Unigreen Master UMP 20, Master UMP 50, Master UMP 55, Master UMP 40 Use And Maintenance Manual
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USE AND MAINTENANCE MANUAL
UMP - MASTER
serie MASTER 20/40/50/55
GB
09/2010
Read this manual carefully before use
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Summary
1 USING AND KEEPING THE USE AND MAINTENANCE MANUAL .................... 4
1.1 COMPOSITION OF THE MANUAL ....................................................................................... 4
1.2 GUARANTEE ....................................................................................................................... 4
1.3 PRODUCT RESPONSIBILITY .............................................................................................. 4
1.4 WARNING SIGNS IN THE MANUAL AND ON THE MACHINE ............................................. 4
2 SAFETY REGULATIONS AND RESIDUAL RISKS .............................................. 5
2.1 INTENDED USE ................................................................................................................... 5
2.2 PROHIBITED USE ...............................................................................................................6
2.3 USING CHEMICAL PRODUCTS .......................................................................................... 6
2.3.1 REGULATIONS FOR THE USE OF CHEMICAL PRODUCTS............................................... 6
2.4 RECOMMENDATIONS ......................................................................................................... 6
2.4.1 TAKING PRECAUTIONS AGAINST FIRE HAZARDS........................................................... 7
2.5 MACHINES DESIGNED TO BE USED ONLY WITH CLEAN WATER .................................... 7
2.7 WEATHER CONDITIONS ..................................................................................................... 7
2.8 ROAD CIRCULATION ........................................................................................................... 7
3 CHARACTERISTICS AND SPECIFICATIONS ..................................................... 7
3.1 MACHINE IDENTIFICATION ................................................................................................ 7
3.2 TABLES OF FITTINGS ALLOWED....................................................................................... 7
3.3 NOISE LEVEL OF THE MACHINE ....................................................................................... 7
3.3 STANDARDS OF REFERENCE: ........................................................................................... 8
4 USER’S INSTRUCTIONS ....................................................................................... 8
4.1 TRANSPORTING AND MOVING THE MACHINE ................................................................. 8
4.2 DESCRIPTION OF THE MACHINE ..................................................................................... 8
4.2.1 HAND WASHING TANKS ...................................................................................................... 8
4.3 PRELIMINARY CHECKS...................................................................................................... 9
4.4 APPLICATIONS .................................................................................................................... 9
4.5 MOTORS .............................................................................................................................. 9
4.5.1 ELECTRIC MOTORS ............................................................................................................ 9
4.5.2 INTERNAL COMBUSTION ENGINES (TWO STROKE-PETROL-DIESEL) ........................... 9
4.6 PUMP ..................................................................................................................................10
4.7 SUCTION FILTER ...............................................................................................................10
4.8 PRESSURE REGULATOR ...................................................................................................10
4.8.1 COMPONENTS OF THE PRESSURE REGULATOR ...........................................................10
4.8.2 GENERAL INSTRUCTIONS ................................................................................................ 11
4.9 DELIVERY FILTERS (ONLY EQUIPPED MODELS) ............................................................ 11
4.10 FILLING THE TANK ............................................................................................................. 12
4.10.1 FILLING WITH THE ANTIPOLLUTION EJECTOR (FIG. 6) ................................................ 12
4.11 TEST TREATMENT WITH CLEAN WATER .......................................................................... 12
4.12 MIXING ............................................................................................................................... 12
4.12.1 MANUAL PREMIXING......................................................................................................... 12
4.12.2 PREMIXER ON COVER (OPTIONAL): ................................................................................12
4.13 WASHING THE SPRAYER ..................................................................................................13
5 HAND LANCES .................................................................................................... 13
6 HOSE REEL .......................................................................................................... 13
8 MAINTENANCE .................................................................................................... 14
8.1 PROGRAMMED MAINTENANCE ........................................................................................14
8.2 EMPTYING TANK ................................................................................................................14
8.3 ROUTINE MAINTENANCE ..................................................................................................14
8.4 EXTRAORDINARY MAINTENANCE ................................................................................... 14
8.5 REPAIRS .............................................................................................................................14
8.6 STORAGE IN A WAREHOUSE AND TRANSPORTATION ...................................................15
8.7 PUTTING BACK INTO SERVICE AFTER WINTER LAYUP ................................................. 15
8.7.1 MATERIALS FOR DEMOLITION .........................................................................................15
8.7.2 INDICATIONS FOR A SUITABLE TREATMENT OF WASTE ................................................ 15
8.7.3 ELECTRICAL AND ELECTRONIC APPARATUS WASTE (EEAW) ....................................... 15
FIG. 9 CIRCUIT DIAGRAM .............................................................................................. 16
TABLE 4-5 TABLES OF DELIVERY OF NOZZLES FOR HAND LANCES ...................... 17
TABLE 8 PROBLEMS, CAUSES AND SOLUTIONS .......................................................... 18
TABLE 7 TABLE OF PROGRAMMED MAINTENANCE .................................................... 18
TAB.10 ALLOWED FITTINGS ........................................................................................... 19
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Thank you for having chosen UNIGREEN.
The product you purchased has been designed and built with the greatest
attention to the safety of the operator and the environment, nevertheless
there are still some residual risks due to the nature of the product used.
For this reason we recommend reading all of this manual to avoid making
mistakes in the first period of use and to get the most out of the working life of
the sprayer in time, doing the programmed maintenance at regular intervals.
1 USING AND KEEPING THE USE AND MAINTENANCE MANUAL
The manual is an integral part of the machine and should be kept in a safe
place where it can be reached easily for consultation.
1.1 COMPOSITION OF THE MANUAL
This manual consists of various parts to make it easier to consult by subject
and to avoid repetitions; the following are part of the manual:
a) pump handbook
b) pressure regulator handbook (manual or electric)
c) spraying computer handbook (if fitted)
d) optional accessories handbooks (marker, premix, cardan shaft, etc.)
UNIGREEN reserves the right to make changes to the manual without prior
warning and the normal printing cycles may vary slightly.
1.2 GUARANTEE
The enclosed card indicates the conditions of the UNIGREEN guarantee. The
UNIGREEN guarantee covers the repair or replacement of parts considered
manufacturing flaws, according to the unquestionable judgement of
UNIGREEN, only after the authorised agent for that zone has verified the
fault.
Ambit of the guarantee
The guarantee doesn’t cover cases of normal wear, negligent use, poor
maintenance and/or improper use.
The following materials subject to normal wear are not covered by the
guarantee: gaskets and seals, diaphragms, seal rings, tubes and pipes,
nozzles, pressure gauges, oil, tyres, friction material of the clutches.
Evident cases of negligence include: work speed over that indicated in the
spraying tables in the handbook (or too high for the conditions of the terrain),
use of herbicide booms without an auto-levelling system or with the autolevelling system blocked, power-takeoff speed over 540 rpm.
Mounted sprayers: activation of the three-point elevator with cardan shaft
engaged and power-takeoff operational.
And anything else indicated in the present Use and Maintenance Manual.
Maintenance:
The guarantee is void if the maintenance indicated in the tables in this manual
isn’t respected, regarding the period and deadline of the interventions, washing
the machine and the circuit at the end of the treatment.
Improper use:
The use the UNIGREEN machines are designed for is indicated in this
manual, any other use is forbidden and makes the guarantee void.
1.3 PRODUCT RESPONSIBILITY
UNIGREEN spa is not responsible if:
a) During the working life of the machine the normal maintenance
operations aren’t performed and documented as indicated in this handbook, in
the enclosed handbooks of the pumps-motors-regulators-etc. and in any case
as is customary for the normal maintenance of mechanical machinery.
b) The machine is equipped with non original accessories or components or
parts that aren’t acknowledged by UNIGREEN as their own.
c) The machine is equipped with original accessories or components that
are unsuitable in the measurements, weight or version for the same.
Please consult the page of available and recommended fittings.
d) Not following the instructions in the manual whether totally or partially.
e) Modifications made to the machine that haven’t been authorised by
UNIGREEN.
1.4 WARNING SIGNS IN THE MANUAL AND ON THE MACHINE
Below you will find all of the pictograms on the machine, in order to illustrate
the warnings, the prohibitions and the correct method of use.
The operations that require particular attention are shown in the images
beside the text.
Composite handbook, consult the
specific files on the various
components
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87 129 10 11
1413 1815 16 17
2 SAFETY REGULATIONS AND RESIDUAL RISKS
In relation to safety, the following terms will be used:
Dangerous zones: any zone inside and/or near the machine where the
presence of a person exposed constitutes a risk for the safety and health of
the same person.
Person exposed: any person who has their body or any part of their body in a
dangerous zone.
Before starting the machine, the operator must check for any visible faults in
the safety devices and the machine itself.
Never start the machine until you have told anyone in the range of action of
the machine to move away and they have done so.
The protective devices must not be removed or disabled when the machine is
running.
It is obligatory to keep all the plates with danger and safety signs in perfect
conditions. If they get damaged or deteriorate, replace them in good time.
Replace parts believed to be faulty with others indicated by UNIGREEN.
NEVER try makeshift or hazardous solutions.
Don’t wear clothes, jewellery, accessories, or anything else that can get
caught in the moving machine members.
Pay the greatest attention to all the warning and danger signs on the machine.
Don’t use the machine for any other purpose other than that indicated in the
manual.
The machine has been designed and built with the appropriate devices to
guarantee the safety of the user.
In any case there are some residual risks associated with the improper use of
the machine by the operator; for this purpose danger signs and symbols and
prohibitions are applied near some parts of the machine (see previous
pictograms).
2.1 INTENDED USE
The sprayer in this series is built for agricultural use. The materials used are
resistant to normal chemical products used in agricultural spraying (or
herbicides) at the time of construction.
Any other use is not allowed and the manufacturer is not responsible for any
damage caused by aggressive, dense or sticky chemicals.
THE USE OF THE MACHINE BY PERSONS UNDER 18 YEARS OF AGE IS
STRICTLY FORBIDDEN
The use of liquid fertilizers in suspension is not allowed, while the use of the
same in a solution is possible if requested when the machine is ordered from
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Key to the symbols
1- Read the Use and Maintenance manual
2- Stop the machine and read the manual before
every intervention
3- Don’t lubricate while running
4- Don’t drink
5- Don’t dispose of residue liquids in the environment
6- No smoking
7- Danger, risk or injury, don’t get near the machine
until the moving machine members have stopped
8- Danger of crushing, don’t get your hands near the
moving mechanical machine members
9- Danger, risk or injury caused by fluids under
pressure
10- Don’t climb on the machine during work or
transfers
11- Don’t climb on the tank
12- Don’t enter in the tank
13- Wearing earmuffs is obligatory
14- Wearing a face mask is obligatory
15- Wearing safety footwear is obligatory
16- Wearing protective gloves is obligatory
17- Wearing protective overalls is obligatory
18- Use a working pressure under that indicated in
red on the manometer.
19- Don’t get your hands near the moving cardan
shaft
20- Make sure power-takeoff of the tractor turns in the
right direction and runs at the right speed.
21- Danger of surfaces at high temperatures (internal
combustion engine)
INDICATIVE POSITION OF THE WARNING SIGNS
ON THE SPRAYERS
NB: the position may vary on the basis of the
characteristics of the model.
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Unigreen and in any case changing some of the parts described in the
handbooks of the regulator, such as the manometer (stainless steel), the
nozzles (large diameter ceramic) and eliminating the fine mesh filters to
prevent blockages.
2.2 PROHIBITED USE
Using the machine with the following products is strictly forbidden:
= Paints of any kind and type
= Solvents or thinners for paints of any kind and type
= Combustibles or lubricants of any kind and type
= LPG or gas of any kind and type
= Flammable liquids of any kind and type
= Liquid foodstuffs, whether for animals or humans
= Liquids containing granules or consistent solids
= Mixtures of various incompatible chemical products
= Liquid fertilizer or manure in suspension with lumps and/or that is
particularly dense
= Liquids with a temperature of over 40°C
= Any products that aren’t suitable for the specific use of the machine.
2.3 USING CHEMICAL PRODUCTS
All pesticides or herbicides can be dangerous to humans and the environment
if used erroneously or inadvertently.
Therefore we recommend that only suitably trained persons should use these
products (license) and in any case only after having carefully read the
instructions on the container.
2.3.1 REGULATIONS FOR THE USE OF CHEMICAL PRODUCTS
Some recommendations for avoiding damage and accidents:
= Keep the machine in a suitable, protected place with no access for
children or strangers
= Handle the products with care, wearing rubber acid-proof gloves, gogglesface masks or filtering helmets, overalls made of water-repellent fabrics or
TIVEK and boots made of rubber or similar materials.
= If chemical products or mixtures of product come into contact with the
eyes or are swallowed consult a doctor immediately, taking the label of the
product with you.
= Wash all clothes that come into contact with the chemical, whether
diluted or undiluted, thoroughly before using them again.
= Don’t smoke, drink or eat when preparing or spraying the mix or near or in
the fields treated.
= DON’T ENTER THE TANK: the residues of a chemical product can cause
poisoning and suffocation.
= When spraying, respect safe distances from residential areas, water
courses, roads, sports centres and public parks or paths.
= Thoroughly wash the containers of plant protection products using the
relevant accessories, rinsing several times with clean water. The liquids used
for washing can be used for treatment.
= Collect the washed containers and send them to the relevant collection
centres. Never dispose of them in the environment and don’t use them again
for any other purpose. It is good practice to knock a hole in the bottom of the
tins so they can’t be used again.
= When you have finished spraying, wash the sprayer thoroughly, diluting
the residues with a quantity of water at least 10 times that of the residues,
spraying the resulting mix over the treated field.
2.4 RECOMMENDATIONS
a) Refer to the present handbook for the use and maintenance of the frame,
tank, auto-levelling systems, elevators, mechanical and hydraulic herbicide
booms, spray booms and hose reels.
Refer to the enclosed handbooks for the use and maintenance of the pump
and pressure regulator and any accessories or motors.
b) Please contact the agent in your zone, the nearest authorised workshop
or UNIGREEN S.p.A. directly for any repairs the user feels they aren’t capable
of performing alone. (see point 10.4)
c) Due to the complexity of the equipment and the variety of technologies used
(mechanical, hydraulic, oil-pressure and electrotechnical) operators must not
dismantle or modify the equipment. All of the relevant operations must be
performed by specialised personnel, authorised by UNIGREEN S.p.A.
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