unicraft WPP 15 E Operating Instructions Manual
Operating instructions
Hydraulic workshop press
WPP 15 E
WPP 15 E
WPP 15 E
Publication details
Contents
Product identification
Hydraulic workshop press Item number
WPP 15 E 630 0016
Manufacturer
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Germany
Hotline: 0049 (0) 900 19 68 220
(0.49 Euro from German landlines)
Fax: 0049 (0) 951 - 96555-55
email: info@unicraft.de
URL: www.unicraft.de
Publication details..................................................... 2
1 Introduction .............................................................3
1.1 Copyright............................................................ 3
1.2 Customer service................................................ 3
1.3 Disclaimer........................................................... 3
2 Safety....................................................................... 3
2.1 Legend of symbols............................................. 3
2.2 Operator responsibility ....................................... 4
2.3 Operating staff qualification ............................... 4
2.4 Personal protective equipment........................... 5
2.5 Safety identifications on the workshop press ..... 5
3 Intended use ............................................................6
3.1 Foreseeable misuse ........................................... 6
3.2 Remaining risks .................................................. 6
4 Technical data .........................................................6
4.1 Table................................................................... 6
4.2 Environmental conditions ................................... 6
4.3 Type plate........................................................... 7
4.4 Pressure gauge .................................................. 7
5 Transport, packaging, storage...............................7
6 Machine description................................................8
7 Setup ........................................................................8
8 Installation ...............................................................8
8.1 Installing the crossbeam feet and press table ... 9
8.2 Installing the pump unit ...................................... 9
8.3 Installing the pressure gauge............................. 9
Information about the operating instructions
Genuine operating instructions
Edition: 24 March 2016
Version: 1.02
Language: English
Author: DM
Copyright information
Copyright © 2016 Stürmer Maschinen GmbH, Hallstadt,
Germany.
Stürmer is the sole owner of the content of these operating instructions.
Forwarding and reproduction of this document as well
as use and notification of its content is not permitted
without explicit consent. Infringements shall oblige to
payment of compensation.
9 Before commissioning..........................................10
10 Operation .............................................................10
10.1 Adjusting the table height............................... 10
10.2 Setting up the work area................................. 11
10.3 Adjusting the horizontal working position....... 11
10.4 Aligning hydraulic cylinders ........................... 11
10.5 Building up pump pressure............................ 11
10.6 Marking the cylinder limit position.................. 11
10.7 Retracting hydraulic cylinders........................ 12
10.8 Processing the workpiece .............................. 12
11
Maintenance and repairs
11.1 Cleaning maintenance.................................... 13
11.2 Maintenance and repairs................................ 13
12
Disposal, reusing used machines
12.1 Decommissioning........................................... 15
12.2 Lubricant disposal.......................................... 15
.....................................13
.......................15
13 Liability for defects (warranty)...........................16
14 Spare parts...........................................................17
14.1 Spare parts orders.......................................... 17
14.2 Spare parts drawings ..................................... 18
14.3 Hydraulics circuit diagram ............................. 20
15 EU Declaration of Conformity ............................21
Subject to technical modifications and changes.
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Introduction
1Introduction
You have made an excellent choice in purchasing a Unicraft hydraulic workshop press.
Carefully read the operating instructions prior to commissioning.
They describe correct commissioning, intended use
and safe as well as efficient operation and maintenance
of your hydraulic workshop press.
The operating instructions form part of the hydraulic
workshop press. Keep these operating instructions at
the installation location of your hydraulic workshop
press. Please also note the locally applicable accident
prevention regulations and general safety regulations
for the use of hydraulic workshop presses.
1.1 Copyright
The contents of these operating instructions are protected by copyright. Their application is permitted within
the context of the use of the hydraulic workshop press.
Any further use shall not be permitted without written
consent by the manufacturer.
1.2 Customer service
1.3 Disclaimer
All data in these operating instructions has been compiled on the basis of the state-of-the-art, valid standards
and guidelines as well as our many years of expertise
and experience.
The manufacturer shall not be liable for damage in the
following cases:
- Non-observance of these operating instructions
- Unintended use
- Deployment of untrained staff
- Conversions at one's own responsibility
- Technical modifications
- Use of unauthorised spare parts
The actual scope of delivery may deviate from the descriptions and illustrations in this document as a result of
special variants, optional extras or recent, technical
modifications.
The obligations defined in the supply contract shall apply in addition to the general terms and conditions and
the manufacturer's general terms and conditions as well
as the statutory regulations valid at the time of the conclusion of the contract.
Please contact your specialist retailer if you have any
questions regarding your workshop press or require any
technical information. Your specialist retailer will be
happy to support you with specialist advice and information.
Germany:
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Germany
Repair service:
Hotline: 0049 (0) 900 19 68 220
(?0.49 from German landlines)
Fax: 0049 (0) 951 96555-111
Email: service@stuermer-maschinen.de
Spare parts orders:
Fax: 0049 (0) 951 96555-119
Email: ersatzteile@stuermer-maschinen.de
Please submit any information and experiences you
make during application of the machine as these may
be valuable for product improvements.
2 Safety
This section provides an overview of all important safety
packages for personal protection as well as safe and reliable operation. The sections on individual service life
phases contain additional, specifically applicable safety
information.
2.1 Legend of symbols
Safety instructions
Safety instructions in these operating instructions have
been highlighted with symbols. Safety instructions are
indicated by signal terms that express the degree of risk
involved.
DANGER!
This combination of symbol and signal term indicates a directly dangerous situation which may
cause death or serious injury if not averted.
WPP 15 E | Version 1.02 3
Safety
WARNING!
This combination of symbol and signal term indicates potentially hazardous situations which may
cause death or serious injury if not averted.
ATTENTION!
This combination of symbol and signal term indicates a potentially hazardous situation which may
cause minor or light injuries if it is not averted.
IMPORTANT!
This combination of symbol and signal term indicates a potentially dangerous situation which may
cause material damage or harm the environment if it
is not averted.
NOTE!
This combination of symbol and signal term indicates
a potentially dangerous situation which may cause
material damage or harm the environment if it is not
averted.
Tips and recommendations
Obligations of the operator:
If the machine is used for commercial purposes, operators are subject to the legal stipulations in terms of occupational safety. For this reason, the safety instructions in
these operating instructions as well as the safety, accident prevention and environmental protection regulations valid at the installation location must be complied
with. In this process, the following shall apply in particular:
- Operators shall obtain information about valid occupational safety regulations and determine additional hazards as part of a risk assessment which
result from the specific operating conditions at the
machine's installation location. Said risk assessment shall be reflected in operating instructions for
machine operation.
- During the entire machine operating time operators must check whether the operating instructions
they created meet current standards and adapt
the operating instructions where necessary.
- Operators shall clearly manage and specify the responsibilities for installation, operation, troubleshooting, maintenance and cleaning.
- Operators must make sure that all persons handling the machine have read and understood
these operating instructions. Operators must also
regularly train staff and notify of the hazards.
- Operators shall provide staff with the required protective equipment and wearing the required protective equipment shall be mandatory.
Tips and recommendations
This symbol highlights useful tips and recommendations as well as information for efficient and reliable
operation.
Observe the safety information in these operating instructions to minimise the risk of personal injury as well
as material damage and prevent hazardous situations.
2.2 Operator responsibility
Operators are defined as the persons who operate the
machine for commercial or profit-based purposes or
provide the machine to third parties for use or application and bear the legal product responsibility in terms of
the protection of users, staff or third parties during operation.
Operators shall also be responsible for maintaining the
machine in a technically perfect condition. For this reason, the following shall apply:
- Operators shall make sure that the maintenance
intervals described in these operating instructions
are complied with.
- Operators shall regularly check that the safety
equipment is fully functional and complete.
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Safety
1
2
2.3 Operating staff qualification
The different tasks described in these operating instructions require different levels of skills in terms of the qualifications of operating staff working with the machine.
WARNING!
Risk from inadequately qualified persons!
Inadequately qualified persons are unable to assess
the risks when handling the workshop press, thus
putting themselves and others at risk of severe or
fatal injuries.
- All work must be carried out by qualified persons
only.
- Keep inadequately qualified persons away from the
work area.
Exclusively persons of whom it can be expected that
they reliably complete assigned tasks shall be authorised to carry out any tasks. Persons whose reactions
have been impaired shall not be authorized, e.g. drug
users, users under the influence of alcohol or medication.
These operating instructions specify the following personal qualifications for the different tasks:
Operating staff:
The personal protective equipment is described in the
following section:
Protective goggles
Protective goggles are intended to protect the eyes
from flying parts.
Protective gloves
Protective gloves are intended to protect the hands
from components with sharp objects as well as friction, abrasion, and deep-cut injuries.
Safety shoes
Safety shoes protect feet from pinching, falling parts
and slipping on slippery surfaces.
Protective clothing
Protective clothing is tight-fitting work clothing without protruding parts, usually with a low tear resistance.
Operating staff has undergone an induction by the operator about the entrusted tasks and potential hazards resulting from improper behaviour. Operating staff shall
exclusively be permitted to carry out any tasks beyond
operation in normal mode if this has been specified in
the operating instructions and operators have explicitly
entrusted operating staff with the task.
Specialist staff:
As a result of specialist training, expertise, experience
and skills in terms of the relevant standards and regulations, specialist staff is able to complete the tasks they
are entrusted with and independently identify hazards
and avert risks.
Manufacturer:
Certain work must be carried out by manufacturer specialist staff only. Other staff is not permitted to carry out
this work. Contact our customer service to have the work
carried out.
2.4 Personal protective equipment
Personal protective equipment is intended to protect the
health and safety of persons at work. Staff must wear the
personal protective equipment indicated in individual
sections of these operating instructions when carrying
out the different tasks on the machine.
2.5 Safety identifications on the workshop press
The following safety identifications have been attached
to the workshop press (Fig. 1) which must be observed.
Fig. 1: Safety identifications
1 Pinching hazard for the upper limbs |
2 Safety information: read operating instructions, wear eye protection,
wear protective clothing and safety shoes
Safety identifications attached to the machine must not
be removed. Damaged or missing safety identifications
may cause errors, personal injury and material damage.
They must be replaced immediately.
If the safety identifications are not visible and comprehensible at first glance, the machine must be stopped
until new safety identifications have been attached.
WPP 15 E | Version 1.02 5
Intended use
3 Intended use
The hydraulic workshop press is intended for use in the
automotive and mechanical engineering industry only. It
is suitable for pressing in/out bearings, bushes, embossing, deformation and stamping. The capacity
stated in the technical data must not be exceeded. Do
not apply excessive force to workpieces. Check pressure loads on the pressure gauge.
The hydraulic workshop press must be operated by persons who have been instructed on the use of the machine only.
The intended use shall also include adherence to all information in these operating instructions. Any other use
or use beyond the intended use shall be deemed misuse.
WARNING!
Risk of misuse!
Misuse of the machine may cause hazardous situations.
- Operate the machine within the performance range
stated in the technical data only.
- Do not bypass or disarm safety equipment.
- The workshop press must be operated in technically perfect condition only.
All persons working with the workshop press must be
aware of the remaining risks and observe the instructions to prevent these remaining risks from causing accidents or damage:
- Risk of pinching upper limbs during operation
- It may be necessary to remove installed protective
equipment to configure and equip the machine.
This causes various remaining risks and potential
hazards each user must be aware of.
4 Technical data
4.1 Table
Model WPP 15 E
Compression force 15 t
Foot width x depth 700 x 540 mm
Total height 1616 mm
Inside width 500 mm
Work area 173 - 985 mm
Piston stroke 160 mm
Piston travel 169 mm
Conversions at one's own responsibility or modifications
to the workshop press may invalidate the CE conformity
of the workshop press and this shall not be permitted.
Stürmer Maschinen GmbH shall not assume any liability
for design-based or technical modifications to the workshop press.
Unintended use of the workshop press as well as nonobservance of the safety instructions or operating instructions shall exclude the manufacturer's liability for
any resulting damage or injury and this shall void any
warranty claims!
Any claims resulting from damage due to unintended
use shall be excluded.
3.1 Foreseeable misuse
If the intended purpose of the workshop press is observed, there is no actually foreseeable misuse that may
cause hazardous situations involving personal injury.
3.2 Remaining risks
Weight 91.5 kg
4.2 Environmental conditions
Model WPP 15 E
Operating temperature -5°C to 40°C
Storage temperature -25°C to 55°C
Transport temperatures -25°C to 70°C (< 24 h)
Altitude range max. 1,000 m
Humidity max. 85% relative hu-
midity
Working environment Non-flammable, dry and
free from dust
Even when observing all safety instructions, operation of
the workshop press involves the remaining risks described in the following.
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