Ultrafryer Systems F-P20-20 User Manual

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Contents
What Makes Ultrafryer® Superior? ........ 2
Patented Heat Exchanger Systems ........ 6
Which Heat Exchanger is best for you? ........ 8
Do you prefer Electric? ....... 10
Electric Heating Element ........ 11
High Production Fryers ........ 12
Chicken Fryers ........ 14
Floor / Stand Alone Fryers ........ 16
Controllers ....... 18
Ultra Filtration - Features ....... 20
Portable Filter Machine ....... 21
Rethermalizers ....... 22
Batter Tables....... 23
UltraWarmer ........ 24
Customize your Ultrafryer ....... 25
Fryer Accessories ........ 26
Industry Affi liations ........ 29
1
What Makes Ultrafryer
® Superior?
Highest Production
Due to the recovery capacity and faster cook times the Ultrafryer provides, it becomes possible for more food to be cooked per hour. This is particularly benefi cial for the busiest times of the day. For some operations, fewer Ultrafryers are needed to keep up with the same volume ordinary fryers can produce. Imagine the benefi ts of having one less fryer! A smaller hood is required, less exhaust and make-up air needed, lower energy cost to operate the fryers, and more fl oor space available, just to name a few.
Energy Effi ciency that saves real
DOLLARS
With PAR-3 technology, science fi ction has become science fact. Energy effi ciency has not been sacrifi ced for cook- ing power in the Ultrafryer. For the fi rst time, power and effi ciency has been maximized in the same unit. Ultrafryer’s PAR 3 technology is the clear leader in both power and cooking effi ciency. With the Ultrafryer, your accountant will love the energy savings, operators will love the fryer’s performance, and your customers will love your food.
Better Tasting Food
This is a bold statement, but many users have discovered it to be true.
The Ultrafryer has the fastest recovery time preventing the food
from absorbing excessive shortening. During the
cook cycle, the temperature reaches the set point
faster, allowing the food to be cooked at a
higher average temperature. This results in less
shortening absorption producing
a better tasting product.
2
Safe and Easy Filtration
to
g
n
To improve food quality and save shortening costs add the benefi ts and convenience of built in fi ltration. This is only the beginning of our commitment to shortening management. Our entire line of fryers include a shortening melt cycle. Our control options include features to ensure proper shortening handling. We also offer multiple fi ltration systems tailored to individual needs.
entire
in
Faster Cook Times
The food cooks quicker in the Ultrafryer because our patented heat exchangers put more energy into the shortening and quickly recovers from the temperature drop caused by the food placed inside the vat. It is common for french fries, onion rings, chicken wings and many other items to cook faster in the Ultrafryer vs. Traditional fryers
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Lowest Lifecycle Cost
It is a costly mistake to consider the purchase price as the main expense. Energy costs today are large and the Ultrafryer saves signifi cant operating energy. Ultrafryer uses half the energy of ordinary tube fryers and substantially less energy than infrared fryers. When total owning and operating costs are considered, Ultrafryer is a clear winner.
$0
Initial
Year 1
Year 2
Year 3
Ultrafryer Competition
Yea r 4
Year 5
3
Ultrafryer
Features
Standard Split Baskets
High Quality
Stainless Steel
Drain Apron
Standard Dial  ermostat or
Optional Computer Controls
UltraClear Oil
Management
System
High Quality Stainless Steel Filter Tub
4
Optional Basket Li s for
split or triple baskets
Flue Exhaust
less than 500°F
Optional Triple Baskets
High Quality Stainless
High Quality Stainless
Steel Body
Access Door for Quick and
Easy Maintenance
Heavy Duty Stainless
Steel Frame
Steel Vats
Wash Wand Hose Connection
for  ltering of Oil
Heavy-Duty 4 inch Casters
w/ locking brakes
5
Patented Heat
2
Exchangers
How Do They Work?
The combustable gases travel through the tubes and boxes of the patented PAR-2 and PAR-3 heat exchangers transferring heat energy to the oil. Combustable gases enter the heat exchanger at approximately 3000° F. Exiting the fryer, temperature is 500° F or less. The heat exchanger has transferred the available energy to the oil.
PAR-2
PAR-
Patented
Baffl es
An important design feature
of the PAR-3 heat exchanger is the strategic
use of baffl es in several locations. The agitator
baffl es are different from standard baffl es as these have
multiple ports and defl ectors to swirl the hot air in all directions,
which increases the effi ciency of the heat exchanger.
6
PAR-3
T
a
PA
3
R-
Extended Oil Life
The air temperature inside the PAR-3 heat exchanger
he air temperature inside the PAR-3 heat exch
changes dramatically from the fl ame in the beginning to the
exiting air. The outer walls of the heat exchanger are much more
uniform in temperature. The heat exchanger in turn heats the shortening.
Because the temperature is very uniform throughout the vat, the result is perfectly
cooked food. Most users discover that food cooks faster in the PAR-3 vat. Exposed to oil a shorter period of time, food absorbs less shortening, resulting in better tasting food. It is common for users to save on shortening usage since less is absorbed in the
food, less must be added back to the vat.
[ Path of the Combustable Gases ] [ Uniform heat distribution ]
7
Which Heat Exchanger
s
is Best for You?
PAR-2
High Effi ciency
Good for long duration cook times, such as bone-in chicken. The PAR-2 technology cooks the chicken perfectly throughout in the least amount of time possible.
(Available in 18” and 20”)
PAR-3
High Production/ High Effi ciency
For the highest production possible the PAR-3 is the best choice. Great for fast food restaurants. If you have a fast pace restaurant and you need lots of french fries really fast, this is the way to go. The Ultrafryer PAR-3 technology has proven time and again to have the fastest recovery time in the industry. All of our heat exchangers are also the most energy effi cient. You could save 40-60% in energy costs each year with an Ultrafryer.
s. ot
e
(Available in 14” and 18”)
8
What Size & Con guration
B
0
is Best for You.
F-P30-14
B-P30-18
B-P20-20
-P2
9
Do You
Prefer Electric?
Electric Fryers
Available in 45 lb., 75 lb., and 125 lb.• High Effi ciency - 17 to 20 KW of power Longer heating elements provide high power with lower heating • element temperature to protect shortening Element has streamlined vertical cross section (fl at bar) for more effective heat transfer Element is given extra bends to increase overall length meaning • lower power per inch of run All power needed for productivity with less than 35 watts/sq. in.• Insulated vats control heat loss during idle to save expensive • electric energy Shortening fl ows around the fl at bars easier than round Helps preserve shortening
10
Electric
Heating Element
Battery of 4 - 75 lb. Vats
11
High Production Fryers
PAR-3 High Production/High Effi ciency Fryers
The PAR-3 is the best choice for the highest production requirements. The perfect choice for high volume restaurants.
The Ultrafryer PAR-3 technology has proven time and again to have the fastest recovery time in the industry, producing the most energy savings.
You could save 40-60% in energy costs each year with an Ultrafryer while increasing your
production.
12
Chicken Fingers, Wings & Fries
High Production/ High Effi ciency 1300 Wings/Hour
Large Cooking Area• Gas fryer saves up to 50% in energy costs• Large Cold Zone – Captures sediments from frying
to prevent shortening from burning
Melt Cycle standard – Protects shortening from scorching during start up• Automatic Vat Protection standard – Prevents accidental dry fi ring of the fryer to ensure long life Computer Control options – Allows product to be cooked to perfect profi le every time at every location Safe and Easy Filtration options – Control product quality and food costs with ltration designed specifi cally for fi ltering breaded products Total Stainless Steel Construction standard – High quality stainless steel • construction ensures a long life Heavy Duty Casters standard• Large Drain Apron standard – Speeds loading and recovery of product• Available in gas or electric versions
ching during start up
PAR-3
Heat Exchanger
Energy Input Rate
Gas (PAR3)
45 lb. - 90,000 BTU’s/hr
75 lb. - 110,000 BTU’s/hr
Electric
45 lb. - 17 KW
75 lb. - 20 KW
125 lb. - 20 KW
13
P
2
H
ha
Chicken
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y
Fryers
High Effi ciency Chicken Fryers
Cooks large loads• Gas fryer saves up to 50% in energy costs• Large Cold Zone – Captures sediments from frying to prevent shortening from • burning Melt Cycle standard – Protects shortening from scorching during start up• Automatic Vat Protection standard – Prevents accidental dry fi ring of the fryer to ensure long life Computer Control options – Allows chicken to be cooked to perfect profi le every time at every location Safe and Easy Filtration options – Control product quality and food costs with ltration designed specially for fi ltering breaded products Total Stainless Steel Construction standard – High quality stainless steel • construction ensures a long life Large Drain Apron standard – Speeds loading and recovery of product• Heavy Duty Casters standard• Available in gas or electric versions• Optional Batter Cart – Specifi cally designed to bread chicken and sift fl our
(Shown on page 23)
PAR-2
AR-
Heat Exchanger
eat Exc
Energy Input Rate
Gas (PAR2)
75 lb. - 65,000 BTU’s/hr
125 lb. - 75,000 BTU’s/hr
Electric
75 lb. - 20 KW
125 lb. - 20 KW
14
The PAR2 - 125 lb. Chicken Frying
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y
System addresses all of the needs of the high volume chicken operator
High Production – 95 pounds of chicken per vat, per hour• Large cooking area – 20” by 20” surface cooking area with a 6 inch deep
cooking zone, gives large loads plenty of swim room
Battery of 5 - 125 lb. Vats
The PAR2 - 75 lb. Chicken Frying System addresses all of the needs of the operator who needs to do bone-in chicken and other products as part of a varied menu
Designed to be a swing fryer / Free fl oat or basket fry as required
High Production – 78 pounds of chicken per vat, per hour
Large cooking area – 18” by 18” surface cooking area with a 6 inch deep
cooking zone gives large loads plenty of swim room
Battery of 3 - 75 lb. Vats
15
Floor Fryers
45 lb. Fryer (14”)
PAR-3
Zero Recovery Time, high effi ciency, high
production 35-45 lb. fryer
High effi ciency 90,000 BTU/h burner/
heat exchanger provides the equivalent of
140,000 BTU/h or more on conventional
atmospheric fryers
Flue temperatures do not exceed 500° F
Cooks up to 91 lbs. of frozen French
fries per hour using ASTM standards
“Perfect for Fries, Wings or Fingers”
16
75 lb. Fryer (18”) PAR-3
Zero Recovery Time, high effi ciency, high production 75 lb. fryer High Effi ciency PAR-2 65,000 BTU/h burner/heat exchanger and the High Effeciency PAR-3 110,000 BTU/h provides the equivalent of 110,000 - 160,000 BTU/h or more than conventional atmospheric fryers. Integrated compact concealed central fi ltration system Flue temperatures do not exceed 500° F• Cooks up to 120 lbs. of frozen French fries per hour using ASTM • standards
75 lb. Fryer (18”) PAR-2
17
Fryer Controllers
Full Featured
Computer
Control
Multiple Programmable Product Keys
- Each button can be programmed with up
to 10 times and temperatures
• Multiple Temperature Settings
- Can be varied from product key to product key for versitility of fryer
- Can be varied during cook cycle for each product key to match optimum cooking “curve” with different loads
• Boil Out Mode
- Easy timed control of boil out
• Item Menu Strip
- Each button can be labeled
• Flex Time
- Compensates for variation from expected temperature due to odd load size, wrong product storage temperature, ice crystals on product, restaurant voltage variations on electric fryers and similar anomalies
• Shortening Management System
- Programmable feature provides message when to fi lter and when to dispose of shortening
• Overshoot Protection
- Highly accurate in controlling temperature
- Proportional power control when close to set point
• Stir Alarms
- Provides reminder to shake or stir during cook cycle
• Hold Times
- Tracks cooked products hold time to ensure
quality
• Operates Basket Lifts
Will operate two basket lifts independently
18
2 Button Computer
Control
• Electronic Temperature Control
Allows for precise temperature control
• Temperature/Cooktime Display
Visual temperature display at actual set point
• Front Panel Temperature Adjustment
Easy to change cook temperature
• Timing Multiple Cook Times
Can program two different cooking events
• Alarm
Can program alarm to sound as cook time elapses
Dial
Control
Thermostat
• Automatic Vat Protection
Prevents the vat from dry fi ring
• Melt Cycle
Prevents scorching of shortening
• Easy to Use Dial Thermostat
+/- 5 degree accuracy
19
B
0
Ultra Filtration
UltraClear Plus Filtration
Easy to use and operate, simple filtration system
with automatic shortening return.
Simple shortening return with inside vat fitting
Simple as turning a single handle to drain
Simple as turning a single handle to pump
Oversized Drain Trough simply drains better
Simple to use filter envelope makes clean up easy
Simple to use wash wand makes vat cleaning and
filling a snap
UltraClear Filtration
Easy to use and operate, simple filtration system
with manual shortening return
Easy to access pump pack
Simple as turning a single drain handle and
flipping a single switch
Oversized Drain Trough simply drains better
Simple to use filter envelope makes clean up easy
Simple to use wash wand makes vat cleaning and
filling a snap
Available on fryers of 3 vats or more
20
Portable Filter Machine
Ultrafi lter®
Disposable fast fl ow fi lter envelope All stainless steel construction• 1/3 HP / 7.6 GPM pump / motor• Light weight, easy to clean• Wash Wand hose and nozzle standard• Stainless steel fi lter scraper Optional triple fi ltration (shown in picture) Optional disposable fast fl ow fi lter pad Optional stainless steel fi lter screen (shown below)
Optional
Items
Triple Filtration
• Breading Strainer
• Sludge Pan Screen
• Sludge Pan
Stainless Steel
Filter Screen
Drain valve with Boil out
Auto Shortening
Removal Hose
Filtration system can be confi gured to pump shortening directly out of the building to a holding tank.
hose
21
T
a
PA
3
Rethermalizers
Gas Rethermalizer
Thaws, heats and holds frozen food packets (chubs)• 12 Button Timer and power-on indicator light• Digitally displayed timer (Optional) • All stainless steel construction• Twin chrome plated wire baskets with dividers included• Enclosed base construction and hinged access door• Available power 65,000 BTU/hr• Automatic water fi ll Automatic low-water heat shut down• Patented, energy effi cient, phased array heat exchanger. Low fl ue temperature
22
Electric Rethermalizer
Thaws, heats and holds frozen food packets (chubs)• Can accomodate 12 product bags simultaneously• Optional 12 product timer• Lever-action handle for drain• Twin chrome plated wire baskets with dividers included• Open based construction and hinged access door• All stainless steel construction• Automatic water fi ll Automatic low-water heat shut off
Batter Tables
HiSpeed Batter Table
Motorized sifter with toggle switch and dough • ball separator 4” (101mm) swivel casters for mobility• Removable, stainless steel breading pan• Heavy-duty 18 gauge stainless steel construction• Sifter shuts off automatically when bin door is opened• User friendly parts disassemble without tools for easy cleaning• Compact size — 24”W x 29” D
(610mm W x 737mm D)
Includes “dip & fl ip” basket with cold batter pan
Super Batter Table
Includes “dip & fl ip” basket with cold batter pan 5” (127mm) Heavy-duty casters for easy mobility• Compact size: 37 1/2” W x 32” D
(953mm W x 813mm D)
Easy to clean: all parts are removable for in-sink cleaning• Durable, all stainless steel construction• Side shelf (right-left interchangeable)• Speedy sifter for fast, effi cient performance
23
Ultra Warmer
Standard Features:
● Heated air holding
Large dividable holding area
Stainless steel construction
Open top construction
Removable holding bin
Components located in back panel
The Ultrawarmer® Food Holding Station has been designed to hold a variety of fried products. The Ultrawarmer® directs heated air over and under and through fried foods keeping food at the perfect serving temperature while preserving the products surface crispness and moisture content ensuring freshness and quality for your customer.
The Ultrawarmer’s large holding area can be divided to fi t your specifi c product mix. Open top construction makes transfer of products from the fryer effi cient and serving of products fast and easy.
The Ultrawarmer® features stainless steel construction and is designed with longevity and ease of cleaning in mind. All components are located in the back panel to prevent grease contamination. The holding bin is easily removable for cleaning and the unit features a slide out debris collector to ease cleaning throughout the day.
24
Customize Your
Ultrafryer®
Quality Built-In Quality Built-In
Not Added OnNot Added On
We can design a fryer that ts your particular restaurant. You can choose a variety of components to come up with a design that best suits your needs.
Some oSome of your options your options
to choose from:to choose from:
• Vat sizes
• Controls
• Filtration
• Work Station/Dump Station
• Basket lifts
25
to
g
n
Ultrafryer Accessories
Vat Covers
Available for all vat sizes
Griddle
Can be used to convert any
Ultrafryer into a griddle
Available for all vat sizes
Marine Edge
Available on batteries only
26
Automatically lifts baskets out of the vat when food is fi nished Field adaptable (2006 or later)• Available on batteries only
Basket Lifts
Pictograms
FLOOR MODEL AND COUNTERTOP - GAS FRYERS
FLOOR MODEL AND COUNTERTOP ELECTRIC FRYERS
PICTOGRAM
F-P30-14 F-P30-18 F-P20-18
W 15 3/4” D 32” H 40 1/2” BTU’S 90,000 Ship Wt. 250 Gas line 3/4” Gas req. 7” w.c.
19 3/4” 37” 40” 110,000 275 3/4” 7”
19 3/4” 40” 40” 65,000 275 3/4” 7” w.c.
W 15 3/4” D 32” H 40 1/2” KW 17 Ship Wt. 250 208v 47 Amps 240v 41 Amps
MULTIPLE VATS-HIGH PRODUCTION/HIGH EFFICIENCY - GAS FRYERS
PICTOGRAM
F-E17-14 F-E20-18
19 3/4” 37” 40” 20 275 56
48.1
B-P30-14-2 B-P30-14-3 B-P30-14-4 B-P30-14-5 B-P30-14-6
W 31” D 35” H 41 1/4” BTU’S 180,000 Ship Wt. 498 Gas line 3/4” Gas req. 7” w.c.
B-P30-18-2 B-P30-18-3 B-P30-18-4 B-P30-18-5 B-P30-18-6
W 39” D 41” H 41 1/4” BTU’S 220,000 Ship Wt. 568 Gas line 3/4” Gas req. 7” w.c.
46 1/2” 35” 41 1/4” 270,000 720 1” 7”
58 1/2” 41” 41 1/4” 330,000 780 1” 7”
PICTOGRAM
62” 35” 41 1/4” 360,000 920 1” 7”
78” 41” 41 1/4” 440,000 975 1 1/4” 7”
77 1/2” 35” 41 1/4” 450,000 990 1 1/4” 7”
97 1/2” 41” 41 1/4” 550,000 1,035 1 1/4” 7”
93” 35” 41 1/4 540,000 1,220 1 1/4” 7”
117” 41” 41 1/4” 660,000 1,229 1 1/4” 7”
27
MULTIPLE VATS-HIGH EFFICIENCY - GAS FRYERS
B-P20-18-2 B-P20-18-3 B-P20-18-4 B-P20-18-5 B-P20-18-6
W 39” D 41” H 41 1/4” BTU’S 130,000 Ship Wt. 568
Gas line 3/4” Gas req. 7” w.c.
B-P20-20-2 B-P20-20-3 B-P20-20-4 B-P20-20-5 B-P20-20-6
W 43” D 41” H 41 1/4” BTU’S 150,000 Ship Wt. 590
Gas line 3/4” Gas req. 7” w.c.
58 1/2” 41” 41 1/4” 195,000 780
3/4” 7”
64 1/2” 41” 41 1/4” 225,000 810
3/4” 7”
78” 41” 41 1/4” 260,000 975
1” 7”
86” 41” 41 1/4” 300,000 987
1” 7”
97 1/2” 41” 41 1/4” 325,000 1,035
1” 7”
107 1/2” 41” 41 1/4” 375,000 1,267
1” 7”
117” 41” 41 1/4” 390,000 1,229
1” 7”
129” 41” 41 1/4” 450,000 1,400
1 1/4” 7”
MULTIPLE VATS - ELECTRIC FRYERS
PICTOGRAM
B-E17-14-2 B-E17-14-3 B-E17-14-4 B-E17-14-5 B-E17-14-6
W 31” D 35” H 41 KW 34 Ship Wt. 498
208v 47 Amps ea. vat 240v 41 Amps ea. vat
B-E20-18-2 B-E20-18-3 B-E20-18-4 B-E20-18-5 B-E20-18-6
W 39” D 38 3/4” H 41” KW 40 Ship Wt. 568
208v 56 Amps ea. vat 240v 48 Amps ea. vat
B-E20-20-2 B-E20-20-3 B-E20-20-4 B-E20-20-5 B-E20-20-6
46 1/2” 35” 41” 51 720
41 Amps ea. vat
58 1/2” 38 3/4” 41” 60 780
48 Amps ea. vat
47 Amps ea. vat
56 Amps ea. vat
62” 35” 41” 68 920
41 Amps ea. vat
78” 38 3/4” 41” 80 975
48 Amps ea. vat
47 Amps ea. vat
56 Amps ea. vat
PICTOGRAM
77 1/2” 35” 41” 85 990
41 Amps ea. vat
97 1/2” 38 3/4” 41” 100 1,035
48 Amps ea. vat
47 Amps ea. vat
56 Amps ea. vat
93” 35” 41” 102 1,220
41 Amps ea. vat
117” 38 3/4” 41” 120 1,229
48 Amps ea. vat
47 Amps ea. vat
56 Amps ea. vat
W 43” D 38 3/4” H 41” KW 40 Ship Wt. 590
208v 56 Amps ea. vat 240v 48 Amps ea. vat
28
64 1/2” 38 3/4” 41” 60 810
48 Amps ea. vat
56 Amps ea. vat
86” 38 3/4” 41” 80 987
48 Amps ea. vat
56 Amps ea. vat
107 1/2” 38 3/4” 41” 100 1,267
48 Amps ea. vat
56 Amps ea. vat
129” 38 3/4” 41” 120 1,400
48 Amps ea. vat
56 Amps ea. vat
.!4)/.!, 2%34!52!.4 !33/#)!4)/.
Industry
Affiliations
ESC
Energy Solutions Center
Winner
of Numerous
Fryer Challenge Awards
29
Revised October
2010
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