Uni-max CB200, CB200-T User Manual
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WARRANTY CARD
Product: UNIVERSAL BENDING MACHINE WITH STAND OR TABLE MOUNT
Type:
CB 200/200-T
Date of manufacture:
Date of sale, stamp, signature:
Serial number (product series):
Repair centre notes:
Without the correctly filled warranty card or without proof of purchase receipt, including
the product type (invoice, purchase receipt) no warranty claim will be processed.
1. KH Trading machines and tools are covered by 6/24 months warranty, starting on the date of
purchase, as described in the Civil Code (proof of purchase or invoice receipt must be
enclosed with the warranty card when making a claim).
2. This warranty does not cover defects caused by unprofessional handling, machine overloads, not
complying with instructions contained in this manual, using accessories that are not approved,
unauthorized repair, regular wear and tear and damages occurred during transpor t. Further, this
warranty does not cover parts and accessories such as the motor, carbon brushes, seals and
hot-air operated parts and parts that need to be changed regularly.
3. If the repair is to be found as not covered by the warranty policy, all costs including the repair and shipping to and from the repair centre will be paid by the customer, according to valid price list. See www.
4. When making a claim, you must present the warranty card, showing the date of the purchase, the
serial number of the machine, vendor stamp and signature of sales clerk, as well as the proof of
purchase receipt.
5. Warranty claim shall be made at the vendor shop where you bought your machine or you may mail
it to a service centre. The vendor is obligated to fill out the warranty card (date of sale, serial
number, vendor stamp and signature). All these information must be filled in at the time of sale.
6. The war ranty period will be extended for the period of time for which the machine has been in the
service centre possession. If the repair or defect is not covered by the warranty policy, all costs including
the repair and shipping will be paid by the owner of the machine / tool. We recommend sending the
machine in its original packaging. Please, also enclose brief description of the defect with the packaging.
7. Before sending the machine for repair, clean it thoroughly. If the received machine is dirty, it may
be rejected by the service shop or you may be charged a cleaning fee.
SERVICE
Logistic centre Klecany
Topolová 483
250 67 Klecany
Czech Republic
Claim department phone number: 266 190 156 T-mobile: 603 414 975
266 190 111 O2: 601 218 255
Fax: 260 190 100 Vodafone: 608 227 255
http://www.KHnet.cz
Email: servis@KHnet.cz
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USER'S MANUAL
CB200 / CB200-T
2
Dear customer. Thank you for purchasing equipment from KH Trading, s.r.o.
Our company is ready to offer you our services - before, during and after you buy our product.
If you have any question, comment or idea, please contact our business centre. We will do our best to address
your comment or question in timely matter.
Before first use, please read this manual carefully. It is your responsibility to study all instructions,
necessary for safe use and operation and to understand all risks that may be involved during the use
of power machines.
WARNING! Do not try to use this machine before reading this entire manual and before you know
how to handle it. Keep this manual for future reference.
Pay special attention to safety instructions. Not complying with safety rules may cause injury to the
operating person or to people standing by or it may cause damage to the machine or to the work
piece. Pay special attention to safety notes and safety labels on the machine.
Never remove or damage them.
Please, write information such as the invoice number
and the number of the sale receipt here in this box.
This universal bending machine with a massive steel stand that also serves as a storage place for bending
accessories, enables you to perform professional bending work of various type of metal struts and poles with
various cross cut sections (flat, square and circular). Equipped with a telescopic arm - length up to 90 cm
ensures enough power to perform your bending works. Machine is available in two options - a model with
a table mount and model with its own stand.
Accessories:
Radius bending accessories: 1“, 1 1/4“, 1 1/2“, 1 3/4“, 2“, 2 1/2“, 3“.
The accuracy of instructions, graphs and information contained herein, depends on the printing date. Due to
continuous product improvement, the manufacturer reserves the right to change technical parameters of the
product, without prior customer notification.
Material suitable for bending:
Hot rolled steel (steel with low carbon content)
You may bend steel with diameter up to 6.5 cm . . . . . . . . . . . . . . . . . . . . . . . . .around the centre stud.
To bend large diameters, place the master die on the centre stud. . . . . . . . . . . . . . . . . . . . . . . . . . . .2"
Maximum dimensions of the work piece
Flat steel straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 × 50 mm
Round or square steel poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 × 16 mm
EXCEPTION
Rib-reinforced pole with diameter of 12.7 mm may be bent only around the centre stud
with the 3" master die installed.
Dimension of round or square steel rod - sharp bending . . . . . . . . . . . . . . . . . . . . . . . . . . .5 × 50 mm
or . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 × 32 mm
A pole with diameter of 12 mm may be bent around the . . . . . . . . . . . . . . . . . . . . . . . . .3" master die.
Packaging dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .900 × 250 × 270 mm
Gross weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 kg
DESCRIPTION
TECHNICAL SPECIFICATION
REPAIR AND MAINTENANCE REPORT
Report and maintenance report:
DATE
SERVICE SHOP
REPAIR AND MAINTENANCE REPORT
Position Description Number of pieces
1 Bracket middle piece 1
2 Screw 9.5 x 120.7 mm 1
3 Flat washer 9.5 mm 4
4 Ring assembly 1
5 Flat head screw 9.5 mm 2
6 Ring middl piece 3
7 Safety washer 9.5 mm 4
8 Nut 9.5 mm 4
9 Long connecting stud 2
10 Stopper cube 1
11 Cube support 1
12 Screw 9.5 x 28.6 mm 1
13 Moveable stopper 1
14 Non-moveable stopper 1
15 Short connecting stud 1
16 Handle extension arm 1
17 Handle stud with clamp 1
18 Handle 1
19 Sharp-angle die 1
20 Stand (only for model CB200) 1
21 Die 25.4 mm (1") 1
22 Die 31.8 mm () 1
23 Die 38.1 mm (11/2") 2
24 Die 44.5 mm (1 3/4") 1
25 Die 50.8 mm (2") 1
26 Die 63.5 mm (2 1/2") 1
27 Die 76.2 mm (3") 1
38
PART LISTING
3
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Symbols used in this manual
Warning!
This symbol informs you about the risk of personal injury or damage to the machine
or materials.
Danger of being caught by moving machine parts!
Caution! Loose clothing or body parts may get caught by moving machine parts.
Caution!
Danger of damages!
Note:
Additional information.
Use personal protective gear.
General instructions
• Make sure you know how to control your tool or machine and that you are familiar with its operating
procedure. Know the hazards that may occur, if not used correctly.
• If other person is using this machine make sure that he knows how to safely operate this equipment and
that he is familiar with hazards and risk that may occur, if not used correctly.
• Always pay attention to safety instructions on the safety labels. Do not remove or damage them. If the
warning label becomes unreadable, please contact your vendor.
• Disorganized and dirty work shop may cause accidents.
• Never work in narrow or poorly lit rooms. Always keep stable posture.
• Maintain your tools clean.
• Handles must be kept free of grease and dirt.
• Make sure no children, unauthorized persons or animals have access to your workshop.
• Do not put legs or hands inside the working space.
• Never leave your machine unattended during operation.
• Use only for purposes for which it has been designed.
• Use personal protective gear such as safety goggles, ear protection, respirator, safe working shoes etc.
• Do not overreach, use both hands.
• Never work under the influence of alcohol or other drugs.
• Do not use the machine/tool if you feel dizzy or week.
• Any modifications or improvements to the machine are strictly prohibited. DO NOT USE if you discover
bent part, crack or other damage.
• Never perform any maintenance during operation.
• If you see any unusual sign or hear any strange sound, switch off the machine immediately.
• Always remove wrenches and screwdrivers from your machine after use.
• Before use, make sure all screws are tightened securely.
• Perform maintenance regularly. Before use make sure the machine is in good working conditions and
without any damage.
• Use only original spare parts during repairs.
• Using extension pieces or accessories not approved by the manufacturer may cause injuries to the
operating personnel.
SAFETY PRECAUTIONS
4
• Use suitable tool for particular type of work. Do not overload your machine or accessories. Do not attempt
to use machine with insufficient power to perform heavy duty work.
• Do not overload your device. Measure the work load in such way, so it could be done with comfortable
speed.
• Do not expose to extremely high temperature or direct sunlight.
• This machine is not designed for use in humid environments or under water.
Assembly
• Do not use the machine unless completely assembled.
Bending and cutting operations
• Mount your machine to a work table or to the floor to ensure stability during bending process.
• Before bending, mark the location of the fold/bend and securely fasten the work piece with the fastening
jaws.
• Always remove all obstacles from the working area.
• Make sure that enough material extends beyond the stopper cube and shaping die. That way you prevent
sudden release of the work piece and subsequently the bending handle.
• Before bending always push the connecting studs all the way in.
• Never try to attempt to bend thermally hardened materials. Only hot-rolled steel may be bent on your machine.
• NEVER attempt to modify or use other tools besides the supplied accessories. Do not use different of
extension pole for the bending handle.
• Do not use your machine for metal sheet cutting with thickness, width and strength higher than the
maximum allowed values as described in the technical parameters. Do not use for thermally processed or
hardened materials.
• To prevent injuries do not touch the gear mechanism during work.
• Do not put your hands inside the bending or cutting area.
• Make sure your machine is securely fastened to work table or to the floor. The mount of the machine must
be able to withstand the high bending forces during work.
• Example of proper installation of your machine may be seen on the picture.
• Do not install you machine in corner or close to a wall.
wall
work piece
bending machine
ASSEMBLY
37
Stand bending machine
DETAILED PART DRAWING
36
• Keep your tools clean. Dirt may enter the inner mechanism of your machine and cause damage.
• Do not use aggressive cleaning solution or paint thinners to clean the machine.
• Clean plastic parts with cloth dipped in soup water.
• Clean and lubricate metal surfaces with a cloth dipped in paraffin oil.
• If you are not using your machine, lubricate it with suitable grease and store it in a dry place to prevent
corrosion.
Lubrication
Lubricate working surfaces with suitable grease regularly.
When the operational life of your device is over, dispose off it in accordance with valid rules and regulations.
Your product is made of metal and plastic parts that may be recycled when separated.
1. Disassemble all parts.
2. Separate all parts according to the material they are made of (e.g. metals, rubber, plastics, etc.).
Take the separated parts to the recycling facility near you.
Information about the locations of recycling centres may be found at your local City office or throughout an
Internet search.
If the machine breaks down, send it back to the vendor for quick repair.
Please, enclose brief description of the defect. That makes repair easier. If the machine is still covered by
warranty, enclose the warranty card and proof of purchase receipt. After the warranty period expires, we
repair your machine for a special price.
To prevent possible damages during shipping, packed the machine carefully or use the original packaging
material. We are not liable for shipping damages due to incorrect packaging of your machine. If making
a claim at the shipping company the level and method of packaging plays a major role during claim evaluation
process.
Note: Pictures and contents in this manual may slightly differ from the actual product or accessories.
It is due to continuous improvement of our products. Such small differences have no effect on the product
functionality.
DISPOSAL
CAUTION
MAINTENANCE
5
Assembling procedure
• Connect the bent part with the round base,
using screw 3/8", flat washer, thick distance
washer (that is placed on the screws inside
the fold), thin distance washers, spring washers
and nuts.
• Place the bent part of the handle (with the holes)
inside the base fold and secure in place with
one or both long connecting studs.
• Remove the clamp from the handle stud and pull
the stud out. Pull the extension arm out, push
the stud in the inner hole and replace the clamp
back.
• Put the machine in final position, where it will
be used. Turn the handle in both directions, to
make sure that no obstacles are within the reach
of the handle.
• Make sure that there is enough space behind the machine to handle long work pieces. If you need to
place the machine close to a wall, tray to place it according to the drawing on the picture.
CAUTION: Do not use the machine if it is not securely mounted to a work table or to the floor. Severe
injuries may occur.
screw 3/8"
thick
distance
spacer
flat washer
thin distance
spacer
elastic washer
nut
flat washer
elastic washer
nut
mount
stud
extension
arm
handle
safety pin
handle stud
6
Basic operation
• The most part of this manual describes procedures how to perform common work piece bending
operations. Besides information you will learn from this manual you must gain experience from trial and
error methods to become efficient in all and special bending operations.
• You will discover differences when performing various type of bending procedures such as arch bends,
sharp angle bends or if you shape material using a die.
Most common procedures
• Never try to bend material that is thicker than 6 mm around the centre stud, without the installed die,
size at least 1".
• When performing various bending operations, proceeds according to procedures depicted on the
following pictures.
General information
• Select material and its dimension according to the drawing or design.
• Select the appropriate dies (for the centre stud or the handle) that will be needed to produce the work
piece. Choose the applicable hole to fasten the handle to the bracket assembly.
• Install the stopper cube or sharp-angle die. Mount the cube support. Make sure you install the stopper
cube correctly.
• Place the work piece in the machine and secure it in place.
• Perform first bend. Check the angle and the position of the bend and proceed.
• Perform other bends and follow the same steps. Sometimes you will have to take the work piece from the
machine, turn it around or put it back backwards.
Hole identification in the moveable and non-moveable parts of the machine.
The samples included in this manual have the bracket and handle holes numbered.
OPERATION
Hole numbering
Handle holes
Non-moveable and moveable stoppers
Non-moveable
stoppers
Bracket
holes
Moveable
stoppers
35
Bend No. 1
Slide the work piece in the machine all the way to the mark No. 1 (pic. A)
and perform 80° angle bend. Check the angle.
Bend No. 2
Slide the work piece to the mark
No. 2 (pic. B) and perform 80°
angle bend. Check the angle.
Remove the stud that holds
the sharp-angle die in place.
Remove it from the machine.
Final steps
Stitch weld both parts together.
Grind and sandblast all sharp edges.
REQUIRED MATERIAL
Flat steel bar 4.8 mm,
max. width 50.8 mm.
1 flat steel bar 190.5 mm long
1 flat steel bar 114.3 mm long
BENDING PROCEDURE (flat steel bar 190.5 mm long)
Mark the locations of the bends on the 190.5 mm long bar, as shown on the picture.
Bend No. 1
Slide the work piece in the machine all the way to the mark No. 1 (pic. A)
and perform 50° angle bend. Check the angle.
Bend No. 2
Turn the work piece around and slide it to the mark No. 2 (pic. B) and perform 50° angle bend.
Remove the stud from the
sharp-angle die and remove it.
Final steps
Stitch weld the arch part to
both parts (114.3 mm long).
The upper and the lower "Z"
arm must be parallel to each
other and the distance
between them must be
152.4 mm. Grind and
sandblast all sharp edges.
25.4
mm
25.4
mm
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