Module 2
16. IA2-3 Parallel Isolator UPS-Module 3
17. IA2-3 Parallel Isolator UPS-Module 4
18. IA2-3 Parallel Isolator UPS-Module 5
22. F2 Bypass Line Fuse on each module Module DPA 30 22x58 / 50A Pronorm Module DPA 40 22x58 / 63A Pronorm Module DPA 50 22x58 / 63A Pronorm
23 JD1 Smart Port- RS23 2 (Sub-D9P) 24 JD7 Connector for Control Panel
1 2 3 4 5 6 7 8
10/11 12 9/9*
23
24
22
14 15 16 17 18
13
3-18 PowerWAVE 9000 DPA UPS - Installation
(Issue 2.1 Oct. 2009)
3.7 Internal Battery Systems
In DPA 10kVA, DPA 15kVA, DPA 20kVA, 30-50 12V-battery blocks are permitted (even numbers only). In DPA 25kVA, DPA 30kVA and DPA 50kVA, 40-50 12V-battery blocks are permitted (even numbers only). The correct number of battery blocks is set up on Control Panel Menu: Service-Set-Up).
3.7.1 DPA-25
In a DP A-25 FRAME there is space for up to 200 x 9Ah internal batteries. Figure 3.11 shows the different Battery and System configurations.
Figure 3.11: DPA-25 Battery Configurations
3.7.2 DPA-75
In a DP A-75 FRAME there is space for up to 180 x 9Ah internal batteries. Figure 3.12 shows the different Battery and System configurations. Batteries may be used as separate batches for each UPS-module or as a common battery for all three UPS-Modules.
Figure 3.12: DPA-75 Battery Configurations
ABC ABC ABC ABC
UPS Module UPS Module UPS Module UPS Module 7 10x7Ah 2x5x7Ah 10x7Ah 6 10x7Ah 2x5x7Ah 10x7Ah 10x7Ah 5 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 2x5x7Ah 4 10x7Ah 2x5x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 3 2x5x7Ah 2x5x7Ah 2x5x7Ah 2x5x7Ah 2x5x7Ah 2x5x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 2 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 2x5x7Ah 1 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah
(4x50)x7Ah (3x50)x7Ah (3x40)x7Ah (2x30)x7Ah
ABC ABC ABC
UPS Module 3 UPS Module 3 UPS Module 3 UPS Module 2 UPS Module 2 UPS Module 2
UPS Module 1 UPS Module 1 UPS Module 1 6 10x7Ah 2x5x7Ah 10x7Ah 5 2x5x7Ah 2x5x7Ah 2x5x7Ah 10x7Ah 10x7Ah 10x7Ah 4 10x7Ah 2x5x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 3 10x7Ah 10x7Ah 10x7Ah 2x5x7Ah 2x5x7Ah 2x5x7Ah 10x7Ah 10x7Ah 10x7Ah 2 2x5x7Ah 2x5x7Ah 2x5x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 1 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah
3x(2x30)x7Ah (3x50)x7Ah (3x40)x7Ah
PowerWAVE 9000 DPA UPS - Installation 3-19
(Issue 2.1 Oct. 2009)
3.7.3 DPA-50
In a DP A-50 FRAME there is space for up to 280 x 9Ah internal batteries. Figure 3.13 shows the different Battery and System configurations. Batteries may be used as separate batches for each UPS-module or as a common battery for all three UPS-Modules.
Figure 3.13: DPA-50 Battery Configurations
3.7.4 DPA-150
In a DP A-150 FRAME there is space for up to 240 x 9Ah internal batteries. Figure 3.13 shows the different Battery and System configurations. Batteries may be used as separate batches for each UPS-module or as a common battery for all three UPS-Modules.
Figure 3.14: DPA-150 Battery Configurations
ABCD ABCD ABCD
UPS Module UPS Module UPS Module 7 10x7Ah 10x7Ah 6 10x7Ah 2x5x7Ah 10x7Ah 5 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 4 10x7Ah 2x5x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 3 2x5x7Ah 2x5x7Ah 2x5x7Ah 2x5x7Ah 2x5x7Ah 2x5x7Ah 2x5x7Ah 2x5x7Ah 10x7Ah 10x7Ah 10x7Ah 2 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 1 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah
(5x50)x7Ah (4x50)x7Ah (3x40)x7Ah
ABC
UPS Module 3 UPS Module 2
UPS Module 1 6 10x7Ah 10x7Ah 10x7Ah 5 10x7Ah 10x7Ah 10x7Ah 4 10x7Ah 10x7Ah 10x7Ah 3 10x7Ah 10x7Ah 10x7Ah 2 10x7Ah 10x7Ah 10x7Ah 1 10x7Ah 10x7Ah 10x7Ah
3x(2x40)x7Ah
3-20 PowerWAVE 9000 DPA UPS - Installation
(Issue 2.1 Oct. 2009)
3.8 External Battery Cabinets and Battery Connections
In the UPS-cabinet DPA 125 or DPA 250 there is no space provided for batteries, instead there are 2 external matching battery cabinets available:
• CBAT DPA-120 for Separate or Common battery configurations of 24Ah or 28Ah blocks (max. 120 Blocks)
• CBA T DPA-200 for Separate or Common battery configurations for 24Ah or 28Ah blocks (max. 200 Blocks)
In DPA 10kVA, DPA 15kVA, DPA 20kVA, 30-50 12V-battery blocks are permitted (even numbers only). In DPA 25kVA, DPA 30kVA and DPA 50kVA, 40-50 12V-battery blocks are permitted (even numbers only). The correct number of battery blocks is set up on Control Panel Menu: Service-Set-Up).
S-type = For Separate Battery C-type = For Common Battery
CBAT-DPA-120
S-type = item no. 00-7912 C-type = item no. 00-7964
CBAT-DPA-200
S-type = item no. 00-7913 C-type = item no. 00-7965
BATTERY FRAMES
Configuration accommodates: Max. 120 Batt. block x 24Ah/28Ah
on 8 shelf
3x5=15 blocks/shelf
200 Batt. blocks x 24Ah/28Ah
on 7 shelf
6x5=30 blocks/shelf
Battery fuses / Max. Batt. Strings Terminals:
S-type 3 / 3
(Terminal 9 x 16/25mm
2
)
5 / 5
(Terminal 15 x 16/25mm2)
Battery fuses / Max. Batt. Strings Terminals:
C-type 3 / 3
+ Com. Connection Bar
3 x (2xM8) +PE 2xM8
5 / 5
+ Com. Connection Bar
3 x (2xM10) +PE 2xM10 Fuse Type (Very Fast acting) A 3x100 A * 5x100A * Dimensions (WxHxD) mm 730x1975x800 1200x1975x800 Weight w/o trays and w/o batteries kg 150 250
Note: Battery fuses and cables are bespoke to the installation. The above are recommendations only, all fuses and cables must comply with prescribed IEC standards or local regulations.
PowerWAVE 9000 DPA UPS - Installation 3-21
(Issue 2.1 Oct. 2009)
Figure 3.15: External Cabinet Battery Configurations
3.8.1 Connection of External Battery Cabinet
In order to extend redundancy to the battery system, it is normally recommended that each redundant UPS Multi-Module is provided with its own, separate battery.
Figures 3.16 and 3.17 show how to connect the batteries in the external battery cabinet and the Upgrade DPA frames.
To ensure protection of personnel during the installation of the batteries make sure that the connections are performed under the following conditions:
• No mains voltage is present in the UPS and all loads are disconnected
• The UPS and the external battery terminals are voltage-free
• To verify the complete shut down of the PowerWAVE 9000 DPA carry out the following procedure:
• Ensure that the fuses feeding the UPS in the input Distribution Board are all open and no power is fed to the UPS.
• Ensure the “MAINTENANCE BYPASS” (IA1) is open (position “OFF”)
• Ensure the battery fuses in the external battery cabinet are open.
• Connect Earth (PE) between the UPS and external battery cabinet.
• Connect the corresponding +, N, – terminals between the UPS and external battery cabinet according to drawing in Figures and
3.16.
CBA T DPA-120 CBAT DPA-200
ABC ABCDEF 8 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 7 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 6 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 4 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 3 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 2 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 1 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah
(3x40)x28Ah (4x50)x28Ah
3-22 PowerWAVE 9000 DPA UPS - Installation
(Issue 2.1 Oct. 2009)
Note:
Battery fuses and cables are bespoke to the installation. All fuses and cables must comply with prescribed IEC standards or local regulations.
Figure 3.16: External Battery Cabinet Connections (separate batteries)
Figure 3.17: External Battery Cabinet Connections (common battery)
1 +
N
1-2
+
N
2-3
+
N
3-4
+
N
4-5
+
N
5-P
E
Battery
Fuses UPS1
Battery
Fuses UPS2
Battery
Fuses
UPS3
Battery
Fuses UPS4
Battery
Fuses UPS5
Separate Battery
PE1+2+3+4+5
+
N N N N N
1-2-3-4-5
-
Common Battery
1 +
N
1-2
+
N
2-3
+
N
3-4
+
N
4-5
+
N
5
-
Battery
Fuses UPS1
Battery
Fuses UPS2
Battery Fuses
UPS3
Battery
Fuses UPS4
Battery Fuses
UPS5
PE1+2+3+4+5
+
N N N N N
1-2-3-4-5
-
P E
C+CNC
-
PowerWAVE 9000 DPA UPS - Installation 3-23
(Issue 2.1 Oct. 2009)
3.9 Interfacing
Each UPS cabinet is provided with communication port on each single module and a communication card, which provides system information.
On the Module:
• JD1/RS232 Sub D9/male: SMART PORT Interface (one per Module)
Communication card (next to the distribution):
• Input Interfaces X1 (Phoenix terminals)
• Output Interfaces: X2, X3, X4 DRY PORTs, volt-free contacts
• JD11/RS232 Sub D9/female Interface (UPS system to computer)
• JD12/RS232 Sub D9/male Interface for Multidrop connection between several UPS cabinets
• USB Interface (UPS system to computer)
3.9.1 Smart Port (Serial RS 232)
The SMART POR T is an intelligent RS 232 serial port that allows the UPS to be connected to a computer . Th e connector is a standard D-Type, 9-pin, male.
When installed the optional SMART PORT software, WA VEMON allows the computer to monitor the mains voltage and the UPS-status continuously.
Figure 3.18 shows the connection to a PC from the UPS.
Figure 3.18: Connector Cable - PC Serial Port with 9-pin Connection
Interface Cable
UPS End
(9-Pin, D-Type Male)
Interface Cable Computer End
(9-Pin, D-Type Female)
Connects to
Computer
Connects to UPS
SMARTPORT
1 2 3
5
9
1 2 3
5
9
3-24 PowerWAVE 9000 DPA UPS - Installation
(Issue 2.1 Oct. 2009)
3.9.2 Dry Port (volt-free contacts)
All the Input and Output interfaces are connected to Phoenix terminals (cable 0.5 mm2)
Input Interfaces Terminal block X1
• Connection of Remote Shut down facilities, Generator Operation, Customers specials (see Section 9, chapter 1.2 OPTIONS)
Output Interfaces T erminal blocks X2, X3, X4 (DRY PORTs)
• Provision of signals for the automatic and orderly shutdown of servers, AS400 or Automation building systems.
Term Contact Signal Display Function
X1
X1/1
+3.3Vdc GND
Remote Shut down - (Do not remove the factory mounted bridge until external Remote Shut down is connected)
X1/2 X1/3
+3.3Vdc GND
Generator Operation
X1/4 X1/5
+3.3Vdc GND
Customer IN 1
X1/6 X1/7
+3.3Vdc GND
Customer IN 2
X1/8 X1/9
+3.3Vdc GND
Temperature Battery
X1/10
PowerWAVE 9000 DPA UPS - Installation 3-25
(Issue 2.1 Oct. 2009)
Figure 3.19: Dry Port (X1..X4) Connections
The Interface board has two LEDs:
• Green LED showing the status of the Interface:
- Blinking: 2/sec = Interface is Master (1st Cab. of a System)
- Blinking: 1/sec = Interface is Slave (2nd.. 5th cab. of a System)
• Red LED Board Alarm (indicates a possible faulty board)
On the Master board the following ports are active:
• The Input ports (X1)
• The Output port (X2, X3, X4)
X2
X2/1
ALARM
MAINS_OK Mains Present X2/2 Mains Failure X2/3 Common X2/4
Message
LOAD_ON_INV Load on Inverter X2/5 Load on Bypass X2/6 Common X2/7
ALARM
BATT_LOW Battery Low X2/8 Battery OK X2/9 Common
X2/10
Message
LOAD_ON_MAINS Load on Bypass
X3
X3/1 Load on Inverter X3/2 Common X3/3
ALARM
COMMON_ALARM Common Alarm X3/4 No Alarm X3/5 Common X3/6
ALARM
MODUL_ALARM1 Module 1 Alarm X3/7 No Alarm X3/8 Common X3/9
ALARM
MODUL_ALARM2 Module 2 Alarm
X3/10 No Alarm
X4
X4/1 Common X4/2
ALARM
MODUL_ALARM3 Module 3 Alarm X4/3 No Alarm X4/4 Common X4/5
ALARM
MODUL_ALARM4 Module 4 Alarm X4/6 No Alarm X4/7 Common X4/8
ALARM
MODUL_ALARM5 Module 5 Alarm X4/9 No Alarm
X4/10 Common
All volt free contacts are rated 60VAC max. and 500mA max.
Term Contact Signal Display Function
3-26 PowerWAVE 9000 DPA UPS - Installation
(Issue 2.1 Oct. 2009)
On the Slave boards the following parts are active.
• The Output ports X3/6 … X3/10 and X4/1 …X4/10 (Means Alarm. Module 1, 2, 3,4, 5) All other input or output ports on the Slave boards are not activated.
3.9.3 JD11/RS232 Computer Interface
The Computer Interface JD11 (4) is an intelligent RS 232 serial port allowing the UPS system to be connected to a computer. The connector JD11 is a standard D-Type, 9-pin, female.
When installed the Computer Interface, with the optional WAVEMON software allows the computer to monitor the mains voltage and the UPS system status continuously. In the event of any changes the computer terminal will display a message.
3.9.4 JD12/RS232 Interface for Multidrop
The Computer Interface JD12 (5) l is an intelligent RS232 serial port that monitors signals from several UPS cabinets connected in parallel. The connector JD12 is a standard D-Type, 9-pin, male.
3.9.5 USB/2 Computer Interface
The Computer Interface USB (6) is in parallel with the intelligent RS 232 serial port JD11.
When installed, the USB Computer Interface and the optional W AVEMON software allows the computer to monitor the mains voltage and the UPS system status continuously.
1. X1-X4 Customer interface on Phoenix Terminals: X1 Customer Inputs X2…X4 = Outputs Potential free contacts
2. SW1-9 Multi-Cabinet Configuration Switch
3. JD8 Parallel BUS connector ONLY For paralleling cabinets use optional adapter: JD5 Parallel BUS - Input Connector JD6 Parallel BUS - Output Connector
4. JD11 RS232 / Sub D9/ female, PC interface
5. JD12 RS232/ Sub D9 / male for Multidrop ONLY
6. USB PC Interface
7. SNMP Slot for optional SNMP card ONLY
8. Slot for optional Modem/Ethernet card ONLY
PowerWAVE 9000 DPA UPS - Operation 4-1
(Issue 2.1 Oct. 2009)
4
Operation
4.1 Commissioning
The PowerWAVE 9000 DP A UPS is a high quality electronic machine that must be commissioned by a fully trained and authorised Uninterruptible Power Supplies Ltd. field service engineer before being put into use.
The commissioning of the UPS involves the connection of the UPS and battery, the checking of the electrical installation and operating environment of the UPS, the controlled start-up and testing of the UPS and customer training.
ANY PowerWAVE 9000 DPA SYSTEM NOT COMMISSIONED BY AN UNINTERRUPTIBLE POWER SUPPLIES LTD. FIELD SERVICE ENGINEER MUST BE CONSIDERED AN ELECTRICAL HAZARD AND UNINTERRUPTIBLE POWER SUPPLIES LTD. ACCEPTS NO RESPONSIBILITY FOR ITS SAFE OPERATION OR THE SAFETY OF ANY PERSONNEL. ADDITIONALLY, THE MANUFACTURER'S WARRANTY IS IMMEDIATEL Y INVALIDATED IF THE UPS IS PUT INTO USE BEFORE IT HAS BEEN CORRECTLY COMMISSIONED.
4.2 Control Panel
The user-friendly control panel is composed of three parts:
• POWER MANAGEMENT LCD DISPLAY (PMD).
• LED INDICATORS.
• FUNCTION KEYS.
Figure 4.1: Control Panel
4.2.1 Power Management Display (PMD)
The 2 x 20 character LCD simplifies the communication with the UPS and provides the necessary monitoring information about the UPS.
The menu driven LCD enables access to the:
• EVENT REGISTER
• Monitoring of the input and output Voltage, Current, Frequency and Power.
PowerWAVE DPA
ENTER ON/OFF
ON/OFF
RESET
ALARM
LINE 2 BYPASS
LINE 1 INVERTER
BATTERY
4-2 PowerWAVE 9000 DPA UPS - Operation
(Issue 2.1 Oct. 2009)
• Battery runtime.
• Commands to start and stop the UPS, and to transfer load between INVERTER and BYPASS.
• DIAGNOSIS (SERVICE MODE).
• Adjustments and testing.
4.2.2 LED Indicators
The mimic diagram indicates the general status of the UPS. The LED panel shows the power flow status, mains failure or load transfer from inverter to bypass and vice-versa. The LED-indicators change colour, from green (normal) to red (warning).
LED's LINE 1 (rectifier) and LINE 2 (bypass) indicate the availability of the mains power supply.
Either the INVER TER or BYPASS LED's will be green, to indicate which of the two is supplying power to the critical load. When the Load is being supplied from the battery due to a mains failure the BATTERY LED­indicator will flash.
The ALARM LED-indicator gives a visual indication of any internal or external alarm condition. At the same time an audible alarm will be activated.
INDICATOR
INDICATOR STATUS
MEANING
ALARM OFF
RED
No alarm condition. Alarm condition.
LINE 1 GREEN
RED
Mains rectifier available Mains rectifier not available.
LINE 2 GREEN
RED OFF
Mains bypass available. Mains bypass not OK or not available. UPS is turned off
BY-PASS GREEN
OFF
Load on bypass (Bypass-or Eco-Mode). Bypass not operating (switched-off).
INV GREEN
RED OFF
Load on inverter. Inverter fault or load not transferable to inverter. Inverter not operating (switched-off).
BATTERY GREEN
RED Flashing GREEN
Battery OK. Battery fault or battery is discharged. Battery discharging or battery fuse open.
PowerWAVE 9000 DPA UPS - Operation 4-3
(Issue 2.1 Oct. 2009)
4.2.3 Function Keys
The function keys allow the user to operate the UPS, carry out start-up and shutdown procedures and perform settings and adjustments. Control of the the LCD display enables the UPS voltage, current and frequency parameters to be monitored.
4.2.4 ON/OFF Start-up and Shutdown Buttons
By simultaneously pressing both ON/OFF Push Buttons on the Control Panel the UPS may be switched on or shutdown. Simultaneous operation is required to prevent any accidental start-up or shutdown of the UPS. The two main ON/OFF buttons are also used as a security LOAD-OFF-switch, making it possible to quickly disconnect the load from the UPS in an emergency situation, for example when a technician working on the UPS is in danger, or some other security requirement.
TO SHUT DOWN A UPS SYSTEM YOU MUST PRESS BOTH SETS OF ON/OFF-BUTTONS SIMUTANEOUSLY ON THE UPS CONTROL PANEL.
ACTIVATION OF THE ON/OFF BUTTONS WHEN THE UPS IS NOT IN MAINTENANCE BYPASS MODE WILL INTERRUPT THE POWER SUPPLY TO THE LOAD.
LOAD OFF in a PowerWAVE 9000 DPA Single Module System
If, for security or emergency reasons, it is necessary to immediately disconnect the load from the UPS, press the two red ON/OFF Buttons simultaneously. The simultaneous action of both buttons is necessary to avoid any accidental manipulation.
LOAD OFF in a PowerWAVE 9000 DPA Parallel Module System
If, for security or emergency reasons, it is necessary to immediately disconnect the load from the UPS in a multi-module system, the two ON/OFF buttons must be pressed simultaneously on one module and then the action repeated on all remaining modules sequentially.
KEYS FUNCTION
ON/OFF
Serve to switch-on (press both keys simultaneously), or to shutdown the UPS (press both keys simultaneously)
UP ( )
Move upwards through the menu
DOWN ( )
Move downwards through the menu.
RESET Cancel the audible alarm. If the alarm condition was transient the
LED-indicator ALARM would also extinguish otherwise it will remain on (red).
ENTER Confirms a chosen menu item.
4-4 PowerWAVE 9000 DPA UPS - Operation
(Issue 2.1 Oct. 2009)
4.2.5 Defining a Single/Parallel-Module System (DIP Switch SW1-1)
Using the DIP Switch SW1-1, located on the front of an Active Module, it is possible to determine whether the Module is a:
• Single UPS (Switch Position LOW).
The LCD’s will indicate S (for Single) in the right hand corner.
• Parallel UPS (Switch Position HIGH).
In the right hand corner of each of the respective UPS-Module LCD will be the indication, P01 (Master), P02 (slave) or P03 (Slave).
4.2.6 Defining a Single/ Multi-Cabinet Chain (DIP Switch SW1-9)
Using the DIP Switch SW1-9, located on the front of the Cabinet, it is possible to determine the “position” of the Cabinet in the Multi-Cabinet Chain:
•“First” in the Multi-Cabinet Chain.
•“Middle” in the Multi-Cabinet Chain (there may be more than one).
•“Last” in the Multi-Cabinet Chain.
NOTE: If a Cabinet is a Single Cabinet then it is seen as the “First” and “Last”
in an imaginary Chain. So the positions of the DIP Switch SW1-9 must be set as shown below:
SW1-9 Single
Cabinet
First
Cabinet
Middle
Cabinet
Last
Cabinet 1ONONOFF ON 2ONONOFF ON 3ONONOFF ON 4ONONOFF ON 5ONONOFF ON 6ONONOFF ON 7ONONOFF ON 8ONONOFFOFF 9ONOFFOFF ON
PowerWAVE 9000 DPA UPS - Operation 4-5
(Issue 2.1 Oct. 2009)
4.3 Description of the LCD
4.3.1 Status Screens
NOTE On the right hand side of the LCD there is a 4 digit indicator defining
the Module number of the modules with two digits e.g Unit : 06 and the “Position” or Slot within the cabinet e.g. 04 (Unit : 06/4). The position “4” is related to the Dry port relays contact on the communication card eg. Alarms of Module 4.
The max number of module units is 10 and the position number can vary from 1 to 5.
The definition of the Module “Position” is achieved in the Menu Service Set-Up.
DESCRIPTION LCD-DISPLAY
1. Load is protected by UPS power Load is supplied by inverter (Normal Operation).
LOAD PROTECTED
Unit:01/1
2. Load is not protected by UPS
Load is supplied by mains power (load on bypass).
LOAD NOT PROTECTED
Unit:01/1
3. Load supply completely interrupted.
UPS has been switched off by “ON/ OFF” buttons.
LOAD OFF SUPPLY FAILURE
Unit:01/1
4. UPS/module is not supplying load.
The output switch is open
LOAD DISCONNECTED PARALLEL SWITCH OPEN
Unit:01/1
DESCRIPTION LCD-DISPLAY
1. Single Systems.
SYSTEM CONFIGURATION SINGLE
Unit:01/1
2. Parallel System eg. First Cabinet/
Master Modules no 2 in slot 2.
SYSTEM CONFIGURATION PARALLEL
Unit:02/2
3. Parallel System eg. Second Cabinet/
Slave Modules no 5 in slot 3.
LOAD OFF SUPPLY FAILURE
Unit:05/3
4. Parallel System eg. Second Cabinet/
Slave Modules no 6 in slot 2.
LOAD DISCONNECTED PARALLEL SWITCH OPEN
Unit:06/4
4-6 PowerWAVE 9000 DPA UPS - Operation
(Issue 2.1 Oct. 2009)
4.3.2 Main Menu Screen
4.3.3 Event Log Screen
DESCRIPTION LCD-DISPLAY
1. The Event Log: Allows access to the last 64 events stored in the Power Management Display memory.
EVENT LOG
MEASUREMENTS
2. The Measurements Menu: permits monitoring of
voltages, power, frequencies, currents, autonomy etc.
MEASUREMENTS
COMMANDS
3. The Command Menu: enables the commands
“Load to inverter”, “Load to bypass” and “Battery test” to be carried out.
COMMANDS
UPS DATA
4. The UPS Data: Allows access to the UPS
personalized information “serial number”.
UPS DATA
SET-UP USER
5. Allows the user to set: Date/Time, automatic
battery test, etc.
SET-UP USER
SET-UP SERVICE
6. Allows the service engineer to set parameters and
carry out adjustments.
SET-UP SERVICE
NO MORE MENU
DESCRIPTION LCD-DISPLAY
1. Logging Control.
01 05-10-00 14-38-56
LOAD TO INV.
2. Every stored event is identified with a sequential number and time stamp.
02 05-10-00 14-38-59
LOAD TO BYP.
3. All events and alarms are indicated with their date and time of occurrence.
03 05-10-00 14-39-14
LOAD OFF
PowerWAVE 9000 DPA UPS - Operation 4-7
(Issue 2.1 Oct. 2009)
4.3.4 Measurements Screen
DESCRIPTION LCD-DISPLAY
1. Battery Runtime.
BATT.RUN TIME (MIN)
0.00h 00m
2. UPS-Output Frequency.
OUTPUT FREQUENCY (HZ)
50.00
3. Bypass Frequency.
BYPASS FREQUENCY (HZ)
50.00
4. Battery Voltage.
BATTERY VOLTAGE (V)
+ 0.0 - 0.0
5. Battery Charger Current.
BATT. CHARGE CUR. (A)
+ 0.0 - 0.0
6. Discharge Current.
DISCHARGE CURRENT (A)
00.00
7. Rectifier Input Voltage of all three phases.
RECTIFIER VOLTAGE (V)
230 230 230
8. Bypass Input Voltage of all three phases.
BYPASS VOLTAGE (V)
230 00.00 00.00
9. Output Voltage of all three phases.
OUTPUT VOLTAGE (V)
00.00 00.00 00.00
10. Output Current of all three phases.
OUTPUT CURRENT (A)
00.00 00.00 00.00
11. Active Output Power of all three phases of all three phases.
ACTIVE POWER (KW)
00.00 00.00 00.00
12. Reactive Output Power of all three phases.
REACTIVE POWER (kVAr)
00.00 00.00 00.00
13. Apparent Output Power of all three phases.
APPARENT POWER (KVA)
00.00 00.00 00.00
14. Output Power of all three phases.
OUTPUT POWER (%)
00.00 00.00 00.00
15. Battery capacity.
BATT. CAPACITY (%)
00.00
4-8 PowerWAVE 9000 DPA UPS - Operation
(Issue 2.1 Oct. 2009)
4.3.5 Commands Screen
4.3.6 UPS Data
DESCRIPTION LCD-DISPLAY
1. Transfer Load to inverter.
LOAD TO INVERTER
LOAD TO BYPASS
2. Transfer Load to bypass. LOAD TO BYPASS
PERFORM BATT.TEST
3. Battery Test. PERFORM BATT.TEST
DESCRIPTION LCD-DISPLAY
1. These general UPS Data are installed at the manufacturing plant.
UPS SERIAL NUMBER NW-nnnnn
2. Manufacturing date.
DATE OF MANUFACTURE 15-03-2007
3. EPROM Version.
EPROM VERSION V-000
4. Actual Date and Time.
DATE TIME dd-mm-yy hh:mm:ss
PowerWAVE 9000 DPA UPS - Operation 4-9
(Issue 2.1 Oct. 2009)
4.3.7 Set-Up User
4.3.8 Set-Up Service
To access the SET-UP Service menu it is necessary to enter a password.
PASSWORD PROTECTED: ONLY UNINTERRUPTIBLE POWER SUPPLIES LTD. SERVICE ENGINEERS SHOULD ACCESS THE “SET­UP SERVICE” MENU. UPS DAMAGE OR LOAD POWER INTERRUPTION MAY OCCUR IF UNQUALIFIED PERSONNEL ATTEMPT TO ADJUST ANY UPS PARAMETERS.
DESCRIPTION LCD-DISPLAY
1. Set-up Language
SET LANGUAGE
SET DATE/TIME ENGLISH
FRANCAIS POLISH
2. Set-up Date and Time. SET-UP DATE/TIME
SET-UP BATT. TEST
DD-MM-YY HH-MM-SS
3. Set-up battery test. SET-UP BATT. TEST
SET-UP GEN-SET OPER.
DAY OF MONTH (1-31)
HOUR OF DAY (0-23)
REPETITIVE (Y/N) YES NO
4. Set-up operation with Gen-Set.
SET GENERATOR OP.
BATT.CHARGE LOCK (Y/N)
BYPASS LOCK YES / NO
DESCRIPTION LCD-DISPLAY
1. This Menu is reserved for authorised service engineers. It is not to be used by End-Users.
SET-UP SERVICE
PASSWORD
2. Type in password PASSWORD
4-10 PowerWAVE 9000 DPA UPS - Operation
(Issue 2.1 Oct. 2009)
4.4 Operating Modes
4.4.1 “On-Line” (Inverter Mode)
The ON-LINE-Mode is the UPS-Operating Mode in which the load is supplied through the RECTIFIER and INVERTER.
Using the control panel (paragraph 4.2), the UPS may be transferred to the ON-LINE-Mode. The ON-LINE-Mode provides the highest degree of protection, especially in the event of a mains disturbance or failure.
This operating mode is always recommended if the critical loads (computer systems) will not tolerate any interruption of the supply (not even the shortest).
In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and without interruption-to the static bypass-mains supply (transfer time = 0).
4.4.2 “OFF-Line” (ECO- or BYPASS MODE)
In the “Off-Line” mode the load is supplied directly from the mains through the static bypass.
Using the control panel (paragraph 4.2), the UPS may be transferred to “Bypass Mode”.
LED Indicator Colour
LINE 1 Green LINE 2 Green BYPASS OFF INVERTER Green BATTERY Green
LINE 2
INV
LINE 1
LOAD
BYPASS
BATTERY
LED Indicator Colour
LINE 1 Green LINE 2 Green BYPASS Green INVERTER OFF BATTERY Green
LINE 2
INV
LINE 1
LOAD
BYPASS
BATTERY
PowerWAVE 9000 DPA UPS - Operation 4-11
(Issue 2.1 Oct. 2009)
When the UPS is operating in “Bypass Mode”, the efficiency of the system is slightly higher. In the event of a mains failure the load will automatically be transferred from mains to inverter within 5 mSec. The battery charger remains active in the “Bypass-Mode”.
The “Bypass-Mode”, is recommended only if the critical load can tolerate interruptions of 3-5 mSec (transfer time from Bypass Mode to ON-LINE Mode).
IN ORDER TO PROVIDE THE LOAD WITH MAXIMUM PROTECTION UNINTERRUPTIBLE POWER SUPPLIES LTD. AL WAYS RECOMMEND THA T THE LOAD BE SUPPLIED BY THE INVERTER (ON-LINE-MODE).
4.4.3 “Maintenance Bypass” Mode
The Maintenance Bypass Mode is performed by means of the IA1 BYPASS SWITCH on the front of the UPS:
BEFORE TRANSFERRING THE LOAD TO MAINTENANCE BYPASS (IA1) ALWAYS MAKE SURE THE UPS-SYSTEM IS IN THE “BYPASS­MODE” OR “ECO-MODE”.
IA1
SWITCH POSITION
EFFECT
ON Bypass-Switch Closed (Load supplied directly from
mains). LCD-indication: “MAINTENANCE BYP CLOSED”. LED Indicators will indicate as shown in table below.
OFF Bypass-Switch Open - Normal operating condition (Load
supplied by inverter). LCD-indication “MAINTENANCE BYP OPEN”. LED Indicators will indicate as shown in table below.
LED Indicator IA1 ON IA1 OFF
LINE 1 Green Green LINE 2 Green Green BYPASS Green OFF INVERTER RED Green BATTERY Green Green
MAINS
UPS
MAINTENANCE BYPASS
LOAD
IA1
4-12 PowerWAVE 9000 DPA UPS - Operation
(Issue 2.1 Oct. 2009)
IF THE UPS IS OPERATING IN THE MAINTENANCE BYPASS MODE THROUGH THE BYPASS SWITCH THE LOAD WILL NOT BE PROTECTED IN THE EVENT OF A MAINS FAILURE. IT IS THEREFORE STRONGLY RECOMMENDED TO SWITCH OVER TO THE ON-LINE MODE (INV. ON) OR BYPASS MODE (ECO MODE) AS SOON AS POSSIBLE.
4.4.4 Parallel Isolator (IA2)
Every UPS-unit (module) is provided with an output parallel isolator (IA2) which, when opened isolates the corresponding unit (module) from the P ARALLEL BUS and from the LOAD. Once IA2 is open there is no power coming from its inverter.
In redundant parallel configurations it is used to isolate a unit from the parallel system without the need of transferring the load to bypass.
4.5 Start-Up Procedure
ALL THE OPERA TIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL.
THE UPS MUST NOT BE STARTED OR PUT INTO USE WITHOUT HAVING FIRST BEEN COMMISSIONED BY A FULLY TRAINED AND AUTHORISED PERSON.
4.5.1 Prestart Checks:
1. The fuses for the supply of UPS-System in the Input
Distribution Board on site are open.
2. Make sure all the input and output cabling has been performed
correctly and check the input phase rotation.
3. Verify that all Parallel Isolator Switches IA2-1, IA2-2 and IA2-
3 are open (Position OFF).
4. Verify that the Maintenance Bypass Switch IA1 is open and in
Position OFF.
POSITION EFFECT
ON Normal Operation (Load supplied by UPS)
OFF UPS-Module isolated from Parallel Bus for maintenance or mod-
ule replacement (UPS-Module not supplying load)
PowerWAVE 9000 DPA UPS - Operation 4-13
(Issue 2.1 Oct. 2009)
5. Make sure all the battery fuses in external battery cabinets are open.
6. Bypass fuses F2 on all UPS-passive modules are inserted.
7. Check the Position of the DIP Switches SW1-9. This is a Single- Cabinet Configuration, and the DIP Switches SW1-9 must be set according to positions shown in paragraph 4.2.6.
4.5.2 Start-Up
1. Insert fuses for the supply of UPS-System in the Input Distribution Board. The LED-indicators “LINE 1” and “Battery” on UPS modulses are lit green. On LCD-Display “LOAD OFF, SUPPLY FAILURE” will appear.
2. UPS Module 1: Press both “ON/OFF” Main Buttons to switch on UPS. On LCD: “LOAD DISCONNECTED PARALLEL SWITCH OPEN” will appear and the LED-indicator will indicate as shown below:
3. Via Control Panel, Select: LOAD TO INVERTER LED-indicator will indicate as shown below:
4. Scroll through the Measurement menu and check values.
5. Modules 2 - 5: Repeat Steps 2-4 for each module.
6. Check battery polarity and voltage.
7. If the battery polarity and voltage is correct insert external battery fuses (breakers).
LED Indicator Colour
LINE 1 Green LINE 2 Green
BYPASS Green
INVERTER OFF
BATTERY Flashing Green
LED Indicator Colour
LINE 1 Green LINE 2 Green
BYPASS OFF
INVERTER Green
BATTERY Flashing Green
4-14 PowerWAVE 9000 DPA UPS - Operation
(Issue 2.1 Oct. 2009)
8. Testing of Parallel Functions (The load fuses in output Distribution Board are still open i.e. the loads are disconnected). All three UPS-Modules are on INVERTER MODE
9. Press simultaneously the two ON/OFF buttons on the UPS­control panel (PMD) on all three control panels to turn the modules OFF. On the LCD's message "LOAD OFF, SUPPLY FAILURE" will appear
10. Close Parallel Isolator IA2-1 (position ON) of Module 1, on LCD: "PARALLEL SW CLOSED" will appear. Close Parallel Isolator IA2-2 (position ON) of Module 2, on LCD: "PARALLEL SW CLOSED" will appear. Close Parallel Isolator IA2-3 (position ON) of Module 3, On LCD: "PARALLEL SW CLOSED" will appear. Close Parallel Isolator IA2-4 (position ON) of Module 4, On LCD: "PARALLEL SW CLOSED" will appear. Close Parallel Isolator IA2-5 (position ON) of Module 5, On LCD: "PARALLEL SW CLOSED" will appear.
11. Press simultaneously the two ON/OFF buttons on the UPS­control panel (PMD) on all three control panels to turn the modules ON. On output Terminal Block there is now UPS power and on all three LCD's: "LOAD PROTECTED" will appear.
12. Load transfer to Maintenance Bypass Go to Menu COMMANDS and choose command “LOAD TO BYPASS” and transfer the load to mains on control panel of UPS-System. Message “LOAD NOT PROTECTED” will appear on LCD. Close Maintenance Bypass Switch IA1 (position ON) On LCD: “MANUAL BYP IS CLOSED” will appear and the LED-indicator will indicate as shown below:
13. Connect Load to the UPS Output Insert fuses in output Distribution Board Verify on control Panel that the load is on bypass”
LED Indicator Colour
LINE 1 Green LINE 2 Green
BYPASS Green
INVERTER RED
BATTERY Green
PowerWAVE 9000 DPA UPS - Operation 4-15
(Issue 2.1 Oct. 2009)
14. Open Maintenance Bypass Switch IA1 On LCD: “MANUAL BYP IS OPEN” will appear followed by “LOAD NOT PROTECTED”
15. Check on LCD, via MEASUREMENTS MENU, the Output Powers, Vo ltages Currents and Frequencies.
16. Load transfer to Inverter Go to Menu COMMANDS and choose command “LOAD TO INVERTER” and transfer the load to inverter on control panel of UPS-System. On LCD: “LOAD PROTECTED” will appear.
17. Check the output Voltages and Currents once again.
THE LOAD IS NOW PROTECTED BY THE UPS
4.6 Shutdown Procedure
ALL THE OPERA TIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL.
The PowerWAVE 9000 DP A UPS may be shutdown completely if the load does not need input power for an extended period of time.
It may be switched to Maintenance Bypass Mode for service or maintenance purposes, or transferred to the OFF-Line Mode if the load does not need the highest degree of protection.
The load may be disconnected by means of the two ON/OFF (LOAD-OFF) push buttons. Two buttons are used for added security.
4.6.1 Complete UPS Shut Down procedure
THE UPS MA Y BE SHUT DOWN COMPLETELY IF THE LOAD HAS NO POWER REQUIREMENT . THEREFORE THE FOLLOWING STEPS ARE TO BE PERFORMED ONL Y AFTER THE LOAD HAS BEEN DISCONNECTED AND DOES NOT REQUIRE A POWER SUPPLY. SIMULTANEOUS ACTIVATION OF BOTH ON/OFF BUTTONS DURING NORMAL OPERAT ION WILL SWITCH OFF THE UPS OUTPUT AND NO LONGER SUPPL Y POWER TO THE LOAD.
1. Ensure that the loads have been shutdown and there is no further need to supply load power.
2. Once the loads have all been disconnected, press simultaneously the
two ON/OFF buttons on the control panel of each module.
a) The LCD panel will indicate: “LOAD OFF , SUPPLY FAILURE”.
4-16 PowerWAVE 9000 DPA UPS - Operation
(Issue 2.1 Oct. 2009)
b) The LED display will give the following indications:
3. Open all three Parallel Isolator Switches IA2-1, IA2-2, IA2-3, IA2-4,
IA-5.
4. Open battery fuses/breakers in external battery cabinets or racks.
5. Open the mains fuses/breaker in the building distribution panel.
NOTE: AFTER SWITCHING OFF A UPS UNIT MAKE SURE THE
INTERNAL DC-CAPACIT ORS HA VE BEEN DISCHARGED AND WAIT AT LEAST 10 MINUTES
THE UPS IS NOW VOLTAGE FREE.
4.7 Load Transfer to Maintenance Bypass
If it is necessary to perform service or maintenance on the UPS it is possible to transfer the UPS into the MAINTENANCE BYPASS MODE.
BEFORE SWITCHING THE MAINTENANCE BYPASS TO POSITION “ON”, MAKE SURE THAT THE LOAD HAS BEEN TRANSFERRED TO BYP A SS (OFF-LINE MODE) ALL THE OPERA TIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL.
4.7.1 Transferring the UPS to Maintenance Bypass:
UPS system status prior to transfer
The load is protected by the PowerWAVE 9000 DPA UPS operating normally (the UPS-System is operating on inverter).
1. From any module control panel COMMANDS Menu select “LOAD TO BYPASS” and transfer the load to the static bypass. The LCD panel will indicate: “LOAD NOT PROTECTED” on all modules.
LED Indicator Colour
LINE 1 Green LINE 2 OFF BYP ASS OFF INVERTER OFF BATTERY Flashing Green
PowerWAVE 9000 DPA UPS - Operation 4-17
(Issue 2.1 Oct. 2009)
2. Close Maintenance Bypass Switch IA1 (position ON).
The LCD panel will indicate: “MANUAL BYP CLOSED” and the panel shows:
3. Simultaneously press both ON/OFF buttons on all module control
panels.The LCD panel will indicate: “LOAD OFF, SUPPLY FAILURE” and the panel shows:
4. Open Parallel Isolators IA2-1, IA2-2, IA2-3, IA2-4 and IA2-5.
5. Open battery fuses/breakers in the external battery cabinets or racks.
THE LOAD IS SUPPLIED BY MAINS AND IS NOT PROTECTED
LED Indicator Colour
LINE 1 Green LINE 2 Green BYP ASS Green INVERTER RED BATTERY Green
LED Indicator Colour
LINE 1 Green LINE 2 OFF BYP ASS OFF INVERTER OFF BATTERY Flashing Green
4-18 PowerWAVE 9000 DPA UPS - Operation
(Issue 2.1 Oct. 2009)
4.8 Transfer From Maintenance Bypass
This procedure describes the sequence of operations to be done in order to restart the UPS and restore ON-LINE mode (Load on Inverter).
ALL THE OPERA TIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL.
UPS system status prior to transfer
The load is supplied directly by Input Mains power and the UPS is OFF.
1. Close battery fuses/breakers in the external battery cabinets or racks.
2. The LCD panel will indicate: “LOAD OFF, SUPPLY FAILURE” will
appear. The LED display will give the following indications:
3. Close Parallel Iso la t ors IA2-1, IA2-2, IA2-3, IA2-4 and IA2-5 and
check message "PARALLEL SW CLOSED" on LCD of each module.
4. Simultaneously press both ON/OFF buttons on the UPS control panel
(PMD) on all three control panels. Unit will start-up and after about 60 seconds, the LED display will give the following indications:
5. Make sure that the bypass LED is green on all modules, then open the
Maintenance Bypass Switch IA1 (position OFF).
6. Using LCD panel on any module, select the COMMANDS menu and
choose command “LOAD TO INVERTER”. This will transfer the LOAD to Inverter on the complete system. On LCD panel “LOAD PROTECTED” will appear.
LOAD IS NOW SUPPLIED BY INVERTER AND IS PROTECTED
LED Indicator Colour
LINE 1 Green LINE 2 OFF BYP ASS OFF INVERTER OFF BATTERY Flashing Green
LED Indicator Colour
LINE 1 Green LINE 2 Green BYP ASS Green INVERTER Red BATTERY Green
PowerWAVE 9000 DPA UPS - UPS Module Replacement 5-1
(Issue 2.1 Oct. 2009)
5
UPS Module Replacement
5.1 Replacement of UPS Module in Single Module Systems
ALL THE OPERA TIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED PERSONNEL. BY OPENING OR REMOVING THE UPS MODULES AND MODULE COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES! BEFORE REMOVING A UPS MODULE MAKE SURE THE INTERNAL DC CAPACITORS HAVE BEEN DISCHARGED FOR AT LEAST 2 MINUTES. NEVER LEAVE THE UPS MODULE COMPARTMENT WITHOUT AN APPROPRIATE PROTECTION COVER. UNINTERRUPTIBLE POWER SUPPLIES LTD. WILL NOT TAKE RESPONSIBILITY OR BE LIABLE FOR PERSONNEL INJURIES OR MATERIAL DAMAGES CAUSED BY IMPROPER MANIPULATION OF THE UPS, OR BY INCORRECT CABLING. THE PROPER INSTALLATION AND USAGE INSTRUCTIONS OF THE UPS ARE DESCRIBED WITHIN THIS MANUAL AND MUST BE STRICTLY ADHERED TO.
5.1.1 Removing a UPS Module from a Single Module System
If your PowerWAVE 9000 DPA consists of only one single UPS Module then perform the following steps to extract the module:
1. Reset the Alarm on faulty Module. The audible noise will stop. If the Alarm condition persists (the LED Indicator ALARM will remain red) it means that there is a fault in the UPS Module.
2. If the load is supplied by the mains in Bypass Mode (Eco-Mode) the
Maintenance Bypass (IA1) may be closed by turning it to position “ON”.
NOTE: If the load is on inverter then before closing the M aint enance
Bypass IA1, transfer load to bypass by means of the command “LOAD TO BYPASS” in submenu COMMANDS. On LCD: “LOAD NOT PROTECTED” will appear.
3. Close Maintenance Bypass Switch IA1 (position ON)
On LCD: “MANUAL BYP IS CLOSED” will appear and the LED display will indicate as shown below:
LED Indicator Colour
LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green
5-2 PowerWAVE 9000 DPA UPS - UPS Module Replacement
(Issue 2.1 Oct. 2009)
The load is now directly supplied by mains and is not protected
4. Open the Parallel Isolator Switch IA2 (switch to position “OFF”) of
the faulty UPS Module. The UPS Module is now disconnected from output.
5. Press both ON/OFF Buttons on UPS Module simultaneously.
6. Open battery fuses/breakers in external battery cabinet or rack; and
open the bypass fuses F2 on passive module.
7. Disconnect cables from connectors JD7.
8. Pull Modules only partly horizontally by means of the 2 black handles
until the rear connectors are disconnected.
BEFORE DRAWING THE UPS MODULES COMPLETELY OUT , WAIT 2 MINUTES UNTIL THE INTERNAL DC CAPACITORS ARE DISCHARGED.
9. Draw UPS Modules by pulling it out horizontally:
NOTE: Two persons are needed to pull out the modu le from the UPS
Frame. The weight of a DPA 50, 40kW module is 60kg (the weight of DPA 10, 8kW60 kVA module is 24kg)
10. Insert new UPS Modules or cover the opening (UPS Modules
Compartment) with appropriate protection cover immediately and fix with four screws.
WHILE THE UPS IS OPERATING IN THE MAINTENANCE BYPASS MODE THE LOAD IS NOT PROTECTED AND IN THE EVENT OF A MAINS FAILURE THE LOAD SUPPLY WILL BE INTERRUPTED.
5.1.2 Fitting a UPS Module to a Single Module System
ALL THE OPERA TIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED PERSONNEL. BY OPENING OR REMOVING THE UPS MODULES AND MODULE COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES! DO NOT EVER LEAVE THE UPS MODULE COMPARTMENT WITHOUT AN APPROPRIATE PROTECTION COVER UNINTERRUPTIBLE POWER SUPPLIES LTD. WILL NOT TAKE RESPONSIBILITY OR BE LIABLE FOR PERSONNEL INJURIES OR MATERIAL DAMAGES CAUSED BY IMPROPER MANIPULATION OF THE UPS, OR BY INCORRECT CABLING. THE PROPER INSTALLATION AND USAGE INSTRUCTIONS OF THE UPS ARE DESCRIBED WITHIN THIS MANUAL AND MUST BE STRICTLY ADHERED TO.
PowerWAVE 9000 DPA UPS - UPS Module Replacement 5-3
(Issue 2.1 Oct. 2009)
If your system consists of only one single UPS Module then perform following steps to fit a new module:
1. Remove UPS Module compartment protection cover by unscrewing four screws on the front.
2. Slide two thirds of UPS Modules (passive and active) into dedicated
UPS compartments (make sure not to plug the UPS Module into the rear connector). Connect Control Panel cable to connector JD7. Push UPS module to its final position and push strongly to assure good contact on the rear plugs.
NOTE: Two persons are needed to pull out the modu le from the UPS
Frame. The weight of a DPA 50, 40kW module is 60kg (the weight of DPA 10, 8kW60 kVA module is 24kg)
3. Tighten the four screws on the front of each module (passive and
active)
4. Check if the LED LINE1 and battery is flashing green. If yes, mains
voltage is OK; On the LCD: “LOAD OFF, SUPPLY FAILURE” will appear and the LED display will indicate as shown below:
5. Close the bypass fuses F2 (front of Module);
6. Close external battery fuses/breaker
7. Press simultaneously both “ON/OFF” Buttons to start up UPS.
LCD panel must display: “LOAD DISCONNECTED PARALLEL SWITCH OPEN” and the LED display will indicate as shown below:
8. Transfer load to mains and inverter for testing using submenu
COMMANDS;
LED Indicator Colour
LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Green
LED Indicator Colour
LINE 1 Green LINE 2 Green BYPASS OFF INVERTER Green BATTERY Green
5-4 PowerWAVE 9000 DPA UPS - UPS Module Replacement
(Issue 2.1 Oct. 2009)
9. Transfer Load to Bypass Mode by means of COMMAND “LOAD
TO BY PASS”
10. Verify the status (Load on Bypass, Eco Mode) by checking the LED
display will indicate as shown below:
11. Close Parallel Isolator (IA2);
12. Open Maintenance Bypass (IA1) by turning it to position “OFF”. The
load is now supplied by the static bypass.
13. Transfer load to Inverter Mode by means of COMMAND “LOAD TO
INVERTER”. On LCD: “LOAD PROTECTED” will appear.
THE LOAD IS NOW PROTECTED BY THE UPS
5.2 Replacement of UPS Module in Redundant Multi-Module System
ALL THE OPERA TIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED PERSONNEL. BY OPENING OR REMOVING THE UPS MODULES AND MODULE COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES! BEFORE REMOVING A UPS MODULE MAKE SURE THE INTERNAL DC CAPACITORS HAVE BEEN DISCHARGED FOR AT LEAST 2 MINUTES. NEVER LEAVE THE UPS MODULE COMPARTMENT WITHOUT AN APPROPRIATE PROTECTION COVER UNINTERRUPTIBLE POWER SUPPLIES LTD. WILL NOT TAKE RESPONSIBILITY OR BE LIABLE FOR PERSONNEL INJURIES OR MATERIAL DAMAGES CAUSED BY IMPROPER MANIPULATION OF THE UPS, OR BY INCORRECT CABLING. THE PROPER INSTALLATION AND USAGE INSTRUCTIONS OF THE UPS ARE DESCRIBED WITHIN THIS MANUAL AND MUST BE STRICTLY ADHERED TO.
LED Indicator Colour
LINE 1 Green LINE 2 Green BYPASS Green INVERTER OFF BATTERY Green
PowerWAVE 9000 DPA UPS - UPS Module Replacement 5-5
(Issue 2.1 Oct. 2009)
5.2.1 Inserting a Module in a Redundant Multi Module System
In a Redundant Parallel system one module can be re-introduced to its original location without affecting normal system operation. Load will be protected by the other modules running ON-LINE.
Module must be previously set according to system personalization. Please make sure with your nearest service centre for correct settings.
1. Remove the protection covers by unscrewing the 4 screws on the front.
2. Lift the modules to its destination position. See earlier notes
concerning weights.
3. Slide two thirds of UPS modules into dedicated compartment (make
sure not to plug the UPS Module completely into the rear connector). Connect Control Panel cable to connector JD7. Push UPS module to its final position and push strongly to assure good contact on the rear plugs. Tighten the eight screws on the front of modules (active and passive);
4. Check if LED LINE1 and battery is flashing green. If yes, mains
voltage is OK; On the LCD: “LOAD OFF, SUPPLY FAILURE” will appear and the LED display will indicate as shown below:
5. Close the bypass fuse F2 (front of Module);
6. Close internal/external battery fuses/breaker of the new Module
7. Press both “ON/OFF” Buttons simultaneously to start up UPS.
8. Wait 60 seconds, LCD panel must display: “LOAD
DISCONNECTED PARALLEL SWITCH OPEN” and the LED display will indicate as shown below:
LED Indicator Colour
LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Green
LED Indicator Colour
LINE 1 Green LINE 2 Green BYPASS Green INVERTER OFF BATTERY Flashing/Green
5-6 PowerWAVE 9000 DPA UPS - UPS Module Replacement
(Issue 2.1 Oct. 2009)
9. Transfer load to Inverter Mode by means of COMMAND “LOAD TO
INVERTER” of the control panel. LED display will indicate as shown below:
10. Stop the module by pressing simultaneously both “ON/OFF” buttons.
11. Close the Parallel Isolator Switch IA2 corresponding to the module.
LCD panel must show the message PARALLEL SW CLOSED.
12. Press simultaneously both “ON/OFF” buttons.
Module will restart automatically connecting load to inverter and run in parallel with other ON LINE modules. LCD panel must show LOAD PROTECTED indication.
THE LOAD IS NOW PROTECTED BY THE UPS
LED Indicator Colour
LINE 1 Green LINE 2 Green BYPASS OFF INVERTER Green BATTERY Green
PowerWAVE 9000 DPA UPS - UPS Module Replacement 5-7
(Issue 2.1 Oct. 2009)
5.3 Replacement of a Module In Capacity Multi-Module System
ALL THE OPERA TIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED PERSONNEL. BY OPENING OR REMOVING THE UPS MODULES AND MODULE COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES! BEFORE REMOVING A UPS MODULE MAKE SURE THE INTERNAL DC CAPACITORS HAVE BEEN DISCHARGED FOR AT LEAST 2 MINUTES. NEVER LEAVE THE UPS MODULE COMPARTMENT WITHOUT AN APPROPRIATE PROTECTION COVER UNINTERRUPTIBLE POWER SUPPLIES LTD. WILL NOT TAKE RESPONSIBILITY OR BE LIABLE FOR PERSONNEL INJURIES OR MATERIAL DAMAGES CAUSED BY IMPROPER MANIPULATION OF THE UPS, OR BY INCORRECT CABLING. THE PROPER INSTALLATION AND USAGE INSTRUCTIONS OF THE UPS ARE DESCRIBED WITHIN THIS MANUAL AND MUST BE STRICTLY ADHERED TO.
5.3.1 Removing a Module From a Capacity Multi-Module
System
If, in a capacity parallel system, a UPS Module fails and there is not enough capacity left to protect the load by the remaining operating UPS modules, the load will automatically be transferred to bypass (Bypass Mode or Eco­Mode) and will continue to be supplied by the mains supply.
To extract the faulty module from the UPS Frame in a Capacity Multi­Module System proceed as follows:
1. Identify the faulty Module with the Alarm condition and RESET the Alarm. The audible noise will stop. If the Alarm conditions persists (the LED Indicator ALARM is red) there is a fault in the UPS Module.
2. Verify that the load is on Bypass and is supplied by the mains power
(Bypass Mode or Eco-Mode) on all three UPS modules; in the majority of the events the LED indicators on Control Panel of the Faulty Module will show:
LED Indicator Colour
LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green
5-8 PowerWAVE 9000 DPA UPS - UPS Module Replacement
(Issue 2.1 Oct. 2009)
3. Whereas the LED indicators on the Control Panels of the other two
Operating Modules will show
4. Close Maintenance Bypass Switch IA1 (position ON)
5. On LCD: “MANUAL BYP IS CLOSED” will appear and the LED
display will indicate as shown below:
The load is now directly supplied by mains and is not protected
6. Open the Parallel Isolator Switch IA2 (switch to position “OFF”) of
UPS module to be replaced. The UPS module is now disconnected from the output;
7. Press both ON/OFF Buttons on UPS Module simultaneously;
8. Open corresponding battery fuses;
9. Remove the 4 fixation screws and slide out the UPS Modules (10cm)
paying particular attention to the cable connected to JD7. This operation will disconnect module by the power connection located on the back of the cabinet.
10. Disconnect cables from connectors JD7.
BEFORE DRAWING THE UPS MODULE COMPLETELY OUT, WAIT 2 MINUTES UNTIL THE INTERNAL DC CAPACITORS ARE DISCHARGED.
11. Draw UPS Module by pulling it out horizontally:
NOTE: Two persons are needed to pull out the modu le from the UPS
Frame. The weight of a DPA 50, 40kW module is 60kg (the weight of DPA 10, 8kW60 kVA module is 24kg)
LED Indicator Colour
LINE 1 Green LINE 2 Green BYPASS Green INVERTER OFF BATTERY Green
LED Indicator Colour
LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green
PowerWAVE 9000 DPA UPS - UPS Module Replacement 5-9
(Issue 2.1 Oct. 2009)
12. Insert new UPS Module or cover the opening (UPS Module
Compartment) with appropriate protection cover immediately and fix with four screws.
WHILE THE UPS IS OPERATING IN THE MAINTENANCE BYPASS MODE THE LOAD IS NOT PROTECTED AND IN THE EVENT OF A MAINS FAILURE THE LOAD SUPPLY WILL BE INTERRUPTED.
5.3.2 Refitting a Module in a Capacity Multi-Module System
To replace a Faulty Module in a Capacity Multi-Module System perform following steps:
1. Remove UPS Modules compartment protection cover by unscrewing four screws on the front.
2. Slide two thirds of UPS modules into dedicated UPS compartment
(make sure not to plug the UPS Module into the rear connector). Connect Control Panel cable to connector JD7. Push UPS modules to its final position and push strongly to assure good contact on the rear plugs.
NOTE: Two persons are needed to pull out the modu le from the UPS
Frame. The weight of a DPA 50, 40kW module is 60kg (the weight of DPA 10, 8kW60 kVA module is 24kg)
3. Tighten the four screws on the front of modules;
4. Check if LED LINE1 and battery are flashing green.
On the LCD: “LOAD OFF, SUPPLY FAILURE” will appear and the LED display will indicate as shown below:
5. Insert the bypass fuse F2 (front of Module);
6. Close internal/external battery fuses/breaker of the new Module;
LED Indicator Colour
LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Green
5-10 PowerWAVE 9000 DPA UPS - UPS Module Replacement
(Issue 2.1 Oct. 2009)
7. Press both “ON/OFF” Buttons simultaneously to start up UPS.
LCD panel must display: “LOAD DISCONNECTED PARALLEL SWITCH OPEN” and the LED display will indicate as shown below:
8. Transfer load to mains and inverter for testing using submenu
COMMANDS
9. Transfer Load to Bypass Mode by means of COMMAND “LOAD
TO BY PASS
10. Verify the status LOAD ON BYPASS
11. Verify that the remaining UPS Modules are also on Bypass;
12. If all three UPS Modules are on Bypass, Close Parallel Isolator
Switch of New Module (position ON); on LCD should appear “PARALLEL SW IS CLOSED”.
13. Open Maintenance Bypass (IA1) by turning it to position “OFF”. The
load is now supplied by the static bypass of all three Modules. Check LED indicators on control panels.
14. Transfer load to Inverter Mode by means of COMMAND “LOAD TO
INVERTER” on any one of three control panels. On LCD: “LOAD PROTECTED” will appear and the LED display will show:
THE LOAD IS NOW PROTECTED BY THE UPS
LED Indicator Colour
LINE 1 Green LINE 2 Green BYPASS Green INVERTER OFF BATTERY Green
LED Indicator Colour
LINE 1 Green LINE 2 Green BYPASS Green INVERTER OFF BATTERY Green
LED Indicator Colour
LINE 1 Green LINE 2 Green BYPASS OFF INVERTER Green BATTERY Green
PowerWAVE 9000 DPA UPS - Multi-Cabinet Configuration 6-1
(Issue 2.1 Oct. 2009)
6
Multi-Cabinet Configuration
6.1 Multi-Cabinet Configuration Concept
The PowerWAVE 9000 DPA UPS Cabinets may be paralleled for power capacity or for redundancy operation. Every standard PowerWAVE 9000 DPA is provided with the parallel option and therefore no time-consuming or expensive upgrading is necessary on site.
Figure 6.1: PowerWAVE 9000 DPA UPS Multi-Cabinet Chain.
The Multi-Cabinet Configuration is based on a decentralised bypass architecture i.e. every UPS is provided with its own static bypass. In a parallel system there is always one Master Module and the other Modules are slaves. If at any time the master is faulty the next UPS (former slave) will immediately take over the master function and the former master will switch off.
Every UPS-module in a parallel configuration is provided with an output parallel Isolator (IA2) which, when opened isolates the corresponding unit from the parallel system. Once the parallel isolator (IA2) of a unit is open that unit (module) is isolated from the rest of the parallel system and therefore does not provide power to the output.
In a parallel configuration if you perform the command “LOAD TO BYP ASS” on any unit, all the units will transfer the load simultaneously to the mains supply If you perform the command “LOAD TO INVERTER” on any unit all the UPS modules will simultaneously transfer the load to the inverters.
The PowerWAVE 9000 DPA can be paralleled for redundancy (highest availability) or for power capacity (higher power rating).
PowerWAVE DPA
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A L A R M
L I N E
2
B Y P A S S
L I N E
1
I N V E R T E R
B A T T E R Y
PowerWAVE DPA
E N T E R
O N / O F F
O N / O F F
R E S E T
A L A R M
L I N E
2
B Y P A S S
L I N E
1
I N V E R T E R
B A T T E R Y
PowerWAVE DPA
E N T E R
O N / O F F
O N / O F F
R E S E T
A L A R M
L I N E
2
B Y P A S S
L I N E
1
I N V E R T E R
B A T T E R Y
PowerWAVE DPA
E N T E R
O N / O F F
O N / O F F
R E S E T
A L A R M
L I N E
2
B Y P A S S
L I N E
1
I N V E R T E R
B A T T E R Y
PowerWAVE DPA
E N T E R
O N / O F F
O N / O F F
R E S E T
A L A R M
L I N E
2
B Y P A S S
L I N E
1
I N V E R T E R
B A T T E R Y
UPS 1 UPS 2 UPS n
6-2 PowerWAVE 9000 DPA UPS - Multi-Cabinet Configuration
(Issue 2.1 Oct. 2009)
IMPORTANT: The PowerWAVE 9000 DPA BYPASS MODE (ECO-MODE) function of
a parallel system is the same as that for a single unit. If the UPS is operating as a parallel system with the load transferred to the BYPASS (load on mains), failure of the mains supply will initiate the UPS system to automatically (within 5msec), transfer to each module inverter.
IN ORDER TO PROVIDE THE LOAD WITH MAXIMUM PROTECTION UNINTERRUPTIBLE POWER SUPPLIES LTD. AL WAYS RECOMMEND THAT THE CRITICAL LOAD IS SUPPLIED BY THE INVERTER (ON­LINE-MODE).
6.2 Installation Instructions
6.2.1 Introduction
ALL THE OPERA TIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNALLY TRAINED PERSONNEL. BY OPENING OR REMOVING THE UPS-MODULES OR MODULE COVERS THERE IS A RISK OF EXPOSURE TO DANGEROUS VOLTAGES! BEFORE REMOVING A UPS-MODULE MAKE SURE THE INTERNAL DC-CAPACITORS HAVE BEEN DISCHARGED FOR AT LEAST 2 MINUTES. NEVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT A APPROPRIATE PROTECTION COVER FITTED. UNINTERRUPTIBLE POWER SUPPLIES LTD. WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY FOR ANY PERSONNEL OR MATERIAL DAMAGE DUE TO INCORRECT MANIPULATION OR CABLING OF THE UPS DESCRIBED IN THIS MANUAL.
ANY PowerWAVE 9000 DPA SYSTEM NOT COMMISSIONED BY AN UNINTERRUPTIBLE POWER SUPPLIES LTD. FIELD SERVICE ENGINEER MUST BE CONSIDERED AN ELECTRICAL HAZARD AND UNINTERRUPTIBLE POWER SUPPLIES LTD. ACCEPTS NO RESPONSIBILITY FOR ITS SAFE OPERATION OR THE SAFETY OF ANY PERSONNEL. ADDITIONALLY, THE MANUFACTURER'S WARRANTY IS IMMEDIATEL Y INVALIDATED IF THE UPS IS PUT INTO USE BEFORE IT HAS BEEN CORRECTLY COMMISSIONED.
PowerWAVE 9000 DPA UPS - Multi-Cabinet Configuration 6-3
(Issue 2.1 Oct. 2009)
NOTE: In order to achieve equal load sharing between the UPS-cabinets in a
multi-cabinet installation, the input cables from the input distribution board to each UPS cabinet should be of equal length. Similarly the UPS output cables to the output distribution board shou ld be of equal length. (See Figure 6.2) below.
Figure 6.2: Cable Lengths for Multi Cabinet Configurations (assuming a 2 cable input)
UPS 1 UPS 2 UPS 3 UPS 4
UPS 1 UPS 2 UPS 3 UPS 4
Recommended cable configurations
The cable configuration below is not recommended
Bypass Feed
Rectifier Feed
To Load
To Load
Bypass Feed
Rectifier Feed
6-4 PowerWAVE 9000 DPA UPS - Multi-Cabinet Configuration
(Issue 2.1 Oct. 2009)
WHEN CABLING THE UPS CABINETS, ENSURE THAT EACH UPS IS COMPLETELY VOLTAGE FREE. CHECK THAT THE MAINTENANCE BYPASSES (IA1) AND ALL PARALLEL ISOLATORS (IA2) ARE OPEN (“OFF”) ON ALL CABINETS.
6.2.2 Connection of Parallel Communication Cables (Bus-lines)
For the correct performance of different parallel UPS functions and operations, the paralleled units communicate continuously between each other. This is achieved by means of the communication BUS-Lines.
After terminating the input and output cabling of each single UPS, it is necessary to connect the units together to form the parallel system. For this purpose a communication BUS line is connected sequential between the units. Communication BUS lines are connected as shown below (See Figure 6.3).
NOTE: Only connect the Bus Line cables when the UPS cabinets are
switched off and each parallel isolator IA2 is open. Follow Bus Line cable connection sequences detailed below.
1. Fit the Parallel Adapter over the Connector JD8 on all UPS-cabinets
2. Set DIP Switch SW2-2 on each Parallel Adapter depending on the
UPS Cabinet in the parallel cabinet configuration;
3. Connect PORT JD6 on Parallel Adapter of UPS-Cabinet 1and PORT
JD5 of Parallel Adapter of UPSCabinet 2 with the corresponding BUS-Cable;
4. Connect PORT JD6 on Parallel Adapter of UPS-Cabinet 2 and PORT
JD5 of UPS-Cabinet 3 with the corresponding BUS-Cable
5. Continue in the same manner for the remaining UPS-Cabinets..
Figure 6.3: Connection of the Bus-lines when paralleling UPS-Cabinet Parallel Adaptors
6.2.3 Parallel Adapter and DIP-Switch SW2-2
If the UPS-CABINETS are paralleled the Parallel Adapter will be placed on the Connector JD8 on the distribution panel and the communications
UPS-Cabinet 1 UPS-Cabinet 2 UPS-Cabinet n-1 UPS-Cabinet n
JD6
JD5
Input
Master-Slave
Output
Master-Slave
JD6
JD5
Input
Master-Slave
Output
Master-Slave
Pa rallel Adap tor P a r allel A d a ptor
SW2-2 SW2-2
JD6
JD5
Input
Master-Slave
Output
Master-Slave
Pa r allel Adap t or
SW2-2
JD6
JD5
Input
Master-Slave
Output
Master-Slave
Par a llel Ad a ptor
SW2-2
PowerWAVE 9000 DPA UPS - Multi-Cabinet Configuration 6-5
(Issue 2.1 Oct. 2009)
cables between the cabinets will be connected through the connectors JD5 and JD6.
NOTE: Set the Switch SW2-2 correctly according to the
corresponding cabinet configuration.
6.2.4 DIP-Switch SW1-9 Settings
Before starting up the parallel system it is necessary to set the DIP Switches SW1-1 and SW1-9 to their correct positions.
6.2.5 DIP Switch SW1-9
The DIP Switch SW1-9 is located on every Cabinet With this switch it is possible to determine the “position of a DPA Cabinet” in a Multi-Cabinet Chain. Define each DPA- Cabinet in a Multi-Cabinet Chain as:
1. The “First”,
2. The “Middle” (there may be more than one) and
3. The “Last”
Cabinet in the Multi-Cabinet Chain by setting the DIP Switch SW1-9 on each cabinet according to the Table below:
Having set the SW1-9 on all the DP A Cabinets correctly the UPS’s may be commissioned
DIP Switches position on PCB NW8141
First UPS Other UPS Last UPS Single UPS
SW 1a 1 ON OFF ON ON SW 1b 2 OFF OFF ON ON SW 1c 3 ON OFF OFF ON SW 1d 4 ON OFF ON ON SW 1e 5 ON OFF ON ON
SW 1f 6 ON OFF ON ON SW 1g 7 ON OFF ON ON SW 1h 8 ON OFF ON ON
SW 1i 9 ON OFF ON ON
Single
Unit
First Unit
Middle Unit
Last
Unit SW1 ON OFF OFF ON SW2 ON ON OFF OFF
6-6 PowerWAVE 9000 DPA UPS - Multi-Cabinet Configuration
(Issue 2.1 Oct. 2009)
6.2.6 ON/OFF - Main Buttons
The ON/OFF-Buttons shutdown the UPS-system for service and maintenance or for emergency reasons.
IF BOTH ON/OFF-BUTTONS ARE PRESSED ON THE UPS MODULE IN A MUL TI-MODULE SYSTEM ONLY THAT P A RTICULAR UPS MODULE WILL SHUTDOWN. TO SHUTDOWN THE COMPLETE SYSTEM PRESS BOTH ON/OFF BUTTONS ON EVERY UPS MODULE OF A MULTI­MODULE SYSTEM.
6.2.7 Parallel Isolator (IA2)
Every UPS module is provided with a parallel isolator IA2. The parallel isolator is an important element of the UPS allowing the isolation of a unit from the parallel system without the need to transfer the load to bypass.
IA2 OPEN: THE CORRESPONDING UPS MODULE IS ISOLATED FROM THE OUTPUT. THERE IS NO COMMUNICATION BETWEEN THE ISOLATED UNIT AND THE REST OF THE PARALLEL SYSTEM. THE ISOLATED UPS MODULE MAY BE REPLACED WITHOUT COMPROMISING THE REST OF THE SYSTEM.
IA2 CLOSED: THE CORRESPONDING UPS IS BEING ADDED TO THE REST OF THE PARALLEL SYSTEM.
IMPORTANT: BEFORE CLOSING IA2 OF A UPS MODULE BE SURE THA T THE STA TUS OF THA T MODULE IS THE SAME AS OF THE REST OF THE OPERATING MODULES WITH CLOSED IA2. EXAMPLE: IF ALL UPS's WITH CLOSED IA2 ARE ON INVERTER, MAKE SURE THAT THE UNIT ON WHICH ISOLATOR IA2 IS BEING CLOSED IS ALSO ON INVERTER.
6.2.8 Maintenance Bypass (IA1)
There are two types of Parallel System Configurations: redundant and capacity parallel systems (see Chapter 5).
Redundant Parallel Configuration
In a redundant parallel system a UPS- mo dule may easily be isolated from the parallel system by opening the respective isolator (IA2). It is now possible to operate or shut down this unit without influencing the rest of the parallel system. The rest of the parallel system will continue to protect the load. The isolated UPS-Module may be replaced without the need of transferring the load to bypass by means of the Maintenance Bypass (IA1).
Capacity Parallel Configuration
In the event of a fault in one of the UPS-Modules in a capacity parallel system the load will automatically be transferred to static bypass (mains). In order to replace the faulty module the load must be transferred to mains by means of Maintenance Bypass (IA1).
PowerWAVE 9000 DPA UPS - Multi-Cabinet Configuration 6-7
(Issue 2.1 Oct. 2009)
6.2.9 ECO-MODE (BYPASS MODE) in Parallel Systems
The Eco-Mode function in a Parallel System is the same as in Single Systems. If, in a PowerWAVE 9000 DPA system, the load is supplied by the mains(load on mains) and in the event of mains failure, all UPS's will automatically transfer the load back to the inverters within 5msec.
In order to provide the load with maximum protection Uninterruptible Power Supplies Ltd. always recommends that the load be supplied by the inverter (ON-LINE-Mode).
6.3 Commissioning of Multi-cabinet Configuration
THE UPS MUST NOT BE STARTED OR PUT INTO USE WITHOUT HAVING FIRST BEEN COMMISSIONED BY A FULLY TRAINED AND AUTHORISED PERSON.
6.3.1 Start-up of a Multi-Cabinet Configuration
Before starting up a Multi-Cabinet Configuration verify that:
1. All the input and output cabling has been performed correctly according to Chapter 3 of this User Manual.
2. The parallel communication cables have been connected correctly
according to Paragraph 6.2.2 of Chapter 6.
3. All the DIP Switches for the Modules and Upgrade-Line Cabinets
been set correctly according to Paragraph 6.2.3 of Chapter 6.
4. All the external battery cabinets/racks have been connected correctly.
The start-up of a Multi-Cabinet Configuration may be performed in a similar way to the start-up procedures for a single Upgrade-Line Cabinet described in Paragraph 4.5 of Chapter 4.
6.3.2 Shutdown of Multi-Cabinet Configuration
Before shutting-down of a Multi-Cabinet Configuration make sure that the loads do need power protection and that they are disconnected.
The UPS may be shut down completely if the loads do not need any power supply. Therefore the steps in this paragraph are to be performed only after the load has been disconnected and does not need any power supply.
A complete shutdown of a Multi-Cabinet Configuration may be performed in a similar way to the shutdown procedures described in Paragraph 4.6 of Chapter 4.
6-8 PowerWAVE 9000 DPA UPS - Multi-Cabinet Configuration
(Issue 2.1 Oct. 2009)
6.3.3 Replacement of a Faulty UPS-Module in a Multi-Cabinet
Configuration
If in a Multi-Cabinet Configuration a UPS module fails replace the UPS module in in a similar way to the replacement procedures described in Chapter 5 of this User Manual.
PowerWAVE 9000 DPA UPS - Maintenance 7-1
(Issue 2.1 Oct. 2009)
7
Maintenance
7.1 Introduction
ALL THE OPERA TIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL.
TO ENSURE OPTIMUM OPERATION OF THE PowerWAVE 9000 DPA SERIES UPS AND CONTINUOUS AND EFFICIENT PROTECTION OF THE CONNECTED LOAD IT IS RECOMMENDED THAT THE OPERATIONAL PARAMETERS AND CALIBRATIONS OF THE UPS AND THE BATTERIES ARE CHECKED EVERY 6 MONTHS.
7.2 User Responsibilities
There are no user serviceable parts contained within the UPS so the maintenance responsibilities of the user are minimal. To maximise the useful working life and reliability of the UPS and its batteries, the environment in which the UPS operates should be kept cool, dry, dust and vibration free.
7.3 Routine Maintenance
The UPS is designed to receive regular preventative maintenance inspections. These preventative maintenance inspections are essential to ensure that both the useful working life and the reliability of the UPS are maximised. When the UPS is commissioned, the commissioning field service engineer will attach a service record book to the front of the UPS and this will be used to record the full service history of the UPS.
Preventative maintenance inspections involve working inside the UPS which contains hazardous AC and DC voltages. Only Uninterruptible Power Supplies Ltd. trained and authorised field service engineers are fully aware of all of the hazardous areas within the UPS.
During a preventative maintenance inspection the field service engineer will carry out the following checks:
• Site/environment conditions.
• Integrity of electrical installation.
• Cooling airflow.
• Rectifier operation and calibration.
• Inverter operation and calibration.
7-2 PowerWAVE 9000 DPA UPS - Maintenance
(Issue 2.1 Oct. 2009)
• Static switch operation.
• Battery status.
• Load characteristics.
• Integrity of alarm and monitoring systems.
• Operation of all installed options.
Preventative maintenance inspections form an integral part of all Extended Warranty Agreements (maintenance contracts) offered by Uninterruptible Power Supplies Ltd.
For further details on Extended Warranty Agreements please refer to section 2.8 (pages 2-9 to 2-10).
7.4 Battery Testing
The battery test takes approximately 3 minutes and should be performed only if:
• There are no alarm conditions.
• The battery is fully charged.
• Mains supply is present.
Battery testing can be carried out independently of the operating mo de (ECO MODE or ON-LINE) and whether or not the load is connected.
The battery test procedure can be performed from the UPS front panel. Refer to "Set-Up User" Section 4.3.7.
PowerWAVE 9000 DPA UPS - Troubleshooting 8-1
(Issue 2.1 Oct. 2009)
8
Troubleshooting
8.1 Alarms
In the event of an alarm condition the red LED-Indicator “Alarm” and the audible alarm will turn on.
In this case proceed as follows:
1. Silence the audible alarm by pressing the button “Reset”.
2. Identify the cause of the alarm condition by means of the EVENT
LOG in the MAIN menu.
3. In case of doubt please contact Uninterruptible Power Supplies Ltd.
on 0800 731 3269.
Fault identification and rectification information is given on the following pages.
8.2 Menu, Commands, Event Log, Measurements,
A detailed description of the Menu, Commands, Event Log and Measurements that can be operated and displayed on the LCD can be found in Section 4.
8.2.1 Event Log Screen
The full list of Alarms and Messages are shown in Section 8.3. As you step through the event memory , make a separate note of each alarm
condition as this will assist in the identification of any problems.
DESCRIPTION LCD-DISPLAY
1. Logging Control
05-10-00 14-38-56 LOAD TO INV.
2. A log of the last 64 events is stored in the Power Management Display.
05-10-00 14-38-59 LOAD TO BYP.
3. All events and alarms are indicated with their date and time of occurrence.
05-10-00 14-39-14 LOAD OFF
8-2 PowerWAVE 9000 DPA UPS - Troubleshooting
(Issue 2.1 Oct. 2009)
8.3 Fault Identification and Rectification Messages and Alarms
8.3.1 Messages
Messages will not appear automatically on the LCD as they occur, but will be recorded in the Event Log, with the time and date of their occurrence.
Alarm Condition Meaning Suggested Solution
UPS FAULT There is a fault in the UPS and
therefore normal operation cannot be guaranteed
Call the authorised service centre for assistance
MAINS BYP/RECT FAULT
Mains power supply is outside prescribed tolerance
The input power to UPS is too low or missing. If site power appears to be OK, check the input circuit breakers etc. supplying the UPS
OUTPUT SHORT There is a short circuit at the output of
UPS (on load side)
Check all output connections and repair as required.
OVERLOAD Load exceeds the UPS rated power Identify which piece of equipment is
causing the overload and remove it from the UPS. Do not connect laser printers, photocopiers, electric heaters, kettles etc. to the UPS
OVERTEMPERATURE UPS temperature has exceeded the
allowed value
Check the ambient temperature of the UPS is less than 30° C. If the ambient temperature is normal call the authorised service centre for assistance.
BATTERY CHARGER OFF
The attached battery and the battery charger set-up do not correspond or battery charger fault
Call the authorised service centre for assistance.
INVERTER FAULT Inverter is faulty. Call the authorised service centre for
assistance.
SYNCHRON FAULT The inverter and mains are not
synchronised.
The frequency of the input voltage to the UPS is outside operational limits and the UPS static bypass has been temporarily disabled.
BATTERY IN DISCHARGE
Battery is near end of autonomy Shutdown load connected to UPS before
the UPS switches itself off to protect its batteries
MANUAL BYP IS CLOSED
Maintenance Bypass closed. Load supplied by mains
This alarm is only displayed if the UPS is on Maintenance Bypass
PowerWAVE 9000 DPA UPS - Troubleshooting 8-3
(Issue 2.1 Oct. 2009)
8.4 Contacting Service
Uninterruptible Power Supplies Limited has a service department dedicated to providing routine maintenance and emer gency serv ice cove r for your UPS.
If you have any queries regarding your UPS please contact us.
We recommend that your UPS is protected by an Extended Warranty Agreement (see Section 2.8 for details). These agreements assist us in caring for your UPS correctly, ensuring that it is well maintained and attended to promptly should any problems occur.
Uninterruptible Power Supplies Ltd.. Bacchus House Calleva Park Aldermaston Berkshire RG7 8EN
Tel: 0118 981 5151
0800 731 3269 Fax: 0118 981 5152 Email: service@upspower.co.uk
8-4 PowerWAVE 9000 DPA UPS - Troubleshooting
(Issue 2.1 Oct. 2009)
PowerWAVE 9000 DPA UPS - Options 9-1
(Issue 2.1 Oct. 2009)
9
Options
9.1 Introduction.
The PowerWAVE 9000 DPA UPS has the following options available:
• REMOTE EMERGENCY STOP FACILITIES.
• GENERATOR ON FACILITIES.
• 2 CUSTOMER IN FUNCTIONS (ON REQUEST)
• TEMPERATURE SENSOR FOR TEMP. DEPENDENT BATTERY CHARGING.
• SOFTWARE FOR AUTOMATIC SHUTDOWN AND MONITORING.
• SNMP CARD FOR NETWORK MANAGEMENT AND REMOTE MONITORING.
• MODEM/ETHERNET INTERFACE FOR MANAGEMENT SOFTWARE.
9.2 Remote Emergency Stop Facilities
The emergency stop facility must use a normally closed contact which opens to operate the emergency stop sequence.
The emergency stop port X1/1 and X1/2 is located at the bottom of the DPA frame on the communication card with terminal blocks X1..X4. See Figure
3.5 for location drawing. In order to allow removal, maintenance or testing of any remote emergency
stop facility without disturbing the normal operation of the UPS, it is recommended that a terminal block, with linking facilities, be installed between the UPS and the stop button.
1. Use a screened cable with 1 pair (section of wires 0.6 mm
2
) and
maximum length of 100 m.
2. Connect the cable as shown in Figure 9.1.
Figure 9.1: Remote Emergency OFF Switch Cabling
UPS Emergency
Stop (X1)
Link Facility
Emergency Stop Switch
(N.C. =Normally Closed)
Terminal
Block
X1/1 X1/2
9-2 PowerWAVE 9000 DPA UPS - Options
(Issue 2.1 Oct. 2009)
9.3 Generator ON Facilities
The generator ON facility must use a normally open contact which closes to indicate that a generator is running and supplying input power to the UPS.
When used, this facility enables the option to inhibit the operation of the battery charger and/or static bypass. (See Installation and User Guide, Chapter 4 “Set-Up User” on page 4-8)
Figure 9.2: Generator ON Connection
UPS
Generator
Port (X 1)
Generator
Alarm Panel
X1/3 X1/4
PowerWAVE 9000 DPA UPS - Options 9-3
(Issue 2.1 Oct. 2009)
9.4 WAVEMON Shutdown and Management Software
9.4.1 Why is UPS Management important?
By combining a UPS with a variety of network management products, such as orderly shutdown software and SNMP adaptors, system-administrators can be assured that their electricity supplies are monitored for power disruptions and depleted battery conditions. Such conditions pose the greatest threat through power disturbance, to valuable computer data by causing possible corruption or loss. By installing UPS/Mains monitoring software, administrators are able to monitor the utility power from a central location, allowing early warning of problems even across more complex systems like Wide Area Networks (WAN) and Enterprise Wide Networks of multinational companies.
A prolonged Mains failure may outlast the battery autonomy of the UPS system. If this situation occurs UPS management software will initiate an automatic, graceful shutdown of the operating system, protecting valuable data.
Uninterruptible Power Supplies Ltd. offer a wide range of local and remote monitoring and control systems, offering maximum protection for computer systems.
Figure 9.3: Monitoring screen image.
9.4.2 Wavemon Shutdown and Monitoring Software
Wavemon is an external monitoring and shutdown software which is designed to operate with many of Uninterruptible Power Supplies Ltd. UPS products, both with the DRY POR T (Relays ) on terminal block X2..X4 and RS232 port JD11 on the communication card.
The software packet consists of a CD ROM for most commonly used operating systems, a standard cable set and a user manual.
The dry port X2…X4 with voltage-free contacts may also be used for automatic shutdown in connection with WAVEMON Software. It is
9-4 PowerWAVE 9000 DPA UPS - Options
(Issue 2.1 Oct. 2009)
necessary to provide a cable of 0.5 mm2 to connect Terminals X2..X4 of the UPS and the serial port of the server.
The main characteristics of Wavemon software are (assuming RS232 port used):
• Automatic unattended master/slave shutdown in heterogeneous networks.
• On-screen autonomy time/battery time countdown.
• On-screen server log off and shutdown procedure.
• Time and date stamp event log, extensive logging of all UPS activity and power quality data.
• Scheduled UPS economy mode, service mode, other systems status.
• Graphical user interface for Windows compatible platforms.
• Automatic unattended local shutdown.
• Special modules for the MS-Office software to close and save open documents.
• Compatible with all optional modules like UPSDIALER, SNMP adapters, Temperature sensors, etc. Wavemon software consists of the following:
UPSMAN:
The UPS-Management Software is a client/server application for networks and local workstations. The server-module of UPS-Management Software is UPSMAN, which communicates via an RS-232 cable with the UPS. Working as a background process UPSMAN collects messages, received from the UPS. The UPSMAN interprets received messages and makes them available to the client-module, UPSMON and to any SNMP station.
If UPSMAN detects voltage variations or a power failure it will execute various so called system “event routines” which, for example, may shutdown the server or send a warning to connected users. These system event routines which are a part of the UPS-Management Software can be adjusted to customer requirements.
The UPS management software includes a licence for one installation to a server protected by a single UPS, and an unlimited number of connected WINDOWS workstations.
The UPS management software service program is generally delivered as a single-licence. To install the management software to more than one server an additional licences will be required for each installation.
The need for additional licences will also apply if the UPS service program is running locally, but the server is contro lled from a remote UPS, running the service program. The same conditions will apply to the use of remote
PowerWAVE 9000 DPA UPS - Options 9-5
(Issue 2.1 Oct. 2009)
send/receive modules RCCMD (Remote Console Command) and multi server shutdown under NT, UNIX and other operating systems.
To use a single CD ROM for several multi server shutdown installations additional CD license keys must be purchased.
The PowerWAVE 9000 DPA can be integrated in a network in two ways:
1. By means of the server which is being powered by the UPS and is integrated in the network. In most cases the server is used as a sub­agent and only the Wavemon software is needed, without any SNMP Adapter. The standard connection is between the RS232 SMAR T port of UPS and RS232 port of computer/server.
2. If the UPS is powering network hardware such as routers, then an
SNMP adapter is necessary. Up to 50 computers can be shut down in a RCCMD (Remote Console Command) environment. RCCMD is an additional module, which executes a command in a distant system.
9.5 SNMP CARD/ADAPTER For Network Management /Remote Monitoring
The Simple Network Management Protocol (SNMP) is a worldwide­standardized communication-protocol. It is used to monitor any device in the network via simple control language. The UPS-Management Software also provides its data in this SNMP format with its internal software agent. The operating system you are using must be SNMP compatible. We offer our software with SNMP functionality together with NetWare, OS/2, all Windows NT systems on INTEL and ALPHA.
There are two types of SNMP-Adapters available: External SNMP­Adapter and Internal SNMP-Card (both have the same functions).
Figure 9.4: SNMP Adapter
The SNMP adapter requires a PC with terminal connections. For normal operation at least one network connection (Ethernet) is also required. The SNMP adapter is used to monitor any device in the network and can be used, utilising the RCCMD send function, for an automatic network wide
9
Internal SNMP-Card
External SNMP-Adapter
Novell UNIX
WIN NT
9-6 PowerWAVE 9000 DPA UPS - Options
(Issue 2.1 Oct. 2009)
shut down or informing connected users. The shut down procedure can be initiate from the remaining time (downtime) or as countdown timer from the beginning of the alarm. A shut down is therefore possible without extra input from the operator, but fully software controlled.
The External SNMP adapter is small, 12 x 7 cm. and is supplied with the following accessories:
1. RJ-45 connector for 10/100 Base-T (autoswitchable)
2. Serial Port (COM2) or optional
ModBus interface.
3. Error/Link LED for UPS status
4. Aux Port
5. DIP Switch
6. Serial Port to the UPS (COM1)
7. DC Supply (9 VDC or 9-36 VDC supply, depending on model);
Figure 9.5: External SNMP Adapter
.The Internal SNMP-Card can also be inserted into an appropriate expansion slot in the PowerWAVE 9000 Modules or Cabinet.
This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software.
Figure 9.6: Internal SNMP Adapter
For detailed information please refer to the Software Manual provided with the WAVEMON CD ROM. This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software.
RCCMD - Remote Console Command module for a multi-server shutdown. The RCCMD modules are independent programs that may be activated on the computer that is running UPSMAN. This makes a shutdown call possible in any LAN and WAN, regardless of the network type or operating system.
PowerWAVE 9000 DPA UPS - Specifications 10-1
(Issue 2.1 Oct. 2009)
10
Specifications
10.1 Mechanical.
PowerWAVE DPA Frames
CLASSIC DPA-25
TRIPLE DPA-75
UPGRADE DPA-125
Capacity Max. 1 module (10-25kVA)
200 x 7/9Ah batteries
3 modules (10-25kV A) 180 x 7/9Ah batteries
5 modules (10-25kVA)
No batteries Max. Power connection kVA 25 75 125 Dimensions (WxHxD) mm 550x1650x780 5 50x1975x780 550x1975x780 Weight of Empty Frame kg 200 220 160 Weight of Frame with
modules and no batteries
kg 224 - 233
(with 1 Module)
292 - 319 (with 3 Modules)
280 - 325
(with 5 Modules) Colours Front: RAL 9007 + black (inlets). Side walls: Graffito grey
PowerWAVE DPA Modules
DPA 10 DPA 15 DPA 20 DPA 25
Output Apparent Power KVA 10 15 20 25 Output Active Power KW 8 12 16 20 Output Power (PF=1) KVA/KW8 / 8 12 / 12 16 /16 20 /20
Variable Number of 12V Battery Blocks
No. 30 – 50 30 – 50 30 – 50 40-50
Dimensions (WxHxD) mm 483 x 225 x 700 Weight UPS Module kg 24 33 Colours Front: RAL 9007
10-2 PowerWAVE 9000 DPA UPS - Specifications
(Issue 2.1 Oct. 2009)
PowerWAVE DPA Frames
CLASSIC DPA-50
TRIPLE DPA-150
UPGRADE
DPA-250
Capacity Max. 1 module (30-45kVA)
280 x 7/9Ah batteries
3 modules (30-45kV A) 240x 7/9Ah batteries
5 modules (30-
45kVA) no batteries Max. Power connection kVA 50 150 250 Dimensions (WxHxD) mm 730x1650x800 730x1975x800 730x1975x800 Weight of Empty Frame kg 250 270 190 Weight of Frame with
modules and no batteries
kg 300 - 310
(with 1 Module)
420 - 450 (with 3 Modules)
440 - 490
(with 5 Modules) Colours Front: RAL 9007 + black (inlets). Sidewalls: Graffito grey
PowerWAVE DPA MODULES
DPA 30 DPA 40 DPA 50
Output Apparent Power KVA 30 40 45* Output Active Power KW 24 32 40 Output Power (PF=1) KVA /
KW
24 / 24 32 / 32 40 /40
Number of 12V Battery Blocks
No. 40-50 40-50 40-50
Dimensions (WxHxD) mm 663 x 225 x 720 Weight UPS Module kg 50 57 60 Colours Front: RAL 9007 * On Inverter mode 50 KVA/40kW on Bypass mode 45 KVA/40kW
PowerWAVE 9000 DPA UPS - Specifications 10-3
(Issue 2.1 Oct. 2009)
10.2 Input Characteristics
10.3 Battery
Module Range MD MX
Module Type
DPA
10
DPA
15
DPA
20
DPA
25
DPA
30
DPA
40
DPA
50
Output Rated Power per Module cos
Φ 0.8
kVA 10 15 20 25 30 40 45
1
Output Rated Power per Module cosΦ 1.0
KW 8 12 16 20 24 32 40
Nominal Input Voltage V 3x380/220V+N, 3x400V/230V+N, 3x415/240V+N Input Voltage Tolerance
(ref to 3x400/230V) for Loads in %:
V
(-23%/+15%) 3x308/177 V to 3x460/264 V for <100 % load
(-30%/+15%) 3x280/161 V to 3x460/264 V for < 80 % load
(-40%/+15%) 3x240/138 V to 3x460/264 V for < 60 % load Input Frequency Hz 35 - 70 Input Power Factor PF=0.99 @ 100 % load Inrush Current A limited by soft start / max. In Input Distortion THDI Sine-wave THDi = < 2 % @ 100% load Max. Input Power with rated output power
and charged battery per Module (output Cos
Φ = 1.0)
kW 8.5 12.8 17.0 21.3 25.4 33.9 42.9
Max. Input Current with rated output power and charged battery per Module
(output Cos
Φ = 1.0)
A 12.3 18.5 24.7 30.8 36.8 49.1 62.1
Max. Input Power with rated output power and discharged battery per Module
(output Cos
Φ = 1.0)
kW 9.3 14.0 18.6 23.3 27.8 37.1 46.9
Max. Input Current with rated output power and discharged battery per Module
(output Cos
Φ = 1.0)
A 13.5 20.2 27.0 33.7 40.3 53.7 68.0
1) On Inverter mode 50 KVA/40kW on Bypass mode 45 KVA/40kW
Module Range MD MX
Module Type
DPA
10
DPA
15
DPA
20
DPA
25
DPA
30
DPA
40
DPA
50
Variable Number of 12V Battery Blocks No. 30-50 30-50 30-50 40-50 40-50 40-50 40-50 Maximum Battery Charger Current A
6A Standard
(10 A optional)
10A Standard
(15 A optional) Battery Charging Curve Ripple free ; IU (DIN 41773) Temperature compensation Standard (temp. sensor optional) Battery Test Automatic and periodically (adjustable) Battery Type Maintenance free VRLA or NiCd
10-4 PowerWAVE 9000 DPA UPS - Specifications
(Issue 2.1 Oct. 2009)
10.4 Output
Module Range MD MX
Module Type
DPA
10
DPA
15
DPA
20
DPA
25
DPA
30
DPA
40
DPA
50 Output Rated Power per Module kVA 10 15 20 25 30 40 45 1) Output Rated Power per Module KW 8 12 16 20 24 32 40
Output Current In @ cosΦ 1.0 (400 V)
A 11.6 17.4 23.2 29 35 46.5 58
Output Rated Voltage V 3x380/220V or 3x400/230V or 3x415/240V Output Voltage Stability %
Static: < +/- 1% Dynamic
(Step load 0%-100% or 100%-0%) < +/- 4%
Output Voltage Distortion %
With Linear Load < +/- 2% With Non-linear Load
(EN62040-3:2001) < +/- 4%
Output Frequency Hz 50 Hz or 60 Hz Output Frequency T olerance %
Synchronized with mains < +/- 2 % (selectable) or
< +/- 4 % Free running +/- 0.1 %
Bypass operation
At Nominal Input voltage of 3x400 V +/- 15 % or
190 V to 264 V ph-N
Permissible Unbalanced Load (All 3 phases regulated independently)
% 100%
Phase Angle Tolerance (With 100 % Unbalanced load)
Deg. +/- 0 deg. Overload Capability on Inverter % 125 % load 10 min. 150 % load 60 sec. Output short capability (RMS) A
Inverter: 2 x In during 250 ms Bypass: 10 x In during 10 ms
Crest - Factor 3 : 1
1) On Inverter mode 50 KVA/40kW on Bypass mode 45 KVA/40kW
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