Page 1
SUPER BATTER / SIFTER CART
OPERATION, MAINTENANCE & REPAIR
302 Spencer Lane - P.O. Box 5369 San Antonio, TX 78201
(800) 525-8130 - (210) 731-5000 - Fax: (210) 731-5099
http://www.ultrafryer.com
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PREFACE
This Manual was written and published by the Engineering Department, Ultrafryer Systems for use
by personnel who will operate a Batter / Sifter Cart.
ENGINEERING DEPARTMENT
ULTRAFRYER SYSTEMS
302 SPENCER LANE
SAN ANTONIO, TX 78201
PN 30A131 Published March 2004
Revision IR
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INDEX
PART ONE
GENERAL INFORMATION
Page
INTRODUCTION 2
SAFETY 2
BATTER / SIFTER CART SETUP 2
SIFTER/BASKET ASSEMBLY RFMOVAL/REPLACEMENT 3
BATTER/SIFTER CART SET-UP 5
PRINCIPLES OF OPERATION 5
WARRANTY 7
PART TWO
PREVENTIVE MAINTENANCE AND TROUBLE SHOOTING
INSPECTION REQUIREMENTS 9
LUBRICATION REQUIREMENTS 9
CLEANING 10
TROUBLE SHOOTING CHART 11
PART THREE
MAINTENANCE AND REPAIR
ELECTRICAL SYSTEM 13
ELECTRICAL COMPONENTS
ELECTRICAL PLUG 14
ELECTRICAL CORD 15
TOGGLE ON/OFF SWITCH 15
RED POWER INDICATOR LAMP 16
FLOUR BIN INTERLOCK SWITCH 16
MECHANICAL COMPONENTS
SIFTER MOTOR V-BELT 17
SIFTER MOTOR 17
SIFTER MOTOR PULLEY 18
SIFTER ACTIVATOR BAR CAM 19
SIFTER ACTIVATOR BAR 19
SIFTER MECHANISM SHAFT 20
SIFTER MECHANISM SHAFT PULLEY 20
PILLOW BLOCK 20
RUBBER SHAFT SEAL 20
BATTER/SIFTER CART CASTERS 21
PART FOUR
PARTS LIST AND SUPPLY
TECHNICAL ASSISTANCE, ORDERING INFORMATION 23
AND PARTS IDENTIFICATION
BATTER/SIFTER CART COMPONENTS 24
SIFTER MECHANISM ASSEMBLY 26
TOGGLE ON/OFF SWITCH PLATE
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PART ONE
GENERAL INFORMATION
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INTRODUCTION
The Batter/Sifter Cart shown to the right was designed by
Ultrafryer Systems
to operate as a heavy duty commercial breading cart incorporating a motorized
sifter and doughball separator manufactured by the Reece Manufacturing
Company. The Batter / Sifter Cart will serve as a central preparation station
for breading as
a store. The fast and quiet sifter and doughball
cart performs these routine
sorted fried products such as chicken, nuggets, seafood,
separator mechanism in each
operations with maximum efciency; and the
etc. in
“Dip-N-Flip” dipper basket and automatic our sifter provides the handiest,
breading station imaginable.
The Batter / Sifter Cart was designed for use in a small store with
chen space. It is 29” (737 mm) deep, 24” (610 mm) wide
with a work height of
limited kit-
36” (914 mm) and an overall height of 55 3/4” (1416 mm). The Cart is
structed from 16 and 18 gauge type 304 stainless steel and is equipped with 4”
(102 mm) high swivel casters and a retractable electrical spring cord which
allows the Batter/
volt 60 hertz, 5 ampere dust proof sifter motor is located
at the rear of the cart and is controlled by a sifter motor
Sifter
Cart to be easily moved from fryer to fryer. The
in a sealed compartment
Toggle ON/OFF switch
located in the upper right corner of the cart, along with a RED Power Indicator lamp.
bled
for cleaning without use of tools.
All components of the Sifter Basket Assembly are easily disassem-
SAFETY
con-
120
The Batter/Sifter Cart operates on 120 volt single phase electrical power and NO CLEANING, REPAIR or ADJUST-
MENT to any component should be attempted without FIRST disconnecting electrical power. The electrical cord and
plug are internally grounded and MUST be replaced with the identical item identied in the Parts List and Supply
section of this manual. PRIOR to operating the Batter/Sifter Cart, ENSURE the Doughball Separator and Sifter
Basket have been properly installed and are SECURED. Never turn the Batter/Sifter Cart ON or OFF with wet hands
or while standing in water. Failure to follow these precautions, could result in serious injury, electrical shock or
DEATH.
BATTER / SIFTER CART SET-UP
NOTE: Upon delivery or major repair of a Batter/Sifter Cart remove all components and THOROUGHLY;
clean all
metal surfaces and each component with HOT soapy water; rinse these items with water and dry all surfaces of
each item with a soft dry cloth.
A. BATTER / SIFTER CART
The Batter / Sifter Cart consists of a FLOUR SIFTER SECTION, and BATTER SECTION. The
Flour
Section contains: 1) SEALED SIFTER MOTOR ASSEMBLY, 2) SIFTER BASKET, 3) DOUGHBALL
SEPARATOR,
4) FLOUR PAN W/8” (203 mm) DIAMETER OPENING, 5) FLOUR PAN SCRAPER/
COVER, 6) FLOUR BIN, and 7) DOUGHBALL CATCH PAN as shown below. The Batter Section shown
next page contains the BATTER PAN, BATTER COLD PAN, and DIP-N-FLIP DIPPER BASKET.
Sifter
on the
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NOTE: This item is part of the Batter Cart and
Chicken Drop
Pan Shelf
Doughball
Separator
White Release
Knob
Sifter
Basket
Cold Pan Kit, PN 12AO80, which must be
ordered separately.
1. SIFTER BASKET ASSEMBLY REMOVAL/REPLACEMENT - The Sifter Basket Assembly con
sists of the
DOUGHBALL SEPARATOR, SIFTER BASKET, and SIFTER BASKET SCREEN. Remove, separate,
reassemble and replace the Sifter Basket Assembly in the Batter/Sifter Cart as follows:
CAUTION: REMOVE THE TWIST LOCK ELECTRICAL PLUG FROM ITS RECEPTACLE “PRIOR”
TO DISASSEMBLY OR REASSEMBLY OF THE BATTER / SIFTER CART.
a. Removal:
1) Remove the Flour Pan from the Batter / Sifter Cart, remove the “Dip-N-Flip” Basket, then remove
the Batter Pan and Cold Batter Pan from the Batter / Sifter Cart.
2) Remove the Doughball Separator from the Sifter
Basket as follows:
a) Fully depress the WHITE RELEASE KNOB
b) Turn the WHITE RELEASE KNOB 90º (1/4 turn)
WHITE
RELEASE
KNOB
to the RIGHT to unlock the PIN from the Sifter
Basket; then remove the plastic Doughball Separator
from the Sifter Basket.
FIG. ILLUSTRATES
UNLOCK POSITION
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3) Remove the Sifter Basket from the Batter/Sifter Cart as follows:
Sifter
Basket
Sifter Actuator
Bar
a) Locate the SIFTER ACTIVATOR BAR
beneath the Sifter Basket with your LEFT
hand.
b) While holding the SIFTER ACTIVATOR
BAR, CAREFULLY, insert ngers of your
RIGHT HAND beneath the CENTER of the
Sifter Basket, then lift the Sifter Basket
STRAIGHT up and out of the cart.
CAUTION: DO NOT BEND THE SIFTER ACTIVATOR
BAR UP OR DOWN WHILE REMOVING OR
REPLACING THE SIFTER BASKET.
4) Remove the Sifter Basket Screen from the Sifter Basket as follows:
a) Place the Sifter Basket UPSIDE DOWN on a clean at
surface.
b) CAREFULLY press DOWN on the formed bottom of the
Screen with nger tips until the Sifter Basket Screen drops
out of the Sifter Basket.
5) CAREFULLY remove the Flour Flow Cover from
the SIFTER BASKET BUSHING by placing your
nger tips beneath the cover and pulling UPWARD.
NOTE: The Sifter Basket is now disassembled for cleaning,
inspection or maintenance.
b. Replacement
1) Place the Flour Flow Cover over the SIFTER BASKET
BUSHING, then press DOWNWARD until the cover is seated.
2) Place the Sifter Basket RIGHT SIDE UP on a clean at
3) CAREFULLY insert the SIFTER BASKET SCREEN evenly
into the Sifter Basket, then press DOWN on the screen with
nger tips until the screen is SEATED in the Sifter Basket.
4) Apply a light coating of PETROGEL, or VASELINE to the
Sifter Actuator PIN and Sifter Basket BASE as shown to the
left.
5) Insert the ngers of your RIGHT hand through the CENTER
BRACKET of the Sifter Basket.
6) Position the Sifter Basket directly above the SIFTER BASKET BUSHING, grasp the Sifter Activa tor Bar with your LEFT hand and turn the Sifter Basket until the PIN is directly above the Sifter
Activator Bar BUSHING, then CAREFULLY lower the Sifter Basket until the BASE and PIN are
seated in their respective BUSHINGS.
7) Position the Doughball Separator above the Sifter Basket, orient the LOCKING PIN of the White
Release Knob in the CENTER of the Sifter Basket BRACKET by turning the knob, then SEAT the
Doughball Separator in the Sifter Basket and secure it by turning the WHITE RELEASE
KNOB 90º (1/4 turn) to the LEFT.
8) Replace the Flour Pan, Batter Pan and “Dip-N-Flip” Basket in the Batter / Sifter Cart.
9) Replace the Electrical Plug in its receptacle.
surface.
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2. BATTER / SIFTER CART SET-UP
a. Install the FLOUR FLOW COVER, assemble and install
SEPARATOR
, according to procedures in step A l b on page 4.
the SIFTER BASKET, and DOUGHBALL
b. Open the FLOUR BIN DRAWER and insert the DOUGHBALL
CATCH PAN beneath the Sealed Sifter
Mechanism.
c. Place the FLOUR PAN, with Scraper/Cover installed, in the opening above the Sifter Basket Assembly;
position the
THIRDS
d. Install the COLD BATTER PAN, BATTER PAN and DIP-N-FLIP
BATTER / SIFTER CART EXTENSION in the Flour Pan;
full of our.
BASKET; then ll the Batter Pan TWO-
then ll the our pan
TWO-
THIRDS full of the applicable CHILLED and STIRRED Batter Mix.
e. Place the “PRODUCT” DROP PAN on the SLOPED shelf
above the Flour Pan, and begin breading the
product to be cooked according to procedures in the Store Operations Manual.
NOTE: This item is part of the Batter Cart &
Cold Pan Kit, PN 12A080 which must be
ordered separately
B. PRINCIPLES OF OPERATION
Each Batter/Sifter Cart is designed to serve as a central preparation station for breading Chicken, Nuggets, Seafood,
and other, fried products. The cart is designed to operate in front of a Fryer, and the swivel casters and electrical
spring cord allow the cart to be easily moved in front of each fryer. The our bin is mounted on roller bearings
and when opened, the bin tilts outward about 15º to make it convenient to scoop our into the our pan. The our
pan has a 8” (203 mm) opening in the center which is covered by a scraper/cover during the breading operation.
When sufcient product for a fryer has been battered, the scraper is used to scrape“used” our into the sifter
basket located directly below the 8” (203 mm) opening and the sifter motor Toggle ON/OFF switch is pressed
turning the motor ON. If more product is to be cooked immediately, our can be scooped into the our pan and
the “used” our can be sifted while breading product for another fryer. The our bin is equipped with an INTER-
LOCK switch which opens the electrical circuit to the sifter motor whenever the our bin drawer is open. The
sifter motor is designed for continuous operation; however it should be turned OFF after our has been sifted for
TWO (2) minutes. Refer to the applicable section of the Store Operating Manual for procedures in preparing
batter mix, battering and cooking these foods. To produce a QUALITY FRIED PRODUCT it is essential that
the Guidelines listed on the next page are followed:
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GUIDELINES
1. Use COLD BATTER MIX, SIFTED FLOUR and PROPER SHORTENING TEMPERATURE
product.
2. Sift our for one (1) or two (2) minutes after each PRODUCT DROP.
NOTE: To avoid CONTAMINATION, DO NOT place sifted our into the Flour Barrel and
DO NOT mix Chicken and Seafood sifted our together.
3. When our has been sifted after each product drop, empty the DOUGHBALL CATCH PAN.
4. Perform the following tasks between product drops:
a. SIFT FLOUR
b. EMPTY THE DOUGHBALL CATCH PAN
c. SKIM THE FRYER SHORTENING
for each
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ULTRAFRYER SYSTEMS
ASSOCIATED EQUIPMENT WARRANTY
Ultrafryer Systems warrants to the original purchaser of the BATTER/SIFTER CART, CHUB WARMER, PRODUCTION
COUNTERS, and EXPEDITE STATIONS sold within the United States, it’s territories and Canada, that it will be free of defects
in material and workmanship for the period listed below:
PARTS WARRANTY
– Parts are covered for a period of one (1) year from the initial start up date. Ultrafryer Systems
reserves the right to charge for certain parts that exceed the price of $100.00 until the defective part is returned to
Ultrafryer. After inspection, and a determination is made that the defect is not the result of neglect or abuse a credit will
be issued to the equipment owner’s account. All parts are to be shipped back to Ultrafryer Systems, ATTN: WARRANTY
DEPARTMENT, and prepaid by the customer.
QUARTZ LAMPS – The QUARTZ LAMPS that are supplied with WARMERS are NOT under any
warranty with Ultrafryer Systems.
PROCESSING WARRANTY CLAIMS –
The equipment owner must promptly notify Ultrafryer Systems Warranty
Department of any alleged defects as soon as discovered by calling 800-525-8130. After such notice, the Warranty
Department will perform its obligation under this warranty within a commercially reasonable period of time. If alleged
defects develop after normal business hours, on weekends, or holidays the owner must call Ultrafryer Systems f rst at the
above number. This number is monitored 24 hours a day and 7 days a week. Ultrafryer Systems will notify an AUTHORIZED
service agent to make repairs during normal hours and, if necessary, after normal working hours. Any repairs done without
AUTHORATION from Ultrafryer Systems on equipment under the warranty is subject to non-payment by Ultrafryer
Systems.
NON WARRANTY COVERAGE – This warranty does not include coverage for any consequential cost of damages
including, but not limited to, any loss in store sales, spoiled food products, transportation, duty or custom cost. This does
not cover original installation and adjustments such as leveling, calibrations, and electrical connections. This warranty
does not cover travel over 100 miles or 2 hours drive time from the location of the BATTER/SIFTER CART, CHUB WARMER,
PRODUCTION COUNTER, and EXPEDITE STATION, or overtime, or unauthorized repairs or installation, damage in shipment,
and normal maintenance.
This warranty does not cover any other equipment that may be supplied to the PRODUCTION COUNTER, or EXPIDITE
STATION. If a dealer supplies any accessories to the Ultrafryer Systems PRODUCTION COUNTER or EXPEDITE
STATION, the owner must notify the dealer of any defects for repair or supply of any parts. Ultrafryer Systems
reserves the right to void any component part warranty on the BATTER/SIFTER CART, CHUB WARMER,
PRODUCTION COUNTER, and EXPEDITE STATION that is stored for more than 6 (six) months after
shipment from Ultrafryer Systems and not put into service.
LABOR COVERAGE – The cost for labor to replace parts or service the BATTER/SIFTER CART, CHUB WARMER,
PRODUCTION COUNTER, and EXPEDITE STATION is covered for a period of one (1) year from the initial start up date. The
warranty department must be promptly notif ed of any defects within the f rst year of operation. An AUTHORIZED service
agent of Ultrafryer Systems will cover labor for repairs and service.
DISCLAIMER OF WARRANTIES
Other than as stated herein Ultrafryer Systems makes no warranty of any kind, express or implied, including but not
limited to any warranty of merchantability of fitness or a particular purpose, including trade usage. Ultrafryer Systems sole
obligation, and purchaser’s sole remedy, under this warranty is repair or replacement, at the discretion of Ultrafryer Systems,
of any part or component that proves to be defective in materials or workmanship. In no event shall Ultrafryer Systems be
liable for consequential, incidental, or special loss or damages arising from the use of, or inability to use, the BATTER/SIFTER
CART, CHUB WARMER, PRODUCTION COUNTER, and EXPEDITE STATION. There are no other documents or oral statements
for which Ultrafryer Systems will be responsible.
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PART TWO
PREVENTIVE MAINTENANCE AND TROUBLE SHOOTING
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PREVENTIVE MAINTENANCE AND INSPECTION REQUIREMENTS
Although the Batter/Sifter Cart only requires minimal preventive maintenance, the need to keep it clean
cannot be over-stressed. The pans, dipper basket, sifter basket assembly, and our ow cover come in contact
with food and MUST be periodically cleaned through-out the day and THOROUGHLY cleaned each evening.
If the Batter/Sifter Cart is kept clean and if the following inspections are performed, this cart will provide many
years of trouble-free service.
A. INSPECTION REQUIREMENTS
INSPECTION FREQUENCY
ITEM & DESCRIPTION DAILY WKLY MNTHLY INSPECT FOR:
Inspect Electrical Cord, Plug & Sifter
1. Electrical Plug, Cord & Sifter Motor Toggle
ON/OFF Switch
2. Sifter Basket Assembly
3. Sealed Sifter Motor Assembly
4. Casters & Wheels
5. Flour Bin Roller Bearings & Tracks
þ
þ
þ
þ
þ
Motor Toggle ON/OFF Switch for any
physical damage. Replace damaged item
according to instructions in Part Three of
this Manual.
Inspect the Sifter Basket Scraper,
ball Separator, & Sifter Basket for damage.
Order replacement items according to procedures in Part Four of this Manual.
Inspect the V-Belt for wear; the Pulleys,
Cam, Pillow Blocks & Sifter Activator Bar
Shaft for damage. Order replacement items
according to procedures in Part Four and
replace defective items according to instructions in Part Three of this Manual.
Check for free movement of casters and
wheels for at spots, and inspect for rust
and corrosion. Remove rust and corrosion
following the procedures below, and
replace defective casters according to
instructions in Part Three of this Manual.
Inspect bearings of the our bin drawer
for free movement, and check bearings
and tracks for accumulation of caked our
or other debris. Clean bearings and tracks
according to proceedures below.
Dough-
B. LUBRICATION REQUIREMENTS
The two (2) Sifter Mechanism Shaft PILLOW BLOCKS are equipped with grease ttings and the SIFTER
MOTOR has an OIL PORT for lubricating the motor bearings. The Pillow Blocks and Sifter Motor
should be lubricated EACH SIX (6) MONTHS as follows:
1. PILLOW BLOCKS
a. Remove the rear panel of the Batter/Sifter Cart.
b. Remove the GRAY grease tting cover from each Pillow Block and lubricate the bearing with
Alvania 02 Lithium Based Lubricating Grease.
NOTE: USE a hand operated grease gun ONLY to grease these bearing as excessive grease pressure
may damage the bearing seals.
c. Wipe off any excessive grease from the grease ttings and replace the GRAY grease tting
covers.
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2. SIFTER MOTOR
a. Remove the YELLOW oil port cover from the Sifter Motor and lubricate the bearings with 10 to
20 drops of SAE 10W or 2OW NON-DETERGENT or electric motor oil.
b. Wipe off any excess oil around the oil port and then replace the YELLOW oil port cover.
c. Replace the rear panel of the Batter/Sifter Cart.
As mentioned previously, it is ESSENTIAL that the Batter/Sifter Cart is kept CLEAN throughout the
day and THOROUGHLY CLEANED at store closing as outlined below:
C. CLEANING
1. DAILY
a. Prepare a 6 quart (5.7 liters) container of sanitizer and warm water, in the proper ratio, for use in
cleaning soiled surfaces.
b. After each product drop soak a cloth towel in the sanitizer solution, wring out the towel until it
is damp and clean any soiled surface of the cart until it is THOROUGHLY clean and free of any
our residue.
c. Perform the following cleaning routines at store closing:
1) Remove and store batter mix according to procedures in the Store Operating Manual.
2) THOROUGHLY clean all pans and allow them to air dry overnight.
3) Remove the Sifter Basket Assembly, and Flour Flow Cover; disassemble the Sifter Basket
Assembly and THOROUGHLY clean the Doughball Separator, Sifter Basket Screen, Sifter
Basket and Flour Flow Cover.
4) THOROUGHLY clean the interior Sifter Basket compartment using a WHISK BROOM
and clean dry towels to remove all our residue.
CAUTION: NEVER SPRAY THE INTERIOR SIFTER BASKET COMPARTMENT WITH
WATER! WATER WILL SEEP INTO THE SIFTER MECHANISM CAUSING PARTS TO
RUST.
5) After the Sifter Basket, Screen, Doughball Separator, and Flour Flow Cover are completely
dry, reassemble the Sifter Basket Assembly and replace these items in the cart.
6) Prepare a NEW pan of sanitizer solution and THOROUGHLY clean all metal surfaces of the
Batter/Sifter Cart with a dampened cloth towel then dry all surfaces with a soft dry cloth.
7) Use Stainless Steel Polish and polish all metal surfaces as follows:
a. Shake polish container gently.
b. Spray in a ne mist onto the surface to be cleaned and polished.
c. Wipe off with a handi-wipe in a circular motion.
d. For small hard to reach areas, spray directly onto the handiwipe and wipe the area.
2. WEEKLY
a. Perform daily cleaning routines listed above.
b. Place the SIFTER BASKET, and SIFTER BASKET SCREEN, in a yer with BOIL-OUT
SOLUTION for cleaning.
c. After the Sifter Basket, and Sifter Basket Screen, have been cleaned. ENSURE they are
THOROUGHLY sprayed with a solution of 1 PART vinegar to 25 PARTS water to NEUTRALIZE
the boil-out solution; then allow these items to air dry.
3. MONTHLY
a. The swivel casters require periodic cleaning and lubrication. If rust or corrosion becomes evident,
clean the swivel casters with a wire brush and lubricate the caster and swivel joint with a few
drops of SAE 30 motor oil.
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b. Remove the plastic our bin; then remove the our bin drawer. Remove any accumulation of
our on the roller bearings and tracks with a wire brush, and wipe these items clean with a
DRY cloth.
CAUTION: DO NOT LUBRICATE ROLLER BEARINGS AND DO NOT USE WATER TO CLEAN
BEARINGS OR TRACTS AS THIS WILL CAUSE FLOUR TO BUILD UP AND CAKE ON
THESE ITEMS.
D. TROUBLE SHOOTING CHART
BATTER CART TROUBLE SHOOTING CHART
PROBLEM
Sifter Motor will not
operate
Sifter Motor operates but
Sifter Basket will not
rotate
A. Flour bin drawer open or defective
interlock switch.
B. Batter Cart electrical plug is not con nected to electrical receptacle.
C. Sifter Motor Toggle ON/OFF switch
is in the OFF position.
D. Circuit breaker in the main electrical
panel tripped.
E. Defective Sifter motor Toggle ON/OFF
switch.
F. Defective Motor.
A. Sifter basket pin is not seated in sifter
activator bar bushing.
B. Defective sifter pulley or cam.
C. Defective sifter pulley or cam.
PROBABLE CAUSE
CORRECTIVE ACTION
A. Close drawer or replace interlock
switch.
B. Connect plug to receptacle.
C. Place the Toggle switch in the ON
position.
D. Reset circuit breaker & check for
cause of tripped breaker.
E. Replace the Toggle ON/OFF switch
according to instructions in Part Three
F. Replace the motor according to instruc-
tions in Part Three.
A. Re-install sifter basket according to
paragraph A 1 b 6) on page 4).
B. Replace belt according to instructions
in Part Three.
C. Replace Defective item according to
instructions in Part Three.
.
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PART THREE
MAINTENANCE AND REPAIR
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MAINTENANCE AND REPAIR INSTRUCTIONS
Maintenance and repair instructions contained herein are based on the 2003 Batter/Sifter Cart. While these instructions
may not completely apply to later models, they should be used as a guide in performing similar repairs on newer
equipment unless advised otherwise in a technical publication.
Maintenance and repair of the Batter/Sifter Cart will be minimal if preventive maintenance is accomplished at the
intervals prescribed in Part Two.
CAUTION: REMOVE ELECTRICAL POWER FROM THE BATTER SIFTER CART PRIOR TO REPAIRING
ANY COMPONENT OF THE BATTER / SIFTER CART.
I. ELECTRICAL SYSTEM
The electrical system of the Batter/Sifter Cart consists of the Sifter Motor, Sifter Motor Toggle On/Off Switch RED
Power Indicator Lamp and Flour
Bin Interlock Switch which are electrically wired as shown below. Whenever the
Batter/Sifter Cart electrical plug is connected to an electrical receptacle and the applicable circuit breaker is closed,
120 volts will be applied across the Black and White wires of electrical plug P1. In order for 120 volts to be applied
to the Sifter Motor MI, the
Drawer must be CLOSED
Sifter Motor Toggle On/Off Switch SI must be placed in the ON position and the Flour Bin
which will depress the Flour Bin Interlock Switch S2. When switch SI is placed in the ON
position and the Flour Bin Interlock Switch S2 is DEPRESSED, the Sifter Motor will start operating the Sifter
Mechanism.
BATTER / SIFTER CART WIRING DIAGRAM
PN 23A127
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ELECTRICAL COMPONENTS
Loosen the three (3) terminal screws on the wiring chamber; then separate the three
electrical wires form the wiring chamber and slip the black rubber cover off of
The Batter/Sifter Cart electrical components consist of a Hubbell HBL 4720C Twistlock Electrical Plug, three conductor Type SJO 18/3 coiled electrical cord, Toggle On/Off Electrical Switch, RED Power Indicator Lamp and Micro No.
BZ2R555 -1 Flour Bin Interlock Switch. IF these items become defective, they should be replaced as follows:
CAUTION: REMOVE THE BATTER/SIFTER CART ELECTRICAL PLUG FROM THE ELECTRICAL
RECEPTACLE PRIOR TO REPLACING ANY ELECTRICAL COMPONENT.
A. BATTER/SIFTER CART ELECTRICAL PLUG - A Hubbell HBL 4720C Twistlock electrical plug is attached
to the Batter/Sifter Cart electrical cord.
To replace a Batter/Sifter Cart electrical plug:
1. Remove the Batter/Sifter Cart electrical plug from the electrical receptacle.
2. Insure the replacement electrical plug is a Hubbell HBL 4720C or substitute with
a L5-15P NEMA reference.
3. Remove the WHITE Cord Grip from the black rubber cover by removing the two
(2) screws.
4. Loosen the three (3) screws on the bottom of the electrical plug and separate the
clear wiring chamber from the black rubber cover.
5.
(3)
the electrical cord.
6.
3” (76 mm) as shown below.
7. Loosen the three (3) terminal screws (BRASS, GREEN, & SILVER) on the
NEW wiring chamber; then insert the bare portion of each electrical wire into
a wire slot as follows:
NOTE: DO NOT TIN WIRES.
BATTER/SIFTER CART
ELECTRICAL PLUG
HUBBELL HBL 4720C
TWISTLOCK PN 23-184
a) Insert the wire with green insulation into the wire slot with a green terminal screw head.
b) Insert the wire with white insulation into the wire slot with a silver terminal screw head.
c) Insert the wire with black insulation into the wire slot with a brass terminal screw head.
8. When each wire is fully inserted in the proper wire slot securely tighten each terminal screw.
9. CAREFULLY slide the black rubber cover down the electrical cord and onto the wiring chamber so that the
KEY ts into the KEYWAY.
10
. With the black rubber cover properly installed on the wiring
chamber; securely tighten the three (3) screws on
the side of the wiring chamber.
11. Replace the WHITE cord grip around the electrical cord and tighten the two (2) screws (alternating tightening)
until the cord will not slip inside the cord grip.
12. Connect the Batter/Sifter Cart electrical plug to the electrical receptacle
and test operate the Sifter Mechanism.
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B. BATTER/SIFTER CART ELECTRICAL CORD - A coiled 3 conductor 18 gauge type SJO electrical cord is
WIRE
TERMINAL
WIRE TERMINAL
HEX NUT
TOGGLE ON/OFF SWITCH
CARLING NO. 2FA53-73
PN 18-204
used to provide electrical power to the Batter/Sifter Cart. If this cord becomes frayed or dam aged, it MUST be replaced with the identical cord or an equivalent cord recognized by
Underwriters Laboratories (UL).
To replace a Batter/Sifter Cart electrical cord:
1. Remove the electrical plug from the electrical receptacle and remove the rear panel from
the Cart.
2. Separate the BLACK, GREEN and WHITE electrical cord wires from like colored
wires of the Sifter Motor Electrical cord by removing the three (3)
wire nuts.
3. Remove the defective electrical cord from the rear raceway by loosening the grip
connector hex tting on the rear panel.
4. Remove the electrical cord grip connector from the
defective electrical cord and locate it in the ident ical position on the new electrical cord.
5. Remove the Batter/Sifter Cart Electrical Plug from the defective electrical cord and install it on the new elec trical cord following procedures contained in step A3 through step A11 on the previous page.
6. Remove 15/16” (24 mm) of OUTER insulation from the end of the new electrical cord; then remove 9/16”
(14 mm) of insulation from the BLACK, GREEN and WHITE electrical wires.
7. Insert the new electrical cord and grip connector in the bushing on the rear panel, and secure the grip con nector to the bushing by tightening the hex tting.
8. Securely connect the BLACK, GREEN and WHITE electrical cord wires to like colored wires of the Sifter
Motor electrical cord using the three (3) wire nuts removed in step 2 above.
9. Connect the Batter/Sifter Cart electrical plug to the electrical receptacle and test operate the Batter/Sifter Cart.
10. If the Batter/Sifter Cart operates properly, replace and secure the rear panel.
BATTER/SIFTER CART ELECTRICAL CORD
3 CONDUCTOR 18 GAUGE TYPE SJO
PN 23-158
C. BATTER/SIFTER CART TOGGLE ON/OFF SWITCH - A single pole, single throw (SPST) Toggle Switch
is used to turn the power to the Batter/Sifter Cart ON and OFF. If the switch becomes defective it MUST be
replaced with an identical switch.
To replace a Sifter Motor Toggle ON/OFF Switch:
1. Remove the Batter/Sifter Cart electrical plug from the
electrical receptacle; and remove the Flour Pan, and
Sifter Basket Assembly.
2. Remove the 6” x 9” (152 x 229 mm) cover plate from
the sifter motor toggle ON/OFF switch compartment by
removing the four (4) 10-24 x 1/2” (13 mm) truss head
screws.
3. Remove the GRAY Protective Rubber Boot from the
defective switch; then remove the
from the defective toggle ON/OFF switch.
4. CAREFULLY remove the defective switch from the
switch mounting plate and remove it from the SWITCH
COMPARTMENT opening.
CAUTION: EXERCISE CARE NOT TO DAMAGE THE RED
ELECTRICAL WIRES CONNECTED TO THE SWITCH TERMINALS.
connect it to the IDENTICAL wire terminal of the NEW switch. Repeat this step to remove and connect the other
RED wire to the SIDE wire terminal of the new switch.
6. CAREFULLY insert the new toggle ON/OFF switch in the SWITCH COMPARTMENT opening install the switch
GRAY Protective Rubber Boot on the Switch .
7
/16” (11 mm) HEX NUT
5. CAREFULLY remove the RED wire connected to the END wire terminal of the defective switch and SECURELY
lever into the switch mounting plate, secure the switch to the plate using the
Page 18 Of 30
7
/16” (11 mm) HEX NUT; then replace th
e
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Page 19
SPRING CLIPS
7. Remove any DRY silicone around the perimeter of the switch compartment and cover, replace and secure the
switch compartment cover using screws removed in step 2; then place a SMALL bead of silicone around the
perimeter of the switch compartment cover.
8. Replace the Batter/Sifter Cart electrical plug in the electrical receptacle, test operate the Batter/Sifter Cart;
then replace the Sifter Basket Assembly and Flour Pan.
D. RED POWER INDICATOR LAMP - A RED 120 volt,
that electric power to the Batter/Sifter Cart is ON when it is illuminated. If this snaplight fails it should be replaced
1
/
watt Snap light is used to provide a visual indication
3
with an identical snaplight.
To replace a Red Burner Indicator Lamp:
1. Repeat Steps 1 and 2 paragraph C above.
2.
CAREFULLY remove the defective lamp from the switch mounting
RED POWER INDICATOR LAMP
SELECTA NO. SL53415-6BG
PN 23-362
plate by depressing the SPRING CLIPS shown in the diagram on
the right; then apply pressure to the BOTTOM of the lamp.
3. CAREFULLY separate the BLACK and WHITE wires connected to the two
(2) BLACK lamp electrical wires; then discard the defective lamp.
CAUTION: EXERCISE CARE SO NOT TO DAMAGE THE BLACK AND WHITE WIRES CONNECTED TO
THE BLACK WIRES.
wires; then SECURELY connect the
4. SECURELY connect the BLACK wire (separated from the lamp wire in step 3) to one of the new lamp’s BLACK
WHITE wire to the remaining
BLACK wire of the new lamp.
5. CAREFULLY feed the lamp electrical wires through the lamp hole in the switch mounting plate; then insert the
new lamp into the mounting plate hole and apply pressure to SEAT the lamp in the hole.
NOTE: It may be necessary to depress the SPRING CLIPS to properly seat the lamp in the hole.
6. Repeat steps 7 and 8 paragraph C above.
E. FLOUR BIN INTERLOCK SWITCH - The our bin interlock switch PN 18-099 is located on the rear panel of the
Batter/Sifter Cart and its purpose is to OPEN the electrical circuit to the sifter motor whenever the our bin drawer is
1. To replace a our bin interlock switch:
a.
from
Remove the Batter/Sifter Cart electrical plug
the electrical receptacle, remove the
our bin assembly; then remove the rear
panel from the cart.
b. Remove the MICROSWITCH from the
ACTUATOR
6-32 x 1” (25 mm) round head screws
by removing the two (2)
, nuts
and lock washer; then remove the two (2)
RED electrical wires from the microswitch.
c. Discard the defective microswitch; install the
new switch on the actuator so the RED BUTTON on the switch is aligned with the PLUNGER of the actuator;
then secure the switch to the actuator using the two (2) 6-32 x I” (25 mm) screws, nuts and lock washers re moved in step 1 a above.
d. Install one (1) RED electrical wire on the CENTER terminal of the switch and install the remaining RED wire
on the COMMON terminal.
e. Replace and secure the rear panel on the cart; then connect the Batter/Sifter Cart electrical plug to the electrical
receptacle and test operate the cart.
Page 19 Of 30
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Page 20
2. To replace the interlock switch actuator:
a. Remove the Batter/Sifter Cart electrical plug from the electrical receptacle, remove the our bin drawer
assembly from the Batter/Sifter Cart; then remove the rear panel of the cart.
head screws, nuts and lock washers.
end of the actuator.
d. Remove one (1) 7/16”(11 mm) hex nut from the new actuator; place the remaining 7/16”(11 mm) hex nut
on the new actuator in the same position as the 7/16”(11 mm) hex nut on the defective actuator; and secure
the new actuator to the Batter/Sifter Cart using a 7/16”(11 mm) hex nut.
e. Install the microswitch on the actuator following procedures in steps 1c and 1d on the previous page.
f. Replace the our bin drawer assembly; connect the Batter/Sifter Cart electrical plug to the electrical
receptacle; and test operate the Batter/Sifter Cart to insure the inter-lock switch turns the sifter
when the our bin drawer is OPEN. If necessary, readjust location of the ACTUATOR
two (2) 7/16”(11 mm) hex nuts.
g. Replace and secure the rear panel on the Batter/Sifter Cart.
MECHANICAL COMPONENTS
The Batter/Sifter Cart mechanical components consist of the Sifter Motor, V-Belt, two (2) Pulleys, Sifter Mechanism
Shaft, two (2) Pillow Blocks, Sifter Activator Bar and Cam, and Shaft Seal. To gain access to the Sifter Mechanism
Compartment 1) remove the REAR panel from the Batter/Sifter Cart and 2) remove the PULLEY SHIELD by
loosening the two (2)
b. Remove the MICROSWITCH from the ACTUATOR by removing the two (2) 6-32 x 1” (25 mm)
c. Remove the actuator from the Batter/Sifter Cart by removing the 7/16”(11 mm)
hex nut from the PLUNGER
motor OFF
by relocating the
3
/
” (10 mm)nylon hex nuts on the weld studs.
8
round
CAUTION: PRIOR TO REPLACING A MECHANICAL COMPONENT REMOVE THE BATTER/SIFTER
CART ELECTRICAL PLUG FROM THE ELECTRICAL RECEPTACLE.
A. SIFTER MOTOR V-BELT - A Type 4L340 V-Belt is used to drive the Sifter Mechanism Shaft. If the V-Belt
becomes worn it should be replaced by an identical V-Belt.
To replace the Sifter Motor V-Belt:
1 . Use thumb pressure to slip the defective V-Belt off of the SMALL Motor Pulley; then remove
it from the LARGE sifter shaft pulley.
2. Place the new V-Belt on the LARGE sifter shaft pulley; then slip it on the SMALL motor
pulley using thumb pressure.
B. SIFTER MOTOR - A Dayton Model 5K260C 1/4 HP, 1725 RPM, 120 Volt, single phase
commercial duty motor is used to operate the Batter/Sifter Cart sifter mechanism. If the motor
becomes defective, replace it with an identical motor.
MOTOR BATTER/SIFTER CART
DAYTON MODEL 5K260C
PN 17-047
To replace the Sifter Motor:
1. Perform step A l above.
2. Remove the BLACK, GREEN and WHITE Sifter Motor
SIFTER MOTOR V-BELT
TYPE 4L340
PN 25-033
electrical wires from the Batter/Sifter Cart electrical cord by
removing the three (3) wire nuts.
3. CAREFULLY remove the defective motor from the interior bulkhead by remov-
ing the four (4) 5/16” (8 mm) nylon hex nuts from the bolts welded to the bulkhead.
4. Remove the 1 3/4” (45 mm) Sifter Motor Pulley and key ftom the motor shaft by
loosening the 5/32” (4 mm) Allen set screw.
5. Remove the electrical terminal cover of the motor and remove the BLACK,
GREEN and WHITE wires of the motor electrical cord from the terminals.
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Page 21
6. Remove the electrical terminal cover of the NEW sifter motor and relocate the BLACK and RED internal
electrical wires as follows:
WIRE COLOR FROM TERMINAL TO TERMINAL
BLACK 5 2
RED 2 5
NOTE: The Dayton Model 5K260C is factory wired for a CLOCKWISE (CW) rotation and it MUST be
re-wired to rotate COUNTER-CLOCKWISE (CCW) for proper operation of the sifter mechanism.
7. Connect the sifter motor electrical cord wires as shown below: then replace
and secure the electrical terminal cover:
WIRE COLOR CONNECT TO TERMINAL
BLACK 1 (COPPER TERMINAL)
GREEN (GREEN HEX HEAD CASE SCREW)
WHITE 4 (SILVER TERMINAL)
8. Place the motor on a at surface, turn the motor shaft until the keyway on the
shaft is pointing UPWARD; then insert the KEY removed in step 4 above in the keyway of the motor shaft.
nuts removed in step 3 above.
11. Using a straight edge ENSURE the sifter motor pulley is aligned with the LARGER 8“ (203 mm) sifter
mechanism shaft pulley. If necessary, align the pulleys as follows;
a. Loosen the 5/32” (4 mm)
b. Position the sifter motor pulley where it is aligned with the sifter mechanism shaft pulley.
c. Securely tighten the 5/32” (4 mm)
9. Align the keyway on the 1 3/4” (45 mm) Sifter Motor Pulley with the key on the motor shaft and CAREFULLY
slip the pulley over the motor shaft.
10. TEMPORARILY tighten the 5/32” (4 mm) Allen set screw on the pulley, install the sifter motor on the four (4)
bolts welded to the bulkhead; then secure the motor to the bulkhead with the four (4) 5/16” (8 mm) nylon hex
Allen set screw on the sifter motor pulley.
Allen set screw on the sifter motor pulley.
CAUTION: IF PULLEYS ARE NOT ALIGNED THERE WILL BE EXCESSIVE WEAR ON THE SIFTER
MOTOR AND PILLOW BLOCK BEARINGS CAUSING PREMATURE FAILURES.
12. Place the V-Belt on the LARGE 8” (203 mm) Sifter Shaft Pulley; then slip it on the
3/4” (45 mm)
Sifter
Motor Pulley using thumb pressure.
13. Connect the BLACK, GREEN and WHITE wires of the sifter motor electrical cord to the Batter/Sifter Cart
electrical cord BLACK, GREEN and WHITE wires and secure these connections using the wire nuts
removed in step 2 above.
C. SIFTER MOTOR PULLEY - A
1 3/4” (45 mm)
diameter Browning No. 3X759 pulley is used on the sifter motor.
If it becomes defective it MUST be replaced with an identical pulley.
To replace the sifter motor pulley:
1. Perform steps A 1, B 2, B 3, and B 4 (page 17) IN THAT ORDER.
2. Perform steps B 8, B 9, B 10, B 11, B 12, and B 13 (above) IN THAT ORDER.
D. SIFTER ACTIVATOR BAR CAM - A Counter Weight Cam with a Activator Bar
SIFTER MOTOR PULLEY
BROWNING NO. 3X759
PN 25-032
bushing is used to rotate the Sifter Basket Assembly at the proper speed. If it becomes
defective it MUST be replaced with an identical item.
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Page 22
To replace a Sifter Activator Bar Cam:
1. Remove the Flour Pan, Doughball Separator and Sifter Basket Assembly
from the Batter/Sifter Cart following procedures in paragraph III A,
Part One of this manual.
2. CAREFULLY grasp the LARGE 8” (203 mm) Sifter Shaft Pulley with
one hand to hold it STATIONARY, grasp the sifter activator bar with the
other hand and SLOWLY rotate the sifter activator bar in a COUNTER CLOCKWISE (CCW) DIRECTION until the Cam separates from sifter
shaft.
3. Remove the defective Sifter Activator Bar Cam ftom the Sifter Activator Bar by removing the 1/2” (13 mm)
hex head bolt, 2 spacers and 1/2” (13 mm)
hex nut.
4. Install the new Sifter Activator Bar Cam on the existing Sifter Activator Bar and secure it to the bar using the
1/2” (13 mm)
hex head bolt, 2 spacers and 1/2” (13 mm)
hex nut.
5. CAREFULLY position the sifter activator bar cam DIRECTLY above the sifter shaft and SLOWLY turn
it in a CLOCKWISE (CW) direction to thread it onto the sifter shaft. GRASP THE LARGE 8” (203 mm)
Sifter Shaft Pulley with one hand and SLOWLY rotate the sifter activator bar with the other hand in a
CLOCKWISE (CW) direction to tighten the cam on the shaft.
6. Replace the Sifter Basket Assembly, Doughball Separator, and Flour Pan in the Batter/Sifter Cart following
procedures in Paragraph A Part One of this manual.
E. SIFTER ACTIVATOR BAR - A Sifter Activator Bar is connected between the sifter activator bar cam and sifter
basket assembly to rotate the basket. If it becomes damaged it must be replaced with an identical item.
SIFTER ACTIVATOR BAR CAM
REECE MANUFACTURING NO. RMI-P05
PN 25-035
To replace a Sifter Activator Bar:
1 Perform steps D 1, D 2, and D 3 IN THAT ORDER.
2. Install the new Sifter Activator Bar on the existing Sifter Activator
Bar Cam and secure it with the 1/2” (13 mm)
1/2” (13 mm)
hex nut removed in step D 3 above.
hex head bolt, 2 spacers and
SIFTER ACTIVATOR BAR
REECE MANUFACTURING NO. RMI-P04
PN 25-036
3. Perform steps D 5 and D 6,
F. SIFTER MECHANISM SHAFT - A Sifter Mechanism Shaft and 8” (203 mm) diameter pulley is mounted to the
interior compartment of the Batter/Sifter Cart and is used to rotate the Sifter Basket at the proper speed. If it be comes defective it must be replaced with an identical item.
To replace a Sifter Mechanism Shaft:
SIFTER MECHANISM SHAFT
REECE MANUFACTURING NO. RMI-P28
PN 25-037
1. Perform steps A 1, D 1 and D 2.
2. Remove the Sifter Mechanism Shaft and Pulley from the interior compartment of the Batter Sifter
Cart as follows:
a. Remove the SHAFT SEAL located above the TOP PANEL of the interior sifter mechanism
compartment.
b. Remove the LOWER Pillow Block by removing the two (2) 3/8” (10 mm)
nylon hex nuts from the
weld studs on the panel.
3. Remove the 8” (203 mm) diameter Pulley from the Sifter Mechanism Shaft by loosening the 5/32” (4 mm)
c. While holding the Sifter Mechanism Shaft in one hand, remove the UPPER Pillow Block by removing
the two (2) 3/8” (10 mm)
nylon hex nuts from the weld studs.
Allen Set screw.
4. Mark location of the two (2) Pillow Blocks on the defective Sifter Mechanism Shaft; then remove both Pillow
Blocks by loosening the 7/64” (3 mm)
Allen set screw on each Pillow Block.
5. Place the new Sifter Mechanism Shaft along side of the defective shaft and mark location of the two (2)
Pillow Blocks on the new shaft.
6. Install the two (2) Pillow Blocks on the new Sifter Mechanism Shaft where marked, and secure each pillow
block to the shaft by tightening the 7/64” (3 mm)
Allen set screw on each block.
Page 22 Of 30
30A131
Page 23
7. Remove the KEY from the Keyway on the Sifter Mechanism Shaft, place the shaft on a at surface until the
keyway on the shaft is pointing UPWARD; then replace the KEY in the keyway.
8. Align the keyway on the pulley with the key on the shaft, CAREFULLY slip the pulley over the shaft until the
key is seated in the pulley keyway, then secure the pulley to the shaft by tightening the 5/32” (4 mm)
set screw.
9. Install the Sifter Mechanism Shaft in the interior compartment of the Batter/ Sifter Cart as follows:
a. Secure the UPPER Pillow block to the upper two (2) weld studs using the 3/8” (10 mm)
nylon hex nuts
removed in step 2 c above.
b. Secure the LOWER Pillow Block to the lower two (2) weld studs using the 3/8” (10 mm)
removed in step 2 b above.
10. Perform steps A 2, D 5 and D 6 IN THAT ORDER.
G. SIFTER MECHANISM SHAFT PULLEY - A 8” (203 mm) diameter Pulley is attached to the Sifter Mech anism Shaft to reduce the Sifter Motor speed of 1725 RPM to 430 RPM for proper operation of the Sifter Basket.
If this pulley becomes defective it must be replaced with an identical pulley.
To replace the Sifter Mechanism Shaft Pulley:
1. Perform steps A 1, D 1, D 2, F 2, and F 3 IN THAT ORDER.
2. Perform steps F 7, F 8, F 9, D 5, D 6 and A 2 IN THAT ORDER.
SIFTER MECHANISM SHAFT PULLEY
BROWNING NO. 3X796
PN 25-031
H. PILLOW BLOCK - Two (2) Pillow Blocks are used to mount the Sifter Mechanism Shaft to the interior compart ment of the Batter/Sifter Cart. If either Pillow Block becomes defective it must be replaced with an identical item.
Allen
nylon hex nuts
To replace a Pillow Block:
1. Perform steps A 1, D 1, D 2 and F 2 IN THAT ORDER.
2. Mark location of the defective Pillow Block on the Sifter Mechanism Shaft;
then remove the defective Pillow Block by loosening the 7/64” (3 mm)
Allen
set screw.
3. Install the new Pillow Block on the Sifter Mechanism Shaft where marked and
secure it by tightening the 7/64” (3 mm)
Allen set screw.
4. Perform steps F 9, D 5, D 6 and A 2 IN THAT ORDER.
PILLOW BLOCK NO. UCP202-10
PN 25-030
I. RUBBER SHAFT SEAL - A rubber shaft seal is mounted on the Sifter Mechanism Shaft where it protrudes
above the top panel of the SEALED sifter mechanism compartment to ensure sifted our cannot seep into this
compartment. If it becomes deteriorated it should be replaced with an equivalent seal.
To replace a Rubber Shaft Seal:
1. Perform steps D 1 and D 2 IN THAT ORDER.
2. Remove the defective Rubber Shaft Seal ftom the sifter shaft, THOROUGHLY clean
the sifter shaft protruding through the top panel of the sealed Sifter Mechanism
Compartment; then install the new Rubber Shaft Seal on the sifter shaft.
3. Perform steps D 5 and D 6 IN THAT ORDER.
REECE MANUFACTURING NO. RMI-P02
RUBBER SHAFT SEAL
PN 25-038
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Page 24
J. BATTER / SIFTER CART CASTERS - The Batter/Sifter Cart is equipped with four(4) Payson type 050-40X
swivel casters. This caster has two precise ball bearing race ways protected from moisture by neoprene molds, and
4” (102 mm) high Payex soft tread wheels. The top plate of each caster is mounted on 1/4-20 weld studs
attached to a hat section on the base of the Batter/Sifter Cart.
To replace a swivel caster:
1. Disconnect the Batter/Sifter Cart electrical plug from the electrical receptacle
;
relocate the cart to an area where it can be laid on the oor; remove the our bin,
our pan, batter pan and sifter basket assembly; then CAREFULLY lay the BACK
of the Batter Table on the oor.
2. Remove the defective caster by removing the four (4) 1/4-20 nylon lock nuts with
a 7/16” (11 mm)
open end or box end wrench; and secure the new caster to the cart
using these nuts and wrench.
NOTE: Sometimes the table will ROCK when only one caster is replaced due
to wear of the adjacent caster. If this problem occurs, replace the adjacent
PAYSON TYPE 050-40X CASTER
PN 28-006
front/back caster.
3. Place the cart in an UPRIGHT position; replace items removed in Step 1 above; and connect the electrical
plug to the electrical receptacle.
Page 24 Of 30
30A131
Page 25
PARTS LIST & SUPPLY
Page 25 Of 30
30A131
Page 26
TECHNICAL ASSISTANCE - Contact an authorized service agent or the Customer Service Department, Ultrafryer
Systems at 1-800-525-8130 for technical assistance.
ORDERING INFORMATION:
1. REPLACEMENT PARTS - Provide the following information when ordering replacement parts by phone,
fax or mail:
Your company name and phone number
Your company purchase order number
Bill-to address
Ship-to address
Quantity desired
Part number and description of the desired-item
Your name or signature of authorized-buyer
Phone in order to: 1-800-545-9189 Ext 5029
FAX order to: 1-210-731-5099
Mail order to: Ultrafryer Systems
Order Entry Ofce
P.O. Box 5369
San Antonio, TX 78201
E-Mail your order to: Ultafryerservice@afce.com
2. TERMS - Net 30 days for customers on open accounts. Past due balances will be charged 1 1/2% per
month (I 8% per annum) until full balance is paid.
3. DAMAGES - Ultrayer Systems is not responsible for damage occurring in transit. All deliveries must be
inspected for damage to shipping containers prior to departure of the delivering carrier. Any
damage must be notated on the receiving document to facilitate ling of freight claims. Carriers
must be notied immediately and freight inspections must be requested from the carrier.
Ultrafryer Systems can and will gladly assist you in preparing and processing of the necessary
claims only if proper notication has been accomplished on the carrier delivery document.
Damaged equipment and or containers must be available for the claims inspector to inspect.
4. RETURNS - Ultrafyer Systems cannot guarantee credit for items returned without proper authorization. All
returns must have prior Ultafryer Systems Customer Service or Warranty department approval.
An assigned number will be issued by the approval authority. Please print the assigned num ber on all returned packages and corresponding paperwork. Returned goods are subject to a
l5% restocking charge. Ultrafryer Systems is not responsible for freight charges on returned
goods unless authorized by Customer Service and or Warranty personnel. Ultrafryer Systems
does not receive freight collect or C.O.D. shipments.
PARTS IDENTIFICATION - Locate the part on the following sketches and note the index number i.e, 1, 2, etc;
then obtain the part number and description for that index number on the page facing the sketches. Use that part
number when ordering a replacement part.
Page 26 Of 30
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Page 27
PARTS LIST AND SUPPLY
Items listed in paragraphs I and II may be ordered through normal supply channels or by calling 1-800-545-9189
I. BATTER/SIFTER CART COMPONENTS
.
Page 27 Of 30
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Page 28
BATTER / SIFTER CART COMPONENT LOCATIONS
ITEM DESCRIPTION PN
1 Flour Pan Scraper & Cover 12-015
2 Batter/Sifter Cart Extension (Optional Purchase) 12-075
3 Flour Pan 12-106
*4 Flour Bin Latch 12-121
5 Flour Bin Assembly w/o Liner 12-291
6 Dough Ball Catch Pan 12-695
7 Plastic Flour Bin Liner 12-704
*8 Flour Flow Cover 12-705
9 Top Pan Accessory Shelf (Optional Purchase) 12-708
*10 Flour Bin Interlock Switch 18-099
*11 Flour Bin Interlock Switch & Actuator 18-100
12
*13
14
3 Size S/S Pan (Optional Purchase)
9 Size S/S Hand Wash Pan (Optional Purchase)
q Size S/S Hand “Batter” Pan (NOTE 1 & 2)
21-101
21-418
21-442
15 Cold Batter Pan (NOTE 1) 21-632
16 Flour Bin Drawer Chrome Pull 22-005
*17 Slide Mount Shelve Roller 22-006
*18 Magnetic Door Catch 22-407
*19 Sifter Basket Bushing #RMI-P35 22-738
20 Doughball Separator Assembly #RM1-011 22-739
21 Sifter Basket w/Screen #RM1-016 22-740
22 Sifter Basket Screen #RM1-022 22-742
23 Dip-N-Flip Basket (NOTE 1) 22-766
*24 Type SJO 18/3 Electrical Spring Cord 23-158
*25 Hubbell Type HBL 4720C Twist Lock Electrical Plug 23-184
26 Payson Type 050-40X 4” Swivel Caster 28-006
* NOT SHOWN
NOTE: 1) This Item is ONLY available when purchased separately under PN 12A080, Batter Cart
& Cold Pan Kit.
2) For q Size S/S Batter Pan w/Fluid Level marks order PN 21-100.
Page 28 Of 30
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Page 29
SIFTER MECHANISM ASSEMBLY COMPONENTS
ITEM DESCRIPTION PN
1 115 Volt 1 Ø 60 Hz HP 1725 RPM Dayton No. SK260C Sifter Motor 17-047
2 Pillow Block No. UCP202-10 25.030
3 Large 8” (203mm) Diameter Pulley No. 3X796 25-031
4 Small 1” (45mm) Diameter Pulley 3X759 25-032
5 Type No. 4L340 “V” Belt 25-033
6 Sifter Actuator Bar Cam No. RM1=P01 25-035
7 Sifter Actuator Bar No. RM1-P03 25-036
8 Sifter Mechanism Shaft w/Truarc Ring No. RM1-P27 25-037
9 Rubber Shaft Seal No. RM1-P02 25-038
10 S/S Hex Head 12mm Dia x 30mm Lg Bolt 27-261
11 S/S Hex Head 12mm Nut 27-262
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Page 30
TOGGLE ON/OFF SWITCH ASSEMBLY
ITEM DESCRIPTION PN
1 125/250 Volt 5/10 Ampere SPST Toggle ON/OFF Switch 18-204
2
125 Volt 3 Watt Snaplight w/RED Lens
23-362
3 Toggle ON/OFF Switch Protective Rubber Boot 23-402
*4 10 - 24 x ” (13mm) S/S Truss Head Screw 27-020
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