Ultimaker Ultimaker 3 user manual

Ultimaker 3

Installation and user manual

Original manual v1.0 2016

Disclaimer

Please read and understand the contents of this installation and user manual carefully. Failure to read the manual

may lead to personal injury, inferior results or damage to the Ultimaker 3. Always make sure that anyone who uses the 3D printer knows and understand the contents of the manual and makes the most out of the Ultimaker 3 or Ultimaker 3 Extended.

The conditions or methods used for assembling, handling, storage, use or disposal* of the device are beyond our control and may be beyond our knowledge. For this and other reasons, we do not assume responsibility and expressly disclaim liability for loss, injuries, damage, or expense arising out of or in any way connected with the assembly, handling, storage, use or disposal of the product.*

The information in this document was obtained from sources which we believe are reliable. However, the information is provided without any warranty, express or implied, regarding its correctness.

Intended use Ultimaker 3

Ultimaker 3D printers are designed and built for fused deposition modeling with Ultimaker engineering thermoplastics within a commercial/business environment. The mixture of precision and speed makes the Ultimaker 3D printers the perfect machine for concept models, functional prototypes and the production of small series. Although we achieved a very high standard in the reproduction of 3D models with the usage of Cura, the user remains responsible to qualify and validate the application of the printed object for its intended use, especially critical for applications in strictly regulated areas like medical devices and aeronautics. While being an open material platform the best results will be achieved with Ultimaker certified material, while effort has been made in order to match material properties with machine settings.

* We comply to the WEEE-directive.

Copyright © 2016 Ultimaker. All rights reserved worldwide. This language version of the manual is verified by the manufacturer (Original manual). No part of this publication, including pictures may be reproduced and/or made public, whether by printing, photocopying, microfilm or by any other means whatsoever, without the prior written permission of Ultimaker.

Table of Contents

1. Safety and compliance ............................................................................................................................................ 6

Safety messages 7 Hazards 8

2. Introduction..............................................................................................................................................................9

Main components Ultimaker 3 or Ultimaker 3 Extended 10 Specifications 11

3. Unpack and install the hardware ......................................................................................................................... 12

Unboxing 13 Install the hardware accessories 15

4. Set up for first use ................................................................................................................................................. 17

Print core installation 18

Loading materials 19 Installing WiFi and firmware 21 Cura software 22

5. Operation................................................................................................................................................................23

Display and control button 24 Using Cura 25 Starting a print 26 Materials 28 Print cores 31 Build plate calibration 32

6. Maintenance...........................................................................................................................................................34

Updating firmware 35 Lubricating the axles 36 Keeping the printer clean 37 Maintaining the BB print core 38

7. Help & support ....................................................................................................................................................... 40

Troubleshooting 41

Preface

This is the installation and user manual for your Ultimaker 3 or Ultimaker 3 Extended. This manual contains chapters about the installation and use of the 3D printer.

The manual contains important information and instructions on safety, installation and use. Please read all information and follow the instructions and guidelines in this manual carefully. This ensures that you will obtain great quality prints and that possible accidents and injuries will be prevented. Make sure that everyone who uses the Ultimaker 3 or Ultimaker 3 Extended has access to this manual.

Every effort has been made to make this manual as accurate and complete as possible. The information is believed to be correct but does not aim to be all inclusive and shall be used only as a guide. Should you discover any errors or omissions, please bring this to our attention, so that we can make amendments. This will enable us to improve our documentation and service to you.

Certications

Safety and compliance

It is very important to work safely with your Ultimaker 3 or Ultimaker 3 Extended. This chapter is about safety and hazards. Please read all information carefully to prevent possible accidents and injuries.

Safety messages

This manual contains warnings and safety notices.

Provides additional information that is helpful to do a task or to avoid problems.

Warns of a situation that may cause material damage or injuries if one does not follow the safety instructions.

General Safety Information

The Ultimaker 3 or Ultimaker 3 Extended generates high temperatures and has hot moving parts that can cause injury. Never reach inside of the Ultimaker 3 or Ultimaker 3 Extended while it is in operation. Always control the printer with the button at the front or the power switch at the back. Allow the Ultimaker 3 or Ultimaker 3 Extended to cool down for 5 minutes before reaching inside.

Do not change or adjust anything on the Ultimaker 3 unless the change is authorized by the manufacturer.

Do not store items in the Ultimaker 3.

The Ultimaker 3 or Ultimaker 3 Extended is not intended for use by persons with reduced physical and/or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety.

Children should be under constant supervision when using the printer.

Intentional radio

This device may not cause harmful interference, and this device must accept any interference received, including interference that may cause undesired operation.

Hazards

Electromagnetic Compatibility (EMC)

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

The EMC test report of the Ultimaker 3 or Ultimaker 3 Extended is available on request at info@ultimaker.com.

Electrical Safety

The Ultimaker 3 has been tested according to the IEC 60950-1, which falls under the low voltage directive.

The Ultimaker 3 must be used in conjunction with the Meanwell power supply GST220AX and delivered power cord. In combination they guarantee safe use in relation to short-circuit, overload, over-voltage and over temperature. For more information, please look at our website for the CB-report.

Always unplug the printer before doing maintenance or modifications.

Mechanical Safety

The Ultimaker 3 contains moving parts. No damage to the user will be expected from the drive belts. The force

of the build plate is big enough to give some damage, so keep hands out of the reach of the build plate during operation.

Always unplug the printer before doing maintenance or modifications.

Risk of Burns

There is a potential risk of burns: the print head can reach temperatures up to 280 °C, while the heated bed can

reach temperatures of 100 °C. Don’t touch both with your bare hands.

Always allow the printer to cool down for 30 minutes before performing maintenance or modification.

Health and Safety

The Ultimaker 3 is designed for Ultimaker PLA, Ultimaker ABS, Ultimaker CPE, Ultimaker Nylon and Ultimaker

PVA. Our materials can be printed safely if the recommended temperatures and settings are used. We recommend to print all Ultimaker materials in a well-ventilated area. Please check the SDS of each specific material for more information.

Non-Ultimaker materials could release VOC’s (volatile organic compounds) while processed in Ultimaker 3D printers (not covered by warranty). These can cause headaches, fatigue, dizziness, confusion, drowsiness, malaise, difficulty in concentration and feeling of intoxication. Usage of a fume hood is recommended. Take a look the SDS of these materials for more information.

Introduction

Meet your Ultimaker 3 and learn what the possibilities of this 3D printer are.

Main components Ultimaker 3 or Ultimaker 3 Extended

2 3

8 9 9 10

45674

1. Build plate

2. Dual print head

3. Build plate screws

4. Build plate clamps

5. Push/rotate button

6. Display

7. USB socket

The model exposed is the Ultimaker 3 Extended. The main components of the Ultimaker 3 are the same and on the

exact same position. The only difference between the two printers is the height of the housing. See Specifications for the different dimensions.

8. Feeder 2

9. Bowden tubes

10. Feeder 1

11. Ethernet port

12. Cable cover

13. Double spool holder with NFC cable

14. Power cable

11121314

Specications

Printer and printing properties Ultimaker 3 Ultimaker 3 Extended

When no value is listed, it is equal to Ultimaker 3

Technology Fused Deposition Modeling (FDM) Print head Dual extrusion print head with a unique

auto-nozzle lifting system and swappable print cores

Build volume Left nozzle: 215 x 215 x 200 mm

Right nozzle: 215 x 215 x 200 mm

Dual material: 197 x 215 x 200 mm Filament diameter 2.85 mm Layer resolution 0.4mm nozzle: 20 - 200 micron XYZ accuracy 12.5, 12.5, 2.5 micron Print head travel speed 30 - 300 mm/s Build speed 0.40 mm nozzle: up to 16 mm Build plate Heated glass build plate Build plate temperature 20 - 100 ºC Build plate leveling Active leveling Supported materials Nylon, PLA, ABS, CPE, PVA Nozzle diameter 0.4 mm Nozzle temperature 180 - 280 ºC Nozzle heat up time < 2 min Build plate heat up time < 4 min (20->60 ºC) Operating sound 50 dBA Material recognition Material recognition with NFC scanner Connectivity Wi-Fi, LAN, USB port Monitoring Live camera

Left nozzle: 215 x 215 x 300 mm Right nozzle: 215 x 215 x 300 mm Dual material: 197 x 215 x 300 mm

Physical dimensions

Dimensions 342 x 380 x 389 mm (DxWxH) 342 x 380 x 489 mm (DxWxH) Dimensions (with bowden tube and spool holder) Nett weight 10,6 kg 11,3 kg Shipping weight 15,5 kg 16,8 kg Shipping box dimensions 390 x 400 x 565 mm (DxWxH) 390 x 400 x 680 mm (DxWxH)

Power requirements

Input 100 - 240V

Output 24 V DC, 9.2 A

Ambient conditions

Operating ambient temperature 15 - 32 ºC

Storage conditions printer 0 - 32 ºC

Software

Supplied software Cura, our free print preparation software Supported OS macOS, Windows, Linux File types STL, OBJ and 3MF

342 x 505 x 588 mm, (DxWxH) 342 x 505 x 688 mm (DxWxH)

4A, 50-60Hz

221 W max.

10 - 90 % RH non-condensing. From ±50%

RH and up you will get problems with PVA.

See material specifications for optimal

operating conditions

Unpack and install the hardware

Carefully unpack your Ultimaker 3 or Ultimaker 3 Extended and set up the hardware according to the instructions in this chapter.

Unboxing

The Ultimaker comes in reusable, durable packaging, specially designed to protect your Ultimaker 3.

Unpacking Follow the steps below properly to unpack your Ultimaker 3.

1. Take the Ultimaker 3 out of the cardboard box.

2. Loosen the strap by opening the buckle.

3. Remove the top part of the styrofoam packaging with the two spools of filament and factory test print in it.

4. Take out the accessory box.

5. Remove the styrofoam part that is placed at the front bottom side of the Ultimaker 3.

6. Take the Ultimaker 3, remove the bottom styrofoam part and place the Ultimaker 3 on a flat surface.

7. Manually lift the build plate and remove the packaging material under the build plate.

8. Cut the zip tie that secures the print head.

+ 29 hidden pages