Uninterruptible Power Supplies PowerWave 3000T, PowerWave 3000 User Manual

Pioneering solutions for total power protection
PowerWave PW 3000/T
User Manual
Document Control
ISSUE DATE REVISION SUMMARY
Draft A 14-10-2011 Initial Draft Copy Draft A.1 14-02-2012 General Update Issue 1.1 03-03-2012 First general issue using Kohler style Issue 1.2 05-04-13 Updated contact details
Issue 1.2.1 28-05-13 Updated 24Hr contact details
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
Uninterruptible Power Supplies Ltd has taken every precaution to produce an accurate, complete and easy to understand manual and
will therefore assume no responsibility nor liability for direct,
indirect or accidental personal or material damage due to any
misinterpretation of or accidental mistakes in this manual.
© 2005 Uninterruptible Power Supplies Ltd
This manual may not be copied nor reproduced without written
permission of Uninterruptible Power Supplies Ltd.
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 I
Table of Contents
1 Safety
1.1 Description of symbols used in this manual 1-1
1.2 User precautions 1-1
2 General Description
2.1 Reliability and Quality Standards 2-1
2.2 PowerWave 3000T Model Range 2-1
2.3 Advanced Design Features 2-2
2.3.1 Input booster technology 2-2
2.3.2 Flexible battery management 2-2
2.4 Warranty 2-2
2.5 Extended Warranty 2-3
2.6 Additional Service/Maintenance Support 2-3
3 Installation
3.1 Introduction 3-1
3.1.1 Receipt of the UPS 3-1
3.1.2 Site transportation 3-1
3.1.3 Unpacking the UPS 3-2
3.1.4 Batteries 3-2
3.1.5 Storage 3-2
3.2 Planning the installation 3-3
3.3 UPS Power Cabling (preparation and planning) 3-4
3.3.1 External supply fuse and cable rating 3-5
3.3.2 Connecting an external battery cabinet 3-12
3.3.3 Input neutral grounding 3-12
3.4 Connecting the UPS power cables 3-13
3.4.1 Safety notes 3-13
3.4.2 Preliminary checks 3-13
3.4.3 Connecting the input supply 3-13
3.4.4 Connecting the UPS output cables 3-14
3.4.5 Final checks 3-14
3.5 Battery connections 3-15
3.5.1 External battery cabinets 3-15
3.6 Module interface facilities 3-15
3.6.1 JD1 Smart Port – serial RS 232 port 3-16
3.6.2 X1-21 Dry Port (volt-free contacts) 3-17
4 Operation
4.1 Commissioning 4-1
4.2 Control Panel 4-1
4.2.1 Power Management Display (PMD) 4-1
4.2.2 Mimic LED indicators 4-2
4.2.3 Operator keys 4-2
II UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
4.3 Description of the LCD display 4-3
4.3.1 Status screens 4-3
4.3.2 Main menu screen 4-3
4.3.3 Event log menu screen 4-4
4.3.4 Measurements menu screen 4-4
4.3.5 Commands menu screen 4-5
4.3.6 UPS Data menu screen 4-5
4.3.7 Set-up User menu screen 4-5
4.3.8 Set-Up Service menu screen 4-6
4.4 Operating Modes 4-6
4.4.1 On-Line (Inverter) mode 4-6
4.4.2 Bypass (Off-line or ECO) mode 4-7
4.4.3 Maintenance Bypass Mode 4-7
4.5 Operating Instructions 4-9
4.5.1 Transfer to Maintenance Bypass Mode 4-9
4.5.2 Starting the UPS system from the Maintenance Bypass mode 4-11
4.5.3 Complete system shutdown 4-13
5 Maintenance
5.1 Introduction 5-1
5.2 System calibration 5-1
5.3 User responsibilities 5-1
5.4 Routine maintenance 5-1
5.5 Battery Testing 5-2
5.6 Battery Maintenance 5-2
5.7 Battery Disposal and Recycling 5-2
6 Troubleshooting
6.1 Alarms 6-1
6.2 Menu, Commands, Event Log, Measurements, 6-1
6.2.1 Event log screen 6-1
6.2.2 Fault identification and rectification messages and alarms 6-2
6.3 Contacting Service 6-2
7 Options
7.1 Introduction 7-1
7.2 Remote Emergency Stop facilities 7-1
7.3 Generator ON facilities 7-2
7.4 Remote Signalling Panel 7-3
7.4.1 Remote Singalling Panel connections 7-4
7.5 WAVEMON Shutdown and Management Software 7-5
7.5.1 Why is UPS Management important? 7-5
7.5.2 WAVEMON Shutdown and Monitoring Software 7-5
7.6 SNMP CARD/ADAPTOR For Network Management/Remote Monitoring 7-6
8 Specifications
8.1 General Data 8-1
8.2 Rectifier Data 8-2
8.3 Battery Data 8-2
8.4 Inverter Data 8-2
8.5 Communication Options 8-3
8.6 Mechanical 8-3
8.7 Fuses & Cables Quick Reference 8-4
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 1-1
1
Safety
1.1 Description of symbols used in this manual
1.2 User precautions
WARNING: The warning symbol is used where there is danger of an electrical shock,
equipment damage or personal-injury.
CAUTION: The caution symbol is used to highlight important information to avoid possible equipment malfunction or damage.
WARNING: Keep this manual with the UPS for future reference.
WARNING: The UPS and peripheral equipment must be installed and commissioned by
suitably qualified and trained personnel who are aware of the potential shock hazards.
WARNING: Do not attempt to install this UPS system until you are satisfied that ALL the safety instructions and hazard warnings contained in this manual are read and fully understood.
WARNING: High leakage current! Ensure that the UPS has been correctly earthed before you connect the mains power supply!
WARNING: This UPS must not be started-up or put into use without having first been commissioned by a fully trained engineer authorised by the manufacturer.
WARNING: All servicing must be performed by an authorised electrician or other suitably qualified personnel. Do not attempt to service the UPS yourself. You run risk of exposure to dangerous voltages by opening or removing the UPS-covers! Uninterruptible Power Supplies Ltd will assume no responsibility nor liability due to incorrect operation or manipulation of the UPS.
WARNING: The PowerWave 3000T is a Class A UPS product (according to EN 62040­2:2006). In a domestic environment the UPS may cause radio interference. In such an environment the user may be required to undertake additional measures.
1: Safety
1-2 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 2-1
2
General Description
2.1 Reliability and Quality Standards
Congratulations on your purchase of the PowerWave 3000T UPS. The PowerWave 3000T UPS represents a new generation of mid-range, single and three phase input / single
phase output UPS-Systems, incorporating the latest technological develop ments in power eng ineering . High reliability, low operating costs and excellent electrical performance are only some of the highlights of this innovative UPS solution.
Uninterruptible Power Supplies Ltd. specialises in the design, building, installation and maintenance of Uninterruptible Power Systems. This compact and powerful UPS is just one example of our wide range of state-of-the-art power protection devices and will provide your critical equipment with a steady and reliable power supply for many years.
The criteria and methods which are used in the design, manufacture, and maintenance of Uninterruptible Power Supply systems are certified to International Standard ISO 9001/EN 29001 and ISO 14001. A full UPS Specification is given in Chapter 8 of this manual.
2.2 PowerWave 3000T Model Range
The PowerWave 3000T UPS model range provides a stand-alone UPS system offering a 7.5kVA, 10kVA, 12kVA, 15kVA and 20kVA single-phase output supply rating. The 7.5kVA and 10kVA models are available with either a single-phase or three-phase input; the 12kVA is available with single-phase input only and the 15kVA and 20kVA models are available with three-phase inputs only.
Figure 2.1 PowerWave 3000T Cabinet details
Cabinet A
7.5kVA, 10kVA, 12kVA
(WxDxH = 340 x 800 x 820)
Cabinet B
10kVA, 15kVA, 20kVA
(WxDxH = 450 x 860 x 1250)
Cabinet C
10kVA, 15kVA, 20kVA
(WxDxH = 550 x 890 x 1650)
2: General Description
2-2 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
2.3 Advanced Design Features
2.3.1 Input booster technology
The UPS module’s inbuilt advanced booster technology results in a perfect sinusoidal in put power quality at
0.99 input power factor with a harmonic content of typically less than 7-9% THD(i) for the single-phase input machines and <25% for the 3-phase input models. This leads to a more reliable overall system operation and provides savings in generator and transformer sizing by minimi sing winding losses. It also means that traditional harmonic filters are no longer required.
The high power factor presented by the UPS on the incoming mains supply also minimises cabling and fusing costs due to the resulting lack of reactive power consumption. This, together with the accompanying low harmonic currents, provide the following benefits:
• No additional losses in wires and cables.
• No extra heating of transformers and generators.
• No over sizing of generators.
• No false circuit breaker tripping and malfunction.
• No erratic operation of computers, telecommunication, monitors, electronic test equipment etc.
• No resonance with power factor correction capacitors.
2.3.2 Flexible battery management
This equipment employs a flexible battery management which avoids premature deterioration of battery life by advanced management of battery charging and preventive failure diagnostics.
The major benefits are:
• AC-ripple free battery charging due to a dc-dc charger separated from the rectifier and inverter.
• Wide range of number of battery blocks (30-50 blocks of 12V; depending on autonomy times).
• UPS's wide input voltage operating window extends the battery life due to fewer discharge cycles.
• Battery discharge protection caused by load jumps.
• Proactive battery protection from false manipulations and inadequate charging voltages.
• Proactive battery failure detection thanks to Advanced Battery Diagnosis (ABD) - Algorithm.
• User selectable battery tests.
2.4 Warranty
The PowerWave 3000T UPS is supplied with a limite d warranty that the UPS and i ts component parts are free from defects in materials and workmanship for a period of one year from the date of original commissioning or fifteen months from the date of original delivery, whichever is the sooner. Th is warranty is the only warranty given and no other warranty, express or implied, is provided.
This warranty is invalidated if the UPS is put into use without having been commissioned by a fully trained and authorised person. This warranty does not apply to any losses or damages caused b y misuse, abuse, negligence, neglect, unauthorised repair or modification, incorrect installation, inappropriate environment, accident, act of God or inappropriate application.
If the UPS fails to conform to the above within the warranty perio d then Uninterruptible Power Sup plies Ltd.. will, at its sole option, repair or replace the UPS. All repaired or replaced parts will remain the property of Uninterruptible Power Supplies Ltd.
As a general policy, Uninterruptible Power Supplies Ltd. d oes not recommend the use of any of its produ cts in life support applications where failure or malfunction of the product can be reasonably expected to cause failure of the life support device or to significantly affect it’s safety or effectiveness. Uninterruptible Power Supplies Ltd. does not recommend the use of any of its products in direct patient care. Uninterruptible Power Supplies Ltd. will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to Uninterruptible Power Supplies Ltd. that the risks of injury or damage have been minimized, the customer assumes all such risks and the liability of Uninterruptible Power Supplies Ltd. is adequately protected under the circumstances.
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 2-3
2: General Description
2.5 Extended Warranty
The Standard Warranty may be enhanced by protecting the UPS with an Extended Warranty Agreement (maintenance contract).
An Extended Warranty Agreement enhances the standard warranty by providing the following:
• Regular preventative maintenance inspections.
• Guaranteed speed of response to operational problems.
• 24 hour telephone support.
• Fully comprehensive (excluding batteries and capacitors) cover.
Contact the Service Support Hotline on 0800 731 3269 for further details.
2.6 Additional Service/Maintenance Support
In addition to providing support for the PowerWave 3000T UPS, Uninterruptible Power Supplies Ltd. are able to provide maintenance and support on a wide range of different UPS products.
If you are interested in an extended warranty for your PowerWave 3000T UPS, or any other UPS you may have, please complete the enquiry form shown opposite and return or FAX to:
CAUTION: The UPS may contain batteries which must be re-charged for a minimum of 24 hours every six months to prevent deep-discharging (at 20º). Batteries that have been, for whatever reason, deep-discharged are not covered by the warranty.
Uninterruptible Power Supplies Ltd. Woodgate Bartley Wood Business Park Hook Hampshire RG27 9XA
Tel: 01256 386700
0800 731 3269 (24 Hr.) Fax: 01256 386701 Email: service@upspower.co.uk
2: General Description
2-4 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
Thank you for your enquiry, which will receive our prompt attention.
If you need to contact us immediately call free on,
Freefone 0800 731 3269
or E-mail us on service@upspower.co.uk
www.upspower.co.uk
Uninterruptible Power Supplies Ltd. Woodgate Bartley Wood Business Park Hook Hampshire RG27 9XA
Tel: 01256 386700
Name: ............................................................................................
Job Title: ................................. ... .................................... ... .................
Company: ............................................................................................
Address: ............................................................................................
............................................................................................
............................................................................................
............................................................................................
Post Code ............................................................................................
Tel. ............................................................................................
Fax. ............................................................................................
E-mail ............................................................................................
Please contact me to discuss:
Extended Warranty options for my PowerWave 3000T UPS
Extended warranty options for my UPS System as below:
Manufacturer:...................................................................
Model Nº:..........................................................................
Rating kVA:.......................................................................
Replacement Batteries......................................................................
Other .................................... ..............................(please specify)
Fax to: 01256 386701
www.upspower.co.uk
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 3-1
3
Installation
3.1 Introduction
This chapter contains all the information necessary to enable you to correctly install the PowerWave 3000T UPS, including unpacking, storage, positioning and cabling instructions.
3.1.1 Receipt of the UPS
The UPS equipment, which includes the UPS cabinet, batteries and accessories, are delivered on pallets that can easily be moved with the aid of a forklift or a pallet jack. Before you accept receipt of the equipment, ensure that it is complete and matches the description indicated in the delivery note.
The UPS cabinet is packed in a container that is intended to protect it from mechanical and environmental damage in transit. This protection is increased further by wrapping and sealing the container in a polythene sheet.
Upon receiving the UPS equipment carefully examine the packing container(s) for signs of physical damage. The 'Tip&Tel' (
FRAGILE
and
ARROW
) indicators attached to the exterior of the packaging should be intact if the equipment has been correctly transported in an upright position. If a 'Tip&Tel' indicator is ruptured or its integrity is suspect, you must inform both the carrier and Uninterruptible Power Supplies Ltd. immediately.
3.1.2 Site transportation
When locally transporting the UPS equipment after it has been off-loaded please observe the following precautions.
WARNING: All the operations described in this chapter must be performed by an authorised electrician or other suitably qualified personnel. Uninterruptible Power Supplies Ltd. will take no responsibility for any personal or material damage caused by incorrect cabling or operations, or activities that are not carried out in strict accordance with the instructions contained in this manual.
CAUTION: When off loading the UPS equipment always keep it in an upright position. Do not drop the equipment or stack the pallets.
CAUTION: Any visible transportation dama ges must be notified to the carrier immediately on receipt and claims for other shipping damage that is discovered when later unpacking the equipment must be filed immediately when found. All damage claims must be reporte d to the carrier within 7 days of receipt of the equipment. If any shipping damage i s found you should store all affected packing materials for further investigation.
WARNING: Do not attempt to install or power-up damaged equipment.
CAUTION: Potential dangers: – Do not tilt the UPS or Battery Cabinet by more than 10° as it might damage the equipment. – If the equipment is accidentally tilted do not connect it to the mains electricity supply. – If dropped, the weight of the UPS and/or battery could cause serious injury to personnel or damage equipment in the surrounding area. Always handle with care.
3: Installation
3-2 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
3.1.3 Unpacking the UPS
Note: Do not unpack the equipment if you intend to put it into storage prior to use (see paragraph 3.1.5).
The UPS cabinet is fitted with castors to enable it to be wheeled into position once unpacked. Before you remove the cabinet from its shipping packaging you should ensu re that the floor surfa ce is level an d sui table for wheeling the cabinet into its final position and that it is able to safely support the weight of the UPS equipment – UPS cabinet plus batteries.
1. Remove cardboard packing container by carefully cutting through the securing bands the n pulling the
container upwards.
2. Remove the protective polythene cover and any other packing from around the UPS.
3. Remove the fixings screws that are used to secure the UPS feet to the pallet base, then carefully remove
the UPS from the pallet.
4. Retain the packaging materials for future shipment of the UPS.
5. Examine the UPS for signs of damage and notify your carrier or supplier immediately if any damage is
apparent.
Checking the nameplate
Before proceeding further with the installation process, check that the te chnical specifications on the nameplate located on the rear of the UPS or behind the front internal door, corresponds to the purchased material detailed in the goods delivery note.
3.1.4 Batteries
The UPS normally uses sealed, maintenance-free batteries mounted on shelves within the UPS cabinet or, alternatively housed in an external battery cabinet.
The batteries are usually shipped separately and fitted by a manufactur er-approved engi neer when the UPS is commissioned. Unless the batteries are to be stored (see paragraph 3.1.5) , leave them in their packaging until the UPS is commissioned
3.1.5 Storage
UPS Cabinet storage
If you plan to store the UPS cabinet prior to installation, it should be kept in a clean, dry environment with an ambient temperature between +5°C to +40°C and relative humidity <90%.
The UPS cabinet should preferably be stored in its original shipping packaging. If it is removed from its packing container you must take measures to ensure it is protected from dust.
Battery storage
Batteries should be stored in a dry, clean, cool enviro nment and preferably in th eir original packagi ng. If the packaging is removed the batteries must be protected from dust and humidity.
When stored, all batteries will self-discharge at a rate that is greatly determined by the ambient temperature. Batteries should be fully charged before being put into stora ge and if stored for a lo ng period they sho uld be recharged periodically to prevent them from losing their original capacity. As a guide, the batteries should not be stored in a particular ambient temperature for longer than the pe riods shown below without being recharged:
• 6 months at 20°C
• 3 months at 30°C
• 2 months at 35°C
WARNING: If the UPS is purchased and supplied without batteries, Uninterruptible Power Supplies Ltd. will not accept responsibility for any damage or malfun ctioning caused to the UPS by the incorrect supply, storage, installation or connection of batteries by third parties.
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 3-3
3: Installation
3.2 Planning the installation
A certain amount of pre-planning will help ensure smooth, trouble-free installation. The following guidelines should be considered when planning a suitable UPS location and environment.
Moving the UPS to is final location
1. The floor material where the UPS is to be located should be non-flammable and capable of safely
supporting the weight of the UPS module and battery equipment.
2. The floor on the route between the off-loading point and the proposed installation location must be able
to safely take the weight of the UPS and battery equipment plus any transit handling equipment.
3. The route between the off-loading point and the installation location must be suitable to allow the
equipment to be transported in an upright position.
Environmental considerations
1. The UPS location should be subject to a humidity of less than 90% (non-co ndensing) and temperature
between +15°C to +25°C. An ambient temperature of 20°C is recommended for optimum battery life.
2. The location should be free from dust or corrosive/explosive gases.
3. The location should not be subject to vibration.
4. The UPS cabinet requires space to the bottom, front and back to permit unrestricted cooling air flow. The
air conditioning system must be able to provide a sufficient amount of cooling air to keep the room at, or below, the maximum permissible operating temperature.
Equipment accessibility
1. The available cable routing must be planned to enable the cables to be easily accessed when connecting
the UPS (and optional battery cabinet where used) – also see cable preparation and planning in the paragraphs below.
2. A space of 200mm is required at the rear of the UPS for ventilation, however cabinets ‘A’ and ‘B’ should
be cabled such the cabinet can be pulled forward to give service access.
3. A space of 600mm is required at both sides of the UPS cabinet to facilitate service and maintenance. A
space of 900mm should be provided at the front of the cabinet to allow easy passage w ith the cabinet door open (See Figure 3.1).
Cabinet Dimensions
Heat Dissipation
CAUTION: Sealed batteries must never be stored in a discharged or partially discharged state.
Extreme temperature, under-charge, overcharge or over-discharge will destroy the batteries!
Cabinet A Cabinet B Cabinet C
Dimensions (WxDxH) mm 340x800x820 450x860x1250 550x890x1650 Accessibility for service and maintenance. Front + left and right sides Input and Output Power Cabling From the bottom rear From the bottom front
7.5kVA 10kVA 12kVA 15kVA 20kVA
Heat Dissipation with 100% Non-linear Load (EN 62040-3) W 460 600 650 800 1120
BTU/h 1638 2048 2218 2730 3822 Heat Dissipation with 100% Load (pf=0.8) W 380 500 550 700 800 Heat Dissipation with 100% Load (pf = 1.0) W 400 550 600 750 960 Airflow (25°C - 30°C) with 100% Non-linear Load per range
(EN 62040-3)
m³/h 110 110 110 150 200
3: Installation
3-4 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
Figure 3.1 UPS Space Recommendations
Notes
1. The minimum 200mm space shown at the rear of the UPS [Y] is required to allow adequate cooling air flow; however, the type ‘A’ UPS cabinet is cabled from the rear and the UPS power switches and fuses are located on the back panel. When installing a type ‘A’ UPS cabinet you should allow sufficient slack in the cabling to pull the UPS cabinet forward, or otherwise install the UPS with sufficient rear clearance to allow cable and switch access.
2. The above diagram shows 600mm clearance [V] between the UPS and optional Battery Cabinet. This is necessary to gain side access to the UPS for service repair. In the case of a type ‘A’ UPS cabinet, if the cabling is sufficient to allow the cabinet to be pulled forward clear of the Battery Cabinet (see note 1 above) then it is not necessary to observe clearance [V], and the UPS and Battery Cabinets can be located immediately adjacent to each other.
3.3 UPS Power Cabling (preparation and planning)
It is the customer’s responsibility to provide all external fuses, isolators and cables used to connect the UPS to its input and output power supplies. The following informa tion should help in the planning and preparation of the UPS power cabling.
The UPS input supply and bypass supply should be connected to the utility mains through a LV-Distribution board and protected by a circuit breaker or fuse. This provides overload protection and also a means of isolating the UPS from the mains supply when required. Similarly, the UPS output supply should be connected to the load equipment via a suitably fused output distribution panel.
The UPS can be wired with a ‘single input feed’ (standard) whereby the UPS input supply te rminals are internally linked to the UPS bypass supply terminals, or it can be wired with a ‘dual input feed’ where the UPS bypass circuit is connected to a dedicated ‘bypass’ mains supply (See Figure 3.2).
UPS
Z
Front
VX600 mm
600 mm
Access Space
BATTERY
CABINET
(option)
Front
Y*
VXX
Y*Z200 mm
900 mm
Z
Y*
*Although the diagram shows 200mm is required at the rear of the cabinet, ‘A’ and ‘B’ cabinets should be cabled such that the cabinet can be pulled forward to give service access.
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 3-5
3: Installation
Figure 3.2 summarises the UPS input/output cabling requirements and provides information regarding the external fuse rating and cable sizing.
Figure 3.3 and Figure 3.4 show the connection details for singl e and three phase input supply models respectively, configured for both ‘single input feed’ and ‘dual input feed’. As mentioned above, the UPS is configured for ‘single input feed’ as standard and if a ‘dual input feed’ configuration is required the commissioning engineer will remove the links between the input supply an d bypass supply terminals and carry out other configuration changes before turning on the equipment.
3.3.1 External supply fuse and cable rating
Figure 3.2 PowerWave 3000T External supply cable & fuse rating
Key Point: This information is given for guidance only. All fuses, isolators and power cables must
be rated and installed in accordance with the prescribed IEC standards or local regulation – e.g. BS7671:2008.
Rectifier
Inverter
Static Switch
FA1
Fuse B
Load
DUAL INPUT FEED
Cable D
Cable B
Fuse C
Cable C
Rectifier
Inverter
Static Switch
Fuse A
Load
SINGLE INPUT FEED (standard)
Mains (3x380/220V,
3x400/230V, 3x415/240V)
Cable D
Cable A
EXTERNAL
BATTERY CABINET
(option)
FA2FA1 FA2
EXTERNAL
BATTERY
CABINET
(option)
F1 F1
Int. Batts. Int. Batts.
FA4 FA4
Output Switch
Maint.
Bypass
IA2 IA1
Maint.
Bypass
IA2 IA1
Output Switch
1. Fuse and Cable recommendations to IEC 60950-1:2001
2. The fuse and cable rating details in the above tables are a recommendation only.
3. The UPS must be installed to prescribed IEC or local regulations (e.g. BS7671:2008).
4. External DC Cables and Battery fuses are bespoke to the installation.
Power (kVA)
SINGLE INPUT FEED DUAL INPUT FEED
Fuse A Cable A Cable D Fuse B Cable B Fuse C Cable C Cable D
Single phase input
7.5 1 x 40 3 x 6.0 3 x 6.0 1 x 40 3 x 6.0 1 x 40 3 x 6.0 3 x 6.0 10 1 x 63 3 x 10 3 x 10 1 x 63 3 x 10 1 x 63 3 x 10 3 x 10 12 1 x 63 3 x 10 3 x 10 1 x 63 3 x 10 1 x 80 3 x 16 3 x 16
3 Phase input
7.5 3 x 40 5 x 6.0 3 x 6.0 3 x 25 5 x 2.5 1 x 40 3 x 6.0 3 x 6.0 10 3 x 63 5 x 10 3 x 10 3 x 25 5 x 2.5 1 x 63 3 x 10 3 x 10 15 3 x 80 5 x 16 3 x 16 3 x 40 5 x 6.0 1 x 80 3 x 16 3 x 16 20 3 x 100 5 x 25 3 x 25 3 x 40 5 x 6.0 1 x 100 3 x 25 3 x 25
3: Installation
3-6 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
Figure 3.3 Single phase input wiring details
Fuse A
FA1
FA2
FA3
Output Switch
INPUT MAINS SUPPLY
PENL1
OUTPUT SUPPLY
2L1IL1 1N PE 2N PE
D
A A A
Input and bypass
terminals internally linked
for single input supply
IA2
Battery Fuse
Input Fuse
Rectifier
Bypass
Fuse
Inverter
Static
Switch
3L1 3N PE
DD
Maint.
Bypass
Switch
Fuse B
FA1
FA2
FA3
Output Switch
INPUT MAINS SUPPLY
PENL1
OUTPUT SUPPLY
IL1 1N PE
D
B B B
IA2 IA1
Battery Fuse
Input Fuse
Rectifier
Bypass
Fuse
Inverter
Static
Switch
3L1 3N PE
DD
Maint.
Bypass
Switch
Fuse C
BYPASS SUPPLY
PENL1
C C C
2L1 2N PE
IA1
1. Fuse and Cable recommendations to IEC 60950-1:2001
2. The fuse and cable rating details in the above tables are a recommendation only.
3. The UPS must be installed to prescribed IEC or local regulations (e.g. BS7671:2008).
4. External DC Cables and Battery fuses are bespoke to the installation.
Power (kVA)
SINGLE INPUT FEED DUAL INPUT FEED
Fuse A Cable A Cable D Fuse B Cable B Fuse C Cable C Cable D
7.5 1 x 40 3 x 6.0 3 x 6.0 1 x 40 3 x 6.0 1 x 40 3 x 6.0 3 x 6.0 10 1 x 63 3 x 10 3 x 10 1 x 63 3 x 10 1 x 63 3 x 10 3 x 10 12 1 x 63 3 x 10 3 x 10 1 x 63 3 x 10 1 x 80 3 x 16 3 x 16
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 3-7
3: Installation
Figure 3.4 Three phase input wiring details
FA1
FA2
FA3
Output
Switc h
INPUTMAINSSUPPLY
PENL3
OUTPUTSUPPLY
2L1 2N PE
D
Inputandbypassterminals
inter nallylinkedforsingle
inputsupply
IA2
Battery Fus e
Input
Fus e
Rectifier
Bypas s
Fus e
Inver ter
Static
Switch
3L1 3N PE
DD
Maint. Bypas s Switc h
FA2
FA3
Outpu t
Switc h
OUTPU TSUPPLY
D
IA2 IA1
Battery Fus e
Rectifier
Bypass
Fus e
Inver ter
Static
Switch
3L1 3N PE
DD
Maint. Bypass
Switc h
FuseC
BYPASSSUPPLY
PENL1
C C C
2L1 2N PE
L2
FuseA
L1
1N PEIL2IL1 IL3
A AA AA
IA1
FA1
INPUTMAINSSUPPLY
PENL3
Input
Fus e
L2
FuseB
L1
1N PEIL2IL1 IL3
B BB BB
1. Fuse and Cable recommendations to IEC 60950-1:2001
2. The fuse and cable rating details in the above tables are a recommendation only.
3. The UPS must be installed to prescribed IEC or local regulations (e.g. BS7671:2008).
4. External DC Cables and Battery fuses are bespoke to the installation.
Power (kVA)
SINGLE INPUT FEED DUAL INPUT FEED
Fuse A Cable A Cable D Fuse B Cable B F use C Cable C Cable D
7.5 3 x 40 5 x 6.0 3 x 6.0 3 x 25 5 x 2.5 1 x 40 3 x 6.0 3 x 6.0 10 3 x 63 5 x 10 3 x 10 3 x 25 5 x 2.5 1 x 63 3 x 10 3 x 10 15 3 x 80 5 x 16 3 x 16 3 x 40 5 x 6.0 1 x 80 3 x 16 3 x 16 20 3 x 100 5 x 25 3 x 25 3 x 40 5 x 6.0 1 x 100 3 x 25 3 x 25
3: Installation
3-8 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
Figure 3.5 Cabinet A fuse and connection details (rear view) – single phase input
+–N
3L1
3N
PE
PE
PE
2L1
2N
1N
1L1
External Battery
(**option)
Mains
Supply
Bypass
Supply
(*dual feed
Output
to Load
SNMP
JD1
X1-X21
Customer Interface Connections
JD1 – Smart Port RS232 (Sub-D9P/F). X1-X21 – Dry Port volt-free contacts on terminal block.
Power Switches & Fuses
IA1 – Maintenance Bypass Switch IA2 – Output Switch FA2 – Byp a ss Supply Li n e Fuse FA1 – Input Supply line Fuse FA3 – Battery Fuse
FA1 FA2 FA3
7.5 kVA 50A (14x51)
Ultrafast
50A (14x51)
GL/GC
32A (10x38)
Ultrafast
10 kVA 50A (14x51)
Ultrafast
50A (14x51)
GL/GC
32A (10x38)
Ultrafast
12 kVA 50A (14x51)
Ultrafast
50A (14x51)
GL/GC
32A (10x38)
Ultrafast
IA1 IA2 FA2 FA1 FA3
only)
Input/Output Power Connections
* In a ‘single feed’ (standard) installation
terminals 2L1 and 1L1 are linked by cables fitted to the UPS side of the terminal blocks. Terminals 2N and 1N are similarly linked. When using a ‘dual feed’ supply these links should be removed and the bypass supply cable connected as shown in this diagram.
** The UPS internal battery is normally connected to the battery isolator switch (FA3). If an external battery cabinet option is used, the internal batteries are disconnected and the external battery cabinet is connected to the terminals shown in this diagram (See Figure 3.9).
Cabinet Rear View
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 3-9
3: Installation
Figure 3.6 Cabinet B & C fuse and connection details (front view) – single phase input
+–N
3L1
3N
PE
PE
PE
2L1
2N
1N
1L1
External Battery
(**option)
Mains
Supply
Bypass Supply
(*dual feed
Output
to Load
SNMP
JD1
X1-X21
Customer Interface Connections
JD1 – Smart Port RS232 (Sub-D9P/F). X1-X21 – Dry Port volt-free contacts on terminal block.
Power Switches & Fuses
IA1 – Maintenance Bypass Switch IA2 – Output Switch FA2 – Byp a ss Supply Li n e Fuse FA1 – Input Supply line Fuse FA3 – Battery Fuse
FA1 FA2 FA3
7.5 kVA 50A (14x51)
Ultrafast
50A (14x51)
GL/GC
32A (10x38)
Ultrafast
10 kVA 50A (14x51)
Ultrafast
50A (14x51)
GL/GC
32A (10x38)
Ultrafast
12 kVA 50A (14x51)
Ultrafast
50A (14x51)
GL/GC
32A (10x38)
Ultrafast
IA1 IA2 FA2 FA1 FA3
only)
Input/Output Power Connections
* In a ‘single feed’ (standard) installation terminals 2L1
and 1L1 are linked by cables fitted to the UPS side of the terminal blocks. Terminals 2N and 1N are similarly linked. When using a ‘dual feed’ supply these links should be removed and the bypass supply cable connected as shown in this diagram.
** The UPS internal battery is normally connected to the battery isolator switch (FA3). If an external battery cabinet option is used, the internal batteries are disconnected and the external battery cabinet is connected to the terminals shown in this diagram (See Figure 3.9).
Cabinet Front View
Locking feet
3: Installation
3-10 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
Figure 3.7 Cabinet A fuse and connection details (rear view) – three phase input
+–N
3L1
3N
PE
PE
PE
2L1
2N
1N
1L3
External Battery
(**option)
Mains
Supply
Bypass
Supply
(*dual feed
Output
to Load
only)
SNMP
JD1
X1-X21
Customer Interface Connections
JD1 – Smart Port RS232 (Sub-D9P/F). X1-X21 – Dry Port volt-free contacts on terminal block.
Power Switches & Fuses
IA1 – Maintenance Bypass Switch IA2 – Output Switch FA2 – Bypass Supply Line Fuse FA1 – Input Supply line Fuse FA3 – Battery Fuse
FA1 FA2 FA3
7.5 kVA 32A (10x38)
Ultrafast
50A (14x51)
GL/GC
32A (10x38)
Ultrafast
10 kVA 32A (10x38)
Ultrafast
50A (14x51)
GL/GC
32A (10x38)
Ultrafast
15 kVA 50A (14x51)
Ultrafast
80A (22x58)
GL/GC
50A (14x51)
Ultrafast
IA1 IA2 FA2 FA1 FA3
Input/Output Power Connections
* In a ‘single feed’ (standard) installation
terminals 2L1 and 1L1 are linked by cables fitted to the UPS side of the terminal blocks. Terminals 2N and 1N are similarly linked. When using a ‘dual feed’ supply these links should be removed and the bypass supply cable connected as shown in this diagram.
** The UPS internal battery is normally connected to the battery isolator switch (FA3). If an external battery cabinet option is used, the internal batteries are disconnected and the external battery cabinet is connected to the terminals shown in this diagram (See Figure 3.9).
Cabinet Rear View
1L1
1L2
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 3-11
3: Installation
Figure 3.8 Cabinet B & C fuse and connection details (front view) – three phase input
SNMP
JD1
X1-X21
Customer Interface Connections
JD1 – Smart Port RS232 (Sub-D9P/F). X1-X21 – Dry Port volt-free contacts on terminal block.
Power Switches & Fuses
IA1 – Maintenance Bypass Switch IA2 – Output Switch FA2 – Bypass Supply Line Fuse FA1 – Input Supply line Fuse FA3 – Battery Fuse
FA1 FA2 FA3
7.5 kVA 32A (10x38)
Ultrafast
50A (14x51)
GL/GC
30A (10x38)
Ultrafast
10 kVA 32A (10x38)
Ultrafast
50A (14x51)
GL/GC
30A (10x38)
Ultrafast
15 kVA 32A (14x51)
Ultrafast
80A (22x58)
GL/GC
50A (14x51)
Ultrafast
20 kVA 32A (14x51)
Ultrafast
100A (22x58)
GL/GC
50A (14x51)
Ultrafast
Input/Output Power Connections
* In a ‘single feed’ (standard) installation terminals 2L1
and 1L1 are linked on the UPS side of the terminal blocks. Terminals 2N and 1N are similarly linked. When using a ‘dual feed’ supply these links should be removed and the bypass supply cable connected as shown in this diagram.
** The UPS internal battery is normally connected to the battery isolator switch (FA3). If an external battery cabinet option is used, the internal batteries are disconnected and the external battery cabinet is connected to the terminals shown in this diagram (See Figure 3.9).
Cabinet Front View
Locking feet
IA1 IA2 FA2 FA1 FA3
+–N
3L1
3N
PE
PE
PE
2N
1N
2L1
1L3
External Battery
(**option)
Mains
Supply
Bypass
Supply
(*dual feed
Output
to Load
only)
1L1
1L2
3: Installation
3-12 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
3.3.2 Connecting an external battery cabinet
Figure 3.9 External battery connection
3.3.3 Input neutral grounding
Figure 3.10 Input neutral grounding
Key Point: An input neutral is required for the UPS input rectifier to operate correctly.
This neutral must be permanently connected and not switched by the input supply isolator. During battery operation the neutral must always be grounded.
+–N
External Battery
FA3
In a standard PowerWave 3000T the UPS batteries are mounted within the UPS module. If you require a longer battery autonomy time than is possible using the standard internal batteries, you can:
• Use one of the larger UPS cabinets – for example, use a Cabinet ‘B’ or ‘C’ cabinet which have more space for batteries than the Cabinet A.
• Install the batteries in an external battery cabinet.
Note: It is not permissible to connect an external battery cabinet in parallel with the UPS internal batteries. If an external battery cabinet is used no batteries are fitted within the UPS cabinet.
1. Disconnect the wires for internal battery at the bottom of FA3 (shown red in the illustration).
2. Connect the wires between FA3 and the External Battery TB at the bottom of the UPS cabinet (shown in green).
3. Connect the cables between from the external
battery cabinet and the UPS External
Battery TB.
Key Point: The UPS is delivered with an optional external batteries connection terminals on ly if it has been ordered without batteries.
CAUTION: The following changes must be carried out by a qualified electrician or other suitably approved personnel before the UPS is powered up or commissioned.
To Internal
Battery
External Battery TB
0V
230V
UPS
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 3-13
3: Installation
3.4 Connecting the UPS power cables
3.4.1 Safety notes
Please ensure you read and understand these safety notes before you begin the UPS electrical installation.
1. All operations detailed in this section must be performed by a qualified electrician or other suitably approved person.
2. Once the electrical installation is completed do not turn on the UPS until it has first been commissioned by an authorised engineer who is trained by the manufacturer.
3. Do not operate the UPS if there is water or moisture present.
4. When carrying out any work on the UPS input power cables you must ensure that:
• the UPS supplies are isolated and locked-out at the supply distribution panel.
• the UPS output is isolated and locked-out at the load supply distribution panel.
Place Warning notices where applicable to prevent inadvertent operation of the supply isolators.
3.4.2 Preliminary checks
1. Before you begin cabling the UPS: a) Ensure the potential (maximum) load does not exceed the UPS model output power rating (OUTPUT
POWER) written on the nameplate.
b) Ensure the intended UPS input supply circuit breaker at the input distribution board and UPS output
(load) circuit breaker(s) at the load distribution board are correctly rated and comply with the prescribed IEC Standards (e.g. BS7671:2008).
c) Where the load equipment is split and protected by individual circuit breakers, the maximum total
load rating and maximum load rating of the individual load sockets should be indicated on the output distribution board.
d) Ensure the provided fuses and cables satisfy the ratings shown in Figures 3.2 and 3.3/ 3.4, and are
in accordance with the prescribed IEC Standards or local regulations (e.g. BS7671:2008).
2. Identify the operator controls and power connection details for the unit being installed from the fo llowing diagrams:
• Figure 3.5 Cabinet A fuse and connection details (rear view) – single phase input
• Figure 3.6 Cabinet B & C fuse and connection details (front view) – single phase input
• Figure 3.7 Cabinet A fuse and connection details (rear view) – three phase input
• Figure 3.8 Cabinet B & C fuse and connection details (front view) – three phase input
3.4.3 Connecting the input supply
1. For personal protection ensure that: a) The UPS is powered down and voltage-free.
b) The UPS Maintenance Bypass Switch IA1 is OFF. c) The UPS Output Switch IA2 is OFF
2. Gain access to the UPS power terminals.
3. Connect the earth cable from the input mains LV-Distribution Board to the protective earth (PE) termi nal on the UPS terminal block.
4. The PowerWave 3000T input supply can be wired for ‘single feed’ (standard) or ‘dual feed’ operation. Connect the input power cable coming from the input mains LV-Distribution Board to the UPS input terminals following the ‘single feed’ instructions or ‘dual feed’ instructions given below.
WARNING: If the UPS covers are opened or removed there is a risk of exposure to dangerous voltages when power is connected to the UPS. All operati ons detailed in this section mu st be performed by an authorised electrician or other suitably qualified person.
3: Installation
3-14 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
Single Input Feed
1. Refer to the appropriate illustration in Figure 3.5 to Figure 3.8 and con nect the UPS input supply cables to terminals 1L1 and 1N [1L1, 1L2, 1L3 and 1N in a 3-phase fed unit] on the UPS mains supp ly termi nal block. Ensure correct (clockwise) phase rotation in the case of a 3-phase unit.
2. Secure the cables to the fixing rail mounted below the terminal blocks.
Dual Input Feed
1. Refer to the appropriate illustration in Figure 3.5 to Figure 3.8.
2. Remove the links between 1L1-2L1 on the main terminal block.
3. Connect the UPS input supply cables to terminals 1L1 and 1N [1L1, 1L2, 1L3 and 1N in a 3-phase fed unit] on the UPS mains supply terminal block. Ensure correct (clockwise) phase rotation in th e case of a 3-phase unit.
4. Connect the UPS bypass supply cables to terminals 2L1 and 2N on the UPS bypass supply terminal block.
5. Connect the earth cable from the bypass mains LV-Distribution Board to the protective earth (PE) terminal on the UPS bypass supply terminal block.
6. Secure the cables to the fixing rail mounted below the terminal blocks.
3.4.4 Connecting the UPS output cables
1. Refer to the appropriate illustration in Figure 3.5 to Figure 3.8. Connect the earth cable from the Output Load Distribution Board to the protective earth (PE) terminal on the UPS output supply terminal block.
2. Connect the UPS output cables to terminals 3L1, and 3N on the UPS output terminal block.
3. Secure the cables to the fixing rail mounted below the UPS terminal blocks.
3.4.5 Final checks
1. On completion of the above cabling check that the earth ing is complete and conforms to prescribed IEC standards or local regulations.
2. Ensure that all cables are securely fastened to the fixing rail mounted below the UPS terminal blocks.
3. Screw the terminal cover plate back on the UPS, making sure that the earthing wire is correctly attached on the terminal cover plate.
4. Move the UPS to its final position and lock it by applying the brake on the castors (cabinet A) or adjusting the locking feet (cabinet B/C).
CAUTION: The input neutra l cable to terminal 1N must be permanently connected and not switched by the input supply circuit breaker.
CAUTION: The input neutra l cable to terminal 1N must be permanently connected and not switched by the input supply circuit breaker.
CAUTION: The bypass neutral cable to terminal 2N must be permanently connected and not switched through the bypass supply circuit breaker.
CAUTION: The output neutral cable to terminal 3N must be perma nently connected and not switched by the output (load) supply circuit breaker.
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 3-15
3: Installation
3.5 Battery connections
.
The cabinets are designed to house a number of 12V batteries of various capacities to provide a flexible, self­contained UPS system. Cabinets A & B can accept 7Ah or 9Ah batteries, while cabinet C can accept batteries of up to 28-44Ah. The batteries are connected in up to 50x12V strings and it is possible to connect 2 or 3 strings in parallel in Cabinets B & C to enable a range of autonomy times to be achieved.
The final assembly and connection of the battery units will be carried out by the commissioning engineer.
3.5.1 External battery cabinets
If the required autonomy time cannot be achieved using the UPS cabinet internal batteries, an external battery cabinet may be used to house a larger battery system. When used, the external battery enclosure must be fitted with a suitably rated fused isolator which is connected to the battery connection terminals inside the UPS (refer to the appropriate illustration in Figure 3.5 to Figure 3.8).
Note: DC fuses and cables are bespoke to the installation.
3.6 Module interface facilities
The UPS contains a communication port and a communication card that can provide a range of system information to a remote computer or building facilities monitoring device.
Standard interface facilities
JD1 – Smart Port (Serial RS232) provides an interface between UPS system and a computer via a sub-D9/ female connector (see paragraph 3.6.1).
X1-21 – Dry Port (volt-free contacts) provides a customer input/output interface via Phoenix terminals (see paragraph 3.6.2).
Optional Facilities
The following interface facilities are described in the Options chapter of this manual. USB – PC Interface for remote signalling and automatic computer shutdown. SNMP – Slot for optional SNMP card ONLY. For monitoring and integration in network management.
WARNING: The final assembly and connection of the battery units must be carried out by th e commissioning engineer. Do not attempt to complete the battery wiring or close the battery isolators before this system has been commissioned
Key Point: If an external battery system is used, the UPS internal batteries must be disconnected from the system. It is NOT possible to operate the internal and external batteries in parallel.
3: Installation
3-16 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
3.6.1 JD1 Smart Port – serial RS 232 port
The JD1 Smart Port is an intelligent RS 232 serial port that allows the UPS to be connected to a computer via a standard D-Type, 9-pin, female connector.
When used with the optional WAVEMON Smart Port software, this allows a computer to continuously monitor the UPS input mains voltage and the UPS operational status and display a message in the event of any UPS system changes.
Figure 3.11 and show the connection to a PC from the UPS for PC’s with a 9 pin serial port and 25 pin serial port respectively.
Figure 3.11 Connector Cable - PC Serial Port
1 2 3 4 5
9
1 2 3 4 5
9
1 2 3 4 5
9
1 2 3 4 5 6 7
25
Interface Cable
UPS end
Interface Cable
Computer end
9-Pin D-Ty pe
(Male)
9-Pin D-Type
(Female)
9-Pin D-Ty pe
(Male)
25-Pin D-Type
(Female)
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 3-17
3: Installation
3.6.2 X1-21 Dry Port (volt-free contacts)
All the Input and Output interfaces to X1 are connected to Phoenix terminals (cable 0.5 mm2). All voltage free contacts are rated 60 VAC max. and 500 mA max.
These output can be used to control an automatic and orderly shutdown of servers, AS400 or automated building facilities.
Figure 3.12 Dry Port (X1-21)connections
Term. Contact Signal Function
1NO
ALARM MAINS FAILURE
Mains Failure
Mains Present
2COM 3NC 4NO
ALARM COMMON ALARM
Common Alarm
No Alarm Condition
5COM 6NC 7NO
STATUS LOAD ON INVERTER
Load on Inverter
Load on Bypass
8COM 9NC
10 NO
ALARM BATTERY LOW
Battery Low
Battery OK
11 COM 12 NC 13 NO
STATUS LOAD ON MAINS
Load on Bypass
Load on Inverter
14 COM 15 NC 16
Control
Input
ON GENERATOR
Terminals are linked when the standby generator is on-line.
17 18 +12V (100mA)
0V
Output
supply
.
19 20
Control
Input
REMOTE SHUTDOWN
NC contact wired to a remote emergency stop circuit. Linked out when not used.
21
3: Installation
3-18 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 4-1
4
Operation
4.1 Commissioning
The PowerWave 3000T UPS must be commissioned by a fully trained and authorised Uninterruptible Power Supplies Ltd. field service engineer before being put into use. Commissioning invol ves connecting the battery, checking the electrical installation and operating environment, performing a controlled start-up and testing of the UPS system, and customer basic training.
4.2 Control Panel
The user-friendly control panel is composed of three parts:
• Power Management Display (PMD)
• Mimic LED Indicators
• Operating keys
Figure 4.1 Control Panel
4.2.1 Power Management Display (PMD)
The 2 x 20 character LCD Power Management Display simplifies communication with the UPS and also provides UPS monitoring information (See paragraph 4.3).
The menu driven LCD enables the access to:
• The ‘Event register’
• Monitoring the input and output voltage, current, frequency & power
• Monitoring battery run time
• Perform commands such as UPS start-up and shut-down, Load transfer from INVERTER to BYPASS and vice-versa
• Diagnostic (service mode only)
• Adjustments and testing (service mode only)
WARNING: Any PowerWave 3000T UPS system not commissioned by an Uninterruptible Power Supplies Ltd. approved service engineer must be considered an el ectrical hazard, and Uninterruptible Power Supplies Ltd. accepts no responsibility for its safe operation or the safety of its operator. Additionally, the manufacturer's warranty will be immediately invalidated if the UPS is put into use before it has been correctly commissioned.
Power Management Display (PMD)Mimic LED Indicators Operating Keys
4: Operation
4-2 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
4.2.2 Mimic LED indicators
The mimic diagram indicates the UPS power flow status and the led indicators change colour between Green, Red and OFF to indicate the UPS operating conditions.
LINE 1 (rectifier) and LINE 2 (bypass) indicate the availability of the mains and bypass power supply.
INVERTER and BYPASS, indicate which of the two power sources is supplying the critical load power.
The BATTERY LED indicator indicates the battery availability and flashes when the battery is supplying the load.
The ALARM LED indicates a detected internal or external alarm condition and when activated it is accompanied by an audible alarm.
LED Indication summary
4.2.3 Operator keys
The operator keys allow the user to:
• Make settings and adjustments via the menu driven LCD display
• Start-up and shut down the UPS and transfer the load between inverter and bypass
• Monitor and display the UPS operating voltages, currents, frequencies and other values on the LCD display
Key function summary
Indicator Indicator Status Interpretation
LINE 1 GREEN
RED
Mains available Mains problem or unavailable
LINE 2 GREEN
RED
Bypass mains available Bypass mains problem or unavailable
ALARM OFF
Flashing RED + buzzer
RED
No alarm condition Alarm condition detected Alarm condition accepted (has been reset)
INVERTER GREEN
RED OFF
Load is on inverter (protected from mains disturbances) Inverter fault (load is not transferable to inverter) Inverter not operating
BY-PASS GREEN
OFF
Load is on bypass (unprotected from mains disturbances) Bypass not unavailable
BATTERY GREEN
RED
Flashing GREEN
Battery OK Battery fault or discharged On Battery
KEYS FUNCTION
ON/OFF ON/OFF
Used to switch-on or switch-off the UPS (Both keys must be pressed simultaneously for either ON/OFF operation).
UP
( )
Scroll upwards through a displayed menu.
DOWN
()
Scroll downwards through a displayed menu.
RESET Cancels the audible alarm. If the alarm condition was transient the ALARM LED will also extinguish,
otherwise it will remain ON (red).
ENTER Confirms (selects) a chosen menu item.
LINE 1
LINE 2 BY PASS
INVERTER
BATTERY
LOAD
Figure 4.2
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 4-3
4: Operation
ON/OFF Start-up and shutdown buttons
The UPS may be switched ON or OFF by simultaneously pressing both ON/OFF keys on the control panel. This is to prevent accidental UPS start-up or shutdown.
Note: When the UPS is under normal operation, pre ssing the two ON/OFF buttons simultaneously will
immediately shut down the UPS and disconnect the UPS from the load.
4.3 Description of the LCD display
4.3.1 Status screens
4.3.2 Main menu screen
CAUTION: If the
ON/OFF
buttons are operated while the UPS is not in Maintenance Bypass it
will interrupt the load power supply.
DESCRIPTION LCD-DISPLAY
1. Load is protected by UPS power supplied by inverter (normal operation). LOAD
PROTECTED
2. Load is not protected by UPS power –supplied by mains power (load on bypass)
LOAD NOT PROTECTED
3. Load supply interrupted. UPS has been switched off by “ON/OFF” buttons.
LOAD OFF SUPPLY FAILURE
4. The UPS/module is not supplying load. The output switch is open.
LOAD DISCONNECTED OUTPUT SWITCH OPEN
DESCRIPTION LCD-DISPLAY
1. A log of the last 64 events is stored in the Power Management Display (See paragraph 4.3.3).
EVENT LOG
MEASUREMENTS
2. Allows monitoring of voltages, power, frequencies, currents, autonomy etc (See paragraph 4.3.4)
MEASUREMENTS
COMMANDS
3. Enables the commands “Load to inverter”, “Load to bypass” and battery test to be executed (See paragraph 4.3.5).
COMMANDS
SET-UP DATA
4. Allows the UPS personalized information (such as serial number) to be entered (See paragraph 4.3.6).
SET-UP DATA
SET-UP USER
5. Allows user to set up Date/Time, automatic battery test, etc.
(See paragraph 4.3.7)
SET-UP USER
SET-UP SERVICE
6. Password-protected area for service engineer use only (See paragraph
4.3.8).
SET-UP SERVICE
4: Operation
4-4 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
4.3.3 Event log menu screen
4.3.4 Measurements menu screen
DESCRIPTION LCD-DISPLAY
1. Logging Control; a log of the last 64 events is stored in the Power Management Display.
01 05-10-08 14-38-56
LOAD TO INV.
2. Every stored event is identified with a sequential number and time stamp.
02 05-10-08 14-38-59
LOAD TO BYP.
3. By pressing ENTER the code of the event will be displayed. 03 05-10-08 14-39-14
LOAD OFF
DESCRIPTION LCD-DISPLAY
1. Battery Runtime BATT. RUN TIME (MIN)
00h 00mm
2. UPS-Output Frequency OUTPUT FREQUENCY (HZ)
50.00
3. Bypass Frequency. BYPASS FREQUENCY (HZ)
50.00
4. Battery Voltage BATTERY VOLTAGE (V)
+0.0 - 0.0
5. Battery Charger Current BATT. CHARGE CUR. (A)
+ 0.0 - 0.0
6. Battery Discharge Current. DISCHARGE CURRENT (A)
00.00
7. Rectifier Input Voltage (1or 3 phases) RECTIFIER VOLTAGE (V)
230 230 230
8. Bypass Input Voltage BYPASS VOLTAGE (V)
230
9. Output Voltage OUTPUT VOLTAGE (V)0
230
10. Output Current OUTPUT CURRENT (A)0
00.00
11. Active Output Power ACTIVE POWER (KW)
00
12. Reactive Output Power REACTIVE POWER (kVAr)
00
13. Apparent Output Power APPARENT POWER (KVA)
00
14. Output Power OUTPUT POWER (%)
00
15. Battery Capacity BATT. CAPACITY (%)
00.00
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 4-5
4: Operation
4.3.5 Commands menu screen
4.3.6 UPS Data menu screen
4.3.7 Set-up User menu screen
DESCRIPTION LCD-DISPLAY
1. Transfer the load to inverter → LOAD TO INVERTER
LOAD TO BYPASS
2. Transfer the load to bypass. → LOAD TO BYPASS
PERFORM BATT.TEST
3. Battery test → PERFORM BATT.TEST
DESCRIPTION LCD-DISPLAY
1. These general UPS Data are installed at the manufacturing plant. UPS SERIAL NUMBER
nn-nnnnn
2. Manufacturing date DATE OF MANUFACTURE
15-03-11
3. EPROM Version EPROM VERSION
V-000
4. Dynamic Password YES NO
5. Actual Date and Time DATE TIME
dd-mm-yyyy hh:mm:ss
DESCRIPTION LCD-DISPLAY
1. Set-up language → SET LANGUAGE
SET DATE AND TIME
ENGLISH FRANCAIS DEUTCH DUTCH SPANISH POLISH PORTOGUESE
2. Set-up Date and Time → SET-UP DATE/TIME
SET-UP BATT. TEST
DD-MM-YY HH-MM-SS
3. Set-up battery test → SET-UP BATT. TEST
SET-UP GEN-SET OPER.
DAY OF MONTH
(1-31)
HOUR OF DAY
(0-23)
REPETITIVE (Y/N)
YES/NO
4: Operation
4-6 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
4.3.8 Set-Up Service menu screen
From within the Set-up Service menu a service engineer can adjust the UPS voltages, frequencies, currents, power and autonomies, together with setting up:
• UPS Rated Power
• Single (standard) or Dual input feed
• Frequency-converter, 50/60Hz and 60/50Hz
• Synchronisation window (2-4%)
4.4 Operating Modes
4.4.1 On-Line (Inverter) mode
Figure 4.3 On-Line Mode
When the UPS is operating in the On-Line mode the load is supplied throu gh the LINE 1 (RECTIFIER) and INVERTER. This mode provides the highest degree of protection in the event of a mains disturbance or failure
and is always recommended if the critical load, such as a computer system, will not tolerate even a very brief supply interruption.
When operating in this mode, in the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically to the static bypass supp ly without interruption (transfer time = 0).
4. Set-up operation with Gen-Set SET GENERATOR OP.
BATT.CHARGE LOCK
YES/NO
BYPASS LOCK
YES/NO
DESCRIPTION LCD-DISPLAY
1. This password-protected menu is reserved for authorized service engineers. It is not to be used by End-Users.
SET-UP SERVICE
PASSWORD
2. Type in password → PASSWORD*
Key Point: It is essential to enter the password.
LINE 1
LINE 2 BY PASS
INVERTER
BATTERY
LOAD
LED Colour
LINE 1 Green LINE 2 Green BY PASS OFF INVERTER Green BATTERY Green
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 4-7
4: Operation
4.4.2 Bypass (Off-line or ECO) mode
Figure 4.4 Line-Interactive (Bypass Mode)
When operating in the Bypass (ECO) mode the load is supplied from the bypass mains (LINE 2) via the static BYPASS and in the event of a bypass mains failure the load is automatically transferred to the inverte r (On-Line mode) within 3 to 5 msec. The battery charger remains active in this mode.
Although this mode of operation offers a greater efficiency than the On-Lin e mode, it is recommend ed only if the connected load can tolerate interruptions of 3 to 5 ms – which is the transfer time taken to change from Bypass mode to On-Line mode.
4.4.3 Maintenance Bypass Mode
Figure 4.5 Maintenance Bypass Mode
Each module is fitted with a Maintenance Bypass switch (IA1) which, when closed, connects the UPS module output terminals directly to the UPS bypass Mains supply. This facility enables a UPS module to be shut down for maintenance or repair whilst maintaining the load on the raw (unprotected) bypass supply.
WARNING: The On-Line mode must always be used to provide maximum load protection.
LINE 1
LINE 2 BY PASS
INVERTER
BATTERY
LOAD
LED Colour
LINE 1 Green LINE 2 Green BY PASS Green INVERTER OFF BATTERY Green
MAINS LOAD
MAINTENANCE
BYPASS
UPS
Switch IA1
4: Operation
4-8 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
Maintenance Bypass switch (IA1)
The Maintenance Bypass mode is effected by means of the IA1 BYPASS SWITCH on the front/rear of the UPS:
Switch IA1 Effect
ON Maintenance Bypass-Switch Closed (Load on bypass mains)
LCD-indication:
MAINTENANCE BYP CLOSED
LED Indicators will indicate as shown in the table below
OFF Bypass-Switch Open – Normal operating condition (Load on inverter)
LCD-indication
MAINTENANCE BYP OPEN
LED Indicators will indicate as shown in the table below.
LED Indicator ON OFF
LINE 1 Green Green LINE 2 Green Green
BYPASS Green OFF
INVERTER RED ON
BATTERY Green Green
CAUTION: If the UPS is operating in the Maintenance Bypass mode the load will not be protected in the event of a mains failure. It is therefore strongly recommended to switch over to the on-line mode or bypass mode as soon as possible.
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 4-9
4: Operation
4.5 Operating Instructions
Under normal conditions the UPS module is operating in the ‘On Line’ (On Inverter) mode. The following procedures are provided in this section: How to transfer the load to the Maintenance Bypass and shut down the UPS module for maintenance
purposes – (See paragraph 4.5.1). How to start up the UPS module and transfer the load from the Maintenance Bypass to the inverter (‘On Line’
mode) (See paragraph 4.5.2). How to shut down the entire UPS (See paragraph 4.5 .3 ).
4.5.1 Transfer to Maintenance Bypass Mode
If needed, to perform service or maintenance, it is possible to transfer the load to Maintenance Bypass Mode and power down the UPS module whilst leaving the load connected to the raw bypass mains supply.
Prior to commencing this procedure, check and confirm the following UPS status:
• The mimic panel LED indication should be as per the following table:
• The LCD panel should display LOAD PROTECTED. If anything other than LOAD PROTECTED is displayed then press the RESET button, and if LOAD PROTECTED is still not displayed there is a problem with the UPS – seek assistance!
Transferring the UPS to ‘Bypass’ mode:
1. On the UPS module’s mimic panel press the ENTER key once to access the menu system.
2. Using the UP/DOWN keys, move the cursor so that it is adjacent to COMMANDS and then press the ENTER key.
3. Using the UP/DOWN keys, move the cursor so that it is adjacent to LOAD TO BYPASS and then press the ENTER key.
a) The UPS system will transfer the load to static bypass.
4. Confirm that: a) The INVERTER LED has extinguished.
b) The BYPASS LED is green. c) The LCD displays LOAD NOT PROTECTED.
WARNING: Before you close the Maintenance Bypass isolator ensure that the UPS is operating in the Bypass Mode. All the operations in this section must be performed by authorised and trained personnel.
LINE 1
LINE 2 BY PASS
INVERTER
BATTERY
LOAD
LED Colour
LINE 1 Green LINE 2 Green BY PASS OFF INVERTER Green BATTERY Green
4: Operation
4-10 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
Closing the Maintenance Bypass switch:
5. Close the Maintenance Bypass switch IA1.
6. Confirm that: a) The INVERTER LED has turned to red.
b) The BYPASS LED is green. c) The LCD displays MANUAL BYP IS CLOSED.
Powering down the UPS module:
When the load is connected to the Maintenance Bypass supply, as described above, the UPS module can be powered down (for example, if required for maintenance/testing) using the following procedure:
7. On the UPS control panel simultaneously press both ON/OFF buttons. a) The LCD panel will indicate: LOAD OFF, SUPPLY FAILURE.
8. Open the battery fuse/isolator F1.
Note: If using external batteries open the battery fuses/isolator on the associated battery cabinet/rack.
9. On the UPS module open the module’s Output Isolator (IA2).
LINE 1
LINE 2 BY PASS
INVERTER
BATTERY
LOAD
LED Colour
LINE 1 Green LINE 2 Green BY PASS Green INVERTER OFF BATTERY Green
LINE 1
LINE 2 BY PASS
INVERTER
BATTERY
LOAD
LED Colour
LINE 1 Green LINE 2 Green BY PASS Green INVERTER RED BATTERY Green
LINE 1
LINE 2 BY PASS
INVERTER
BATTERY
LOAD
LED Colour
LINE 1 Green LINE 2 Off BY PASS Off INVERTER Off BATTERY Green Flashing
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 4-11
4: Operation
10. Open the Bypass Line fuse holder FA2 and the Rectifier Line fuse holder FA1.
4.5.2 Starting the UPS system from the Maintenance Bypass mode
This procedure describes the sequence of operations necessary to power up the UPS module whilst the load is connected to the Maintenance Bypass supply, and then transfer the load to the UPS Inverter (‘On-Line’ mode).
Powering up the UPS Module:
1. On the UPS module close the Bypass Line fuse holder FA2 and the Rectifier Line fuse holder FA1 if they are open.
2. Close the battery fuse F1 (and the battery fuse/isolator on the external battery cabinet/rack where used). a) The UPS mimic panel LINE 1 LED will be permanent green.
b) The BATTERY LED will be flashing green. c) The LCD display will indicate LOAD OFF, SUPPLY FAILURE.
3. Close the Output Isolator switch (IA2).
4. On the UPS mimic panel simultaneously press both ON/OFF buttons then release them and wait for approximately 60 seconds.
a) The UPS module will begin to power up. b) Initially LINE 2 LED will be red, then change to green. c) At this stage the LCD display will indicate LOAD NOT PROTECTED and the module mimic LED
indications should be as follows:
WARNING: The U PS module is still live at its input and output power terminals due to the activation of Maintenance Bypass circuit. WARNING: Allow 10 minutes for the inte rnal DC capacitors to discharge before touc hing any UPS internal components. WARNING: The load is now supplied from the bypass mains and is not protec ted against power failure.
WARNING: All the operations in this section must be performed by authorised and trained personnel.
LINE 1
LINE 2 BY PASS
INVERTER
BATTERY
LOAD
LED Colour
LINE 1 Green LINE 2 Off BY PASS Off INVERTER Off BATTERY Green Flashing
LINE 1
LINE 2 BY PASS
INVERTER
BATTERY
LOAD
LED Colour
LINE 1 Green LINE 2 Green BY PASS Green INVERTER RED BATTERY Green
4: Operation
4-12 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
Transferring to the UPS bypass (Eco mode) from the Maintenance Bypass:
5. Ensure that the BYPASS LED is green.
6. Open the Maintenance Bypass switch (IA1). a) The LCD panels will display MANUAL BYPASS OPEN.
b) The INVERTER LED will be extinguished. c) An audible alarm will sound.
7. Press the RESET button to cancel the audible alarm. a) The LCD display(s) will now indicate LOAD NOT PROTECTED.
Transferring the load to the inverter:
8. On the Control Panel: a) Press the UP key once to access the menu system.
b) Use the UP/DOWN keys to move the cursor so that it is adjacent to COMMANDS and then press the
ENTER key.
c) Use the UP/DOWN keys move the cursor so that it is adjacent to LOAD TO INVERTER and then press
the ENTER key.
9. The UPS will transfer the load to Inverter (‘On-line’ mode). a) The LCD display will now indicate LOAD PROTECTED.
b) Check and confirm that the LED display is as shown below:
10. The UPS is now operating in ‘On-Line’ mode. The load is protected and supplied by inverter power.
LINE 1
LINE 2 BY PASS
INVERTER
BATTERY
LOAD
LED Colour
LINE 1 Green LINE 2 Green BY PASS Green INVERTER Off BATTERY Green
LINE 1
LINE 2 BY PASS
INVERTER
BATTERY
LOAD
LED Colour
LINE 1 Green LINE 2 Green BY PASS Off INVERTER Green BATTERY Green
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 4-13
4: Operation
4.5.3 Complete system shutdown
The UPS system may be shutdown completely if the load does not need input power for an extended pe riod of time. Use this procedure to turn off the load power and shutdown the entire UPS system.
1. Isolate all load equipment connected to the output of the UPS system by opening the fused isolators or circuit breakers in the UPS output load distribution board.
2. Verify that the loads are powered down.
3. On the UPS control panel simultaneously press both ON/OFF buttons. a) The LCD panel will indicate: LOAD OFF, SUPPLY FAILURE.
4. Open the battery fuse/isolator (F1).
Note: If using external batteries open the battery fuses/isolator in the associated battery cabinet.
5. Open the module’s Output Isolator switch (IA2).
6. Open the Bypass Line fuse holder FA2 and the Rectifier Line fuse holder FA1.
7. Open the UPS Input and Bypass supply fused isolators (or circuit breakers) in the power distribution panel.
8. The UPS is now voltage free.
WARNING: All the operations in this section must be performed by authorised and trained personnel.
CAUTION: This pro cedure will totally disconnect load power. Ensure that it is safe to lose power to all the loads connected to the UPS system before you begin this process.
WARNING: Perform the following steps only after the load has been fully isolated.
WARNING: Allow 10 minutes for the internal DC capacitors to discharge before touching the
UPS internal components.
LINE 1
LINE 2 BY PASS
INVERTER
BATTERY
LOAD
LED Colour
LINE 1 Green LINE 2 Off BY PASS Off INVERTER Off BATTERY Green Flashing
4: Operation
4-14 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 5-1
5
Maintenance
5.1 Introduction
As the UPS contains no user-serviceable parts the maintenance requirements to be carried out by the user are minimal, beyond ensuring that the UPS operating environment remains suitably cool and dust-free.
5.2 System calibration
To ensure optimum UPS operation and continuous, efficient protection of the connected load, it is recommended that the system’s operating parameters are checked every six months and recalibrated where necessary. The batteries should also be checked every six months, depending on the ambient temperature.
5.3 User responsibilities
There are no user-serviceable parts contained within the UPS so the maintena nce requirements of the user are minimal. To maximise the useful working life and reliability of the UPS and its batteries, the environment in which the UPS operates should be kept cool and dust free.
5.4 Routine maintenance
We recommend that the UPS operating parameters are checked and recalibrated every six months as part of a regular maintenance schedule to ensure optimum UPS operation efficient load protection. The batteries should also be checked every six months, depending on the ambient temperature.
When the UPS is commissioned, the commissioning engineer will attach a service record book to the front of the UPS which will be used to log the full service history of the UPS.
During a preventative maintenance inspection the service engineer will carry out the following checks:
• Site environment conditio ns
• Integrity of the electrical installation
• Availability and quality of the cooling airflow
• UPS Rectifier operation and calibration
• UPS Inverter operation and calibration
• UPS Static switch operation
• Battery condition and status
• Load characteristics
• Integrity of the alarm and monitoring systems
• Operation of all installed options
Preventative maintenance inspections form an integral part of all Extended Warranty Agreements (maintenance contracts) offered by Uninterruptible Power Supplies Ltd.
For further details on Extended Warranty Agreements see Section 2 of this manual.
WARNING: All maintenan ce operations described in this chapter must be performed by an authorised electrician or other suitably qualified personnel.
WARNING: Preventative maintenance inspections entail workin g inside the UPS with safety covers removed. This presents a risk of electric shock due to the unavoidable exposure to hazardous AC and DC voltages, and should be undertaken only by trained engineers authorised by Uninterruptible Power Supplies Ltd. who are fully aware of the hazardous areas.
5: Maintenance
5-2 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
5.5 Battery Testing
The battery test takes approximately 3 minutes and should be performed only if:
• There are no alarm conditions
• The battery is fully charged
• The input mains supply is present
Battery testing can be carried out independently of the operating mode (Off-line or On-line) and whether or not the load is connected.
The battery test procedure can be performed from the UPS front panel (See paragraph 4.3.5).
5.6 Battery Maintenance
The battery maintenance shall be done by an authorized Uninterruptible Power Supplies Ltd. Service Partner.
5.7 Battery Disposal and Recycling
Batteries contain dangerous substances that will harm the environment if thrown away. If you change the batteries yourself, call qualified organizations for battery disposal and recycling.
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 6-1
6
Troubleshooting
6.1 Alarms
In the event of an alarm condition the red ALARM LED-indicator will illuminate on the operator control panel and the audible alarm will sound.
In this case proceed as follows:
1. Silence the audible alarm by pressing the RESET butt on.
2. Identify the cause of the alarm condition by viewing the events register in the main menu (See paragraph
4.3.3).
3. In case of doubt please contact Uninterruptible Power Supplies Ltd. on 0800 731 3269.
4. Use information provided on the following pages to identify and rectify and apparent fault conditions.
6.2 Menu, Commands, Event Log, Measurements,
A detailed description of the Menu, Commands, Event Log and Measurements that can be operated and displayed on the LCD can be found in Section 4.
6.2.1 Event log screen
As you step through the event memory, make a separate note of each alarm condition as this will assist in the identification of any problems.
DESCRIPTION LCD-DISPLAY
1. Logging Control 05-10-00 14-38-56
LOAD TO INV.
2. A log of the last 64 events is stored in the Power Management Display. 05-10-00 14-38-59
LOAD TO BYP.
3. All events and alarms are indicated with their date and time of occurrence. 05-10-00 14-39-14
LOAD OFF
6: Troubleshooting
6-2 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
6.2.2 Fault identification and rectification messages and alarms
The major alarm conditions that will be encountered are:
6.3 Contacting Service
Uninterruptible Power Supplies Limited has a service department dedicated to providing routine maintenance and emergency service cover for your UPS. If you have any queries regarding your UPS please contact us.
We recommend that your UPS is protected by an Extended Warran ty Agreement (see Section 2 for de tails). These agreements assist us in caring for your UPS correctly, ensuring that it is well maintained and attended to promptly should any problems occur.
Alarm Condition Meaning Suggested Solution
UPS FAULT There is a fault within the UPS and
therefore normal operation cannot be guaranteed.
Call the authorised service centre for assistance.
MAINS BYP/RECT FAULT Mains power supply is outside
prescribed tolerance.
The input power to UPS is too low, too high, or missing. If site power appears to be OK, check the input circuit breakers etc. supplying the UPS.
OUTPUT SHORT There is a short circuit at the output of
UPS (on load side).
Check all output connections and repair as required.
OVERLOAD Load exceeds the UPS rated power. Identify which piece of equipment is
causing the overload and remove it from the UPS. Do not connect laser printers, photocopiers, electric heaters, kettles etc. to the UPS.
OVERTEMPERATURE UPS temperature has exceeded the
allowed value.
Check the ambient temperature of the UPS is less than 30° C. If the ambient temperature is normal call the authorised service centre for assistance.
BATTERY CHARGER OFF The attached battery and the battery
charger set-up do not correspond or battery charger fault.
Call the authorised service centre for assistance.
INVERTER FAULT Inverter is faulty. Call the authorised service centre for
assistance.
SYNCHRON FAULT The inverter and mains are not
synchronised.
The frequency of the UPS input voltage is outside operational limits and the UPS static bypass has been temporarily disabled.
BATTERY IN DISCHARGE Battery is near end of autonomy. Shutdown the load connected to UPS
before the UPS switches itself off to protect its batteries.
MANUAL BYP IS CLOSED Maintenance Bypass closed. Load
supplied by mains.
This alarm is only displayed if the UPS is on Maintenance Bypass.
Uninterruptible Power Supplies Ltd. Woodgate Bartley Wood Business Park Hook Hampshire RG27 9XA
Tel: 01256 386700
0800 731 3269 (24 Hr.)
Fax: 01256 386701
Email: service@upspower.co.uk
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 7-1
7
Options
7.1 Introduction
The PowerWave 3000T UPS has the following available options:
• Remote Emergency Stop facilities
• Generator On facilities
• Software for automatic shutdown and monitoring
• SNMP Card for network management and remote monitoring
• Modem/Ethernet interface for PowerREPORTER™ management software
7.2 Remote Emergency Stop facilities
The remote emergency stop facility comprises a normally-closed contact connected between terminal port X1/20 and X1/21 on the communications board which opens to operate the emergency stop function.
To allow removal, maintenance or testing of any remote emergency stop facility without disturbing the normal operation of the UPS, it is recommended that a terminal block, with linking facilities, is installed betw een the UPS and the remote emergency stop button.
1. Use a screened cable with 1 pair of wires (0.6mm
2
) and maximum length of 100 m.
2. Connect the cable as shown in Figure 7.1.
Figure 7.1 Remote Emergency Stop cabling
X1
X1/20 X1/21
Remote shutdown
Terminal block
UPS Remote
Shutdown Port
Cabinet B/C
Cabinet A
7: Options
7-2 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
7.3 Generator ON facilities
The ON GENERATOR facility uses a normally-open contact which closes when a standby generator is running and supplying the UPS input power.
When used, this facility inhibits the operation of the battery charger a nd/or static byp ass while the generator is on-line. See “Set-up User menu screen” in section 4.3.7.
1. Use a screened cable with 1 pair of wires (0.6mm
2
) and maximum length of 100 m.
2. Connect the cable as shown in Figure 7.2.
Figure 7.2 Generator ON Connection
X1
X1/16 X1/17
ON GENERATOR
N/O contact
UPS ON GENERATOR
Port
Cabinet B/C
Cabinet A
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 7-3
7: Options
7.4 Remote Signalling Panel
The optional Remote Signalling Panel (RSP) can be used to display UPS status information up to a distance of 100m.
Figure 7.3 Remote Signalling Panel
No. Item Status Meaning
1 LINE LED GREEN Mains available.
RED Mains not available.
2 BATTERY LED GREEN Battery OK.
YELLOW Battery near the end of capacity. OFF No UPS supply or UPS on bypass.
3 INVERTER LED GREEN Load supplied by inverter.
OFF Inverter supply not available.
4 LOAD LED GREEN Load is supplied.
RED FLASHING Load is not supplied. 5 ALARM RESET Push button Silences the audible alarm. 6 ALARM LED RED Alarm condition; check other LEDs for indication of mains
and/or UPS status.
OFF UPS is in normal operating condition. 7 BYPASS LED RED Load is being supplied from mains.
OFF Load is supplied by inverter.
LINE INV
LINE BYPASS
BATT
LOAD
(1)
(1)
(3)
(7)
(2)
(4)
(5)
(6)
7: Options
7-4 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
7.4.1 Remote Singalling Panel connections
• Provide a 0.75 mm2 minimum, shielded cable (max. 100 metre)
• Do not connect the shielding.
• Both ends of the cabl e are t o be t ermi nated in a terminal block connection at the Remote Status Panel
and at the UPS in accordance with Figure 7.3.
Figure 7.4 Connection of Remote Status Panel (RSP)
X1/1
X1/9 X1/10 X1/18 X1/19
3 4 5 2 6
+12V
Battery Low
Load on Mains/Inv
Mains Failure
Ground
UPS X1
Interface Block
Remote Signalling Panel
Terminal Block
Cabinet B/C
Cabinet A
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 7-5
7: Options
7.5 WAVEMON Shutdown and Management Software
7.5.1 Why is UPS Management important?
By combining a UPS with a variety of network management products, such as orderly shutdown software and SNMP adaptors, system-administrators can be assured that their electricity supplies are monitored for power disruptions and depleted battery conditions. Such conditions pose the greatest threat through power disturbance to valuable computer data by causing possible corruption or loss. By installing UPS/Mains monitoring software, administrators are able to monitor the utility power from a central location, allowing early warning of problems even across more complex systems like Wide Area Networks (WAN) and Enterprise Wide Networks of multinational companies.
A prolonged mains failure may outlast the battery autonomy of the UPS system. If this situation occurs the UPS management software will initiate an automatic, ‘controlled’ shutdown of the operating system, and so protect valuable data. Uninterruptible Power Supplies Ltd. offer a wide range of local and remote monitoring and control systems, affording maximum protection for computer systems.
7.5.2 WAVEMON Shutdown and Monitoring Software
WAVEMON is an external monitoring and shutdown software application that is designed to operate with many of Uninterruptible Power Supplies Ltd. UPS products. The package comprises a software installation CD suitable for most server operating systems, a standard cable set and a user manual
The WAVEMON system can monitor the dry port relay contacts available on terminal block X2, together with an RS232 port (JD1) – both located on the communications card.
When the WAVEMON system is used to monitor the X2 dry port contacts it is necessary to connect the X2 terminals of the UPS to the serial port of the server using a 0.5 mm
2
cable.
Figure 7.5 Monitoring screen image.
The main characteristics of WAVEMON software are (assuming RS232 port used):
• Automatic unattended master/slave shutdown in heterogeneous networks
• On-screen autonomy time/battery time countdown
• On-screen server log off and shutdown procedure
• Time and date stamp event log, extensive logging of all UPS activity and power quality data
• Scheduled UPS economy mode, service mode, other systems status
• Graphical user interface for Windows compatible platforms
• Automatic unattended local shutdown
• Special modules for the MS-Office software to close and save open documents
• Compatible with all optional modules like UPSDIALER, SNMP adaptors, temperature sensors, etc.
7: Options
7-6 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
The UPS-Management software is a client-/server-application for networ ks and lo ca l workstations. Basically, the WAVEMON application consists of two parts: the server-module of the UPS-Management Software is UPSServ, which communicates via RS-232 cable with the UPS.
Working as a background process the UPSServ collects messages, received from the UPS, interprets the messages and then makes them available to the client-module UPSCli and to any SNMP-based management station.
When UPSServ detects voltage variations or a power failure it can execute various so called system ‘event routines’, which for example may shutdown the server or send a warning to connected users. These system event routines are a part of the UPS-Management Software can be adjusted to suit the customer’s demands demands.
The UPS management software includes the licence for using the UPS service on one server with one UPS and an unlimited numbers of connected Windows workstations. When operating wi th two or more servers, a licence is required for every additional server, irrespective of whether the UPS service runs at that location, or if the server is halted by a UPS service via remote command.
The same regulations apply to the use of remote send/receive modules (RCCMD) and multi-server shutdown under NT, UNIX and other operating systems. The service programs are generally delivered as a single­licence. To use a single CD ROM to sh utdown multip le server s you have to purchase ad ditional C D license keys.
The PowerWave 3000T can be integrated in a network in two ways:
1. By means of the server which is being powered by the UPS and is integrated in the network. In most of the cases the server is used as sub-agent and you only need the PMC-Software without any SNMP Adapter. You need a standard serial connection between the RS232 JD1 port of the UPS and the RS232 port of the computer/server.
2. In some situations it is preferable to interface the network via an SNMP adapter. By this way up to 50 computers can be shut down in a RCCMD environment. RCCMD (Remote Conso le Command) is an additional software module, which can be triggered by the SNMP device to executes a command (typically a shutdown command) on a remote system.
7.6 SNMP CARD/ADAPTOR For Network Management/Remote Monitoring
The Simple Network Management Protocol (SNMP) is a wo rld-wide sta ndardised communi ca tion-pro tocol. It is used to monitor any device in the network via simple control language. T he UPS-Management So ftware also provides its data in this SNMP format with its internal software agent. The operating system you are using must be SNMP compatible. We offer our software with SNMP functionality together with NetWare, OS/ 2, all Windows NT systems on INTEL and ALPHA.
There are two types of SNMP-Adaptors available: External SNMP-Adaptor and Internal SNMP-Card (both have the same functions).
The SNMP adaptor requires a PC with terminal connections. For normal operation at le ast one network connection (Ethernet) is also required.
Figure 7.6 SNMP Adapter
Ethernet
External SNMP Adapter
Internal SNMP Card
UPS
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 7-7
7: Options
External SNMP Adapter
1. The small (125x70 mm) External SNMP adapter comes with following interfaces: RJ-45 connector for 10/100 Base-T (auto switchable)
2. Serial Port for configuration (COM2) or optional ModBus interface.
3. Error/Link LED for UPS status
4. Aux. Port
5. DIP Switch
6. Serial Port to the UPS (COM1)
7. DC Supply (9 VDC or 9-36 VDC supply, depending on model), from a UPS-backed socket.
Internal SNMP Adapter
The Internal SNMP-Card can be inserted into an appropriate extension slot of the PMC. This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software.
The SNMP adaptor is used to monitor any device in the network and can be used, utilising the RCCMD send function, for an automatic network wide shut down or informing connected users. The shut down procedure can be initiated from the remaining time (downtime) or as countdown timer from the beginning of the alarm. A shut down is therefore possible without extra input from the operator, but fully software controlled.
For detailed information please refer to the Software Manual provided with the WAVEMON CD ROM. This adaptor communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software.
RCCMD - Remote Console Command module for a multi-server shutdown. The RCCMD modules are independent programs that may be activated on the computer th at is running UPSMAN. This makes a shutdown call possible in any LAN and WAN, regardless of the network type or operating system.
7: Options
7-8 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 8-1
8
Specifications
8.1 General Data
kVA 7.5 10 12 15 20
Output Power Factor 0.7 Topology On-Line, Double Conversion, VFI, with static and maintenance byp ass Technology Third Generation, Transformerless
Double Conversion AC-AC Efficiency
100%/75%/50%25% Linear Load (cosϕ=0.8ind) % 93.5/93.5/92/89 94/94/92.5/90 94.5/94.5/93/91 100%/75%/50%/25% Linear Load (cos
ϕ=1) % 93/93/91.5/88.5 93.5/93.5/92/89.5 94/94/92/90
100%/75%/50%/25% non-Linear Load % 92/92/91/88 93/93/91.5/89 93/93/91/90
Heat Dissipation 100% Load (cos
ϕ =0.8ind) W 380 500 550 700 800
Heat Dissipation 100% Resistive (cos
ϕ =1) W 400 550 600 750 960
Heat Dissipation 100% non-linear load W 460 600 650 800 1120 Necessary Cooling Air (25° - 30°C)
m
3
/h
110 110 110 150 200
Audible Noise with 100% Load dBA 50 50 50 53 53 Audible Noise with 50% Load dBA 47 47 47 49 49 Ambient Temperature for UPS °C 0 - 40 Ambient Temperature for Batteries (recommended) °C 20 Battery Storage Time at Ambient Temperature Max. 6 months Relative Air-humidity Max. 95% (non-condensing) Cooling Fan-assisted Standards
Safety
Electromagnetic Compatibility
Performance
EN 62040 - Part 1 (IEC 62040-1, IEC 60950)
EN 62040 - Part 2 (IEC 62040 -2)
EN 620040 - Part 3 (IEC 62040 -3) Transportation Pallet Provided with UPS Accessibility Rear/side access for Cabinet A, front/side access for Cabinet B-C Positioning Min. 200cm rear space (required for ventilation) Input and Output Power Cabling From bottom rear (Cabinet A) and bottom front (Cabinets B and C) Dry Port (Volt-free contacts) For remote signalling and automatic computer shutdown Smart Port (RS 232) For monitoring and integration in network management
8: Specifications
8-2 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
8.2 Rectifier Data
8.3 Battery Data
8.4 Inverter Data
kVA 7.5 10 12 15 20
Input Voltage 7.5 -12kVA (1 in 1 out) V 1x220V+N, 1x230V+N, 1x240V+N N/A Input Voltage 7.5, 10, 15 and 20kVA (3 in 1 out) V 3x380/220V+N, 3x400V/230V+N, 3x415/240V+N Input Voltage Window ref 400V/230V
V (%) V (%) V (%)
< 100% load (-23%,+15%)
< 80% load (-30%,+15%)
< 60% load (-40%,+15%) Input Frequency Hz 35 - 70 Input Power Factor Models with single-phase input: 0.98 (at 100% Load)
Models with three-phase input: 0.95 (at 100% Load), 0.98 (optional)
Input Current Form Models with single-phase input THDi < 7-9% at 100% load
Models with three-phase input THDi < 25% at 100% load;
THDi < 7-9% (optional) Inrush Current Limited by soft start Input Power with charged battery and rated output
power
kW 5.6 7.4 9.4 11.1 14.8
Max. Input Power with battery charge and rated output power
kW 6.1 8.1 10.3 12.1 16.2
kVA 7.5 10 12 15 20
Maximum Battery Charger Current (standard) 6A Battery Charging Curve IU (DIN 41773) Temperature Controlled Battery Charger No Battery Charger Ripple <1% Battery Test Automatic and periodic (adjustable) Battery Type Lead-acid, Maintenance-free and NiCd Variable Number of 12V Battery Blocks 22-50 26-50 30-50 32-50
7.5 10 12 15 20
Output Rated Power KVA 7.5 10 12 15 20 Output Rated Voltage V 1x220V, 1x230V, 1x240V Output Power Factor 0.7 Output Voltage Stability
Static
Load Jump (0-100%, 100-0%)
%< +/- 1
< +/- 4
Output Voltage Distortion
Distortion With Linear Load
Distortion With Non-linear Load
% + / - 1
< +/- 3 (according to EN 50091-1) Output waveform sinewave Output Frequency Hz 50 or 60 Output Frequency Tolerance
Free-running, Quartz Oscillator
Synchronized with mains (adjustable)
% + / - 0.1
+ / - 4 Overload Capability % 125 during 10min. and 150 during 1 min. Crest Factor 3 : 1
UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13 8-3
8: Specifications
8.5 Communication Options
8.6 Mechanical
All Modules
Power Management Display (PMD) LCD display RS232 on Sub-D9 port For monitoring and integration in network management Customer Interfaces: Inputs (DRY PORTS) • 1 Remote Shut down [EMERGENCY OFF (Normally closed)]
• 1 GEN-ON (Normally open)
• 1 12Vdc source (max. 250mA) RJ45 port For multidrop purpose (optional) Relay card +USB Including:
Customer Interfaces: Outputs (DRY PORTS)
RS232 on USB Port
• Common Alarm
• Load on Bypass
• Battery Low
• Load on Inverter
• Mains Failure
For remote signalling and automatic computer shutdown
SNMP Card (slot already included) For monitoring and integration in network management
kVA 7.5 10 12 15 20
Dimensions (WxHxD) mm Cabinet A: 340x820x800
Footprint 0.27m
2
N/A
Cabinet B: 450x1250x860
Footprint 0.39m
2
Cabinet C: 550x1650x890
Footprint 0.49m
2
Protection Degree IP20 Ventilation Fan Assisted Colour RAL 9011
8: Specifications
8-4 UPS469-01-00 PowerWAVE 3000T User Manual Dated 05-04-13
8.7 Fuses & Cables Quick Reference
External supply fuse and cable rating
Rectifier
Inverter
Static Switch
FA1
Fuse B
Load
DUAL INPUT FEED
Cable D
Cable B
Fuse C
Cable C
Rectifier
Inverter
Static Switch
Fuse A
Load
SINGLE INPUT FEED (standard)
Mains (3x380/220V,
3x400/230V,
3x415/240V)
Cable D
Cable A
EXTERNAL
BATTERY CABINET
(option)
FA2FA1 FA2
EXTERNAL
BATTERY
CABINET
(option)
F1 F1
Int. Batts. Int. Batts.
FA4 FA4
Output Switch
Maint.
Bypass
IA2 IA1
Maint.
Bypass
IA2 IA1
Output Switch
1. Fuse and Cable recommendations to IEC 60950-1:2001
2. The fuse and cable rating details in the above tables are a recommendation only.
3. The UPS must be installed to prescribed IEC or local regulations (e.g. BS7671:2008).
4. External DC Cables and Battery fuses are bespoke to the installation.
Power (kVA)
SINGLE INPUT FEED DUAL INPUT FEED
Fuse A Cable A Cable D Fuse B Cable B Fuse C Cable C Cable D
Single phase input
7.5
1 x 40 3 x 6.0 3 x 6.0 1 x 40 3 x 6.0 1 x 40 3 x 6.0 3 x 6.0
10 1 x 63 3 x 10 3 x 10 1 x 63 3 x 10 1 x 63 3 x 10 3 x 10 12 1 x 63 3 x 10 3 x 10 1 x 63 3 x 10 1 x 80 3 x 16 3 x 16
3 Phase input
7.5
3 x 40 5 x 6.0 3 x 6.0 3 x 25 5 x 2.5 1 x 40 3 x 6.0 3 x 6.0
10 3 x 63 5 x 10 3 x 10 3 x 25 5 x 2.5 1 x 63 3 x 10 3 x 10 15 3 x 80 5 x 16 3 x 16 3 x 40 5 x 6.0 1 x 80 3 x 16 3 x 16 20 3 x 100 5 x 25 3 x 25 3 x 40 5 x 6.0 1 x 100 3 x 25 3 x 25
Loading...