Photronic Complete Whole House Air Cleaning System
OWNERS GUIDE
Models: 92-019, 92-020, 92-021 650 CFM
Table of Contents:
Installation Requirements
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Page 6- Replacing Photocatalytic Lamps, Replacing Germicidal Lamps
Page 7- Troubleshooting, Warranty, Replacement Part Numbers
Page 2- Shipping and Packaging list, Introduction and Application, Safety Precautions, Power Consumption,
Page 3Page 4- Germicidal Lamp Installation
Page 5- Maintenance, Replacing Filter
Installation – Filter Housing Cabinet, Installation of Electric Power Supply
LEAVE FOR HOMEOWNER
DC-IH-0202
Shipping and Packaging List:
• Filter Housing including Access Door
• Merv 11 Media Air Filter
• HEPA Filter
• 1- Door Handle w/ hardware
• PCO Filter
• Electrical Enclosure
• 2- 12” T3 UVC Lamps
• *2- UVC Lamps Part:
12” T3 UVC lamp option
OR
17” T3 UVC lamp option
• *4- 1 inch UVC lamp mounting screws
• *8- 1/2 inch 5/16 self tapping screws
• *2- UVC Lamp Mounting Plates
* Included when Remote UVC option is purchased
Introduction and Applications:
This Ultravation Photronic HEPA Media Air Cleaner is a
complete whole house air cleaning system. This high
efficiency air filtration unit is designed to remove dirt,
dust, pollen, and microscopic particles: reduce
unpleasant odors, VOC gases and the microbial
population from the air that circulates through it. By
adding this device to your HVAC system, you are
helping to create a cleaner indoor living environment for
your whole household.
The system works in 2-3 steps (depending on model
purchased, some models do not include the germicidal
protection in step 3)
STEP 1: Trapping particles in the pleats of the MERV 11
media filter. With an extra large surface area, the filter
allows for maximum dirt holding capacity and a long,
useful filter life with minimum air flow restriction.
STEP 2: VOC’s and gases such as the f umes from new
carpets, paints, nail polish, cigar and cigarette smoke
are drastically reduced photo chemically via a patented
process known as photo catalytic conversion or photo
catalytic oxidation.
(Option)STEP 3: Germicidal UVC light is applied to the
Air to drastically reduce or eliminate unwanted virus,
bacteria and mold.
This air cleaner is to be installed in a forced air heating,
cooling and ventilation system. It should be installed so
that all the system’s air is circulated through the filter first
and VOC Section second. The air cleaner will only filter
the air that is circulated through it. For maximum filtration
effect, set your blower to operate continuously. (Lower
speeds allow for higher efficiency)
Safety Precautions:
It is recommended that this unit be installed and
maintained by a trained technician:
WARNING: UV Hazard. Always protect eyes from
ultraviolet light. NEVER look at UV lamps in
operation. Unplug or disconnect power before relamping or servicing.
WARNING: Severe eye damage or temporary
blinding may occur.
WARNING: DO NOT operate UVC lamps outside of
Air Handler. Mount lamp base to duct first.
WARNING: No openings in duct are allowed which
would give direct line-of-sight to the UV light.
In the event of accidental breakage or replacement of
the ultraviolet lamp, please ensure that the lamp is
disposed of in accordance with local and state
environmental laws regarding fluorescent lamps
containing mercury.
Notice:
All wiring inside of the duct or air handling system in
direct line of site of the UV lamp must be shielded with
aluminum foil tape or equivalent non-combustible
material. When installing this unit, select a mounting
location that prevents ultraviolet light exposure to
plastic flexible duct liner or other plastic components
with unknown resistance to ultraviolet light. Ultraviolet
light may cause color shift or structural degradation of
plastic HVAC components
Power Consumption UV-A, UV-C lamps
Lamp Type
12-inch UVC lamp is 12 watts each 2
12-inch UVC lamp is 12 watts each 2
17-inch UVC lamp is 22 watts each 2
Quantity Required
Installation requirements:
This unit is designed to be powered up constantly
and should not cycle on and off with a blower
motor.
Unit must be installed either within 6 feet of a 120
power outlet, or hardwired per local and state electrical
code.
There must be minimum 26 inches in front of the door
for filter and lamp replacement.
Note: Handle fits either door. A Phillips screw driver
will be required to install the handle. Handle holes are
behind the label on either door, depending on the
orientation of the installation.
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Installation – Filter Housing Cabinet
Ultravation Photronic Air Cleaning Systems is typically
installed as shown in the picture below. The air cleaner
is also designed to have the air flow in only a single
direction. They must be installed in an area of the duct
that precedes the blower compartment. In this location,
the blower motor and internal components will be kept
clean. This increases air handler component life,
improves system efficiency, and reduces maintenance
costs.
The Ultravation Photronic HEPA Air Cleaner has been
designed for use in conjunction with virtually any HVAC
system.
Do not install this unit in the supply duct.
Be sure to plan adequate space for filter replacement.
Before installation is complete, seal all joints and
seams with duct tape or caulking.
Installation of Electronic Power Supply:
There is no external power supply for the Photronic
HEPA, remote lamp leads are wired through the back
of the unit.
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UV-C Germicidal Lamp, Stage 3, Installation
steps for Models with UVC option.
UV-C Germicidal Stage 3 is designed for installation in
the HVAC (heating, ventilation, and air conditioning)
system.
The optimum installation location for UV-C Germicidal
Stage 3 lamp is in the supply side ductwork exiting the
HVAC system before the ductwork branches.
The electronics housing should already be installed in the
previous step; the UVC lamps should be centrally located
within the air handler and positioned to achieve maximum
reduction of airborne pathogens.
Installation steps:
1. Determine a suitable location to install the UV-C
Lamps.
2. Select a location for the remote
assembly. Drill a 1” diameter hole for each lamp
assembly. Attach lamp module assembly with 2 screws
at the chosen location, or an optional lamp mounting
plate, which has been supplied to mount the lamp
assembly.
Note: The T3 UV lamp assembly can be removed
independently, simply by removing the 2 screws in
the lamp holder.
3. Plug the rubber lamp connector fully onto the
installed UV lamp assembly. Be sure the 4 pinholes are
orientated properly to the 4 mating pins of the lamp.
Note: the pins are in a rectangular patent and can
only be mated in 2 positions. Pulling the lamp boot
back will help with the visual alignment of the pins
and connections. After making the connection, be
sure to push lamp boot over lamp base.
See the illustration of the T3 lamp 4-pin connector.
UV lamp module
Note:
This Photronic System and the UV-C lamps are
designed to operate constantly and should not cycle
on and off with a blower motor. Installation in a
return air duct is acceptable but not recommended in
a high dust environment.
Do not allow the UVC light to shine on the MERV 11
filter. The UVC energy will decompose the filter
within 120 days.
It is recommended a trained technician install this
unit. Never look at the UV lights without proper eye
protection.
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Maintenance:
The filter media in your air cleaner must be changed
periodically. The frequency of filter replacement is best
determined by visual examination. However, a 60 day
replacement of the 2” filter and 5 years for the HEPA
filter is strongly recommended. Replacement filters
obtained through your installing contractor or local
dealer. - Actual replacement may vary depending on
the severity of dust and dirt particles.
If the Photocatalytic aluminum filter should become
dirty, it may be cleaned with low velocity
compressed air or vacuum only, no solvents or
water should be used. If the Photocatalytic section
becomes wet, allow the section to air dry before
reinstallation.
The aluminum mesh screen on the Photocatalytic filter
is coated using a patented process known to photo
chemically breakdown VOC’s and Odors as well as
reduce airborne pathogens on contact. Under normal
operating conditions this filter should last up to 10
years.
.
The Air cleaner should never be run with less than a
MERV-11* Filter.
Using less than a MERV-11* Filter rating will reduce
the effectiveness of this product. It is recommended
that this product be serviced and maintained by an
HVAC professional.
*MERV or Minimum efficiency rating value is a number
assigned to filters indicating their ability to capture
particles and dust, the higher the number the better the
filter. A MERV 11 filter is 40% more effective than a
MERV-8. Be sure that an Ultravation MERV-11 filter is
requested for replacements in this product.
Steps for replacing filters:
Pleated Media Filter:
1. Open the access door by lifting up and pulling
toward you, removing door completely.
2. Pull out media filter and discard.
3. Slide new media filter into cabinet with “airflow label
pointing in the direction of the airflow. Be sure to seat
new filter into left and right guide rails to assure a good
seal.
4. Replace access door.
Note: a gasket is provided to seal between the opening
on the side of the filtration cabinet and the side of the
air handler.
Aluminum PCO Filter:
Follow steps 1
2. Remove the HEPA filter completely from the
cabinet.
3. The PCO filter is located underneath the
electronics tray. Remove the tray from the
cabinet half way, slide electgronics tray back
leaving PCO screen sticking out of cabinet.
Remove screen completely.
4. Replace or clean filter, then reverse and repeat
last two steps.
5. Replace access door.
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Steps for replacing UVC lamps
W
1. Turn the systems power off.
2. Locate the remote lamp assembly, and remove the
rubber boot.
3. Remove the 2 screws from the ceramic lamp base.
4. Withdraw the UVC lamp assembly from the
mounting location.
5. Reverse the process with new lamps. (New lamps
should be cleaned with a damp cloth or with
rubbing alcohol to remove any fingerprints and
debris prior to installation.)
TAMPER RESISTANT MOUNTING SCRE
T3 LAMP CELL BASE
SELF TAPPING MOUNTING SCREWS
( 2 REQ'D. )
LAMP SOCKET
T3 UV LAMP
( 4 REQ'D. )
Steps for replacing Photocatalytic lamps:
1. Turn the systems power off.
2 Remove cabinet access door.
3. Locate the lamps underneath HEPA filter, remove
rubber boot from lamp base.
4. Remove the 2 screws from the ceramic lamp base.
5. Remove lamps completely from electronics tray.
Reverse the process with new lamps. (New lamps
should be cleaned with a damp cloth or with
rubbing alcohol to remove any fingerprints and
debris prior to installation.)
Be sure to recycle the used lamps in accordance with
your local codes for fluorescent lamps. If you are not
sure on how to recycle the lamps please call the
Ultravation customer service line at 866-468-8247.
UV Lamp replacement:
NOTE: When replacing lamps after 1 year or 2 years of
operation disconnect power to the unit first.
After the lamps are in place, complete steps 1-5 to set
the service indicator to 0.
For optimum 24/7 air stream disinfection it is
recommend the UV-C lamp is replaced on an
annual basis.
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Troubleshooting:
Important information: It is a normal characteristic of
all UV lamps to blacken around the filaments (ends) of
the lamp. This does not signify the lamp is defective or
not emitting Ultraviolet light.
The only time a UV lamp is defective is if it will not
light. UV Lamps that illuminate
Warranty.
Check for any loose or disconnected wiring
Lamps are securely plugged into their sockets
Verify the unit has power (120 or 240 volts) and the
Power switch is in the ON position
The electronic circuit of a 3-lamp system only operates
will not qualify for
Verify 5 amp fuse is not blown by visual inspection or
perform a continuity test of the fuse.
Verify if in fact the UV lamps are on or off. Do not
look at the UV light without proper eye
protection.
Note:
In this case a service technician should be contacted.
Please contact your local dealer or HVAC contractor
for replacement lamps.
There are NO user serviceable replacement parts
other than the lamps.
Refer servicing to qualified service personnel.
Warranty:
Ultravation warrants this product against any defects in material or workmanship for a period of 10 years after date of
purchase, with the exception of the disposable media filter, the UV Lamps, the fuse, the ductwork and installation.
The UV lamps are warranted for a period of 1year.
This warranty does not include damage to the unit from accident, misuse or improper installation. If this product
should become defective during the warranty period, Ultravation will repair or elect to replace the product free of
charge. Ultravation will return repaired or replaced warranted products pre-paid, provided that the product was
delivered pre-paid.
Ultravation shall have no responsibilities for charges incurred by the customer for installation or removal of warranted
items. Liability is limited only to the replacement or repair of this product.
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
All returns must be accompanied by a return authorization number, which may be obtained by contacting Ultravation,
Inc.
Ultravation, Inc.~ P.O. Box 165 ~ 212 Ideal Way ~ Poultney, Vermont 05764
Phone: 802-287-9735 ~ Fax: 802-287-9203 ~ www.ultravation.com
Replacement Parts:
MERV 11 Filter 650 CFM p/n: 91-010
HEPA Filter 650 CFM p/n: 91-011
13 1/2” x 17” x 1/2” PCO Filter p/n: 91-042
Photo Catalytic UVC Lamps p/n: AS-IH-1001
12” UV-C Lamps (if equipped) p/n: AS-IH-1001
17” UV-C Lamps (if equipped) p/n: AS-IH-1003
5 Amp Fuse p/n: EL-PP-0044
(See Serial Number Label on inside of equipment door for unit replacement part numbers)
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