Unic UGC2006M, UGC4006, UGC2006, UGC5006 Operating Instructions Manual

INTERNATIONAL
The professional’s choice
Solvent Based Spray Gun Cleaner
Operating Instructions
UGC2006M UGC2006 UGC4006 UGC5006
What it should come with
1186 - Work Screen x 1 2051 - Quick Release Coupling x 1 736 - Hook x 1
Also available:
UGC5006 ONLY
1186 - Work Screen x 2 2051 - Quick Release Coupling x 2 736 - Hook x 2
786 - Air, Dirt & Water trap 783 - Nipple
FD3 3” Flexi Ducting Gate Valve 803
FRA3 3” Angle Flange FR3 3” Angle Flange Flat F6R5 6” to 5” Reducer FF3 3” Flange Flat F5R3 5” to 3” Reducer
We also recommend:
Solvent Recycler Paint Can Crusher Paper Compactor
Setting the machine up
PLEASE NOTE: It is advised that an air, dirt and water trap filter is fitted (786 as shown on the front page). This will protect the valves and cylinder from dirt and water contamination.
It is possible to obtain 100/150 gun washes from a 25 litre drum of solvent but this is dependent upon how much paint material is left in your spray gun pot. We recommend regular changing of the solvent to ensure absolute cleanliness of your spray gun.
Position machine in a well ventilated area. The extraction outlet will accept 3” (75mm) hose and
1
should be connected to an existing system or taken to the external part of a building and vented via the atmosphere. Hose and a range of adaptors are available direct from Unic International.
3
Connect the machine to the air supply. All air connections are located on the right hand side of the machine when viewed from the front.
4
Connect earth wire on rear of machine to suitable earthing point.
Air Supply Pressure: 40 to 90 PSI. 2.75-6.9 bar, 3-kg / cm2.
Thread size: 1/4” BSP
MAINTENANCE CHECK: Suction Filter:
It is recommended that the Suction Filter be cleared thoroughly every time the cleaning fluid is replaced.
Please note: If the Suction Filter is damaged or removed, the Pump Warranty is void. Lubrication:
The air valve is lubricated at the factory and designed to operate without additional lubrication. If added lubrication is desired, every 500 hours of operation (or monthly) Remove the hose from the pump air inlet and add two drops of machine oil to the air inlet.
The Unic range of Gun Cleaning Machines are Category 2 equipment that is suitable for Apparatus Groups (Gas groups) IIA, IIB and IIC, with a temperature class of T6.
Installation of containers
WARNING: DO NOT SMOKE OR USE OPEN FLAME NEAR CABINET.
UGC4006 ONLY Take 1 x 25litre drum of clean solvent, remove 5 litres and fill an empty 5 litre container.
UGC5006 ONLY Take 2 x 25litre drum of clean solvent, remove 5 Litres from each drum and fill 2 x empty 5 litre container.
1
Disconnect quick release coupling by lifting the locking ring and bring outside of machine (See Diagram 1).
2
Insert hose with suction filter into drum of solvent and enter drain tube.
3
Push solvent container/s under machine aligning filler neck with male part of quick release coupling.
4
Reconnect quick release coupling.
5
UGC4006/UGC5006 ONLY Place the full 5 litre container under the centre of the machine next to the 25 litre drum of solvent and insert black 6mm nylon tube with wire clip in to the full 5 litre container (Repeat this step for UGC5006).
6
Turn drain valve lever to vertical position (see diagram 2).
7
Underneath the machine at the rear are the earthing wire(s), the crocodile clip(s) must be attached to any metal solvent container(s) if used (these are not supplied by Unic international).
Using the machine
Please Note: For best results spray guns should be cleaned as soon as possible after use.
1
Any paint left in cup/pot should be emptied into a waste container or stored for future use.
Place paint cup/pot into machine over the single square nozzle jets.
2
3
The air cap of the spray gun can either be loosened or removed completely and put into machine.
4
Fit the trigger clip to trigger of spray gun. See Diagram 3.
5
Put spray gun into machine. See Diagram 4.
Dia.4
1
Push down the bracket
1
Remove the spray blank
6
Close lid.
7
UGC4006 AND UGC5006 ONLY
2
Locate the spray gun
2
Place the nozzle provided in the fitting
3
Release the bracket locking the spray gun into position
3
Position the suction fed gun shown the the picture
4
Gravity Fed Spray Gun
4
Suction Fed Spray Gun
Ensure mode valve control lever is in the automatic position (horizontal).
8
Turn timer knob clockwise (The machine will run automatically for approximately 4 minutes).
9
Upon completion open the lid and remove the spray guns from the machine. We advise that you
DO NOT store the spray guns in the machine.
WARNING:
• THE LID IS LOCKED DURING OPERATION FOR YOUR SAFETY
• THE LOCK MUST NOT BE REMOVED
• TO UNLOCK SWITCH OFF THE MACHINE
MANUAL WASH/ CLEAN RINSE
For UGC2006M Manual Wash and Clean Rinse begin this process at step three.
MANUAL WASH
1
Turn Mode Control Valve on the front of machine to Manual Mode.
2
Open lid of machine.
3
Turn Manual Wash lever to the ‘ON’ Position and clean solvent will flow from central block and washing brush
4
Proceed to wash spray gun manually.
CLEAN RINSE
1
Repeat steps one and two listed above
2
Turn Clean Rinse lever to the ‘ON’ Position and clean water will flow from central block.
3
Rinse the spray gun.
UGC4006 and UGC5006.
Unic International (UK)
Health & Safety Data Sheet
Information supplied in accordance with section 6 of the health and safety at work etc. Act 1974
PRODUCT NAME UNIC POWERCLEAN SPRAY GUN CLEANING UNIT. USES Removal of paint from Spray guns, cups and hoses.
GENERAL Before operating Powerclean Spray Gun Cleaning System, operators must be PRECAUTIONS familiar with the correct operating procedures as detailed in the manufacturer’s
FIRE HAZARDS Do not smoke or use other ignition sources near the cabinet.
HEALTH HAZARDS The cleaning solvent used will contain substances hazardous to health, typically
VENTILATION A local exhaust ventilation system as supplied with the machines, should be
PERSONAL Suitable gloves must be worn when replacing and removing spray guns from the PROTECTION cleaning machine. Most glove manufacturers recommend Nitrile gloves for the EQUIPMENT solvent xylene and toluene, which can be absorbed through the skin.
WASTE DISPOSAL Waste solvent must be removed by a registered carrier to a disposal or recovery
EMERGENCY FIRE ACTION In case of fire, use a form of dry powder extinguishing agent. Cool solvent drums
SUPPLIER Unic International (UK) INFORMATION Colwick Road, Nottingham NG2 4BG
Operating Manual.
Do not tamper with the safety lid switch, which prevents the unit operating in the cleaning mode when the lid is open.
Close drain valve and close lid when the unit is not in use. All solvent should be drained from the cleaning tank before closing the drain valve.
Inspect solvent storage compartment daily to ensure there is no leaks from the solvent containers.
Replace solvent filter pad frequently (bimonthly replacement of the filter pad is recommended)
Always disconnect the air source before performing maintenance tasks.
E.g. no hot work, such as welding.
acetone, methanol, white spirit, xylene and toluene. Air monitoring carried out with a recommended cleaning thinner has shown that concentrations do not exceed exposure limits published by the Health and Safety Executive. Levels were less than 50% of the mixed short-term exposure limit when the lid was open for removal of the spray gun, cups and hoses and just 6% of the limit during the cleaning cycle. Substances in the solvent however can be absorbed through the skin, see personal protection equipment.
installed so that vapours are safely vented to atmosphere away from windows and other air inlets. In accordance with the Control of Substances Hazardous to Health regulations 1988 the system should be maintained and undergo a thorough examination.
facility licensed to receive waste solvent.
exposed to fire with water spray.
FIRST AID Eye contact with solvent- irrigate with clean water. Skin contact with solvent­remove contaminated clothing, wash skin thoroughly with soap and water.
Excess inhalation of solvent vapours – Remove to fresh air, seek medical attention
Accidental Ingestion – Do not induce vomiting, seek medical attention.
SPILLAGE OF SOLVENT Contain and collect with non-combustible materials E.g. sand and earth. Do not allow to enter drains. Exclude sources of ignition. Ventilate area.
Tel +44 (0) 115 947 4000 Fax +44 (0) 115 950 6666
Test Report
on emissions from Powerclean Spray Gun Cleaners
Table 3 - Solvent concentrations measured during the operation of a Unic Powerclean Automatic Spray Gun Cleaning Machines.
Solvent
Acetone 1500 ppm Less than limit of 50ppm 50ppm
Propan - 2 - OL 500 ppm Less than limit of Less than limit of Not measured
Propyl Acetate 250 ppm Less than limit of Less than limit of Not measured
Butyl Acetate 200 ppm Less than limit of 30ppm 10ppm
Xylene 150 ppm Less than limit of 20ppm 150ppm
Toluene 150 ppm 3ppm 10ppm 60ppm
White Spirit 720mg/m3 30mg/m3 75mg/m3 100mg/m3
% of mixed exposure 100% 6% 49% 156% limit *b (10 min. TWA)
Short Term
Exposure Limit
Ref: EH 40 1992
(10 min. TWA) detection
(10 min. TWA) detection detection
(10 min. TWA) detection detection
(10 min. TWA) detection
(10 min. TWA) detection
(10 min. TWA)
(10 min. TWA)
Monitoring
Position 1
10cm above the
unit during normal
operation.
Lid closed.
Ventilation off.
Monitoring
Position 2
10cm above the
unit when the cycle
had finished.
Lid open.
Ventilation on.
Monitoring
Position 3
inside the enclosure when the cycle had
*a
finished.
Lid open.
Ventilation on.
*a This monitoring position was outside the operator’s breathing zone. Measurements were taken
*b Exposure limits are generally for single compounds. Where there is reason to believe that
to establish the effectiveness of the ventilated enclosure.
effects are additive a mixed exposure is assessed using the formula: C1/L1+ C2/L2...< 1 where C1 etc. are the measured concentrations and L1 etc are the corresponding exposure limits.
INTERNATIONAL
The professional’s choice
Declaration of
Conformity
Model:
UGC2006M/2006/4006/5006
This product complies with the following
European Community Directives:
2006/42/EC Machinery Directive
The following standard was used to verify compliance with the
directives:
EN13463-1:2009
Note: Checked requirements of harmonized standards
Certified to Atex standards.
Certificate number: SIRA 03ATEX5252
EC Notified Body: not applicable
Approved By: Date:
Director (Signed)
Date:
Director (Printed)
Tel: +44 (0) 115 947 4000 Fax: +44 (0) 115 950 6666 Email: info@unic.co.uk Web: www.unic.co.uk
Unic International, Colwick Road, Nottingham NG2 4BG England
Model: UGC2006 Air Input: 40/90 PSI - 2.75/6 Bar Air Consumption: 1/2 CFM: 28/56 L/min Air Input Connection: 1/4” B.S.P Year of manufacturing: 2013/14 Height: 1525mm Width: 526mm Depth: 400mm Weight: 47kg Directive 94/9/EC.Marking: Ex II 2G T6 Certificate Number: SIRA 03ATEX5252
Model: UGC2006M Air Input: 40/90 PSI - 2.75/6 Bar Air Consumption: 1/2 CFM: 28/56 L/min Air Input Connection: 1/4” B.S.P Year of manufacturing: 2013/14 Height: 1525mm Width: 526mm Depth: 400mm Weight: 47kg Directive 94/9/EC.Marking: Ex II 2G T6 Certificate Number: SIRA 03ATEX5252
Model: UGC4006 Air Input: 40/90 PSI - 2.75/6 Bar Air Consumption: 1/2 CFM: 28/56 L/min Air Input Connection: 1/4” B.S.P Year of manufacturing: 2013/14 Height: 1525mm Width: 710mm Depth: 400mm Weight: 57kg Directive 94/9/EC.Marking: Ex II 2G T6 Certificate Number: SIRA 03ATEX5252
Model: UGC5006 Air Input: 40/90 PSI - 2.75/6 Bar Air Consumption: 1/2 CFM: 28/56 L/min Air Input Connection: 1/4” B.S.P Year of manufacturing: 2013/14 Height: 1525mm Width: 1150mm Depth: 400mm Weight: 70kg Directive 94/9/EC.Marking: Ex II 2G T6 Certificate Number: SIRA 03ATEX5252
Manufactured By: Unic International UK
Colwick Rd Nottingham NG2 4BG
Unic International, Colwick Road, Nottingham NG2 4BGEngland
Tel: +44(0) 115 947 4000 Fax: +44 (0) 115950 6666
Email: info@unic.co.uk Web: www.unic.co.uk
INTERNATIONAL
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Name: Address: Email: Telephone: Fax:
Tel: +44 (0) 115 947 4000 Fax: +44 (0) 115 950 6666 Email: customerservice@unic.co.uk Web: www.unic.co.uk
Unic International, Colwick Road, Nottingham NG2 4BG England
Warranty Conditions
UGC4006/UGC5006/UGC2006/UGC2006M Solvent Based Spray Gun Cleaner
1 Subject to the other Warranty Conditions the Company
1.1 Warrants that upon delivery, and for a period of 12 months from the date of delivery of the spray gun cleaning machine (‘the Machine’), the Machine shall:
(a) Be of satisfactory quality within the meaning of the Sale of Goods Act 1979; and (b) Be reasonably fit for the purpose of cleaning spray guns;
1.2 guarantees the pump forming part of the Machine against all mechanical defects arising from faulty workmanship or materials for five years from the date of purchase.
2 Subject to the other Warranty Conditions if the Machine is used only in the United Kingdom and the Customer has on
purchase of the Machine entered into a 5 Year Service Agreement with the Company for the servicing of the Machine then whilst that 5 Year Service Agreement remains in force the Company guarantees the Machine against all mechanical defects arising from faulty workmanship or materials for five years from the date of purchase.
3 The guarantees in Warranty Conditions 1 and 2 do not extend to consumable components such as filters, jets and
flow-through brush as specified in the manual for the Machine. The Buyer acknowledges that in normal usage these parts may from time to time require replacement.
4 The Company shall not be liable for a breach of any of the warranties in Warranty Conditions 1 and 2 if: (a) the Buyer does not notify the defect to the Company and if so requested by the Company complete and send to the
Company the Company’s defect report form, and, if the defect is a result of damage in transit to the Buyer, within One day of the time when the Buyer discovers or ought to have discovered the defect; or
(b) the Company is not given a reasonable opportunity after receiving the notice to examining the Machine at the Buyer’s
premises (if in the United Kingdom) or the Buyer (if asked to do so by the Company) fails to return the Machine to the Company's place of business at the Buyer's cost for the examination to take place there, or
(c) the Buyer uses the Machine after giving notice of a defect; or (c) the Buyer has failed to follow the Company's oral or written instructions as to the storage, installation, commissioning,
use or maintenance of the Machine or (if there are none) good trade practice; or
(d) the Buyer alters or repairs the Machine (other than by replacing consumable items such as filters, jets and flow-
through brush or such units as are intended to be replaced by the user as specified in the manual) without the written consent of the Company, or (f) any parts not supplied by the Company have been installed on the Machine, or
(g) the Buyer has not paid all sums due from the Buyer to the Company.
5 The Company shall not be liable for a breach of the warranty in Warranty Condition 2 if the Buyer has not fully
complied with the provisions of the 5 Year Service Agreement
6 Subject to Warranty Conditions 4 and 5 if the Machine does not conform with the warranties in Warranty Conditions 1
and (if applicable) 2 the Company shall either send a replacement unit to the Buyer (where the unit to be replaced is intended to be replaced by the user as specified in the manual) or repair the Machine (or repair or replace the defective part). Any parts so replaced shall become the property of the Company and where a replacement unit is sent to the Buyer to be fitted by the Buyer the Buyer shall at its own expense return the unit so replaced to the Company. The Company may issue an invoice for any replacement units sent to the Buyer, which will be cancelled if the unit replaced is returned to the Company and found by the Company to be defective.
7 If the Company complies with Warranty Conditions 6 it shall have no further liability for a breach of any of the
warranties in Warranty Conditions 4 and 5 in respect of the Machine.
8 Any repaired or replacement parts for the Machine shall be guaranteed on these Warranty Conditions for the
unexpired portion of the relevant period specified in Warranty Conditions 1 and 2.
9 These Warranty Conditions are in addition to and do not replace any statutory rights that the Buyer may have under
the Sale of Goods Act 1979 or otherwise.
For pump repair under warranty within the U.K.
CONTACT
UK. – Unic International - Tel +44(0)115 – 9474000 - Fax: +44 (0)115-9506666 - Email: info@unic.co.uk
OUTSIDE UK
Contact your local Flojet distributor. If unknown check their web site www.flojet.com for details. Quote your date of purchase.
The machines are not user serviceable and Unic International or their authorised distributor should only carry out repairs.
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