Unigas NG280, NG350, NG400, NGX280, NGX350 Instructions For Installation, Use And Maintenance Manual

...
BURNERS - BRUCIATORI - BRULERS - BRENNER - QUEMADORES -
ГОРЕЛКИ
Microprocessor-controlled
gas burners
MANUAL OF INSTALLATION - USE - MAINTENANCE
NGX280 - NGX350 - NGX400
LG280 - LG350 - LG400
M039233CA Rel. 0.1 09/2010
TABLE OF CONTENTS
WARNINGS ................................................................................................................................................................ 3
PART I: INSTALLATION ........................................................................................................................................... 5
GENERAL FEATURES ................................................................................................................................................................... 5
How to interpret the burner’s “Performance curve” ......................................................................................................................... 6
BURNER FEATURES ..................................................................................................................................................................... 7
Burner model identification ............................................................................................................................................................. 7
Technical specifications .................................................................................................................................................................. 7
Low NOx burners Technical specifications ..................................................................................................................................... 9
Country and usefulness gas categories ........................................................................................................................................ 10
Performance Curves ..................................................................................................................................................................... 11
Pressure in the network - gas flow rate curves ............................................................................................................................ 13
Combustion head pressure curves vs. the gas flow rate .............................................................................................................. 15
Measuring the gas pressure in the combustion head ................................................................................................................... 15
Pressure in the combustion head vs. gas flow rate curves ........................................................................................................... 16
Overall dimensions ....................................................................................................................................................................... 18
MOUNTINGS AND CONNECTIONS ............................................................................................................................................ 20
Packing ......................................................................................................................................................................................... 20
Fitting the burner to the boiler ....................................................................................................................................................... 20
Matching the burner to the boiler .................................................................................................................................................. 20
How to modify the blast tube length .............................................................................................................................................. 21
Gas Train Reversal ....................................................................................................................................................................... 22
GAS TRAIN CONNECTIONS ....................................................................................................................................................... 24
.ELECTRICAL CONNECTIONS ................................................................................................................................................... 26
Connectors wiring diagrams ......................................................................................................................................................... 27
User interface ................................................................................................................................................................................ 29
Setting menu ................................................................................................................................................................................. 30
PHASE LIST ................................................................................................................................................................................. 31
Entering the Parameter levels ....................................................................................................................................................... 31
Info level ........................................................................................................................................................................................ 32
Service level .................................................................................................................................................................................. 34
SETTING GAS AND AIR FLOW RATE ........................................................................................................................................ 36
Startup Output ............................................................................................................................................................................... 36
Adjustments - brief description ...................................................................................................................................................... 36
Adjusting procedure ...................................................................................................................................................................... 37
Adjusting the combustion head ..................................................................................................................................................... 38
Fully modulating burners ............................................................................................................................................................... 38
ibratio
Cal
Calibration of air pressure switch .................................................................................................................................................. 39
Calibration of low gas pressure switch .......................................................................................................................................... 39
Adjusting the maximum gas pressure switch (when provided) ..................................................................................................... 39
PGCP Gas leakage pressure switch (witn Siemens LDU burner control/Siemens LMV Burner Management System) ............. 39
n of air and gas pressure switches ................................................................................................................................ 39
PART II: OPERATION ............................................................................................................................................. 40
OPERATION................................................................................................................................................................................. 40
PART III: MAINTENANCE ....................................................................................................................................... 42
ROUTINE MAINTENANCE ........................................................................................................................................................... 42
Removing the filter in the MULTIBLOC DUNGS MB-DLE 405..412 ............................................................................................. 42
Removing the filter in theMULTIBLOC DUNGS MB-DLE 415 - 420 ............................................................................................. 43
Adjusting the electrodes position .................................................................................................................................................. 45
Checking the detection current ..................................................................................................................................................... 45
Extraneous lightExtraneous light .................................................................................................................................................. 45
Seasonal stop ............................................................................................................................................................................... 45
Burner disposal ............................................................................................................................................................................. 45
BURNER EXPLODED VIEW ........................................................................................................................................................ 46
SPARE PARTS ............................................................................................................................................................................. 48
ELECTRICAL WIRING DIAGRAMS ............................................................................................................................................. 49
2
WARNINGS
THIS MANUAL IS SUPPLIED AS AN INTEGRAL AND ESSENTIAL PART OF THE PRODUCT AND MUST BE DELIVERED TO THE USER.
INFORMATION INCLUDED IN THIS SECTION ARE DEDICATED BOTH TO THE USER AND TO PERSONNEL FOLLOWING PRO­DUCT INSTALLATION AND MAINTENANCE.
THE USER WILL FIND FURTHER INFORMATION ABOUT OPERATING AND USE RESTRICTIONS, IN THE SECOND SECTION OF THIS MANUAL. WE HIGHLY RECOMMEND TO READ IT.
CAREFULLY KEEP THIS MANUAL FOR FUTURE REFERENCE.
1) GENERAL INTRODUCTION
The equipment must be installed in compliance with the regulations
in force, following the manufacturer’s instructions, by qualified per­sonnel.
Qualified personnel means those having technical knowledge in the
field of components for civil or industrial heating systems, sanitary hot water generation and particularly service centres authorised by the manufacturer.
Improper installation may cause injury to people and animals, or
damage to property, for which the manufacturer cannot be held lia­ble.
Remove all packaging material and inspect the equipment for inte-
grity. In case of any doubt, do not use the unit - contact the supplier. The packaging materials (wooden crate, nails, fastening devices, plastic
bags, foamed polystyrene, etc), should not be left within the reach of chil­dren, as they may prove harmful.
Before any cleaning or servicing operation, disconnect the unit from
the mains by turning the master switch OFF, and/or through the cut-
out devices that are provided.
Make sure that inlet or exhaust grilles are unobstructed. In case of breakdown and/or defective unit operation, disconnect the
unit. Make no attempt to repair the unit or take any direct action. Contact qualified personnel only. Units shall be repaired exclusively by a servicing centre, duly authorised
by the manufacturer, with original spare parts. Failure to comply with the above instructions is likely to impair the unit’s safety. To ensure equipment efficiency and proper operation, it is essential that maintenance operations are performed by qualified personnel at regular
intervals, following the manufacturer’s instructions. When a decision is made to discontinue the use of the equipment,
those parts likely to constitute sources of danger shall be made har-
mless. In case the equipment is to be sold or transferred to another user, or
in case the original user should move and leave the unit behind,
make sure that these instructions accompany the equipment at all
times so that they can be consulted by the new owner and/or the
installer. For all the units that have been modified or have options fitted then
original accessory equipment only shall be used. This unit shall be employed exclusively for the use for which it is
meant. Any other use shall be considered as improper and, there-
fore, dangerous. The manufacturer shall not be held liable, by agreement or otherwise, for damages resulting from improper installation, use and failure to comply
with the instructions supplied by the manufacturer.
2) SPECIAL INSTRUCTIONS FOR BURNERS
The burner should be installed in a suitable room, with ventilation
openings complying with the requirements of the regulations in force,
and sufficient for good combustion. Only burners designed according to the regulations in force should
be used. This burner should be employed exclusively for the use for which it
was designed. Before connecting the burner, make sure that the unit rating is the
same as delivery mains (electricity, gas oil, or other fuel). Observe caution with hot burner components. These are, usually,
near to the flame and the fuel pre-heating system, they become hot
during the unit operation and will remain hot for some time after the
burner has stopped. When the decision is made to discontinue the use of the burner, the user
shall have qualified personnel carry out the following operations: a Remove the power supply by disconnecting the power cord from the
mains.
b) Disconnect the fuel supply by means of
valve and remove the control handwheels from their spindles.
Special warnings
Make sure that the burner has, on installation, been firmly secured to
the appliance, so that the flame is generated inside the appliance firebox.
Before the burner is started and, thereafter, at least once a year,
have qualified personnel perform the following operations:
a set the burner fuel flow rate depending on the heat input of the
appliance;
b set the flow rate of the combustion-supporting air to obtain a combu-
stion efficiency level at least equal to the lower level required by the regulations in force;
c check the unit operation for proper combustion, to avoid any harmful
or polluting unburnt gases in excess of the limits permitted by the
regulations in force; d make sure that control and safety devices are operating properly; e make sure that exhaust ducts intended to discharge the products of
combustion are operating properly; f on completion of setting and adjustment operations, make sure that
all mechanical locking devices of controls have been duly tightened; g make sure that a copy of the burner use and maintenance instruc-
tions is available in the boiler room. In case of a burner shut-down, reser the control box by means of the
RESET pushbutton. If a second shut-down takes place, call the
Technical Service, without trying to RESET further. The unit shall be operated and serviced by qualified personnel only,
in compliance with the regulations in force.
3) GENERAL INSTRUCTIONS DEPENDING ON FUEL USED
3a) ELECTRICAL CONNECTION
For safety reasons the unit must be efficiently earthed and installed
as required by current safety regulations. It is vital that all saftey requirements are met. In case of any doubt,
ask for an accurate inspection of electrics by qualified personnel,
since the manufacturer cannot be held liable for damages that may
be caused by failure to correctly earth the equipment. Qualified personnel must inspect the system to make sure that it is
adequate to take the maximum power used by the equipment shown
on the equipment rating plate. In particular, make sure that the
system cable cross section is adequate for the power absorbed by
the unit. No adaptors, multiple outlet sockets and/or extension cables are per-
mitted to connect the unit to the electric mains. An omnipolar switch shall be provided for connection to mains, as
required by the current safety regulations. The use of any power-operated component implies observance of a
few basic rules, for example:
the hand-opera
ted shut-off
- do not touch the unit with wet or damp parts of the body and/or with
bare feet;
- do not pull electric cables;
- do not leave the equipment exposed to weather (rain, sun, etc.)
unless expressly required to do so;
- do not allow children or inexperienced persons to use equipment;
The unit input cable shall not be replaced by the user. In case of damage to the cable, switch off the unit and contact qualified personnel to replace. When the unit is out of use for some time the electric switch supplying all the power-driven components in the system (i.e. pumps, burner, etc.) should be switched off.
3
3b) FIRING WITH GAS, LIGHT OIL OR OTHER FUELS
GENERAL
The burner shall be installed by qualified personnel and in com-
pliance with regulations and provisions in force; wrong installation can cause injuries to people and animals, or damage to property, for which the manufacturer cannot be held liable.
Before installation, it is recommended that all the fuel supply system
pipes be carefully cleaned inside, to remove foreign matter that might impair the burner operation.
Before the burner is commissioned, qualified personnel should
inspect the following: a the fuel supply system, for proper sealing; b the fuel flow rate, to make sure that it has been set based on the
firing rate required of the burner; c the burner firing system, to make sure that it is supplied for the desi-
gned fuel type; d the fuel supply pressure, to make sure that it is included in the range
shown on the rating plate; e the fuel supply system, to make sure that the system dimensions are
adequate to the burner firing rate, and that the system is equipped
with all the safety and control devices required by the regulations in
force. When the burner is to remain idle for some time, the fuel supply tap
or taps should be closed.
SPECIAL INSTRUCTIONS FOR USING GAS
Have qualified personnel inspect the installation to ensure that: a the gas delivery line and train are in compliance with the regulations
and provisions in force; b all gas connections are tight; c the boiler room ventilation openings are such that they ensure the air
supply flow required by the current regulations, and in any case are
sufficient for proper combustion.
Do not use gas pipes to earth electrical equipment. Never leave the burner connected when not in use. Always shut the
gas valve off. In case of prolonged absence of the user, the main gas delivery
valve to the burner should be shut off.
Precautions if you can smell gas
a do not operate electric switches, the telephone, or any other item
likely to generate sparks; b immediately open doors and windows to create an air flow to purge
the room; c close the gas valves; d contact qualified personnel. Do not obstruct the ventilation openings of the room where gas
appliances are installed, to avoid dangerous conditions such as the
development of toxic or explosive mixtures.
DIRECTIVES AND STANDARDS
Gas burners
European directives:
- Directive 2009/142/EC - Gas Appliances;
- Directive 2006/95/EC on low voltage;
- Directive 2004/108/EC on electromagnetic compatibility
Harmonised standards :
-UNI EN 676 (Gas Burners;
-CEI EN 60335-1(Household and similar electrical appliances - Safety. Part 1: General requirements;
- EN 50165 (Electrical equipment of non-electric appliances for house­hold and similar purposes. Safety requirements.
Light oil burners
European directives:
- Directive 2006/95/EC on low voltage;
- Directive 2004/108/EC on electromagnetic compatibility
Harmonised standards
-CEI EN 60335 Part 1: General requirements;
- EN 50165 (Electrical equipment of non-electric appliances for house­hold and similar purposes. Safety requirements.
National standards :
-UNI 7824: Monobloc nebulizer burners for liquid fuels. Characteristics and test methods
European directives:
- Directive 2006/95/EC on low voltage;
- Directive 2004/108/EC on electromagnetic compatibility
Harmonised standards :
-CEI EN 60335-1 Household and similar electrical appliances - SafetyPart 1: General requirements;
- EN 50165 Electrical equipment of non-electric appliances for household and similar purposes. Safety requirements.
National standards :
-UNI 7824: Monobloc nebulizer burners for liquid fuels. Characteristics and test methods
European directives:
- Directive 2009/142/EC - Gas Appliances;
- Directive 2006/95/EC on low voltage;
- Directive 2004/108/EC on electromagnetic compatibility
Harmonised standards :
-UNI EN 676 Gas Burners
-CEI EN 60335-1(Household and similar electrical appliances - Safety. Part 1: General requirements;
- EN 50165 Electrical equipment of non-electric appliances for household and similar purposes. Safety requirements.
National standards :
-UNI 7824: Monobloc nebulizer burners for liquid fuels. Characteristics and test methods
European directives:
- Directive 2009/142/EC - Gas Appliances;
- Directive 2006/95/EC on low voltage;
- Directive 2004/108/EC on electromagnetic compatibility
Harmonised standards :
-UNI EN 676 (Gas Burners;
-CEI EN 60335-1(Household and similar electrical appliances - Safety. Part 1: General requirements;
- EN 50165 Electrical equipment of non-electric appliances for household and similar purposes. Safety requirements.
National standards :
-UNI 7824: Monobloc nebulizer burners for liquid fuels. Characteristics and test methods
-1(Household and similar electrical appliances - Safety.
:
Heavy oil burners
Gas - Light oil burners
Gas - Heavy oil burners
4
GENERAL FEATURES
PART I: INSTALLATION
3
4
1
2
5
6
The control system is made of the Siemens LMV central unit that performs all the burner control functions and of the Siemens AZL local programming unit that interfaces the system with the user.
Fig. 1
Keys
1 Burner 2 AZL2.. 3 Air actuator 4 Fuel actuator 5LMV2.. 6 Output modulatore (only for fully-modulating models) The burner shown is indicative.
The gas coming from the supply line, passes through the valves group provided with filter and governor. This one forces the pressure in the utilisation limits. In the double-stage , progressive and fully- modulating burners, the electric actuator, that moves proportionally the air damper and the gas butterfly valve, is controlled by the LMV2 Burner Management System (BMS). This one allows the optimisation of the gas flue values, as to get an efficient combustion. The combustion head positioning determines the burner’s output. Fuel and comburent are routed into separated ways as far as the zone of flame generation (combustion chamber). The air (comburent) and fuel (gas, gas oil, heavy oil) are forced into the combustion chamber. The control panel, placed on the burner’s front side, shows each ope­rating stage.
5
How to interpret the burner’s “Performance curve”
Campo di lavoro bruciatori
Tipo P60 Mod. M-x x.x.IT.A.0.50 - M-.x x.x.IT.A.0.65
-1
0
1
2
3
4
5
6
7
8
100 200 300 400 500 600 700 800 900
Pote nza kW
Contropressione in camera di
combustione mbar
A
Tipo / Type P6 0 M-...50 (Multibloc DUNGS MB-DLE 420 B01) M-...65 (Filtro / Filter DN65+ SIEMENS VGD40.065 +SKP1x+SKP2x)
0
5
10
15
20
25
100 200 300 400 500 600 700 800 900
Potenza / Output (kW)
Minima pressione gas in
rete / Minimum inlet gas
pressure (mbar)
Rp 2" (50)
DN65
To check if the burner is suitable for the boiler to which it must be installled, the following parameters are needed:
furnace input, in kW or kcal/h (kW = kcal/h / 860); backpressure (data are available on the boiler’s ID plate or in the user’s manual).
Example: Furnace input: kW 600 Backpressure: mbar 4 In the “Performance curve” diagram (Fig. 2), draw a vertical line matching the furnace input value and an horizontal line matching the
backpressure value. The burner is suitable if the intersection point A is inside the performance curve.
Fig. 2
Data are referred to standard conditions: atmospheric pressure at 1013mbar, ambient temperature at 15°C.
Checking the proper gas train size
To check the proper gas train size, it is necessary to the available gas pressure value upstream the burner’s gas valve. Then subtract the backpressure. The result is called pgas. Draw a vertical line matching the furnace input value (600kW, in the example), quoted on the x-axis, as far as intercepitng the network pressure curve, according to the installed gas train (DN65, in the example). From the inter­ception point, draw an horizontal line as far as matching, on the y-axis, the value of pressure necessary to get the requested furnace input. This value must be lower or equal to the p
gas value, calculated before.
Fig. 3
6
BURNER FEATURES
Burner model identification
Burners are identified by burner type and model. Burner model identification is described as follows.
Type NG400 Model M-. PR. S. * A. 0. 50. EA
(1) (2) (3) (4) (5) (6) (7) (8) (9)
NG - Natural gas burners
(1) BURNER TYPE
LG - L.P.G. burners NGX - Low NOx burners
(2) FUEL
M - Natural gas L - LPG
(3) PR - Progressive MD - Fully modulating (4) BLAST TUBE S - standard L - extended M - modular
(5) DESTINATION COUNTRY
(6) BURNER VERSION
(7) EQUIPMENT
(8) GAS CONNECTION
(9) GAS CONNECTION
* see data plate
A - Standard
0 = 2 gas valves 1= 2 Gas valves + gas proving system)
15 = Rp1/2 20 = Rp3/4 25 = Rp1 32 = Rp1
EA = micro-processor controlled burner (LMV2x)
EB = micro-processor controlled burner (LMV3x)
¼ 40 = Rp1 ½ 50 = Rp2
Technical specifications
BURNER TYPE
Output min.- max. kW
Fuel
Category
Gas rate
Gas Pressure min.- max. mbar
Power supply
Total power consumption kW
Electric motor kW
Protection
Valves size
Operation
Operating temperature °C
Storage Temperature °C
Working service*
Output
Fuel
Category
Gas rate
Gas pressure
Power supply
Total power consumption
Electric motor
Protection
Valves size
Operation
Operating temperature
Storage Temperature
Working service *
/ Gas connection
BURNER TYPE
/ Gas connection
min.- max. (Stm
min.- max. kW 80 - 330 85 - 330
min.- max. (Stm
min.- max. mbar (Note2)
kW 0,67
kW 0,37
°C -10 ÷ +50
°C -20 ÷ +60
NG280
M-.xx...x.25
3
/h)
1” / Rp 1
NG350
M-.xx...x.25
(see next paragraphsee next paragraph)
3
8.5 – 35 8.5 – 35 8.5 – 35 3 – 13 3 – 13 3 – 13
/h)
1” / Rp 1
NG280
M-.xx...x.32
Natural gas L.P.G.
(see next paragraph)
7 – 32 2,5 – 11,5
1” ¼ / Rp 1
NG350
M-.xx...x.32
Natural gas L.P.G.
1” ¼ / Rp 1
NG280
M-.xx...x.40
230V - 50Hz
¼
1” ½ / Rp 1” ½ 1” / Rp1 1” / Rp1
Progressive - Fully modulating
-10 ÷ +50
-20 ÷ +60
Intermittent
NG350
M-.xx...x.40
230V - 50Hz
¼
1” ½ / Rp 1½ 1” / Rp1
Progressive - Fully modulating
Intermittent
L-.xx...x.20
65 - 300
(Note2)
0,55
0,25
IP40
IP40
LG280
LG350
L-.xx...x.25
I
3B/P
L-.xx...x.25
1”
LG280
I
3B/P
LG350
L-.xx...x.32
I
3B/P
/ Rp 1
1/4
L-.xx...x.32
1”
1/4
L-.xx...x.40
1/41”1/2
LG280
/ Rp 1
LG350
I
3B/P
/ Rp 1
1/4
1/2
7
BURNER TYPE
Output
Fuel
Category
Gas rate
Gas pressure
Power supply
Total power consumption
Electric motor
Protection
Valves size
/ Gas connection
Operation
Operating temperature
Storage Temperature
Working service *
BURNER TYPE
Output
Fuel
Category
Gas rate
Gas pressure
Power supply
Total power consumption
Electric motor
Protection
Valves size
/ Gas connection
Operation
Operating temperature
Storage Temperature
Working service *
NG400
M-.xx...x.25
NG400
M-.xx...x.32
min.- max. kW 115 - 420
Natural gas
(see next paragraph)
min.- max. (Stm
3
/h)
12 - 44.5
min.- max. mbar (Note2)
230V - 50Hz
kW 0,67/0,75
kW 0,37/0,45
IP40
1” / Rp 1
1” ¼ / Rp 1
¼
Progressive - Fully modulating
°C -10 ÷ +50
°C -20 ÷ +60
Intermittent
LG400
L-.xx...x.25
LG400
L-.xx...x.32
min.- max. kW 105 - 420
L.P.G.
min.- max. (Stm
3
/h)
4 - 16
min.- max. mbar (Note2)
230V - 50Hz
kW 0,67/0,75
kW 0,37/0,45
1” / Rp 1
1” ¼ / Rp 1
¼
Progressive - Fully modulating
°C -10 ÷ +50
°C -20 ÷ +60
Intermittent
NG400
M-.xx...x.40
1” ½ / Rp 1” ½ 2” / Rp 2
LG400
L-.xx...x.40
I
3B/P
IP40
1” ½ / Rp 1” ½ 2” / Rp 2
NG400
M-.xx...x.50
LG400
L-.xx...x.50
Note1:
All gas flow rates are referred to Stm
calorific value H
= 34.02 MJ/Stm3); for L.P.G. (net calorific value Hi = 93.5 MJ/Stm3)
i
3
/h (1013 mbar absolute pressure, 15 °C temperature) and are valid for G20 gas (nett
Note2: Maximum gas pressure = 360mbar (with Dungs MBDLE/MBC valves)
Minimum gas pressure = see gas curves.
* NOTE ON THE WORKING SERVICE: the control box automatically stops after 24h of continuous working. The control box immediately starts up, automatically.
8
Low NOx burners Technical specifications
BURNER TYPE
Output
Fuel
Category
Gas rate
Gas pressure
Power supply
Total power consumption
Electric motor
Protection
Valves size
/ Gas connection
Operation
NOx emissions
Operating temperature
Storage Temperature
Working service *
BURNER TYPE
Output
Fuel
Category
Gas rate
Gas pressure
Power supply
Total power consumption
Electric motor
Protection
Valves size
/ Gas connection
Operation
NOx emissions
Operating temperature
Storage Temperature
Working service *
NGX280
M-.xx...x.25
NGX280
M-.xx...x.32
min.- max. kW 60 - 190
Natural gas
(see next paragraph)
min.- max. (Stm
3
/h)
6,4 - 20
min.- max. mbar (Note2)
230V - 50Hz
kW 0,55
kW 0,25
IP40
/ Rp 1
1” / Rp1
1”
1/4
Progressive - Fully modulating
Class 3 - EN676/2008
°C -10 ÷ +50
°C -20 ÷ +60
Intermitent
NGX350
M-.xx...x.25
NGX350
M-.xx...x.32
min.- max. kW 65 - 260
Natural gas
(see next paragraph)
min.- max. min.-
max.(Stm
3
/h)
7 - 27.5
min.- max. mbar (Note2)
230V - 50Hz
kW 0,67
kW 0,37
IP40
/ Rp 1
1” / Rp1
1”
1/4
Progressive - Fully modulating
Class 3 - EN676/2008
°C -10 ÷ +50
°C -20 ÷ +60
Intermitent
NGX280
M-.xx...x.40
1”
1/4
1/4
/ Rp 1
1/2
NGX350
M-.xx...x.40
1”
/ Rp 1
1/2
1/2
1/2
Note1:
All gas flow rates are referred to Stm
calorific value H
= 34.02 MJ/Stm3); for L.P.G. (net calorific value Hi = 93.5 MJ/Stm3)
i
3
/h (1013 mbar absolute pressure, 15 °C temperature) and are valid for G20 gas (net
Note2: Maximum gas pressure = 360mbar (with Dungs MBDLE/MBC valves)
Minimum gas pressure = see gas curves.
* NOTE ON THE WORKING SERVICE: the control box automatically stops after 24h of continuous working. The control box immediately starts up, automatically.
9
BURNER TYPE
Output
Fuel
Category
Gas rate
Gas pressure
Power supply
Total power consumption
Electric motor
Protection
Valves size
Operation
NOx emissions
Operating temperature
Storage Temperature
Working serivce *
/ Gas connection
NGX400
M-.xx...x.25
NGX400
M-.xx...x.32
min.- max. kW 90 - 350
Natural gas
(see next paragraph)
min.- max. (Stm
3
/h)
9.5 - 37
min.- max. mbar (Note2)
230V - 50Hz
kW 0,67/0,75
kW 0,37/0,45
IP40
1” / Rp 1
1” ¼ / Rp 1
¼
Progressive - Fully modulating
Class 3 - EN676/2008
°C -10 ÷ +50
°C -20 ÷ +60
Intermittent
NGX400
M-.xx...x.40
NGX400
M-.xx...x.50
1” ½ / Rp 1” ½ 2” / Rp 2
Note1:
All gas flow rates are referred to Stm
calorific value H
= 34.02 MJ/Stm3); for L.P.G. (net calorific value Hi = 93.5 MJ/Stm3)
i
3
/h (1013 mbar absolute pressure, 15 °C temperature) and are valid for G20 gas (net
Note2: Maximum gas pressure = 360mbar (with Dungs MBDLE/MBC valves)
Minimum gas pressure = see gas curves.
* NOTE ON THE WORKING SERVICE: the control box automatically stops after 24h of continuous working. The control box immediately starts up, automatically.
Country and usefulness gas categories
GAS
CATEGORY
I
2H
I
2E
I
2E( R ) B
I
2L
I
2ELL
I
2Er
AT ES G SE FI IE HU IS N CZ DK GB IT PT CY EE LV SI MT SK BG LT R TR CH
LUPL-----------------------
BE------------------------
NL------------------------
DE------------------------
FR------------------------
COUNTRY
10
Performance Curves
0
1
2
3
4
5
6
7
50 100 150 200 250 300 350
0
2
4
6
50 100 150 200 250 300 350 400
0
1
2
3
4
5
6
7
8
9
100 150 200 250 300 350 400 450
0
1
2
3
4
5
6
7
50 100 150 200 250 300 350
0
2
4
6
50 100 150 200 250 300 350
0
2
4
6
8
50 100 150 200 250 300 350 400 450
Gas burners
BACK PRESSURE IN
BACK PRESSURE IN
NG280
COMBUSTION CHAMBER mbar
NG400
COMBUSTION CHAMBER mbar
kW
kW
NG350
kW
L.P.G. Burners
LG280
BACK PRESSURE IN
CCOMBUSTION CHAMBER mbar
LG400
LG350
kW
kW
BACK PRESSURE IN
CCOMBUSTION CHAMBER mbar
kW
11
Low NOx burners
0
1
2
3
4
5
6
40 80 120 160 200
0
1
2
3
4
5
6
7
50 100 150 200 250 300
0
1
2
3
4
5
6
7
8
9
50 100 150 200 250 300 350 400
NGX280
BACK PRESSURE IN
CCOMBUSTION CHAMBER mbar
NGX350
kW
NGX400
BACK PRESSURE IN
CCOMBUSTION CHAMBER mbar
kW
kW
NOTE: The performance curve is a diagram that represents the burner performance in the type approval phase or in the laboratory tests, but does not represent the regulation range of the machine. On this diagram the maximum output point is usually reached by adj­suting the combustion head to its “MAX” position (see paragraph “Adjusting the combustion head”); the minimum output point is rea­ched setting the combustion head to its “MIN” position. During the first ignition, the combustion head is set in order to find a compromise between the burner output and the generator specifications, that is why the minimum output may be different from the Per­formance curve minimum.
12
Pressure in the network - gas flow rate curves
0
20
40
60
80
10 0
5 10 152025303540
Rp 1" (25)
Rp 1"¼ (32)
Rp ¾" (20)
Rp ½" (15)
0
20
40
60
80
100
5 1015202530354045
Rp 1" (25)
Rp 1"½ (40)
Rp 1"¼ (32)
Rp ½" (15)
Rp ¾" (20)
0
2
4
6
8
10
12
14
16
18
10 15 20 25 30 35 40 45 50 55
Rp 1"¼ (32)
Rp 1"½ (40)
Rp 2" (50)
0
10
20
30
40
50
2468101214
Rp 1"¼ (32)
)
0
10
20
30
40
50
60
2 4 6 8 10 12 14 16
Rp 1"¼ (32)
Rp 1" (25)
Rp ¾1" (20)
Rp ½" (15)
0
10
20
30
40
50
60
70
2 4 6 8 10 12 14 16 18 20
Rp 1"½ (40)
Rp 1" (25)
Rp 1"¼ (32)
Rp ½" (15)
Rp ¾" (20)
Gas burners
NG280 M-.AB...
GAS PRESSURE mbar
NG350 M-.PR/MD...
Gas rate Stm3/h
NG400 M-.PR/MD...32-40-50
GAS PRESSURE mbar
L.P.G. Burners
LG280 L-.AB...
Gas rate Stm3/h
Gas rate Stm3/h
LG350 L-.PR....
Rp ½" (15)
Rp ¾" (20
Rp 1" (25)
GAS PRESSURE mbar
LG400 L-.PR/MD....
GAS PRESSURE mbar
Caution: the gas rate value is quoted on the x-axis, the related network pressure is quoted on the y-axis (pressure value in the combustion chamber is not included). To know the minimum pressure at the gas train inlet, necessary to get the reque­sted gas rate, add the pressure value in the combustion chamber to the value read on the y-axis.
Gas rate Stm3/h
Gas rate Stm3/h
Gas rate Stm3/h
13
Low NOx burners
0
5
10
15
20
25
30
4 6 8 101214161820222426
Rp 1"¼ (32)
Rp 1"½ (40)
Rp 1" (25)
Rp ¾" (20)
0
10
20
30
40
50
60
70
80
5 101520253035
Rp 1" (25)
Rp 1"½ (40)
Rp 1"¼ (32)
Rp ¾" (20)
Rp ½" (15)
0
20
40
60
80
100
5 101520253035404550
Rp 1" (25)
Rp ½" (15)
Rp ¾" (20)
0
2
4
6
8
10
12
14
16
5 101520253035404550
Rp 1"¼ (32)
Rp 1"½ (40)
Rp 2" (50)
NGX280
GAS PRESSURE mbar
NGX350
Gas rate Stm3/h
Gas rate Stm3/h
NGX400 M-...15-20-25
NGX400 M-...32-40-50
GAS PRESSURE mbar
Gas rate Stm3/h
Gas rate Stm3/h
Caution: the gas rate value is quoted on the x-axis, the related network pressure is quoted on the y-axis (pressure value in the combustion chamber is not included). To know the minimum pressure at the gas train inlet, necessary to get the reque­sted gas rate, add the pressure value in the combustion chamber to the value read on the y-axis.
14
Combustion head pressure curves vs. the gas flow rate
2
4
3
1
Fan air pressure plug
Pressure plug in combustion chamber
Fig. 5
Curves are referred to pressure= 0mbar in the combustion head!
The curves referred to the gas pressure in the combustion head, depending on the gas flow rate, are referred to the burner in the com­bustion stage (percentage of residual O dard limits). During this stage, the combustion head, the gas butterfly valve and the servocontrol are at the maximum opening. Refer to Fig. 4, showing the correct way to measure the gas pressure, considering the values of pressure in combustion chamber, surveyed by means of the pressure gauge or taken from the boiler’s Technical specifications.
in the flues as shown in the “Recommended combustion values” table and CO in the stan-
2
Fig. 4
Key
1 Generator 2 Pressure outlet on the combustion chamber 3 Gas pressure outlet on the butterfly valve 4 Differential pressure gauge
Measuring the gas pressure in the combustion head
In order to measure the pressure in the combustion head, insert the pressure gauge probes: one into the generator’s pressure outlet (Fig. 4-2) to get the pressure in the combustion chamber and the other one into the butterfly valve’s pressure outlet of the burner (Fig. 4-3). On the basis of the measured differential pressure, it is possible to get the maximum flow rate: in the pressure - rate curves (sho­wed on the next paragraph), it is easy to get the burner output in kW or Stm3/h (quoted on the x axis) from the pressure measured in the combustion head (quoted on the y axis).
NOTE: THE PRESSURE-RATE CURVES ARE APPROXIMATE; FOR A PROPER SETTING OF THE GAS RATE, PLEASE REFER TO THE GAS METER READING.
To measure the pressure in the combustion chamber, as far as the IDEA series, a pressure plug is provided upstream the burner’s blast tube.
15
Pressure in the combustion head vs. gas flow rate curves
0
2
4
6
8
10
12
14
16
610141822263034
0
2
4
6
8
10
12
5 10152025303540
0
1
2
3
4
5
6
7
8
9
10 15 20 25 30 35 40 45
0
2
4
6
8
10
12
14
16
18
2345678910111213
0
5
10
15
20
25
2468101214
0
5
10
15
20
4 6 8 1012141618
Natural gas burners
NG280
combustion head
Gas backpressure in
Gas rate Stm3/h
NG350
NG400
combustion head
Gas backpressure in
L.P.G. Burners
LG280
combustion head
Gas backpressure in
LG350
Gas rate Stm
3
Gas rate Stm3/h
/h
LG400
Gas rate Stm3/h
combustion head
Gas backpressure in
Gas rate Stm3/h
Gas rate Stm3/h
16
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