Ultra Steel AP00973S Instruction Manual

Download

ULTRA STEEL

1 8

VOLT

Cordless Power Tool Combo Kit

INSTRUCTION MANUAL

4 PIECE

CAUTION: Before using this product, read this manual and follow all Safety Rules and Operational Instructions.

Go to www.ultrasteeltools.com to register your product. Please read before returning this product to store for any reason:

If you have questions or experience a problem with your Ultra Steel purchase, go to http://www.ultrasteeltools.com for instant answers 24 hours a day.

If you can’t _nd the answer or don’t have internet access, call 1-800-8407856 from 8 a.m. to 5 p.m. Eastern time Monday through Friday

AP00973S

The RBRCTM Seal (Rechargeable Battery Recycling Corporation) on the nickle-cadmium battery (or battery pack) indicates that the cost of recycling the battery or battery pack have already been paid by Ultra Steel. In some areas, it is illegal to place spent nickle-cadmium batteries in

the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious alternative.RBRC in cooperation with Ultra Steel and other battery users, has established programs in the United States and Canada to facilitate the collection of spent nickle-cadmium batteries. Help protect our environment and conserve natural resources by contacting your local recycling center for information on where to drop o_ the spent battery, or call 1-877-2-RECYCLE.

THE RBRC TM SEAL

FULL ONE YEA HOME USE WARRANTY

Ultra Steel warrants this product for one year against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways:

1) Return the product to the store in which it was purchased - this will result in an exchange only.

Returns should be made within the time frame of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase is required. Please check with the store from which your purchase was made to determine policy regarding returns that are beyond the time limit specied for exchanges.

2) Send the product to Ultra Steel for repair or replacement (whichever Ultra Steel determines is the best option) and include your proof of purchase. This warranty does not apply to accessories. This warranty gives you specic legal rights and you may have other legal rights which vary from state to state or province to province. For questions, call Ultra Steel at 1-800-840-7856.

This product is not intended for commercial use.

SERVICE INFORMATION:

For technical advice, repair, or genuine replacement parts, call 1-800-840-7856 or visit www.UltraSteeltools.com

FREE WARNING LABEL REPLACEMENT:

If your warning labels become illegible or are missing, call 1-800-840-7856 for free replacement.

Ultra Steel is a registered trademark of and distributed by Test Rite Products Corporation, 1900 S. Burgundy Place, Ontario, CA. 91761, U.S.A., Made in China

READ ALL INSTRUCTIONS BEFORE USING THIS TOOL

1. KEEP WORK AREA CLEAN. Cluttered areas invite injuries.

2. CONSIDER WORK AREA ENVIRONMENT. Don’t use power tools in damp, wet, or

poorly lit locations. Don’t expose your tool to rain. Keep the work area well lit. Don’t use tools in the presence of ﬂammable gases or liquids.

3. KEEP CHILDREN AWAY. All children should be kept away from the work area. Don’t let them handle machines, tools or extensions cords.

4. STORE IDLE EQUIPMENT. Store equipment in a dry area to inhibit rust. Equipment also should be in a high location or locked up to keep out of reach of children.

5. DON’T FORCE THE TOOL. It will do the job better and more safely at the rate for which it was intended.

6. USE THE RIGHT TOOL. Don’t force a small tool or attachment to do the work of a larger industrial tool. Don’t use a tool for a purpose for which it was not intended.

7. DRESS PROPERLY. Don’t wear loose clothing or jewelry, they can be caught in moving parts. Protective, non-electrically conductive gloves and non-skid footwear are recommended when working. Wear protective hair covering to contain long hair and keep it from harm.

8. USE EYE PROTECTION. Use a full face mask if the work you’re doing produces metal ﬁlings, dust or wood chips. Goggles are acceptable in other situations. Wear a clean dust mask if the work involves creating a lot of ﬁne or coarse dust.

9. DO NOT TOUCH BIT WITH HANDS AFTER DRILLING. Bit can become extremely hot after job is completed.

10. SECURE WORK. Use clamps or a vise to hold the work if possible. It’s safer than using your hands and it frees both hands to operate the tool.

11. DON’T OVERREACH. Keep proper footing and balance at all times. Do not reach over or across machines which are running.

12. MAINTAIN TOOLS WITH CARE. Keep tools bits & blades sharp and clean for better and safer performance. Follow instructions for lubricating and safe performance. Follow instructions for lubricating and changing accessories. Keep handles dry, clean and free from oil and grease.

13. REMOVE ADJUSTING KEYS AND WRENCHES. Although your cordless drill has a convenient keyless chuck, make it a habit to check that keys and adjusting wrench es are removed from any rotating tool before using.

14. AVOID UNINTENTIONAL STARTING. Don’t carry tool with a ﬁnger on the switch. Be sure the direction switch is in the NEUTRAL position when not in use or when changing bits.

15. STAY ALERT. Watch what you are doing & use common sense. Don’t operate any tool when you are tired.

16. CHECK FOR DAMAGED PARTS. Before using a tool, any part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mountings, and other conditions that may aect its operation. Check bits to make sure they are sharp and not chipped. Inspect screws and tighten any ones that are loose. Any part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in the instruction manual. Have defective switches replaced by an authorized service

17. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfac es: pipes, radiators, ranges, and refrigerator enclosures. When drilling into walls, ﬂoors, or wherever “live” electrical wires may be encountered, try to ascertain whether there is a danger of shock. Even so, DO NOT TOUCH THE CHUCK OR ANY METAL PARTS OF THE DRILL. Hold the tool only by the plastic handle or the side grip to prevent electric shock if you hit a live wire.

18. REPLACEMENT PARTS. When servicing, use only identical replacement parts.

19. USE EAR PROTECTION. Use hearing protection, particularly during extended

periods of operation of the tool, or if the operation is noisy.

20. USE AUXILIARY HANDLES SUPPLIED WITH THE TOOL. Loss of control can cause personal injury.

IMPORTANT SAFETY INSTRUCTIONS

1 2

WARNING: When using electric tools, machines or equipment, basic safety precautions should always be followed to reduce the risk of fure, electric shock, and personal injury.

PRECAUTIONS FOR BATTERY AND CHARGER

CHARGE BATTERIES FULLY before inital use.

1. CHARGE AT ROOM TEMPERATURE. Room temperature must be higher than 0°C

(32°F) and lower than 50°C (122°F).

2. DO NOT CHARGE IF CHARGER’S CORD OR PLUG IS DAMAGED. Charging with damaged cord may result in ﬁre or electrical shock. If charger is damaged in any way, have it repaired by a qualiﬁed serviceman.

3. DO NOT SHORT ACROSS TERMINALS OF BATTERY. Take care that metal such as paper clips, nails, the sides of a metal tool box do not cause a short in your battery. Extremely high temperatures and ﬁre can result.

4. DO NOT INCINERATE BATTERY.

SPECIFICATIONS

3 4

Cordless Drill

Model No.: AP00965G Voltage: 18 volts DC No Load Speed 0-350/0-1100 RPM Variable Speed Trigger With Electric Brake 3/8 In. Keyless Chuck 22 + Position Adjustable Torque Clutch Built-in LED Work Light Built-in Magnetic Holder

Conforms to UL STD No. 60745-1, UL STD No. 60745-2-1, UL STD No. 60745-2-2 Certied to CAN/CSA-C22.2 STD No. 60745-1-07, CAN/CSA-C22.2 STD No. 60745-2-1-04, CAN/CSA-C22.2 STD No. 60745-2-2-04

A B

Cordless Circular Saw

Model No.: AP00964G Voltage: 18 volts DC No Load Speed 4500 RPM Safety Lock Trigger Switch 5-3/8 In. 24-Tooth Carbide Teeth Blade 3/8 In. Arbor Size Adjustable Bevel Range Up To 50 Degrees Adjustable Cutting Depth - Up To 1-1/2 In. @ 90 Degrees, Up To 1 In. @ 45 Degrees

Conforms to UL STD No. 60745-1, UL STD No. 60745-2-5 Certied to CAN/CSA-C22.2 STD No. 60745-1-07, CAN/CSA-C22.2 STD No. 60745-2-5-12

A Auxiliary Handle B Lock Off Button C Main Switch D Rubber-covered Handle E Battery Pack F Upper Guard

G Base Plate H Lower Guard I Flanges J Spindle Lock Button K Battery Lock Button

A 3/8in.(10mm) Chuck B Torque Regulation Ring C Torque Indicator Scale D Mechanical Gear Switch E Led Work Light F Forward/reverse Switch

G Variable Speed Trigger H Rubber-covered Handle I Battery Pack J Battery Lock Button K Double-ended Driver Bit

Cordless Sander

Model No.: AP00963G Voltage: 18 volts DC No Load Speed 4400 RPM Trigger Switch 3-1/2 In. Sanding Pad

Conforms to UL STD No. 60745-1, UL STD No. 60745-2-4 Certied to CAN/CSA-C22.2 STD No. 60745-1-07, CAN/CSA-C22.2 STD No. 60745-2-4-04

A B

A Pivoting Light Head B Switch C Rubber-covered Handle D Battery Pack E Battery Lock Button

Cordless Flashlight

Model No.: AP00962G Voltage: 18 volts DC 8W Halogen Bulb Pivoting Light Head

Conforms to ANSI/UL STD No. 73 Certied to CSA-C22.2 STD No. 12-1982

Battery charger

Charger input: 100-240V~, 50/60Hz, 0.5A; Charger output: 24.0V, DC , 0.35A; Charger type: 4 hour, Class 2, stand charger; Will charger battery type: 18V, Ni-cd, AP00965G -B.

Accessories:

2 - 18V. Ni-cd battery packs (1.3Ah) 2 - Double-ended screwdriver bits (Equipped in Drill) 1 - Magnetic bit holder 6 - Screwdriver bits: PH1, PH2, PZ1, PZ2, 5/32", 3/16" 6 - Drill bits: 3/32", 1/8", 5/32",3/16",7/32",1/4" 1 - Circular saw rip fence 1 - 5-3/8 In. 24-Tooth saw blade (Equipped in circular saw) 1 - Circular saw blade wrench (Equipped in circular saw) 9 - Sanding paper: 3pcs 60 grit, 3pcs 80 grit, 3pcs 120 grit 1 - Storage case

NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.

A Sanding Base B Switch C Rubber-covered Handle D Battery Pack E Battery Lock Button

OPERATING NOTES FOR BATTERY PACK

5 6

1. Battery must be fully charged before the ﬁrst use. Batteries will reach full perfor mance after about ﬁve charge/discharge cycles.

2. Always have drill rotation switch in neutral position when removing or inserting battery to avoid unintentional starting.

3. To remove battery pack, press the lock spring buttons and pull out.

4. To insert, simply push pack in until lock spring clicks.

5. To charge, plug the charger’s AC input plug into a 120V 60Hz household current. The step of the battery pack has positive and negative terminal marking on it. Align these with the identical markings on the top of the charger base and insert pack into base (Pack will not insert properly if reversed)

6. When the charger is plugged into the wall receptacle and NO battery is on the charger stand, the green indicator light will turn ON indicating the charger is “live”. When a discharged battery is installed on the charger, the red indicator light will turn on indicating the battery is charged. If the red indicator light does not come ON, check to make sure battery pack is slid fully onto the charger and the electrical outlet is working properly.

7. Normal charging time is approximately 4 hours. The red charging indicator light will turn o once charging is complete.

8. When charging more than one pack in succession, allow 15 minutes between charges.

9. The battery discharges slowly overtime, even when not used, and may require recharging before you use the tool.

10. After many charge/discharge cycles, your batteries will lose their ability to hold a charge. They should then be replaced. Dispose of batteries at an appropriate waste disposal facility. They contain cadmium, so do not throw batteries away in common trash receptacles.

11. For use only with Ultra Steel AP00965G -B Ni-cd battery.

OPERATING NOTES FOR DRILL

OPERATING NOTES FOR CIRCULAR SAW

VARIABLE SPEED

1. You can vary the spindle rotation speed by modulating ﬁnger pressure on the trigger.

2. Selecting high or low gear.

• Move the gear selector switch forward, exposing the ‘HI’ legend, to work in the high-speed range.

• Move the gear selector switch backward, exposing the ‘LO’ legend, to work in the low speed range.

• In the low gear (low-speed range), the drill turns with more torque, especially good for operations that require more power than speed, such as driving screws.

ROTATION DIRECTION

Your drill is equipped with a 3-position forward/reverse switch through the housing

above the trigger.

1. When it is pushed toward the right, rotation is forward (clockwise).

2. When pushed in from the right to the left side, rotation is reversed (counter-clockwise).

3. When in center position, it is locked in neutral and the trigger is blocked.

4. Do not push the rotation direction switch until the chuck stops turning.

TORQUE REGULATOR

This is a 21-position dial situated just before the chuck.

1. When dial indicator reads 1, torque is at minimum before the clutch disengages the chuck from the drive; when indicator is just past 19, output is at maximum before it is disengaged.

2. This is useful in driving screws into dierent types of material. More torque will set a screw deeper into material; less torque will prevent it stripping. Larger screws require more torque to drive than small ones. A little trial and error will show you which is the optimum setting for the situation.

3. Release the trigger when the clicking sound indicates the chuck will not turn further.

4. For drilling, always use the drill setting, indicated by a drill bit. At this setting, the drive does not disengage from the chuck.

KEYLESS CHUCK

1. Center the rotation direction switch to prevent the motor accidentally starting.

2. Note there are two rings on the chuck. Turning the endmost knurled ring of the

chuck clockwise by hand while with the other hand, holding the second ring (closer to the rear of the tool) to prevent the motor turning; closes the jaws of the chuck. Turning that same endmost knurled ring counter-clockwise opens the jaws.

3. Open the jaws to accept a bit and then close the jaws so they clamp the bit tightly.

WARNING: Hold power tools by insulated gripping surfaces when performing an operation where the ctting tool may contact hidden wiring or its own cord.

WARNING: Tum o your saw at once, remove the battery and inspect it for serious problems if:

•Moving parts get stuck

•Speed drops to an abnormally low level

•The mitor ousing gets hot

•Sparks or odours emit from the casing

CAUTION: Do not put hands directly in front of, behind, or below the saw blade when cutting.

7 8

1. Always grasp the saw with both hands on the handles and push the saw through the material.

2. Be sure there are no nails or any other foreign objects in, on the work piece, or in the path of the blade. They could cause damage to the saw blade, injury from kickback or even injury from ﬂying debris.

3. Make sure the work piece is properly supported at all times. Plan so that it is proper ly supported during the cut.

4. Whenever possible, secure the work piece with clamps or in a vise. Do not hold short pieces by hand while cutting.

5. When making cuts parallel to existing straight edges, whenever possible, insert the rip fence into the slots at the front of the saw. Fasten it in place at the desired distance, with the screw clamp provided, and use it to help keep the cut as straight and parallel as possible.

6. Mark the line of the cut clearly. Adjust the cutting depth to the thickness of the workpiece.

7. Make sure you are fully prepared to begin your cut before squeezing the trigger switch. Do not reach underneath the workpiece.

8. Set the base plate against the work piece.

9. Hold the tool ﬁrmly. Motor torque will cause the tool to twist, so a ﬁrm grip is imperative. Check to make sure that saw blade travel is not obstructed. Squeeze the trigger switch.

10. Allow the saw blade to reach full speed before pushing it into the work piece.

11. Do not force the saw blade into the work piece. Apply moderate pressure, allowing the blade to cut without being forced.

12. Never hold piece being cut in your hands or across your leg. Secure the workpiece to a stable platform.

13. When ripping always use a rip fence or straight edge guide.

14. This tool is designed to make straight cuts only. Do not attempt to cut curves with it. Twisting the saw to either side while cutting will cause the blade to bind in the work piece, perhaps causing kickback, personal injury, damage to the work piece, and /or damage to the saw.

15. If it becomes necessary to back out of an incomplete cut, turn o the saw.

16. To turn o the saw, release pressure on the Trigger Switch. Always allow the blade to come to a stop before putting the tool down.

DANGER – Keep hands and body away from and to the side of the blade. Contact with blade will result in serious injury. WARNING – To reduce the risk of injury, check guarding system. It must cover the blade instantly! Hold saw with both hands. Support and clamp work. Wear eye protection. DANGER – Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing.

CHANGING THE BLADE

1. Use the wrench that is included with the kit.

2. Press the spindk lock button.

3.Turn the nut clockwise to loosen.

4. Remove the blade and replace with the new blade.

5. Place nut back on and turn counterclockwise to tighten.

NOTE:

1. Always use blades with correct size and shape (diamond versus round) of arbour holes.

2. Never use damaged or incorrect blade washers or bolt.

1. Remove the battery from the sander

2. Turn the tool upside down

3. Place the paper, fuzzy side down, on the sanding pad so that the paper aligns with

the pad.

4. Press down on the paper in the pad.

5. When removing sandpaper, do so slowly and gently. Tearing the paper o quickly

can shorten the life of the small plastic hooks on the sanding pad and result in the sandpaper discs falling o in use.

6. The sandpaper tends to wear fastest at the front point. Rotate the paper from time to

time to allow it to wear more evenly.

7. During use, check the sandpaper regularly for tears, cracking, and other damage.

Damaged paper can allow the pad beneath to be damaged, particularly the hooks. NOTE: Because of the operator vigilance required in this respect, the pad is considered

a consumable part and is not covered under warranty.

CAUTION: Do not put hands directly in front of, behind, or below the saw blade when cutting.

WARNING: Always remove the battery pack from your Cordless tools when you are assembling parts, making adjustments, assembling or removing blades, cleaning or when not in use. Removing the battery pack will prevent accidental starting that could cause serious personal injury.

OPERATION NOTES FOR DETAIL SANDER

ON/OFF

To turn the light ON / OFF, insert the battery pack and press the trigger with your ﬁnger.

TO SWIVEL THE WORKLIGHT

1. Hold the worklight with two hands. One hand should be around the body of the light;

the other hand should be around the head of the worklight.

2. Using the hand that is holding the head of the worklight, twist the head clockwise.

Continue to adjust the light until it is adjusted to the angle that works for your job.

3. To return the worklight to its original position, twist the worklight in a counter-clock

wise direction.

OPERATION NOTES FOR LIGHT

MAINTENENCE

WARNING: Some of the following symbols may appear on the tool. Study these symbols and learn their meaning. Proper interperetation of these symbols will allow for more ecirnt and safer operation of this tool.

NOTE: Due to continuous product improvement, we reserve the right to change theproduct specication without prior notice.

9 10

• Keep the tool clean using a soft damp (not wet) cloth. Do not use solvents on the plastic parts.

• Lubrication is not necessary. After long use, have an authorized service centre main tain and lubricate the tool.

• Should the chuck require replacement

1. Keep the tool housing and handle clean and free of oil and grease using mild soap and a damp (not wet) cloth. Do not let solvents like brake uid, gasoline, petro leum-based products, etc., contact plastic parts of the housing. Cleaning with these substances can harm the plastic and compromise the integrity of the double insulating system.

2. Keep the vents clear of dust and debris. This will help prevent possible electric shorts and ensure proper cooling.

3. Avoid overloading your tool. Do not force the tool, otherwise it will become hot and lose eciency. Running it free of load for a minute or two will allow it to cool itself to normal temperature.

4. Lubrication for these tools is done at the factory and should not be necessary again under normal use.

5. An authorized repair centre should do any repairs, modication, or maintenance that involve opening or disassembling tools.

6. Any damage to the tools should be corrected at an authorized repair centre.

PARTS LIST FOR CORDLESS DRELL

SYMBOLS

Volts

Amperes

Hertz

Watts

Kilowatts

Microfarads

Liters

Kilograms

Hours

Newtons per square centimeter

Pascals

Oscillations per minute

Minutes

Seconds

Class II construction

Splash-proof construction

Watertight construction

OPM

Min

V A

µF

N/cm

Alternating current

Direct current

No load speed

Alternating or direct current

Three-phase alternating current

Revolutions or reciprocations per minute

Protective grounding at grounding terminal, Class I tools

Three-phase alternating current with neutral

Diameter

O position

Arrow

Warning symbol

This symbol designates that this tool s listed with U.S. requirements by ETL Testing Laboratories, Inc. Conforms to UL Std.

Item

Qty

Unit

PCS

SET

PCS

SET

PCS

SET

English Name

Double-ended bit

Bit clip

Logo label

Housing support

Chuck retaining screw

Chuck

Gear box assembly

Transparent cover

Working light ass'y

F/R button

Shift button

Husing cover

Switch assembly

Item

13.1

13.2

13.3

Qty

Unit

PCS

SET

PCS

SET

English Name

Switch

Line

Battery clip assembly

Back cover

Screw

Wire

Heat shrink pvc tube

Magnet

Data label

Belt

Screw

Battery assembly

WARNING: Repairs should be made by an authorized repair center. Opening this tool could invalidate your warranty.

9.1

13.1

13.2

13.3

9.2

9.3

9.4

9.5

NOTE: Due to continuous product improvement, we reserve the right to change theproduct specication without prior notice.

11 12

PARTS LIST FOR CIRCULAR SAW

Item

Qty

Unit

PCS

English Name

Screw M6x16

Upper platen

Saw blade

Lower platen

Screw M4x12

Adjustable guade

Spring

Fixed guade

Screw M4x12

Active shield plate

Dustproof plate

Self locking pole

Self-locking Knob

Sping

Left Housing

Screw M4x12

Shaft

Gear box(front)

Bearing

Slef-locking

Big Gear

Screw M4x12

Item

Qty

Unit

PCS

English Name

Gear box(rear)

Screw M4x12

Small Gear

Motor

Right housing

Screw ST3.9x16

Motor cover

Screw ST3.9x16

Wrench

Switch

Switch lock button

Battery connector

Screw M6x100

Knob

Screw M6x100

Sping

Knob

Rip fence

Base

Knob

Screw M5

WARNING: Repairs should be made by an authorized repair center. Opening this tool could invalidate your warranty.

3334

43 44

13 14

PARTS LIST FOR CORDLESS DETAIL SANDER

Item

Qty

Unit

PCS

English Name

Loge label

Screw

Housing cover

Sand paper

Screws

Magic sticker

Rubber pad

Plastic bracket

Small nylon beam

Big nylon beam

Bearing

Deexion block

Bearing

Main shaft

Driven gear

Powder metal bush

Item

21.1

21.2

21.3

21.4

21.5

21.6

Qty

Unit

PCS

SET

PCS

English Name

Driving gear

Motor

Housing support

Logo label

Switch assembly

Switch

Wire

Battery clip

Heat shrink pvc tube

Belt

Battery pack

Screws

NOTE: Due to continuous product improvement, we reserve the right to change theproduct specication without prior notice.

WARNING: Repairs should be made by an authorized repair center. Opening this tool could invalidate your warranty.

21.1

21.2

21.3

21.4

21.5

21.6

PARTS LIST FOR CORDLESS LIGHT

Item

Qty

Unit

PCS

English Name

Housing (support )

Left head cover

Light head

Transparent cover

Rubber pad

Reector

Bulb

Anode spring

Cathode spring

Stent

Switch

Spring

Switch button

Item

15.1

15.2

15.3

Qty

Unit

PCS

SET

PCS

SET

PCS

English Name

Right middle cover

Battery clip assembly

Battery clip

Wire

Housing cover

Hang belt

Screws

Heat shrink tube

Data Label

Battery pack

Screw

Wire

NOTE: Due to continuous product improvement, we reserve the right to change theproduct specication without prior notice.

WARNING: Repairs should be made by an authorized repair center. Opening this tool could invalidate your warranty.

15.2

15.1

15.3

Ultra Steel AP00973S Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual