DC-SAPLING w/ROOF
Issued/Revised:
02/02/16
800.458.5872
MODEL # DC-SAPR
www.ultraplay.com
1
DC-SAPLING w/ROOF
Dear Discovery Centers™ Customer,
Thank you for choosing to purchase and install a Discovery Centers commercial playsystem by
UltraPlay®. We appreciate the confidence you have placed in our company, and we will strive to earn
your trust.
This is your Owner's Manual & Assembly Instructions booklet. We have designed this manual
specifically for the products that you have purchased. Included in this manual you will find the following:
-Maintenance schedule & record -Product installation instructions
-Safety guidelines -2D top view drawings
-Warranty information -Ground plan
Please save this booklet for future reference.
The first several pages of this booklet contain important and valuable information regarding the general
placement, installation and safety practices common to commercial play equipment. Please read this
information carefully and use your best judgment as to how these guidelines apply to your specific
situation.
If you have any questions concerning your new equipment, you can contact a Discovery Centers
Customer Service Representative at 1-800-458-5872 or reach them electronically by sending an e-mail
to: customerservice@ultraplay.com.
To register your equipment and activate your warranty, please go to www.ultraplay.com within 30
days of delivery. This will allow UltraPlay to have a record of your purchase in case of warranty
claims.
For more information on Discovery Centers and UltraPlay products, please do not hesitate to give us a
call or visit ultraplay.com.
Thank you for your business; we look forward to working with you on all of your future playground
equipment projects!
Sincerely,
Discovery Centers by UltraPlay
A PlayCore® Company
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
2
GENERAL COMMERCIAL PLAYGROUND SAFETY GUIDELINES
IMPORTANT: This structure is designed to comply with the ASTM F2373 standard for users
6 months through 23 months of age.
Maintaining your playground equipment and its surrounding area is essential to minimizing the risk of
injury to users as well as maximizing its useful lifespan. UltraPlay STRONGLY recommends that you
follow these Safety Guidelines in conjunction with conducting periodic maintenance inspections using
the accompanying Playground Maintenance Checklist.
When installing your playground, always consider local conditions.
LOCATING YOUR PLAY STRUCTURE:
Comply with the following when choosing the location for your new equipment:
Equipment shall be positioned to eliminate conflicting traffic patterns. As a general rule, allow at least 3'
of free space around the entire structure (Refer to ASTM F2373). This minimum area should be filled
with the appropriate surface material. Read further for surfacing recommendations.
Never overlap the safety zones of adjacent equipment. All separate play equipment must have its own
safety zone, and these cannot overlap. So, if you have an existing structure with a slide exit oriented
toward your new one, add a minimum safety zone to that of the existing slide to determine how far away
you need to be. Never install playground equipment near, around, or in conjunction with swimming
pools, ponds, lakes, or any other bodies of water.
CHOOSING RESILIENT SURFACE MATERIAL:
According to ASTM guidelines: "Unacceptable material for use zones of play structures with fall heights
of 18 in. or less shall include all hard or abrasive materials such as asphalt, concrete, terrazzo, or other
materials with similar characteristics. "Other standards apply for equipment with fall heights greater than
18 in.
Acceptable surfacing should be placed in the use zones of all equipment, as specified for each type of
equipment, and at depths to meet the critical fall heights as specified by the U.S. Consumer Product
Safety Commission, ASTM standard F-2373 and Canadian Standard CAN/CSA-Z-614.
For more information on the proper surfacing materials, call the CPSC hotline at 1-800-638-2772.
Worn surfaces around equipment should be restored. Concrete footing should never be exposed. Refer
to the attached PLAYGROUND MAINTENANCE CHECKLIST.
Check for erosion and cratering of surfaces in heavy traffic areas and restore surfacing as necessary.
Surfacing leading to play opportunities for children with special needs should be firm, stable, slip
resistant, and resilient.
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
3
GENERAL COMMERCIAL PLAYGROUND SAFETY GUIDELINES
OVERHEAD OBSTRUCTIONS:
Overhead obstructions (for example, exterior obstructions such as tree limbs and interior lights) within
the use zones of play structures shall be a minimum 84 inches (2130 mm) above each designated play
surface outdoors and a minimum of 48 inches (1220 mm) above each designated play surface indoors.
All overhead utility line clearances above outdoor supervised and outdoor unlimited access settings
shall comply with all local, state, and national codes, such as the National Electrical Safety Code. For
specific equipment fall zone requirements, refer to the CPSC and ASTM F2373 and use the more
stringent of the two.
CATCH POINT & PROTRUDING HARDWARE:
There should be no dangerous pieces of hardware, such as protruding bolt ends and narrow gaps in
metal connections. Exposed hardware can cut or puncture skin and catch clothing drawstrings, which
could strangle a child.
All protruding nuts and bolts should be eliminated; sharp edges on pipes should be capped or removed.
Check for bent, broken, or severely worn pipe and replace. Examine play system for foreign objects,
holes, and rough edges.
TRIPPING HAZARDS:
There should be no exposed concrete footings, abrupt changes in surface elevations, tree roots, tree
stumps, and rocks, which can trip children and adults. Check for trip hazards, such as the balance
beam support posts, or environmental trip hazards, such as rocks or roots in the play area. Make all
necessary improvements or repairs.
AFTER THE EQUIPMENT IS IN USE:
-Never add components not intended for use with this product.
-Never install other play equipment, fencing, landscaping, etc., that encroach upon the safety zones of
this equipment.
-Check overall stability and rigidity of all play equipment.
-Check for proper assembly, installation and ground anchoring.
-Check and re-tighten all fasteners after the first few days of use and again after three weeks of use.
Thereafter, exercise normal maintenance procedures. Use of a thread-locking compound on the
threads of bolts can prevent persistent loosening.
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
4
GENERAL COMMERCIAL PLAYGROUND SAFETY GUIDELINES
ROUTINE MAINTENANCE:
Regularly inspect and maintain your playground equipment and its surrounding area to help ensure the
safety of the user. Proper maintenance of Discovery Centers equipment includes using the
accompanying Playground Maintenance Checklist found in this booklet to identify areas requiring
repairs or replacement, and barricading the equipment to prevent use while corrections are being made.
As the Owner/Operator of the equipment, you should establish and maintain detailed installation,
inspection, maintenance, and repair records for each public-use playground equipment area. Find out if
your playground has a designated official who periodically inspects the play equipment for preventative
maintenance. This includes but is not limited to: replacing missing, broken or worn-out components;
securing hardware; checking for deterioration in the metal or plastic materials; maintaining the proper
depth of surfacing material; and cleaning up debris.
The following are some regular maintenance areas of note:
-Check for and repair damage caused by wear or vandalism, a major factor in injury causing situations.
-Proper maintenance of Discovery Centers equipment requires regular tightening of all bolts, nuts, set
screws, and other hardware.
-All equipment should be free of rust and repainted with an appropriate lead-free paint whenever
necessary to deter rusting. This should also be done for any chipped or peeling areas.
-Regular checking of all parts, casting, etc., should be made. If part is broken or worn it should be
replaced immediately.
-Check for missing or broken parts and repair as necessary.
-Check to be sure there is free movement on moving attached parts.
-Check for hard surfaces and correct. Refer to CPSC surfacing requirements.
-Check for surfacing material that is worn or scattered and restore.
-Debris, broken glass, trash, or other foreign objects within or on the play area/equipment should be
removed.
-Check for poor drainage areas and repair.
-Check concrete footings to see if they are exposed, cracked, or loose in the ground and repair as
necessary.
Continued on next page
Issued/Revised:
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www.ultraplay.com
5
GENERAL COMMERICAL PLAYGROUND SAFETY GUIDELINES
-Check crush points (exposed mechanisms, junctures of moving components) and eliminate.
-Check for broken supports or anchors. Check for stability in ground. Structures should not be easily
swayed; connections should be solid and adequately secured.
-Check all posts in ground for corrosion below grade.
-When flexible components are anchored in the ground, check and make sure anchoring devices are
below finish grade.
-Check for visible cracks, bending, warping, rusting, or breakage of any component and repair as
needed.
-Check for accessible sharp edges or points. Check for protruding bars, bolts, nuts, etc. Eliminate these
conditions.
-Check for exposed ends of tubing that should be covered with plugs or caps.
-Check for loose bolts, nuts, etc. and tighten.
Issued/Revised:
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6
WARRANTY
UltraPlay warrants its products to be free from defects in materials and/or workmanship, subject to
normal usage and installation, for a period of 1-year from the date of shipment to the original purchaser.
In the event of a claim under this warranty, UltraPlay will replace the component at no cost within the
first 12 months from date of shipment to the original customer. Equipment not specifically addressed
in the following paragraphs is also subject to this limited 1 year warranty against defects in materials
and/or workmanship.
FIFTEEN-YEAR LIMITED WARRANTY ON METAL PARTS
UltraPlay provides a limited warranty on metal decks, steps, stairs, rails, pipes, support posts, rungs,
loops, to be free from defects in materials or workmanship against structural failure which causes the
product to become unfit for its intended use, subject to normal usage and installation, for a period of
10 years from the date of shipment to the original customer.
TEN-YEAR LIMITED WARRANTY ON UPRIGHT POSTS, CAPS, AND HARDWARE
UltraPlay provides a limited warranty on Discovery Centers metal upright posts, caps, and hardware
to be free from defects in materials or workmanship against structural failure which causes the product
to become unfit for its intended use, subject to normal usage and installation, for a period of 10 years
from the date of shipment to the original customer.
FIVE-YEAR LIMITED WARRANTY ON ROTOMOLDED AND BLOWMOLDED PLASTIC
COMPONENTS
UltraPlay provides a limited warranty on rotomolded and blowmolded plastic components such as the
following plastic parts: slides, climbers, roofs, panels. These components are warranted to be free
from defects in materials or workmanship, subject to normal usage and installation, for a period of 5
years from the date of shipment to the original customer.
FIVE-YEAR LIMITED WARRANTY ON GROUND-MOUNT METAL PARTS
UltraPlay Systems provides a limited warranty on metal footers, inground footers, surface mount plates,
ground spikes, slide and climber mounting posts and plates to be free from defects in materials or
workmanship against structural failure which causes the product to become unfit for its intended use,
subject to normal usage and installation, for a period of 5 years from the date of shipment to the original
customer.
ONE-YEAR LIMITED WARRANTY ON COMPONENTS WITH MOVING PARTS
UltraPlay Systems provides a limited warranty on components with moving parts, freestanding
components such as spring riders and swings, and all other components not specifically named above
to be free from defects in materials or workmanship against structural failure which causes the product
to become unfit for its intended use, subject to normal usage and installation, for a period of 1 year
from the date of shipment to the original customer.
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
10
WARRANTY EXCLUSIONS
All warranties specifically exclude damage caused by man-made or natural disasters, vandalism,
negligence, improper installation or improper use, modification, changes in appearance resulting from
weathering, scratches, dents, discoloration, normal wear and tear, or marring as a result of public or
private use.
Claims are limited to replacement of equipment only and do not include any costs associated with labor,
removal, or installation of the original or replacement product.
Warranties are valid only if products are installed and maintained in accordance with UltraPlay
installation instructions and use of approved parts.
This warranty is applicable to the original owner only. Warranties are non-transferable.
Claim Procedure: To make a warranty claim, send your written statement of claim, photographs of
defective equipment, and the original purchase invoice or invoice number to:
Discovery Centers
Customer Service
1675 Locust Street
Red Bud, IL 62278
Or Contact a Customer Service Representative at:
1-800-458-5872
Within 60 days of notice of claim under warranty, UltraPlay will make arrangements to replace the
damaged product. UltraPlay will cover freight costs within the continental United States. UltraPlay is not
responsible for freight costs associated with products located outside the continental United States.
UltraPlay reserves the right to inspect all products identified as defective. Photos of defective equipment
may be required to accompany warranty claims.
Since warranty limitations and exclusions may vary from state to state, you should check any specific
warranty rights in your state.
Date of Purchase:_______________________
Purchaser:_____________________________
UltraPlay Invoice Number:________________
____________________________________
Authorized UltraPlay Signature
____________________________________
Title
Visit UltraPlay on the web at www.ultraplay.com
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
11
GENERAL INTRODUCTION TO INSTALLATION INSTRUCTIONS
IMPORTANT! Please read the entire Installation Instructions packet before beginning the
installation.
UltraPlay has designed Discovery Centers to take advantage of all Consumer Product Safety
Commission (CPSC) and ASTM guidelines in force at the time of purchase in an effort to prevent
playground accidents. However, because studies have shown most playground injuries result from
accidental falls, you, as the new owner of this equipment are responsible for providing an acceptable
play surface under and around all playground equipment. Please refer to the accompanying Safety
Guidelines as well as CPSC guidelines and this document for examples of such surfacing.
We would like to provide the following suggested guidelines for your play environment:
-Refer to the Use Zone and note the Minimum Area Required shown for this structure. This area must be
filled with acceptable play surface material, and must be clear of all obstacles, including but not limited
to trees, curbing, sidewalk, fence, other play equipment, rocks, and landscaping, etc.
-According to ASTM guidelines: " Unacceptable materials for use zones of play structures with fall
heights of 18 in. or less shall include all hard or abrasive materials such as asphalt, concrete, terrazzo,
or other materials with similar characteristics." Other standards apply for equipment with fall heights
greater than 18 in.
-Acceptable play surfaces include: sand, mulch, fine gravel or shredded beltless tires, if installed at the
appropriate depths per CPSC guidelines for play surfacing.
-Close supervision of children playing on or around the structure is strongly recommended, along with
classroom and/or home instructions on safer behavior on the playground equipment. The full
supervision of playgrounds is the responsibility of the owner once the play structure has been properly
installed.
TOOLS REQUIRED:
UltraPlay supplies only the special wrenches and bits required to fasten the “tamper-resistant” hardware
and components. You will need common wrenches as well as a drill, phillips head screw driver, utility
knife, rubber mallet, and a tape measure. Refer to the Tools Required page for a detailed list.
INSTALLATION GUIDELINES:
1. Compare all parts received to the packing list. Notify UltraPlay immediately of any missing parts. We
are not responsible for parts discovered missing over 10 days after receipt of the shipment.
Continue on next page
Issued/Revised:
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12
GENERAL INTRODUCTION TO INSTALLATION INSTRUCTIONS
2. Refer to the Use Zone to ensure this structure will fit into your actual site area. Note the Minimum
Area Required measurements to determine clear space required. A minimum of 3' clearance is
required between any obstacles and your structure. (Refer to ASTM F2373)
3. Site selection should include considerations of what is a safe and appropriate play area:
-A level and clear site is ideal, free of power lines or electrical equipment.
-Do not install play equipment near any bodies of water.
-If adjacent to a street with traffic, ensure adequate fencing acts as a barrier to children running into
danger.
4. Site layout should include accurate measurement and marking of all footings prior to any installation.
Use the dimensions shown between footings on the Use Zone to plot out the actual footprint of the
play structure before doing any digging. Also locate any freestanding play equipment in the same
way, providing the necessary clearance between the equipment as well as any fences, trees, etc.
Ensure at this time you have enough total space for the equipment to be installed.
Issued/Revised:
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800.458.5872
www.ultraplay.com
13
TOOLS REQUIRED
Issued/Revised:
02/02/16
800.458.5872
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14
INCH0
1
2
365
4
0
CM
M8 B.H.C.S. Bolts
13mm
1/2"
(33-11-0101)
20mm
3/4"
(33-11-0102)
M10 B.H.C.S. Bolts
80mm
3-1/8"
(33-11-0011)
70mm
2-3/4"
(33-11-0008)
1
(33-11-0103)
(33-11-0007)
2
25mm
1"
60mm
2-3/8"
34
5
7
10961114815
HARDWARE REFERNECE
30mm
1-3/16"
(33-11-0104)
50mm
2"
(33-11-0010)
35mm
1-3/8"
(33-11-0105)
18" Ground Spike (Not to Scale)
40mm
1-9/16"
(33-11-0006)
40mm
1-9/16"
(33-11-0106)
(02-07-0048)
35mm
1-3/8"
(33-11-0005)
(33-11-0109)
(33-11-0004)
45mm
1-3/4"
30mm
1-3/16"
12 13
50mm
2"
(33-11-0114)
25mm
1"
(33-11-0003)
70mm
2-3/4"
(33-11-0107)
20mm
3/4"
(33-11-0002)
100mm
4"
(33-11-0108)
13mm
1/2"
(33-11-0001)
M8 Lock Washer
(33-11-0301)
M5 x 76mm (3") Self-tapping Screw
Issued/Revised:
M8 Flat Washer
(33-11-0300)
(33-11-0600)
02/02/16
M8 Lock Nut
(33-11-0500)
800.458.5872
M8 Barrel Nut
(33-11-0501)
M10 Lock Washer
(33-11-0201)
M10 Flat Washer
(33-11-0200)
www.ultraplay.com
M10 Lock Nut
(33-11-0400)
M10 T-Nut
(33-11-0402)
15
TOP VIEW
USE ZONE
3'
PLATFORM
RAIN WHEEL
SHAPES PANEL
w/INSERT
3'
SHORT STRAIGHT
SLIDE
REVERSED GEAR
PANEL
PLAY
RAMP
3'
CLOCK
PANEL
BONGOS
WINDOW
PANEL
ROOF
3'
PLATFORM
3'
19'-6 3/8"
MINIMUM USE ZONE* REQUIRED
*The USE ZONE is the area beneath
and immeiately adjacent to a play
structure or equipment that is designed
for unrestricted circulation around the
equipment and on whose surface it is
predicted that a user would land when
falling from or exiting the equipment.
Issued/Revised:
02/02/16
800.458.5872
14'-5 1/4"
NOTE:
Equipment shall be positioned to eliminate conflicting traffic patterns.
As a general rule, allow at least 3' of freespace around the entire
structure. (Refer to ASTM F2373)
IMPORTANT: Never install play equipment over hard, unresilient
surfaces such as asphalt, concrete, or compacted earth. It is the
owner's responsibility to ensure the "minimum area required"
contains an appropriate amount of resilient materal to cushion
accidental falls.
www.ultraplay.com
16
ELEVATION VIEW
162 1/4 in
109 1/2 in
ELEVATION VIEW
Issued/Revised:
02/02/16
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17
USE ZONE WITH POST PLACEMENT/HOLE LOCATIONS
87 5/8 in
[222.64 cm]
53 11/16 in
[136.44 cm]
NOTE:
All dimensions are measured from
the center of the posts/holes
IMPORTANT:
POURING CONCRETE IS THE VERY
LAST STEP!
15 15/16 in
[40.50 cm]
45 3/8 in
[115.25 cm]
42 1/2 in
[107.90 cm]
21 5/8 in
[54.85 cm]
Concrete Required (if applicable):
Approx: .35 Cubic Yards (.27 Cubic Meters)
NOTE: Suggested Min. concrete
rating: 3000PSI
IMPORTANT: Never install play equipment over hard,
unresilient surfaces such as asphalt, concrete, or
compacted earth. It is the owner's responsibility to
ensure the "minimum area required" contains an
appropriate amount of resilient material to cushion
accidental falls.
Placement for
12" Diameter x 12" Deep Holes
for In-ground installation
TYP.
SHORT
STRAIGHT
SLIDE
DECK
POST
43 3/16 in
[109.73 cm]
31 7/8 in
[80.96 cm]
PLATFORM
GEAR
PANEL
SHAPES
PANEL
PLAY
RAMP
88 15/16 in
[225.85 cm]
CLOCK
PANEL
PLATFORM
15 15/16 in
[40.50 cm]
45 1/8 in
[114.55 cm]
TYP.
WINDOW
PANEL
15 15/16 in
[40.50 cm]
21 5/8 in
[54.85 cm]
14 9/16 in
[36.99 cm]
14 9/16 in
[37.00 cm]
31 7/8 in
[81.00 cm]
31 7/8 in
[81.00 cm]
31 7/8 in
[81.00 cm]
40 1/8 in
[101.99 cm]
1. Review Use Zone. Mark the placement of one Deck Post.
Any of the (6) may be used.
NOTE: Survey flags may be used to mark the
placement of each hole.
2. Measure from first Deck Post to mark the position of the
remainig (5) posts. Chech for squareness using the 45-1/8"
diagonal dimension.
NOTE: All remaining dimensions are based off of the
Deck Post placement.
3. Measure from the center of a Deck Post using the
dimensions provided for each remaining hole.
150 3/8 in
[381.99 cm]
Issued/Revised:
02/02/16
800.458.5872
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18
FOOTING DETAIL - SURFACE MOUNT
(02-08-0169)
Parts List Footing Package -for- Sapling Surface Mount (02-08-0169)
PART NUMBERQTYDESCRIPTIONITEM
1
FOOTER PLATE
3
SLIDE SURFACE MOUNT BRACKET
5
M10 x 50mm (2") BHCS BOLT
7
009
57
UPRIGHT
POST
02-08-01223
02-08-01398FOOTBUCK ASSEMBLY2
02-08-01551
33-11-00054M10 x 35mm (1 3/8") BHCS BOLT4
33-11-001016
33-11-04004M10 LOCK NUT6
33-11-040216M10 T-NUT
33-11-070224CONCRETE ANCHOR8
011
PLAY RAMP MOUNTING
BRACKET
083
4 6
011
1
8
CONCRETE
GRAVEL
PLATFORM MOUNTING
012
8
BRACKET
4 6
1
CONCRETE
GRAVEL
2 1/2" RUBBER
2
011
CONCRETE
8
TILES TYP.
4" MINIMUM
w/3000 PSI
TYP.
011
015
46
SLIDE MOUNTING
BRACKET
3
CONCRETE
GRAVEL
GRAVEL
IMPORTANT: Never install play equipment over hard, unresilient surfaces such as asphalt, concrete,
or compacted earth. It is the owner's responsibility to ensure the "minimum area required" contains an
appropriate amount of resilient material to cushion accidental falls.
SITE PREPARATION
Clear area of any debris and level surface. Equipment is designed to be installed on a level surface
8
Issued/Revised:
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800.458.5872
www.ultraplay.com
19
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
FOOTING DETAIL - SURFACE MOUNT
1. Attach Upright Posts to Footbuck Ass'ys using M10 x 50mm B.H.C.S. and M10 T-Nut. Be sure to use the bottom two holes in Footbuck
Ass'y. See Detail 009. Peen T-Nut using hammer to conform around Upright Post.
2. Attach Platform Mounting Bracket to Footer Plate using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 012.
3. Attach Slide Mounting Bracket to Slide Surface Mount Bracket using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 015.
4. Attach Play Ramp Mounting Bracket to Footer Plate using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 083.
5. Continue assembling the unit. Refer to pages 25 to 51.
6. After unit is assembled using Footbuck Ass'ys and Footer Plates as template, mark hole position on concrete. Remove Footbuck Ass'y
and Footer Plates and drill 3/8" Dia. x 2" deep holes into concrete to receive anchor.
7. Attach Footbuck Ass'ys and Footer Plates to concrete using Concrete Anchor, M10 Flat Washer, and M10 Lock Nut. See Detail 011.
M10 x 50mm (2")
BHCS BOLT
(33-11-0010)
M10 T-NUT
(33-11-0402)
Peen T-Nut using a hammer
after tightened to conform
around Upright Post.
UPRIGHT
POST
M10 LOCK NUT
(33-11-0400)
M10 x 35mm (1 3/8")
BHCS BOLT
(33-11-0005)
M10 LOCK NUT
PLATFORM
MOUNTING
BRACKET
FOOTBUCK
ASS'Y
SLIDE MOUNTING
BRACKET
M10 x 35mm (1 3/8")
BHCS BOLT
(33-11-0005)
009
SLIDE SURFACE
MOUNT BRACKET
M10 LOCK NUT
(33-11-0400)
011
M10 FLAT WASHER
FOOTBUCK
ASS'Y
CONCRETE
ANCHOR
(33-11-0702)
M10 x 35mm (1 3/8")
BHCS BOLT
(33-11-0005)
FOOTER
PLATE
FOOTER
PLATE
012
PLAY RAMP
MOUNTING
BRACKET
M10 LOCK NUT
(33-11-0400)
015
Issued/Revised:
02/02/16
800.458.5872
083
www.ultraplay.com
20
FOOTING DETAIL - ONGROUND
008
(02-08-0170)
Parts List Footing Package -for- Sapling Onground (02-08-0170)
ITEM
2
FOOTBUCK ASSEMBLY
4
PLATFORM ONGROUND BRACKET
5
6
M10 x 50mm (2") BHCS BOLT
7
UPRIGHT
SURFACING
POST
009
68
QTYDESCRIPTION
2
5
7
4
PART NUMBER
02-07-004824GROUND SPIKE1
02-08-01398
02-08-01561SLIDE ON-GROUND BRACKET3
02-08-01613
33-11-00054M10 x 35mm (1 3/8") BHCS BOLT
33-11-001016
33-11-04004M10 LOCK NUT
33-11-040216M10 T-NUT8
PLAY RAMP MOUNTING
BRACKET
SURFACING
3
008
1
084
010
4
016
SLIDE MOUNTING
BRACKET
5 7
SURFACING
GROUND
PLATFORM MOUNTING
BRACKET
5 7
SURFACING
008
1
GROUND
IMPORTANT: Never install play equipment over hard, unresilient surfaces such as asphalt, concrete,
or compacted earth. It is the owner's responsibility to ensure the "minimum area required" contains an
appropriate amount of resilient material to cushion accidental falls.
SITE PREPARATION
Clear area of any debris and level surface. Equipment is designed to be installed on a level surface
Issued/Revised:
02/02/16
800.458.5872
GROUND
008
1
GROUND
www.ultraplay.com
1
21
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
FOOTING DETAIL - ONGROUND
1. Attach Upright Posts to Footbuck Ass'ys using M10 x 50mm B.H.C.S. and M10 T-Nut. Making sure to use the top two holes in Footbuck
Ass'y. See Detail 009. Peen T-Nut using hammer to conform around Upright Post.
2. Attach Platform Mounting Bracket to Platform Onground Bracket using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 010.
3. Attach Play Ramp Mounting Bracket to Platform Onground Bracket using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 084.
4. Attach Slide Mounting Bracket to Slide Onground Bracket using M10 x 35mm and M10 Lock Nut . See Detail 016.
5. Continue to assembling unit. Refer to 25 to 51.
6. With Footbuck Ass'ys and Platform Onground Bracket in position, secure each Footbuck Ass'y and Platform Onground Bracket to the
ground using Ground Spikes. NOTE: A 4lb. hammer may be required to drive spikes into the ground. Install ground spikes angled inward
as shown in illustration. See Detail 008. IMPORTANT: Refer to Post Placement/Hole Locations diagram to mark locations of Footbuck
Ass'ys and Platform Onground Bracket.
GROUND SPIKE
(02-07-0048)
FOOTBUCK
ASS'Y
M10 x 50mm (2")
BHCS BOLT
(33-11-0010)
FOOTBUCK
ASS'Y
M10 T-NUT
(33-11-0402)
Peen T-Nut using a hammer
after tightened to conform
around Upright Post.
M10 x 35mm (1 3/8")
UPRIGHT
POST
BHCS BOLT
(33-11-0005)
PLATFORM ONGROUND
PLATFORM MOUNTING
BRACKET
M10 LOCK NUT
(33-11-0400)
BRACKET
008
SLIDE MOUNTING
BRACKET
M10 LOCK NUT
(33-11-0400)
M10 x 35mm (1 3/8")
BHCS BOLT
(33-11-0005)
SLIDE ONGROUND
BRACKET
016
Issued/Revised:
02/02/16
800.458.5872
009
M10 x 35mm (1 3/8")
BHCS BOLT
(33-11-0005)
PLATFORM ONGROUND
BRACKET
010
PLAY RAMP MOUNTING
BRACKET
M10 LOCK NUT
(33-11-0400)
084
www.ultraplay.com
22
FOOTING DETAIL - IN-GROUND
45° REF.
TYP.
(02-08-0171)
Parts List Footing Package -for- SAPLING INGROUND (02-08-0171)
ITEM
1
FOOTBUCK ASSEMBLY
FOOTBUCK2
3
M10 x 25mm (1") BHCS BOLT
4
M10 x 35mm (1 3/8") BHCS BOLT
5
M10 LOCK NUT
SURFACING
QTYDESCRIPTION
4
4
UPRIGHT
013
1
POST
3
CONCRETE
PART NUMBER
02-08-01398
02-08-0162
33-11-000316
33-11-0005
33-11-040020
5
12 in
[30.48 cm]
TYP.
5
5
017
014
SLIDE MOUNTING
BRACKET
4
SURFACING
CONCRETE
2
GROUND
PLATFORM MOUNTING
BRACKET
4
SURFACING
GROUND
12 inØ
IMPORTANT: Never install play equipment over hard, unresilient surfaces such as asphalt, concrete,
or compacted earth. It is the owner's responsibility to ensure the "minimum area required" contains an
appropriate amount of resilient material to cushion accidental falls.
SITE PREPARATION
Clear area of any debris and level surface. Equipment is designed to be installed on a level surface
Issued/Revised:
02/02/16
800.458.5872
2
PLACE BRICK OR EQUIVALENT
IN THE BOTTOM OF ALL
FOOTINGS TO PREVENT POST
FROM SINKING INTO THE GROUND
CONCRETE
GROUND
www.ultraplay.com
23
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
FOOTING DETAIL - IN-GROUND
1. Attach Upright Post to Footbuck Ass'y using M10 x 25mm B.H.C.S. and M10 Lock Nut. Refer to page 18 for Hole/Footer location. See
Detail 013.
2. Attach Platform Mounting Bracket to Footbuck using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 014.
3. Attach Slide Mounting Bracket to Footbuck using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 017.
4. Continue assembling unit before pouring concreting in. Refer to pages 25 to 51. IMPORTANT:
LAST STEP!
M10 x 25mm (1")
BHCS BOLT
UPRIGHT
POST
(33-11-0003)
POURING CONCRETE IS THE VERY
PLATFORM MOUNTING
M10 x 35mm (1 3/8")
BHCS BOLT
(33-11-0005)
BRACKET
FOOTBUCK
ASS'Y
013
M10 x 35mm (1 3/8")
BHCS BOLT
(33-11-0005)
M10 LOCK NUT
(33-11-0400)
SLIDE MOUNTING
FOOTBUCK
(02-08-0162)
BRACKET
FOOTBUCK
(02-08-0162)
M10 LOCK NUT
(33-11-0400)
014
M10 LOCK NUT
(33-11-0400)
Issued/Revised:
02/02/16
800.458.5872
017
www.ultraplay.com
24
DC-SAPLING w/ROOF
Parts List
CLIMBER HANDHOLD-ODD
FOOTER COVER
PLATFORM
POST CAP
UPPER POST COVER, 7 3/8" LG.
UPPER POST COVER, 21 3/8" LG.
UPPER POST COVER, 14 1/2" LG.
LOWER POST COVER, 7 3/16" LG.
PLAY RAMP (GREEN)
DC-SAP DECK A w/2 INSERTS
180 DEGREE CORNER CONNECTOR
BONGOS MOUNTING BRACKET
MOUNTING BAR
24" WAVY SLIDE (GREEN)
UPRIGHT POST, 51 7/8" LG.
HANDHOLD-EVEN
CURVED LEAF CONNECTOR
LOWER POST, 22 11/16" LG.
UPPER POST, 60" LG.
REVERSED GEAR PANEL (GREEN)
SLIDE HOOD w/6 INSERTS (BLUE)
SHAPES PANEL w/INSERT (YELLOW)
UPPER POST COVER 21 1/2" w/2 INSERTS
UPPER POST COVER 28 7/8" w/4 INSERTS
CURVED LEAF CONNECTOR w/RECESS
UPPER POST, 29 1/8" LG.
HARDWARE COMPLETE
RAINWHEEL BUSHING
M5 x 76mm (3") SELF-TAPPING SCREW
QTYDESCRIPTION
4
4
PART NUMBER
02-08-00011ROOF
02-08-00041
02-08-00061SEEDLING DECK B w/6 INSERTS
02-08-00098
02-08-00111CLOCK PANEL (BLUE)
02-08-00222
02-08-00251BONGOS
02-08-00261RAINWHEEL
02-08-0027
02-08-00333
02-08-00341
02-08-00391
02-08-00504
02-08-00591
02-08-00831
02-08-00841UPPER POST COVER 28 7/8" w/3 INSERTS
02-08-01012
02-08-01031BONGOS SUPPORT BRACKET
02-08-01041
02-08-01202PLATFORM MOUNTING BRACKET
02-08-01261
02-08-01271RAINWHEEL MOUNTING BRACKET
02-08-01381
02-08-01403HANDHOLD BRACKET
02-08-01412
02-08-01421SPROUT DECK w/8 INSERTS
02-08-01432
02-08-01471WINDOW PANEL (YELLOW)
02-08-01493
02-08-01502SLIDE MOUNTING BRACKET
02-08-01526
02-08-0160
02-08-01721
02-08-01731
02-08-01741
02-08-01811
02-08-01821
02-08-01832
02-08-01892
33-12-10491
02-08-00371YELLOW PLASTIC CAP
02-08-01281
02-08-01291PLASTIC SPACER
33-11-06006
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
25
DC-SAPLING w/ROOF
Parts List
PART NUMBERQTYDESCRIPTION
M8 x 20mm (3/4") BHCS BOLT
M8 x 40mm (1 9/16") BHCS BOLT
M8 FLATWASHER
M8 LOCK NUT
M10 x 50mm (2") BHCS BOLT
M10 x 60mm (2 3/8") BHCS BOLT
M10 FLATWASHER
M12 LOCKWASHER
Unless Otherwise Specified, All Units of Measure are Each
Items listed below Hardware Complete line are included with Hardware Complete Number
Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store
Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any
Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. Any bolt end
protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement.
Promptly cut-off flush, file smooth, and treat to prevent corrosion.
Note: Peen Tee-Nuts and Flatwashers to match radius of pipe after assembly is complete.
Note: Loctite (supplied by others) should be used on any non-patch hardware.
4
4
33-11-01022
33-11-01032M8 x 25mm (1") BHCS BOLT
33-11-01068
33-11-01142M8 x 50mm (2") BHCS BOLT
33-11-030017
33-11-0500
33-11-05019M8 BARREL NUT
33-11-000330M10 x 25mm (1") BHCS BOLT
33-11-00104
33-11-0007
33-11-020020
33-11-020113M10 LOCKWASHER
33-11-020320
33-11-07001RIVET
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
26
DC-SAPLING w/ROOF
UPPER POST
COVER 28 7/8" w/4
CLOCK PANEL
(02-08-0011)
POST CAP
(02-08-0027)
HANDHOLD-EVEN
(02-08-0143)
INSERTS
(02-08-0182)
CURVED LEAF
CONNECTOR
w/RECESS
(02-08-0183)
ROOF (02-08-0001)
UPPER POST
COVER 28 7/8" w/3
INSERTS
(02-08-0084)
007
POST CAP
(02-08-0027)
PLAY RAMP
(02-08-0059)
REVERSED GEAR PANEL
(02-08-0172)
WARNING LABEL
SPROUT DECK w/8
INSERTS
(02-08-0142)
PLATFORM
(02-08-0022)
PLATFORM MOUNTING
BRACKET (02-08-0120)
UNDERNEATH
= INSTAL
Issued/Revised:
001
LATION DE
02/02/16
TAIL
005
021
006
SHAPES PANEL
w/INSERT
(02-08-0174)
RAINWHEEL
(02-08-0026)
FINISHED ASSEMBLY
020
UNDERNEATH
UNDERNEATH
018
019
SLIDE HOOD w/6
INSERTS
(02-08-0173)
DC-SAP DECK A w/2
INSERTS
(02-08-0083)
24" WAVY SLIDE
(02-08-0138)
SLIDE MOUNTING BRACKET
(02-08-0150)
UNDERNEATH
800.458.5872
www.ultraplay.com
27
UPPER POST
COVER 28 7/8" w/3
INSERTS
(02-08-0084)
180° CORNER CONNECTOR
(02-08-0101)
CURVED LEAF
CONNECTOR
(02-08-0149)
DC-SAPLING w/ROOF
ROOF (02-08-0001)
UPPER POST
COVER 28 7/8" w/4
INSERTS
(02-08-0182)
007
POST CAP
(02-08-0027)
24" WAVY SLIDE
(02-08-0138)
REVERSED GEAR PANEL
(02-08-0172)
PLAY RAMP
(02-08-0059)
082
UNDERNEATH
MOUNTING BRACKET
(02-08-0150)
UNDERNEATH
021
DC-SAP DECK A w/2
INSERTS
(02-08-0083)
PLATFORM
(02-08-0022)
PLATFORM MOUNTING
BRACKET (02-08-0120)
004
039
002
WINDOW PANEL
(02-08-0147)
DC-SAP DECK A w/2
INSERTS
(02-08-0083)
SPROUT DECK w/8
003
BONGOS
(02-08-0025)
PLATFORM
(02-08-0022)
INSERTS
(02-08-0142)
INSTALLAT
=
Issued/Revised:
ION DETA
02/02/16
IL
800.458.5872
FINISHED ASSEMBLY
www.ultraplay.com
28
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
DC-SAPLING w/ROOF
STEP 1
1. Determine the mounting option being installed.
2. Place Mounting Brackets, Lower Posts, and Upright Posts in correct location according to the top view.
IMPORTANT: Depending on mounting options: surface mount, in-ground, or on-ground, footing plates must be installed at this time.
Refer to pages 19-24.
LOWER POST, 22 11/16" LG.
(02-08-0152)
SLIDE MOUNTING BRACKET
(02-08-0150)
PLATFORM MOUNTING BRACKET
(02-08-0120)
PLATFORM MOUNTING BRACKET
(02-08-0120)
LOWER POST, 22 11/16" LG.
(02-08-0152)
UPRIGHT POST, 51 7/8" LG.
(02-08-0141)
SLIDE MOUNTING BRACKET
(02-08-0150)
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
29
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
DC-SAPLING w/ROOF
STEP 2
1. Attach Platform Mounting Brackets to Platforms using M10 x 25mm B.H.C.S., M12 Lockwasher, and M10 Flat Wahser. See Detail 001.
2. Slide Platform onto Upright Posts.
3. Slide Lower Post Covers onto Lower Posts.
PLATFORM
PLATFORM MOUNTING
BRACKET
M10 FLATWASHER
(33-11-0200)
LOWER POST, 22 11/16" LG.
(02-08-0152)
M12 LOCKWASHER
M10 x 25mm (1")
BHCS BOLT
(33-11-0003)
001
(33-11-0203)
PLATFORM
(02-08-0022)
001
UNDERNEATH
LOWER POST, 22 11/16" LG.
(02-08-0152)
PLATFORM MOUNTING BRACKET
(02-08-0120)
PLATFORM
(02-08-0022)
UPRIGHT POST, 51 7/8" LG.
(02-08-0141)
LOWER POST
COVER, 7 3/16" LG.
(02-08-0050)
LOWER POST, 22 11/16" LG.
(02-08-0152)
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
30
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
DC-SAPLING w/ROOF
STEP 3
1. Slide Sprout Deck and DC-Sap Deck A onto Upright Posts and Lower Posts. IMPORTANT: Orientation of drilled holes in deck is critical.
LOWER POST, 22 11/16" LG.
(02-08-0152)
IMPORTANT:
ORIENTATION OF DRILLED
HOLES IN DECK IS CRITICAL
UPRIGHT POST, 51 7/8" LG.
(02-08-0141)
Issued/Revised:
02/02/16
SPROUT DECK w/8
INSERTS
(02-08-0142)
DC-SAP DECK A w/2
INSERTS
(02-08-0083)
LOWER POST, 22 11/16" LG.
(02-08-0152)
800.458.5872
www.ultraplay.com
31
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
DC-SAPLING w/ROOF
STEP 4
1. Slide Seedling Deck B onto Lower Posts. IMPORTANT: Orientation of squares in deck is critical.
LOWER POST, 22 11/16" LG
(02-08-0152)
Issued/Revised:
02/02/16
800.458.5872
IMPORTANT:
ORIENTATION OF SQUARES
IN DECK IS CRITICAL.
SEEDLING DECK B
w/6 INSERTS
(02-08-0006)
www.ultraplay.com
32
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
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DC-SAPLING w/ROOF
STEP 5
1. Slide Handhold Brackets over Upright Posts. Align the pipe on the Handhold Bracket with the hole in the Deck.
UPRIGHT POST, 51 7/8" LG.
(02-08-0141)
SPROUT DECK w/8
INSERTS
(02-08-0142)
HANDHOLD BRACKET
(02-08-0140)
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
33
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
DC-SAPLING w/ROOF
STEP 6
1. Slide Shapes Panel and Handhold-Even onto the Upright Posts, making sure that the pipes on the Handhold Brackets are inserted into
the bottom holes of the Handholds correctly. IMPORTANT: Panels and Handholds must slide over Upright Post simultaneously.
UPRIGHT POST, 51 7/8" LG.
(02-08-0141)
HANDHOLD-EVEN
(02-08-0143)
Issued/Revised:
02/02/16
800.458.5872
SHAPES PANEL
w/INSERT
(02-08-0174)
www.ultraplay.com
34
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
DC-SAPLING w/ROOF
STEP 7
1. Slide Clock Panel and Handhold-Even onto the Upright Posts, making sure that the pipes on the Handhold Brackets are inserted into the
bottom holes of the Handholds correctly. IMPORTANT: Panels and Handholds must slide over post simultaneously. Warning label must
be positioned outwards.
CLOCK PANEL
(02-08-0011)
UPRIGHT POST, 51 7/8" LG.
(02-08-0141)
HANDHOLD-EVEN
(02-08-0143)
WARNING LABEL
IMPORTANT: WARNING
LABEL MUST BE
POSITIONED OUTWARDS
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
35
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
DC-SAPLING w/ROOF
STEP 8
1. Lift left side of Shapes Panel w/Insert and slide Rainwheel Mounting Bracket under Shape panel.
2. Attach Rainwheel Mounting Bracket to Deck using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 005.
3. IMPORTANT:
4. Attach Rainwheel to Rainwheel Mounting Bracket using Yellow Plastic Cap, M8 Lock Nut, M8 Flat Washer, Rainwheel Bushing and
Plastic Spacer. See Detail 006. NOTE:
MOUNTING
BRACKET
M10 x 25mm (1")
BHCS BOLT
(33-11-0003)
Apply loctite adhesive to threads of stud.
Bushing may already be installed in Rainwheel.
PANEL
DECK
M10 FLATWASHER
(33-11-0200)
M12 LOCKWASHER
(33-11-0203)
005
IMPORTANT:
*LOCTITE (SUPPLIED BY OTHERS)
MUST BE APPLIED TO THIS STUD
RAINWHEEL
BUSHING
(02-08-0128)
YELLOW PLASTIC
CAP (02-08-0037)
M8 LOCK NUT
(33-11-0500)
YELLOW PLASTIC
CAP (02-08-0037)
RAINWHEEL
(02-08-0026)
M8 FLATWASHER
(33-11-0300)
PANEL
PLASTIC SPACER
(02-08-0129)
006
DECK
RAINWHEEL MOUNTING BRACKET
(02-08-0127)
Issued/Revised:
02/02/16
800.458.5872
005
006
RAINWHEEL
(02-08-0026)
www.ultraplay.com
36
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
DC-SAPLING w/ROOF
STEP 9
1. Slide Window Panel and Slide Hood w/6inserts into place.
WINDOW PANEL
(02-08-0147)
Issued/Revised:
02/02/16
800.458.5872
SLIDE HOOD w/6
INSERTS
(02-08-0173)
www.ultraplay.com
37
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
DC-SAPLING w/ROOF
STEP 10
1. Lift Seedling Deck B w/8 inserts and slide Bongo Bracket under Seedling Deck B w/8 Inserts.
2. Attach Bongo Mounting Bracket to Deck using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 002.
3. Attach Bongo to Bongo Support Bracket using Mounting Bar, M8 x 20mm B.H.C.S., M10 Lock Washer, M8 Flat Washer, and M8 Lock
Nut. From underside of Bongo attach the Bongo Support Bracket using M8 x 25mm B.H.C.S., M10 Lock Washer, M8 Flat Washer, and
M8 Lock Nut. See Detail 003.
PANEL
DECK
MOUNTING
BRACKET
M8 x 20mm (3/4")
BHCS BOLT
(33-11-0102)
M10 x 25mm (1")
BHCS BOLT
(33-11-0003)
M10 FLATWASHER
(33-11-0200)
M12 LOCKWASHER
(33-11-0203)
002
M10 LOCKWASHER
BONGOS
(02-08-0025)
M8 LOCK NUT
(33-11-0500)
M8 FLATWASHER
(33-11-0300)
M8 FLATWASHER
(33-11-0300)
M10 LOCKWASHER
(33-11-0201)
M8 x 25mm (1") BHCS
(33-11-0201)
M8 FLATWASHER
(33-11-0300)
MOUNTING BAR
(02-08-0126)
BONGO SUPPORT
BRACKET
(02-08-0103)
M8 FLATWASHER
(33-11-0300)
M8 LOCK NUT
(33-11-0500)
BOLT (33-11-0103)
Issued/Revised:
02/02/16
800.458.5872
003
www.ultraplay.com
38
INCH0
1
2
365
4
0
4. Apply loctite adhesive to threads of bolt.
5. Attach Bongo Support Bracket to Bongo Bracket using M8 x 25mm B.H.C.S. and M8 Barrel Nut. See Detail 004.
6. Drill Ø1/4" hole through Mounting Bracket and Bongo Support Bracket to install Rivet. See Detail 039.
BONGO SUPPORT
BRACKET
CM
1
PANEL
2
34
DC-SAPLING w/ROOF
M8 x 25mm (1") BHCS
BOLT (33-11-0103)
5
7
10961114815
STEP 10 CONT'D
IMPORTANT:
DRILL Ø1/4" HOLE
THROUGH
MOUNTING
BRACKET AND
BONGO SUPPORT
BRACKET TO
INSTALL RIVET
12 13
PANEL
MOUNTING
BRACKET
BONGOS
(02-08-0025)
RIVET
DECK
M8 BARREL NUT
(33-11-0501)
004
SEEDLING DECK B
w/6 INSERTS
(02-08-0006)
(33-11-0700)
ASSEMBLED
BONGOS
039
003
BONGOS
(02-08-0025)
MOUNTING BAR
(02-08-0126)
Issued/Revised:
02/02/16
800.458.5872
004
BONGO MOUNTING BRACKET
039
002
(02-08-0104)
www.ultraplay.com
39
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
DC-SAPLING w/ROOF
STEP 11
1. Slide Reversed Gear Panel into place.
Issued/Revised:
02/02/16
800.458.5872
REVERSED GEAR PANEL
(02-08-0172)
www.ultraplay.com
40
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
DC-SAPLING w/ROOF
STEP 12
1. Slide Handhold Bracket over the Lower Post. Align pipe of the Handhold Bracket with the hole in the Deck.
DC-SAP DECK A w/2
INSERTS
(02-08-0083)
LOWER POST, 21 11/16" LG.
(02-08-0152)
HANDHOLD BRACKET
(02-08-0140)
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
41
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
12 13
DC-SAPLING w/ROOF
STEP 13
1. Slide Climber Handhold-Odd over Lower Post, making sure the pipe of the Handhold Bracket is inserted into bottom hole of the Climber
Handhold-Odd correctly.
CLIMBER
HANDHOLD-ODD
(02-08-0004)
Issued/Revised:
02/02/16
800.458.5872
LOWER POST, 22 11/16" LG.
(02-08-0152)
www.ultraplay.com
42
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1
2
365
4
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1
0
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34
5
7
10961114815
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DC-SAPLING w/ROOF
STEP 14
1. Slide Play Ramp and Upper Post Covers into place.
UPPER POST
COVER, 7 3/8" LG.
(02-08-0033)
UPPER POST
COVER, 7 3/8" LG.
(02-08-0033)
UPPER POST
COVER, 14 1/2" LG.
(02-08-0039)
PLAY RAMP
(02-08-0059)
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
43
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
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DC-SAPLING w/ROOF
STEP 15
1. Slide Upper Posts through the Panels, Climber Handhold-Odd, Upper Covers, and Play Ramp and attach to Lower Posts.
2. Use "T" Tool , turn clockwise to tighten Upper Post, 29 1/8" LG. to Lower Posts.
3. Tighten Upper Post, 60" lg. to Lower Posts.
UPPER POST, 29 1/8" LG.
(02-08-0189
UPPER POST, 60" LG.
(02-08-0160)
WINDOW PANEL
(02-08-0147)
UPPER POST, 60 LG.
(02-08-0160)
CLOCK PANEL
(02-08-0011)
CLIMBER
HANDHOLD-ODD
(02-08-0004)
UPPER POST
COVER, 14 1/2" LG.
(02-08-0039)
UPPER POST, 29 1/8" LG.
(02-08-0189)
SEE FIGURE 1
UPPER POST
COVER, 7 3/8" LG.
(02-08-0033)
SHAPES PANEL
Issued/Revised:
02/02/16
800.458.5872
w/INSERT
(02-08-0174)
SLIDE HOOD w/6
INSERTS
(02-08-0173)
PLAY RAMP
(02-08-0059)
REVERSED GEAR PANEL
(02-08-0172)
www.ultraplay.com
44
INCH0
1
2
365
4
2
1
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34
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7
10961114815
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DC-SAPLING w/ROOF
STEP 16
1. Attach Mounting Bracket to Play Ramp using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 082.
2. Attach Play Ramp to Deck using M10 x 60 mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 020.
DECK
PLAY RAMP
M10 FLATWASHER
(33-11-0200)
020
M12 LOCKWASHER
MOUNTING
BRACKET
M12 LOCKWASHER
(33-11-0203)
PLAY RAMP
M10 FLATWASHER
(33-11-0200)
M10 x 25mm (1")
BHCS BOLT
(33-11-0003)
M10 x 60mm (2 3/8")
BHCS BOLT
(33-11-0007)
(33-11-0203)
082
020
UNDERNEATH
MOUNTING BRACKET
(02-08-0150)
UNDERNEATH
082
UNDERNEATH
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
45
INCH0
1
2
365
4
2
1
0
CM
34
5
7
10961114815
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DC-SAPLING w/ROOF
STEP 17
1. Attach Slide Mounting Bracket to Slide using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Wahser. See Detail 018.
2. Attach Slide to Slide Hood using M8 x 50mm B.H.C.S, M10 Lock Washer, and M8 Flat Washer. See Detail 019.
SLIDE
SLIDE MOUNTING
BRACKET
M10 FLATWASHER
(33-11-0200)
M10 x 25mm (1")
BHCS BOLT
(33-11-0003)
M12 LOCKWASHER
(33-11-0203)
SLIDE
PANEL
018
M10 LOCKWASHER
M8 x 50mm (2") BHCS
BOLT (33-11-0114)
(33-11-0201)
M8 FLATWASHER
(33-11-0300)
Issued/Revised:
02/02/16
800.458.5872
019
www.ultraplay.com
46
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1
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365
4
2
1
0
CM
34
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10961114815
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DC-SAPLING w/ROOF
STEP 17 CON'D
3. Attach Slide to Deck using M10 x 60mm B.H.C.S. Bolt, M12 Lock Washer, and M10 Flat Washer. See Detail 020.
SLIDE
DECK
M10 x 60mm (2 3/8")
M12 LOCKWASHER
(33-11-0203)
M10 FLATWASHER
(33-11-0200)
BHCS BOLT
(33-11-0007)
020
UNDERNEATH
019
020
SLIDE HOOD w/6
INSERTS
(02-08-0173)
SEEDLING DECK B
w/6 INSERTS
(02-08-0006)
Issued/Revised:
02/02/16
800.458.5872
SLIDE MOUNTING BRACKET
(02-08-0150)
UNDERNEATH
24" WAVY SLIDE
018
UNDERNEATH
(02-08-0138)
www.ultraplay.com
47
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365
4
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CM
34
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7
10961114815
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DC-SAPLING w/ROOF
STEP 18
1. Place Upper Post Covers on to Upright Posts.
2. Attach 180 Degree Corner Connector to Slide Hood and Upper Post Cover 28.88" w/3 Inserts using M10 x 25mm B.H.C.S. Bolt. See
Detail 021. Orientation of 180 Degree Corner Connector is critical. Refer to Detail A.
3. Attach 180 Degree Corner Connector to Slide Hood and Shapes Panel using M10 x 25mm B.H.C.S. Bolt. See Detail 021. Orientation of
180 Degree Corner Connector is critical.
4. Attach Curved Leaf Connectors to Upper Post Covers and Slide Hood using M10 x 25mm B.H.C.S. Bolt. See Detail 021. Orientation of
Curved Leaf Connectors is critical. Refer to Detail B.
5. Attach Upper Post Cover 21 1/2" w/2 Inserts and Uppper Post Cover 28 7/8" w/4 Inserts to Upper Post 60" using
M5 x 76mm Self-Tapping Screw. See Detail 085. IMPORTANT: Position Upper Post Cover and drill Ø1/8" pilot hole.
Note: Orientation of Curved Leaf Connectors in relation to panels are critical.
6. Attach Curved Leaf Connector w/Recess to Upper Post Cover 21 1/2" w/2 Inserts and Upper Post Cover 28 7/8" w/4 Inserts using
M10 x 25mm B.H.C.S. Bolt. See Detail 021.
LEAF
CONNECTOR
M10 x 25mm (1")
BHCS BOLT
(33-11-0003)
021
PANEL
CENTERED
HORIZONTALLY
Ø1/8" PILOT
HOLE
UPPER POST
INSERT
M5 x 76mm (3")
SELF-TAPPING
SCREW (33-11-0600)
UPPER POST COVER
INSERT
DRILL Ø1/8"
PILOT HOLE
UPPER POST COVER
Issued/Revised:
02/02/16
800.458.5872
085
www.ultraplay.com
48
INCH0
1
2
365
4
0
CM
CURVED LEAF
CONNECTOR
(02-08-0149)
1
021
2
34
5
7
10961114815
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DC-SAPLING w/ROOF
STEP 18 CONT'D
COVER 28 7/8" w/3
DETAIL A
UPPER POST
COVER 21 1/2" w/2
INSERTS
(02-08-0181)
180 DEGREE CORNER CONNECTOR
(02-08-0101)
UPPER POST
INSERTS
(02-08-0084)
UPPER POST, 60 LG.
(02-08-0160)
UPPER POST
COVER, 21 3/8" LG.
(02-08-0034)
CURVED LEAF
CONNECTOR
(02-08-0149)
180 DEGREE CORNER CONNECTOR
(02-08-0101)
CURVED LEAF
CONNECTOR
w/RECESS
(02-08-0183)
021
DETAIL B
Issued/Revised:
085
UNDERNEATH
02/02/16
800.458.5872
UPPER POST
COVER 28 7/8" w/4
INSERTS
(02-08-0182)
CURVED LEAF
CONNECTOR
(02-08-0183)
w/RECESS
www.ultraplay.com
49
INCH0
1
2
365
4
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1
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CM
34
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7
10961114815
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DC-SAPLING w/ROOF
STEP 19
1. Attach Post Caps to Upright Post using M10 x 50mm B.H.C.S. See Detail 007.
2. Centered horizontally with Upright Post, measure 1" up from bottom of Roof and drill 1/8" pilot hole through Roof and Post Cover. See
Detail 023.
POST CAP
(02-08-0027)
M10 x 50mm (2")
BHCS BOLT
(33-11-0010)
UPRIGHT POST
PANEL
007
ROOF
1 in
[2.58 cm]
M5 x 76mm (3")
SELF-TAPPING
SCREW (33-11-0600)
Issued/Revised:
02/02/16
800.458.5872
POST COVER
023
www.ultraplay.com
50
INCH0
1
2
365
4
0
CM
3. Attach Roof to Upright Posts and Upper Post Covers using M5 x 76mm Self-Tapping Screw. See Detail 024.
DRILL Ø1/8"
PILOT HOLE
M5 x 76mm (3")
SELF-TAPPING
SCREW (33-11-0600)
1
ROOF
2
34
DC-SAPLING w/ROOF
UPRIGHT
POST
5
7
10961114815
STEP 19 CONT'D
ROOF (02-08-0001)
12 13
POST
COVER
POST CAP
(02-08-0027)
024
007
023
024
UNDERNEATH
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
51
INCH0
1
2
365
4
2
1
0
CM
34
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7
10961114815
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DC-SAPLING w/ROOF
STEP 20
1. After entire unit is assembled attach Footer Covers to Lower Post Covers using M8x 40mm B.H.C.S., M10 Lock Washer, M8 Flat
Washer, and M8 Barrel Nut. See Detail 022.
2. Refer back to your Footing Detail options on pages 19 to 24 to finish assembly.
FOOTER COVER
(02-08-0009)
M8 FLATWASHER
(33-11-0300)
LOWER POST
COVER
M8 x 40mm (1 9/16")
BHCS BOLT
(33-11-0106)
M10 LOCKWASHER
(33-11-0201)
M8 BARREL NUT
(33-11-0501)
022
FOOTER COVER
(02-08-0009)
022
Issued/Revised:
02/02/16
800.458.5872
www.ultraplay.com
52
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