Ultrasource MASSAGE TUMBLER Installation Manual

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MODEL LT-15-EPL MASSAGE TUMBLER

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Owner’s

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KO

EQUIPMENT

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KOCH EQUIPMENT LLC

Owner’s Manual

Rev. 2003

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LT-15-EPL Massage Tumbler

115 VAC

60 HERTZ

SINGLE PHASE

I N T R O D U C T I O N PAGE I

KOCH EQUIPMENT LLC

LT-15-EPL Massage Tumbler Owner’s Manual

Manufactured by

Koch Equipment LLC

1414 West 29

Kansas City, MO 64108-3604

th

Street

INTRODUCTION

Congratulations on your Koch Model LT-15-EPL Massage Tumbler purchase. The
massage tumbler was designed to give you years of trouble free operations and to help
in the processing and preparation of your quality food products.

Please read this owner’s manual to gain the maximum benefits of your massage tumbler
and its different components.

A note about cleaning: Given all the various ways equipment is used in different
environments, we recommend the owner consult sanitation experts on how to properly
clean each piece of machinery in their plant and to do bacterial testing to insure that the
equipment is cleaned properly.

For Sales, Call:

Phone [phone] • Fax [phone]

Toll-Free [phone]

For Replacement Parts, Call:

Phone [phone] • Fax [phone]

Toll-Free [phone]

For Technical Support, Call:

Phone [phone] • Fax [phone]

Toll-Free [phone]

© Copyright 2005 Koch Equipment LLC

Koch Equipment LLC Last printed 4/29/2005 4:43:00 PM

1414 West 29th Street Version Rev. 2003D-0

KOCH

Kansas City, MO 64108-3604

EQUIPMENT

Phone: [phone] • Fax: [phone]
[e-mail] • kochequipment.com

I N T R O D U C T I O N PAGE II

General

This owner’s manual contains information pertinent to your Model LT-15-EPL Massage
Tumbler. Basic instructions and maintenance information is provided. Please read
carefully. Failure to do so could result in bodily injury and/or damage to the equipment.

Receiving Problems: As in all cases, before signing the bill of lading, be sure all items
have been received as listed and there is no damage in shipment. If needed, a claim must
be made immediately to the local truck line office and noted on the bill of lading.

Model No. ________ Serial No. ___________

Ship Date: ___________________________

Owner: ___________________________

Location: ___________________________

Koch Equipment LLC Last printed 4/29/2005 4:43:00 PM

1414 West 29th Street Version Rev. 2003D-0

KOCH

Kansas City, MO 64108-3604

EQUIPMENT

Phone: [phone] • Fax: [phone]
[e-mail] • kochequipment.com

I N T R O D U C T I O N PAGE III

Specifications

Construction:

All stainless steel construction

Physical Dimensions:

40-in. long x 27-in. wide x 34-in. high

Capacity Product and Liquid:

150-lbs.

Drum Speed:

Variable Speed A 6.00 r.p.m.
B 6.00 r.p.m.

Electrical:

115 VAC, 60 Hertz, single phase, 5.0 Amps

Note:

Specifications are subject to change at any time.

Koch Equipment LLC Last printed 4/29/2005 4:43:00 PM

1414 West 29th Street Version Rev. 2003D-0

KOCH

Kansas City, MO 64108-3604

EQUIPMENT

Phone: [phone] • Fax: [phone]
[e-mail] • kochequipment.com

I N T R O D U C T I O N PAGE IV

Table of Contents

INTRODUCTION........................................ i

General ......................................................ii

Specifications .............................................iii

SECTION 1

SAFETY...................................................... 1

Warning ................................................... 2

General Safety Guidelines.......................... 3

SECTION 2

STARTUP................................................... 4

SECTION 3

OPERATION ............................................. 6

SECTION 4

MAINTENANCE ........................................ 9

SECTION 5

SCHEMATIC ............................................ 15

SECTION 6

PARTS ..................................................... 17

SECTION 7

SERVICE HISTORY . ................................

ICONS

..................................................Warning

....................................................Caution

26

Koch Equipment LLC Last printed 4/29/2005 4:43:00 PM

1414 West 29th Street Version Rev. 2003D-0

KOCH

Kansas City, MO 64108-3604

EQUIPMENT

Phone: [phone] • Fax: [phone]
[e-mail] • kochequipment.com

I N T R O D U C T I O N PAGE V

Index

A

Adjusting the Aim of a Photo-Eye ................... 13

C

Check Tumbler Motor Control .......................... 5

Checking Control Panel ................................... 5

Checking the Aim of a Photo-Eye ................... 12

Cleaning........................................................... i

Cleaning Precautions ..................................... 10

Cleaning Your Machine.................................. 10

D

Drum Parts Identification................................ 20

E

Electrical Parts Identification *Not Shown on

Diagram...................................................... 22

F

Frame Parts Identification............................... 18

Frequently Ordered Parts ............................... 25

G

General ............................................................ii

General Safety Guidelines................................ 3

I

INTRODUCTION............................................... i

L

Loading and Tumbling ..................................... 7

Lubrication..................................................... 11

M

Maintenance.................................................. 11

MAINTENANCE................................................ 9

Maintenance and Cleaning ............................ 10

Manual Unloading ........................................... 8

O

OPERATION..................................................... 6

P

PARTS ............................................................ 17

Photo-Eyes..................................................... 11

R

Recommended On-Hand Spare Parts ............. 24

S

SAFETY ............................................................ 1

SCHEMATIC................................................... 15

Service History ............................................... 27

Single Phase Power Schematic ....................... 16

Specifications...................................................iii

STARTUP .......................................................... 4

T

Table of Contents............................................. iv

Troubleshooting Guide................................... 14

U

Unloading the Drum ........................................ 8

Unpacking ....................................................... 5

W

WARNING ....................................................... 2

Koch Equipment LLC Last printed 4/29/2005 4:43:00 PM

1414 West 29th Street Version Rev. 2003D-0

KOCH

Kansas City, MO 64108-3604

EQUIPMENT

Phone: [phone] • Fax: [phone]
[e-mail] • kochequipment.com

S A F E T Y PAGE 1

Section

1

SAFETY

Warning .................................................................................. 2

General Safety Guidelines......................................................... 3

Koch Equipment LLC Last printed 4/29/2005 4:43:00 PM

1414 West 29th Street Version Rev. 2003D-0

KOCH

Kansas City, MO 64108-3604

EQUIPMENT

Phone: [phone] • Fax: [phone]
[e-mail] • kochequipment.com

S A F E T Y PAGE 2

WARNING:

The following procedures and guidelines must be followed precisely to avoid
problems that can result in property damage, personal injury, or death. If you
have any questions related to this information, please contact the Koch
Equipment LLC Service Department at [phone].

The Model LT-15-EPL Massage Tumbler must be installed with a minimum of 12-in. of
horizontal clearance from any part of other machinery, building walls, etc. It is the
owner’s responsibility to insure that the Model LT-15-EPL Massage Tumbler installation
conforms to all local, state, and national codes and regulations.

For safe operation, the massage tumbler must be kept clean. A thorough weekly
cleaning schedule is recommended with a basic daily cleanup procedure. See the
MAINTENANCE Section for additional details on cleaning your massage tumbler.

Should you notice any unusual changes to your normal tumble schedule or the
operation of the massage tumbler, turn off the power and immediately investigate the
problem. If necessary, call your local service company or the Koch Equipment LLC
Service Department for assistance. Never operate the massage tumbler under suspect
conditions.

Never make any additions or changes to the Model LT-15-EPL Massage Tumbler. This
will void the warranty and could adversely affect the safety or operation of your
massage tumbler. Contact the Koch Equipment LLC Service Department with any
questions that arise.

DO NOT attempt to operate your Model LT-15-EPL Massage Tumbler without reading
and understanding this entire owner’s manual. Any question should be directed to the
Koch Equipment LLC Service Department.

Koch Equipment LLC Last printed 4/29/2005 4:43:00 PM

1414 West 29th Street Version Rev. 2003D-0

KOCH

Kansas City, MO 64108-3604

EQUIPMENT

Phone: [phone] • Fax: [phone]
[e-mail] • kochequipment.com

S A F E T Y PAGE 3

General Safety Guidelines

Obvious safety guidelines should be observed

⇒ Be sure to turn off power to your massage tumbler before any maintenance work

is performed.

⇒ Never go near the machine with loose hair, clothes, bracelets, chains, rings, ties, etc.

to avoid the chance that they become tangled in the moving parts of the machine.

⇒ As a consequence, the operator shall wear suitable clothes for the working

environment and the situation he/she is in.

⇒ If service is necessary, contact the Koch Equipment LLC Service Department or a

qualified service agency.

Koch Equipment LLC Last printed 4/29/2005 4:43:00 PM

1414 West 29th Street Version Rev. 2003D-0

KOCH

Kansas City, MO 64108-3604

EQUIPMENT

Phone: [phone] • Fax: [phone]
[e-mail] • kochequipment.com