ULTRAMAX GOLD UMX FIXED LAMP
AIR DISINFECTION SYSTEMS w/ ODOR REDUCING
TECHNOLOGY (PCO)
OWNERS GUIDE
Models: UMX-1000/ UMX-2000 / UMX-1036/ UMX-2036 – 120-240VAC Power Input with Fixed Mount Lamps
Table of Contents:
Page 2 – Shipping and Packing list, Safety Precautions
Page 3-4 – General Application Guidelines and Recommended Installation
Page 5 – Installation Steps for Fixed Lamp Mounting and External Mounting of Power Supply, Installation Steps for Re-Fresh
PCO Module
Page 6 –Maintenance, Troubleshooting, Lamp Replacement and Reset Procedure
Page 7 – UV Lamp monitor, Power Consumption and Replacement Part Number, Warranty
LEAVE FOR HOMEOWNER
DC-IH-0200
Shipping and Packaging List:
• UMX Electrical Housing
• Ultra-Ion Re-fresh PCO module w/ gasket
• 6- ¾ inch 5/16 self tapping sheet metal screws
• 6’ Electrical Housing power cord
• Warning Label
• Residential Warranty Card
UMX- 1000, 1036, 2000, 2036
• 1000 Series- 1 9” or 16” Lamp
• 2000 Series- 2 9” or 16” Lamps
• 4 PCO module mounting screws
• Ultramax hole placement template
Safety Precautions:
It is recommended that this unit be installed and
maintained by a trained technician:
WARNING: UV Hazard. Always protect eyes from
ultraviolet light. NEVER look at UV lamps in
operation. Unplug or disconnect power before relamping or servicing.
WARNING: Severe eye damage or temporary
blinding may occur.
WARNING: DO NOT operate outside of Air Handler.
Mount lamp base to duct first.
WARNING: No openings in duct are allowed which
would give direct line-of-sight to the UV light.
In the event of accidental breakage or replacement of
the ultraviolet lamp, please ensure that the lamp is
disposed of in accordance with local and state
environmental laws regarding fluorescent lamps
containing mercury.
Notice:
All wiring inside of the duct or air handling system in
direct line of site of the UV lamp must be shielded with
aluminum foil tape or equivalent non-combustible
material. When installing this unit, select a mounting
location that prevents ultraviolet light exposure to
plastic flexible duct liner or other plastic components
with unknown resistance to ultraviolet light. Ultraviolet
light may cause color shift or structural degradation of
plastic HVAC components
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General application guidelines for Ultramax Ultraviolet air purification systems
p
Horizontal
Up Flow
**Up Flow
Ultravation manufactures several configurations
of Ultraviolet disinfection products to meet any
installation criteria. Ultravation two lamp
ultraviolet systems are designed to adequately
treat up to a 5 ton system or 3,500 sq ft.
Whenever possible use a two lamp configuration
with the longest lamp length possible for the
installation.
Ultravation suggests mounting on the exit side of
the HVAC system before the ductwork branches
off. This will ensure that the airborne
contaminants reaching the ultraviolet purification
system and the Re-Fresh Odor reduction module
have been reduced to an acceptable Micron size
by the HVAC systems filter.
Ultravation Ultramax products have been
designed for peak performance in the cooler
temperatures commonly found in the supply
plenum of a typical HVAC system.
Installing an Ultraviolet system in the return may
degrade the media filter and/ or collect dirt
particles on the UV lamp glass gradually
decreasing performance. If this is the obvious
source of microbial growth then placing the
Ultraviolet system in the return is the best
solution. **Caution must be taken to ensure
Ultraviolet light is not coming in contact with
the media filter or being exposed outside the
enclosed system.
Ultravation’s exclusive Re-Fresh odor reduction
module performs continuous photo catalytic
processing, constantly reducing or eliminating
unwanted odor and bacteria resulting in clean
fresh breathable air.
Ultravation Ultraviolet systems produce no
ozone. There is no harmful by-products or off
gasing taking place in the sterilization process or
the photo catalytic process.
The surrounding illustrations show the flexibility
offered with the Ultravation Ultramax product line
actual installation may vary depending upon
installation criteria, if you need help or have
questions call our toll free help line:
1-866-GO-UV-AIR 468-8247 ext 16
9:00 am – 5:00 pm Est.
Up Flow
**U
Horizontal
Flow
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Recommended Installation
y
Exclusive Re-Fresh
PCO odor reduction
Module - reduces
odor, VOC’s and
bacteria. Simply add
more for greater
odor reduction.
Produces no ozone
or other hazardous
gases!
Patented T3
lamp technology
provides 40%
more UV than
the competition
Mounting Plate
with gasket
material
provides a safe
Patented
lamp safety
connection,
prevents
accidental
exposure to
harmful UV
ra
s.
Heavy Duty
extruded aluminum
commercial grade
power housing.
Available in single
and dual lamp
configurations in a
variety of incoming
voltages including
24VAC and 120v
(UMX)
Full 10 year
warranty
6 Ft. remote
lamp leads
(select models)
allow for the
flexibility
required for
most installs.
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Installation steps for fixed lamp mounting,
fixed lamp replacement, and external
mounting of power supply:
1. Determine a suitable location to install unit. Ductwork
should be of sufficient strength as to support the unit;
otherwise reinforcement of the ductwork may be necessary
(See page 3 for suitable locations).
2. Find “CUT-OUT-TEMPLATE” supplied with the unit.
Place template over ductwork and mark hole location(s).
Using a 2” hole saw, cut 2 hole(s) as shown.
3. Lift into place against ductwork. Fasten unit in place with
four or six self- tapping screws (supplied).
4. Install lamps by removing cover. Lamp(s) access interior
of ductwork via hole(s) cut. Plug lamp pins into hole on
electrical board. (As shown on below)
5. Plug in unit.
Note: for 240 volt applications, splice off the 120 volt
plug and replace with a 240 volt plug. Plug into a 240
volt receptacle.
Installation steps for Exclusive Re-Fresh PCO
odor reduction Module:
1. Find a location adjacent to the UV lamps to mount the
PCO module. To activate the PCO module it requires UV
light shinning on its surface. PCO module can be mounted
within inches of the UV light, or if necessary the module
can be within 2 ft. of direct UV light and still be activated.
2. To mount the PCO module you will need to drill one 2
1/2” diameter hole. The base plate of the module will need
to be screwed to the duct or air handler with the 4 screws
supplied.
3. The PCO module measures 16” inches long by 2 ½”
diameter. The surface area of the module relates directly to
the amount of VOC’s it can eliminate. If necessary the
Module can be trimmed to a shorter length to
accommodate installation in the air handler.
It is beneficial to install additional PCO modules in the area
of the UV lights, thereby increasing the airborne bacteria
disinfection rate and the removal of VOC’s. Also the PCO
modules may be installed completely internally.
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5
Maintenance:
Typical maintenance consists of replacement of the
ultraviolet lamps.
UV lamps undergo a photochemical process during
operation. This slowly reduces the amount of UV light
generated to disinfect against airborne pathogens. For
optimum air stream disinfection against airborne pathogens
it is recommended the UV lamps be changed on an annual
basis.
When installing new lamps, ensure that the lamp glass is
free from any fingerprints or debris, as this may alter the
path of the UV energy. Use rubbing alcohol and a dry cloth
to remove any surface contaminants.
The PCO/VOC Module when used with a MERV 11
(minimum) rated filtration, no maintenance will be required
for 10 years.
Troubleshooting:
Important information: It is a normal characteristic of all
UV lamps to blacken around the filaments of the lamp. This
does not signify the lamp is defective or not emitting
Ultraviolet light.
The only time a UV lamp is defective is if it will not
light. UV Lamps that illuminate will not qualify for
Warranty.
• Verify the unit has power (120-277 volt)
• When resetting the unit, depress reset button. (if
NOTE:
UVC system is light, than the lamp that is not light is out of
orientation.
the unit does not reset, wait 5 minutes to depress
again)
• Power switch is in the ON position
• Lamps are securely plugged into their sockets
• The electronic circuit of a 2-lamp system only
operates when both lamps are operating.
• Verify fuses are not blown. Remove replaceable 5
amp MDL fuse from fuse holder and visually
inspect or perform a continuity test of the fuse.
• Verify what signal if any the UV Lamp Monitor LED
is emitting. (See below).
• Verify if in fact the UV lamps are on or off. Do not
look at the UV light without proper eye
protection.
UMX series- If just a single UVC lamp of a 2 lamp
Lamp Replacement and Reset Procedure:
*See Lamp Installation for Replacement Procedure.
NOTE: When replacing lamps after 1 year or 2 years of
operation disconnect power to the unit first.
After the lamps are in place, complete steps 1-5 to set the
service indicator to 0.
For optimum 24/7 air stream disinfection it is
recommend the UV-C lamp is replaced on an annual
basis.
Service Indicator Light:
To set the service indicator Light: It is recommended
that a certified technician perform this operation.
1. To set or reset the annual service indicator the unit must
have power to it.
2. Remove the cover from the unit.
3. Press down and hold the square yellow RESET button
(hold down for 10 sec.) on circuit board (located adjacent to
the LED on the circuit board), the LED should turn GREEN
while the button is depressed.
4. Release the square yellow RESET button.
5. Replace the cover, and inspect operation. LED should
be Green.
Please contact your local dealer or Ultravation directly for
replacement lamps and fuse.
There are NO user serviceable parts inside. Refer servicing
to qualified service personnel.
Note: A flashing red every 1 seconds and a beep every 1
seconds does not necessarily mean the lamps are
defective or no longer emitting UV, it is sensing the lamp(s)
in the unit are not on. This could be caused by other
factors.
In this case a service technician should be contacted.
Please contact your local dealer or HVAC contractor for
replacement lamps.
There are NO user serviceable replacement parts other
than the lamp and fuses.
Refer servicing to qualified service personnel.
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UV Lamp Monitor:
LED
Color
Green
Solid Red
Pulsing Red
(Every 5 seconds)
Audible
Visual Alarm
No audible
No Audible
Beep every
60 Minutes
Unit
Status
OK
Reset lamp service indicator or replace lamp within 30 days
Lamp has exceeded 1 year of operation reset or replace lamps
Flashing Red
(Every 1 second)
Beep every 1
second
UV lamp(s) are not lit
Power Consumption:
Model
Number of
Lamps
Power
Consumption
UMX -1000 1-9 inch twin 18 Watts (.15 A @ 120VAC)
UMX -2000 2-9 inch twin 36 Watts (.3 A @ 120VAC)
UMX -1036 1-16 inch twin 36 Watts (.3 A @ 120VAC)
UMX -2036 2-16 inch twin 72 Watts (.6 A @ 120VAC)
Replacement Parts:
Description Replacement Part Number
Model
UMX 9” Twin Tube Lamp UMX9URL
UMX 16” Twin Tube Lamp UMX16URL
UMX 5 Amp Fuse EL-PP-0044
UMX Ultra-ion Re-fresh PCO Module 94-004
Warranty:
Ultravation warrants this product against any defects in material or workmanship for a period of 10 years after date of
consumer purchase, with the exception of the Ultraviolet Lamp, which is warranted for a period of one year after date of
consumer purchase.
This warranty does not include damage to the unit from accident, misuse or improper installation.
If this product should become defective during the warranty period, Ultravation will elect to repair or replace the product free
of charge.
Ultravation will return repaired or replaced warranted products pre-paid, provided that the pro duct was delivered pre-paid.
Ultravation shall have no responsibilities for charges incurred by the customer for installation or removal of warranted items.
Liability is limited only to the replacement or repair of this product
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
All returns must be accompanied by a return authorization number, which may be obtained by contacting Ultravation, Inc.
Ultravation, Inc. ~ P.O. Box 234 ~ 218 Jones Drive ~ Brandon, Vermont 05733
Phone: 802-247-0034 ~ Fax: 802-247-0033 ~ www.ultravation.com
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