Ultrafryer Systems UW1 Installation Manual

ULTRAWARMER HOLDING STATION

INSTALLATION & OPERATIONS MANUAL

This document includes:

Warranty•

Specications•

Wiring Diagram•
Operating Instructions•
Cleaning Instructions•
Parts List•

P/N: 11B741

Model UW1 shown

302 Spencer Lane • P.O. Box 5369

[phone] • [phone] • Fax: [phone]

www.ultrafryer.com

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San Antonio, Texas 78201

30A217
Revision:

TABLE OF CONTENTS

Warranty ...................................................................1

Before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Operating Instructions .......................................................5

Cleaning and Maintenance ....................................................5

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Photos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Parts List ...................................................................8

UFS P/N 30A217
REVISION: / /

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ULTRAWARMER HOLDING STATION WARRANTY

Ultrafryer Systems warrants to the original purchaser of an ULTRAWARMER HOLDING STATION sold within the
United States, its territories and Canada, that it will be free of defects in material and workmanship for the period
listed below:

HOLDING STATION PARTS – All parts on the Holding Station are covered for a period not to exceed one

(1) year after the initial start up. This is to include computers, valves, switches, thermostats, etc. Ultrafryer
Systems reserves the right to charge for certain parts such as computers or any item over $100.00 until the
defective part is received by the Warranty Department. After inspection, credit for the part will be issued to the

purchaser provided the part is deemed defective and that defect is not the result of neglect or abuse by the user.

PROCESSING WARRANTY CLAIMS – The equipment owner must promptly notify Ultrafryer Systems

Warranty Department of any alleged defects as soon as they are discovered by calling 800-525-8130. After such
notice, the Warranty Department will perform its obligation under this warranty within a commercially reasonable
period of time. If alleged defects develop after normal business hours, on weekends, holidays the owner must

call Ultrafryer Systems rst at the above number. This number is answered 24 hours a day and 7 days a week.

Ultrafryer Systems will notify an AUTHORIZED service agent to make repairs during normal and after hours. Any
parts that need to be shipped back to Ultrafryer Systems will be shipped back prepaid by the customer attn:
WARRANTY DEPARTMENT.

NON WARRANTY COVERAGE – This warranty does not include coverage for any consequential cost

of damages including, but not limited to, any loss in store sales, spoiled food products, transportation, duty or
custom cost. This does not cover original installation and adjustments such as leveling, calibrations and electri­cal and gas connections. This warranty does not cover travel over 100 miles or 2 hours drive time from the
location of the Holding Station, or overtime, or holiday charges unless the Warranty Department granted prior
approval. This warranty does not cover improper or unauthorized repairs or installation, damage in shipment,
normal maintenance.

LABOR COVERAGE – The cost for labor to replace parts or service the Holding Station is covered for one

(1) year after the initial start up. The Warranty Department must be promptly notied of any defects within the
rst ninety (90) days of operation. Labor is covered by Ultrafryer Systems for repairs and service by an AUTHO-

RIZED service agent.

DISCLAIMER OF WARRANTIES

Other than as stated herein Ultrafryer Systems makes no warranty of any kind, express or implied, including but

not limited to any warranty of merchantability of tness for a particular purpose, including trade usage. Ultrafryer

Systems sole obligation, and purchaser’s sole remedy, under this warranty is repair or replacement, at the dis­cretion of Ultrafryer Systems, of any part or component that proves to be defective in materials or workmanship.
In no event shall Ultrafryer Systems be liable for consequential, incidental, or special loss or damages arising
from the use of, or inability to use, the Holding Station. There are no other documents or oral statements for
which Ultrafryer Systems will be responsible.

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BEFORE INSTALLATION

NOTE: Upon receipt of this product, immediately unpack and inspect for possible concealed shipping damage.

If the unit is found to be damaged, save all the packing materials and contact yourdelivery carrier within 15 days.
Refer to “shipping Damage Instructions” enclosed for detailed instructions. Failure to follow these instructions will
negate Ultrafryer’s or your ability to le claims and receive compensation for shipping damage.

This manual contains important safety and installation/operation instructions. Require all operators to read this
manual before using the unit. Failure to follow the instructions contained in this manual may cause injury or damage
to the unit and will void the warranty.

UNIT CANNOT BE INSTALLED WITHOUT THE SELF-ADJUSTING

LEVELING MOUNTS. MAKE CERTAIN THAT THE LEVELING MOUNTS
ARE PROPERLY INSTALLED.

SITE PREPARATION

Choose a well-ventilated location with a minimum clearance of two feet (2’) from all sides of the unit. Place the
holding station on a suitable table or counter capable of supporting the weight of 117 lbs.

CAUTION:

!

The power supply must be in accordance with the specications on the data plate
located on the rear of the appliance.

The unit should be installed on a dedicated service line with no other equipment on the circuit. The unit must be
positioned so that the unit’s plug is accessible.

WARNING: POWER SUPPLY WIRE MUST BE A MINIMUM 8AWG 90ºC 600 VOLT

TYPE SOOW. FAILURE TO PROVIDE THE PROPER WIRE AND PLUG MAY CAUSE
DAMAGE TO THE SYSTEM AND CAUSE THE SYSTEM TO MALFUNCTION.

!

NOTE: Power cord and plug are not provided.

!

!

WARNING:

DANGER:

THE OPERATOR OF THIS EQUIPMENT IS SOLELY RESPONSIBLE
FOR ENSURING SAFE HOLDING TEMPERATURE LEVELS FOR ALL
FOOD ITEMS. FAILURE TO DO SO COULD RESULT IN UNSAFE
FOOD PRODUCTS FOR CUSTOMERS.

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30A217

SPECIFICATIONS:

FRY DUMP PAN

AIR INTAKE
VENTILATION

CRUMB PAN

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HEATER

HEATER

RELAY

6

1

8

2

0

4

VIO/BLK

C

NC

LED

CURRENT

UNDER

2

1

3

5

4

TORROID (3) TIMES

WIRE PASSES THROUGH

CURRENT SENSOR

CONTROLLER

SENSORPOT

POWER

X-FORMER

BLU

BLK

LAMP

SWITCH

TOGGLE

WIRING DIAGRAM

L1

RED

RED

RED

THERMODISC

M

BLK

BLK

BLOWER

L2

WHITE

VIO/BLK

RED

208V 1 PH. 60HZ

VIO

208V

24V

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OPERATING INSTRUCTIONS

NOTE: The air ow and temperature of the UltraWarmer Holding Station is factory pre-set for optimum holding time

for all fried foods. No adjustment of airow or temperature is required.

1. Verify the fry dump pan is installed properly. See g.1.

2. Adjust divider at desired location. First, lock lower tab near the rear of the fry dump pan, then pivot downward
until all tabs are locked into place. See g. 3.

3. Ensure crumb pan is in place. See g. 4.

4. Turn power to the ON position.

5. Allow for a 20-minute preheat.

WHEN TURNING SWITCH TO THE STANDBY POSITION, BLOWER

WARNING:

!

CLEANING AND MAINTENANCE

IMPORTANT: The following cleaning instructions must be carried out to ensure satisfactory performance of
your Ultra Warmer Holding Station. Neglecting to follow these procedures may result in reduced holding times,
reduced reliability, and may void the warranty.

WILL CONTINUE TO RUN UNTIL AMBIENT TEMPERATURE IN THE
VICINITY OF THE HEATER IS APPROXIMATELY 120ºF.

ALLOW THE ULTRAWARMER HOLDING STATION TO COOL

DANGER:

!

DAILY CLEANING

1. Upon completion of the last holding cycle of the day, remove dividers, fry pan and crumb pan.

2. Wash components with soapy water.

3. Use a soft cloth or sponge, dampened with warm soapy water, to wash the inside and outside of the appliance.

4. Rinse using a cloth dampened with clear water, then dry.

5. Install pans and dividers.

6. Airow openings should be inspected and any blockage should be removed.

WEEKLY CLEANING

1. The air intake ventilation (vertical front of unit) should be inspected and cleaned weekly to remove any
obstructions or accumulated grease that may develop on or around the vent.

SUFFICIENTLY TO THE TOUCH BEFORE ATTEMPTING TO
PERFORM ANY CLEANING PROCEDURES. FAILURE TO DO SO
COULD RESULT IN PERSONAL INJURY TO EMPLOYEES.

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UltraWarmer Holding Station

Fig. 1

Removable

Divider

Fry Dump Pan

Fig. 2

Removable

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Fig. 3

Removable Crumb Pan

Fig. 4

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PARTS LIST

PART NUMBER DESCRIPTION

22A477
23A330
19C239
18A322
18A323
18A320
18A325
18129
18A318
18A278
18A081
18A319
23432

MOUNT, LEVEL SELF ADJUST NYLON
POTENTIOMETER, 100K
PROBE, THERMISTOR ALTERED
CONTROLLER, FRENCH FRY WARMER
THERMOSTAT, SNAPDISC COR 120 F
BLOWER, MOTOR
SENSOR, UNDER CURRENT 24 VAC
GUARD, SWITCH
RELAY, 30 AMP 24V COIL
TRANSFORMER, STEP DOWN 240V/24V
SWITCH, TOGGLE DPST 15A
ELEMENT, HEATING
SNAPLIGHT, AMBER 240V .33W

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