Page 1
Ultimaker S5 Air Manager
Installation and user manual
EN 03/2020 v2.2
Page 2
Table of contents
1. Safety and compliance
1.1 Safety messages 4
1.2 General safety information 4
1.3 Hazards 4
1.4 Health and safety 5
2. Introduction
2.1 Main components 7
2.2 Specications 7
3. Unboxing
3.1 Unboxing 9
3.2 What’s in the box 9
3.3 Hardware installation 10
3.4 Firmware installation 10
4. Operation
4.1 Operation recommendations 12
4.2 Printing with the Air Manager 12
4.3 Uninstalling the Air Manager 13
5. Maintenance
5.1 Clean the Air Manager 15
5.2 Replace the lter 15
6. Troubleshooting
6.1 Error codes 17
6.2 Air Manager not recognized 17
7. Warranty
7.1 General 19
7.2 Conditions 19
7.3 Notication 20
7.4 Exclusions 20
7.5 Applicable law and competent court 20
Ultimaker S5 Air Manager user manual 1
Page 3
Disclaimer
Please read and understand the contents of this installation and user manual carefully. Failure to read the manual
may lead to personal injury, inferior results or damage to the Air Manager, the Ultimaker S5 or its peripherals.
Always make sure that anyone who uses this 3D printer knows and understands the contents of the manual to
make the most out of the Ultimaker S5 Air Manager.
The Ultimaker S5 Air Manager, together with the Ultimaker S5 Material Station and the Ultimaker S5 form the
Ultimaker S5 Pro Bundle. This user manual specically describes the intended workow and operation for the
Ultimaker S5 Air Manager. First time Ultimaker S5 users are advised to consult the Ultimaker S5 Pro Bundle manual.
The conditions or methods used for assembling, handling, storage, use or disposal of the device are beyond our
control and may be beyond our knowledge. For this and other reasons, we do not assume responsibility and
expressly disclaim liability for loss, injuries, damage, or expense arising out of or in any way connected with the
assembly, handling, storage, use or disposal of the product.
The information in this document was obtained from sources which we believe are reliable. However, the
information is provided without any warranty, express or implied, regarding its correctness.
Intended use
The Ultimaker S5 Air Manager is designed and built for use in combination with the Ultimaker S5. The Ultimaker
S5 Air Manager fully encloses the build chamber of the Ultimaker S5 and creates an inside-out airow through the
lter that removes up to 95% of all ultrane particles (UFPs). This results in a safer work environment when printing
with an extended range of materials - both Ultimaker and third-party materials. The exact number of ultrane
particles ltered can vary per material. The user remains responsible for taking (additional) safety measures if
necessary based on the information provided by the lament supplier.
Ultimaker S5 Air Manager user manual 2
Page 4
1. Safety and compliance
Page 5
1.1 Safety messages
This guide contains warnings and safety notices.
The information provided below is applicable to the combination of the Ultimaker S5 and the Air Manager
(“Ultimaker products”).
Provides additional information that is helpful to do a task or to avoid problems.
Warns of a situation that may cause material damage or injuries if the safety instructions are not followed.
1.2 General safety information
The Air Manager is designed for use with the Ultimaker S5.
• Ultimaker 3D printers generate high temperatures and have hot moving parts that can cause injury. Never
reach inside Ultimaker 3D printer while they are in operation. Always control the printer with the touchscreen
at the front or the power switch at the back. Allow the Ultimaker 3D printers to cool down for 5 minutes
before reaching inside
• Do not change or adjust any parts of the products unless the change or adjustment is
authorized by the manufacturer
• Do not store items inside Ultimaker products, except for compatible lament spools in the
Ultimaker S5 Material Station
• Ultimaker products are not intended for use by persons with reduced physical and/or mental capabilities, or
lack of experience and knowledge, unless they are supervised or have been given instructions concerning the
use of the appliance by a person responsible for their safety
• Children should be under constant supervision when using Ultimaker products
• Do not touch the fan of the Ultimaker S5 Air Manager when changing the lter
1.3 Hazards
Electromagnetic compatibility (EMC)
These devices may not cause harmful interference, and these devices must accept any interference received,
including interference that may cause undesired operation.
An electrostatic discharge in some metallic parts of the devices may cause the interruption of the NFC
communications, aecting the initial detection of the material spool. In these cases, a device restart
should solve the problem.
Electrical safety
Ultimaker products have been tested according to the IEC 60950-1 and/or IEC 62368-1. All relevant products
have undergone and passed hi‐pot testing before shipment. This test guarantees the right level of insulation
against electrical shock. An earthed mains socket must be used. Be sure that the building installation has
dedicated means for over-current and short-circuiting. For more information, please visit our website for the
CB-certicate. The Ultimaker 3D printers are powered by mains voltage, which is hazardous when touched.
Only trained sta should remove the bottom cover.
Always unplug Ultimaker products before performing maintenance or modications.
Ultimaker S5 Air Manager user manual 4
Page 6
Mechanical safety
Ultimaker products are compliant with the Machine Directive 2006/42/EU. The EC declaration of conformity
can be found on our website. The Ultimaker 3D printers contain moving parts. No damage to the user will be
expected from the drive belts. The force of the build plate may cause minor injury, so stay out of the reach of
the build plate during operation.
Always unplug the product before performing maintenance or modications.
Risk of burns
There is a potential risk of burns: the print heads of the Ultimaker 3D printers can reach temperatures above
200 °C, while the heated bed can reach temperatures above 100 °C. Do not touch either of these parts
with your bare hands.
Always allow the product to cool down for 30 minutes before performing maintenance or modications.
1.4 Health and safety
3D printing thermoplastics may result in the release of ultrane particles (UFPs) and volatile organic
compounds (VOCs) depending on the thermoplastic used and settings of the 3D printer.
Ultimaker products are designed for use with Ultimaker materials and are open for use with materials from
third-party suppliers.
Ultimaker materials
Ultimaker materials can be printed safely without any ltering using the recommended temperatures and settings
in a well-ventilated area (minimum refresh rate of 1.8 for a room size of 30.6 m3). When multiple Ultimaker 3D
printers are operated in a contained environment, emissions of UFPs and/or VOCs may vary. Please consider other
safety measures, such as a lter, cabinet and/or dedicated ventilation system depending on your specic situation.
Third-party materials
Third-party material manufacturers can supply print proles that contribute to reliable results with Ultimaker
hardware (“The Ultimaker Material Alliance Program”).
The use of print proles and materials from Ultimaker’s Material Alliances and/or other suppliers may require
additional safety measures such as a lter for the safe usage of such materials. Please take the relevant information
provided by the supplier of such lament/material into account at all times for safe operation. Please check the
safety data sheet of each specic material for information.
Ultimaker cannot be held responsible for any adverse eects from the use and/or performance of these materials.
Ultimaker S5 Air Manager user manual 5
Page 7
2. Introduction
Page 8
2.1 Main components
1
2 3
7 8
4 91056
1. Cover
2. Filter housing
3. Filter
4. Handle
7. Fan
8. Hinge
9. Air Manager cable
10. UMB out port
5. Stress relief
6. Mounting bracket
2.2 Specications
Ultimaker S5 Air Manager specications
Properties Filter technology EPA lter
Fan technology Air extraction by low-noise brushless fan
Air refresh rate 1 - 50 m3/h (35 m3/h nominal rate for most materials at 23°C)
Filter eciency Up to 95%
Filter replacement Recommended every 1,500 print hours (approx. 1 year)
Operating sound <51 dBA (including Ultimaker S5)
Connection (data and power) UMB connection, 24 VDC (included)
Compatible 3D printers Ultimaker S5
Compatible materials Optimized for Ultimaker PLA, Tough PLA, ABS, Nylon, CPE, CPE+, PC, PP, TPU 95A,
Physical dimensions Dimensions 490 x 503 x 350 mm (19.3 x 19.8 x 13.8 in)
Dimensions (including Ultimaker S5) 490 x 503 x 967 mm (19.3 x 19.8 x 38 in)
Net weight 3.6 kg (7.9 lbs)
Software Supplied software Ultimaker Cura, our free print preparation software
Warranty Warranty period 12 months
PVA, Breakaway (Also supports third-party materials)
Ultimaker Connect, our free printer management solution
Ultimaker Cloud, enables remote printing
Ultimaker S5 Air Manager user manual 7
Page 9
3. Unboxing
Page 10
3.1 Unboxing
The Air Manager comes in reusable, durable packaging, specially designed to protect the device. Follow the steps
below properly to unpack your Air Manager.
Please retain all packaging for warranty purposes.
1. Remove the plastic locking clips from the lower section of the box
2. Holding the handles, lift the upper section of the box
3. Remove the quick start guide and the safety and warranty information booklet
4. Remove the six foam pieces
The rest of the boxes will be removed during the installation of the Air Manager.
3.2 What’s in the box
The Air Manager is shipped in several parts, which can be installed in a few easy steps. The packaging also includes
several accessories.
1. Cover
2. Filter housing
3. Filter
4. Mounting bracket
5. Removal tools
6. Bag with screws + key
7. Cable + clips
Ultimaker S5 Air Manager user manual 9
Page 11
3.3 Hardware installation
Turn o your Ultimaker S5 before installing the Air Manager.
The Ultimaker S5 and Air Manager must be positioned out of direct sunlight when in use. Ensure there is at
least 10 cm of free space at the back of the Air Manager for unrestricted airow.
1. Align the mounting bracket with the back of the Ultimaker S5
2. Guide the Bowden tubes and print head cable into both mounting bracket slots. On the left side, as seen from
the back, the Bowden tube should be placed at the front.
The cable clip should be on the inside of the mounting bracket
If the Bowden tubes accidentally get pinched between the Ultimaker S5 and the mounting bracket,
immediately uninstall the mounting bracket. Use the removal tools and follow the instructions in section
4.2 Uninstalling the Air Manager.
3. Gently push down on the mounting bracket until it clicks rmly into place
4. Align the bottom of the lter housing with the slots in the mounting bracket and push it into place
5. Gently push the lter completely into the lter housing
6. From the front of the printer, place the cover over the lter housing
7. Align the hinges with the mounting bracket and drop the cover into place. Ensure the hinges are ush in
the mounting bracket.
8. Close the cover of the Air Manager.
9. Connect the Air Manager cable to the port at the back of the Air Manager
10. Place the stress relief clip attached to the mounting bracket around the Air Manager cable and close it
11. Slide the stress relief clip upwards until it cannot go further to secure the cable in place
12. Guide the Air Manager cable on the right side around the spool holder and plug it into the UMB OUT port at
the back of the Ultimaker S5.
Note: If you also own a Material Station, connect the Air Manager cable into the UMB OUT port at the back of
the Material Station instead. Place the Air Manager cable behind the clips in the back panel of the Ultimaker S5.
13. Use the cable clips to connect the Air Manager cable to the NFC cable of the Ultimaker S5
3.4 Firmware installation
The Air Manager will only function correctly when your Ultimaker S5 is running rmware that supports it. Using
an unsupported version may cause damage to your printer.
1. Turn on your Ultimaker S5
2. Install the latest rmware to support the Air Manager through the Ultimaker S5 menu, or visit
ultimaker.com/rmware for instructions
Ultimaker S5 Air Manager user manual 10
Page 12
4. Operation
Page 13
4.1 Operation recommendations
Ensure the Ultimaker S5 and Air Manager are placed in a suitable environment. These products perform best in
an ambient operating temperature between 15 – 32 ºC (59 – 90 ºF). The Ultimaker S5 and Air Manager must be
positioned out of direct sunlight when in use. Ensure there is at least 10 cm of free space at the back of the Air
Manager for unrestricted airow.
The Ultimaker S5 Air Manager functions as a physical barrier to prevent touching moving parts. Do not open the
cover of the Air Manager or the glass doors of the Ultimaker S5 while the machine is in operation. Always make
sure the cover is fully closed before starting a print.
When a print has nished, wait until the printer has completely cooled down before opening the glass doors. This
will allow sucient time to lter all particles from the printing process.
4.2 Printing with the Air Manager
Three parameters inuence how the Air Manager works:
• Build volume temperature
• Build plate temperature
• Ambient temperature
When printing with Ultimaker materials, the build volume temperature is preset by the material prole.
Build volume temperature
The Air Manager maintains the internal temperature of the printer at the desired build volume temperature. The
build volume temperature is a setting within Ultimaker Cura.
Quickly nd the build volume temperature setting with the search function. For best results, use the latest
version of Ultimaker Cura.
The Air Manager adjusts the fan speed to maintain the specied chamber temperature. The fan speed is calculated
dependent on the build plate temperature as well as from the ambient temperature, measured by the Air
Manager’s own temperature sensor.
When slicing using an older version of Ultimaker Cura, or any other slicer which does not have a value for the
build volume temperature, the Air Manager will default to 100% fan speed.
The build volume temperature has a maximum value of 50 °C to prevent damage to the printer.
Air Manager operation
Any time a print core or the heated bed exceeds a temperature of 50°C, the fan of the Air Manager will turn on.
At these temperatures, residual material on the build plate or in the print cores can emit UFPs, which should
be ltered. Therefore, it is normal for the fan to spin during other operations that require heating, and not
only during printing.
After nishing a print, the Air Manager will continue working until everything has cooled down to below 50 °C. This
ensures that the lter captures all residual UFPs in the chamber.
Ultimaker S5 Air Manager user manual 12
Page 14
The lter
The Air Manager uses an E10 lter. The lifespan of this lter is 1,500 hours and the Ultimaker S5 tracks the usage
time of this lter. There are three lter states:
Filter state Shown when
Peak performance Filter usage < 90% lifespan
Replacement near Filter usage between 90% and 100% lifespan
Replacement advised Filter usage > 100% lifespan
Furthermore, the Ultimaker S5 Pro Bundle can detect whether a lter is present or not.
4.3 Uninstalling the Air Manager
In some cases, it may be necessary to uninstall the Air Manager, for example for transportation or maintenance
reasons. Special tools are included in the box to remove the Air Manager from the Ultimaker S5.
It is recommended to uninstall the entire Air Manager, without removing individual modules.
1. Turn o the Ultimaker S5 using the power switch at the back
2. Disconnect the Air Manager cable from the UMB OUT port on the back of the Ultimaker S5 or
the Material Station
3. Take the two removal tools and align them with the leaf springs in the mounting bracket
4. Insert the removal tools behind the leaf springs
5. Push upwards until you hear a click
6. Gently lift the entire Air Manager o the Ultimaker S5
Upon rebooting the Ultimaker S5, a popup will appear on the touchscreen informing that the Air Manager has
been disconnected. Select Yes to conrm the removal of the Air Manager.
Do not disconnect the Air Manager cable from the UMB OUT port without removing the Air Manager from the
Ultimaker S5. Printing while the Air Manager is installed but not connected can damage the printer.
Ultimaker S5 Air Manager user manual 13
Page 15
5. Maintenance
Page 16
5.1 Clean the Air Manager
The Air Manager should be cleaned regularly to keep it in optimal condition.
Clean the surfaces
It is recommended to clean the Air Manager regularly to remove dust or ngerprints. All the surfaces - except the
lter - can be cleaned by using a damp microber cloth.
Only use water and mild detergent to clean the Air Manager.
Clean the fan
The fan in the Air Manager should be inspected once every year for dust and dirt. If the fan shows dust, this can be
removed with a soft brush. Remove any dirt with a damp microber cloth.
Ensure the Ultimaker S5 is turned o when cleaning the fan.
5.2 Replace the lter
The lter in the Air Manager is a consumable. It should be replaced every 1,500 printing hours to maintain proper
ltering. The printer keeps track of the lter usage time and will alert you when replacement is due.
To replace the lter in the Air Manager, navigate to Preferences → Maintenance → Air Manager lter → Replace and
follow the steps on the touchscreen.
The function of the Air Manager’s lter is to reduce the emission of ultrane particles. These particles will
remain in the lter. The used lter should be handled with care during the replacement procedure. If the used
lter is not properly handled, there is a risk of the ultrane particles being released
1. Open the Air Manager and wait for the printer to prepare the lter replacement procedure
2. Take out the used lter by pulling the tab on the lter towards you and removing it from the lter housing
3. Directly place the used lter in a (resealable) bag and close it
4. Insert the replacement lter into the lter housing and gently push it
5. Select Conrm when the lter is completely ush
6. Close the Air Manager to nish the placement and select Finish when done
If the lter is not replaced according to the above procedure, the lter usage counter will not be reset.
Never replace the lter while the Ultimaker S5 is in operation or if the Air Manager fan is spinning.
The lter in the sealed bag can be disposed of with your regular household waste.
Ultimaker S5 Air Manager user manual 15
Page 17
6. Troubleshooting
Page 18
6.1 Error codes
When the Ultimaker S5 detects that something is wrong, or when it reads values outside of the allowed
range, an error will occur. The display will give a short description of the detected issue along with its unique
error code. For example:
• Air Manager fan is unable to rotate at the desired speed. Go to ultimaker.com/ER86.
Go to the specied page to learn more and for troubleshooting tips.
6.2 Air Manager not recognized
If the Air Manager is not recognized by the Ultimaker S5, rst check if you have installed the latest rmware.
The Air Manager will only function correctly when your Ultimaker S5 is running rmware that supports it. Using
an unsupported version may cause damage to your printer.
Another possibility is that it may not be connected properly. Follow the steps below to check the Air Manager cable.
1. Power o the Ultimaker S5.
2. Ensure one end of the Air Manager cable is securely inserted into the lter housing.
3. Ensure the other end of the cable is securely inserted into the UMB OUT port at the back of the Ultimaker S5,
or, if you also have a Material Station, in the UMB OUT port at the back of the Material Station.
The Air Manager cable should not be connected to the NFC port.
Turn the Ultimaker S5 on again. If the Air Manager is still not recognized, contact your local service
provider for support.
Ultimaker S5 Air Manager user manual 17
Page 19
7. Warranty
Page 20
7.1 General
Ultimaker grants a standard warranty on the Ultimaker Air Manager product (“Product”) in the country where the
product was purchased.
From the date the product is sold and delivered to an end-customer for the rst time, as evidenced by the
original customer’s purchase invoice, Ultimaker warrants the product is free from defects in material, design and
workmanship for a period of twelve (12) months. Only the original purchaser is entitled to claim warranty and the
warranty period is limited to his/her lifetime.
For a warranty claim to be valid (i) notication must be made before the end of the warranty period, (ii) conform to
any additional stipulations of the warranty, as dened below, (iii) must be substantiated with the original customer’s
purchase invoice, (iv) the serial number sticker must still be on the product(s) and (v) the product must be returned
in the original packaging. Since customers will only be entitled to make a warranty claim on submission of the
original invoice and packaging, we advise that both the invoice and ocial packaging are kept in a safe place. If the
original packaging is not available anymore, the customer can purchase replacement packaging from a recognized
Ultimaker reseller.
The customer – provided that they are a natural person who is not acting in the course of their profession or
business – may claim the rights to which they are entitled under the warranty without prejudice to their rights or
claims in accordance with the law.
7.2 Conditions
The Ultimaker warranty is granted under the explicit condition that:
• The product was sold, delivered and assembled by a recognized Ultimaker reseller (see ultimaker.com for
addresses of the recognized Ultimaker resellers)
• The product was newly manufactured on the date of purchase and not sold as used, refurbished or
manufacturing seconds
• Ultimaker’s latest software was installed and used in and with the product
• The Ultimaker’s installation and maintenance instructions as described in the manual for the product have been
observed. Unless the manual contains ‘do-it-yourself’ assembly instructions for the product or part thereof and
these have been followed up meticulously, the warranty will become invalidated if the product was at any time
disassembled or reassembled by any other person than a recognized Ultimaker reseller
Customers are welcome and we encourage them to use third-party materials, accessories, etc. That in itself, does
not void the warranty. If, however, the use of third-party elements, causes damage to the product, the part(s)
aected by this damage is excluded from warranty.
If a part of the product is repaired or replaced during the warranty period, the warranty period still remaining for
the entire product will apply to this part. However, repair and/or replacement will not extend the warranty period.
Ultimaker S5 Air Manager user manual 19
Page 21
7.3 Notication
The Ultimaker resellers deal with this warranty on behalf of Ultimaker. Therefore, any notication on the basis of
this warranty must be made to the Ultimaker reseller from whom the product was originally purchased, even if this
is not in the customer’s present country of residence.
Any warranty claim must rst be recognized as justied, either by Ultimaker’s reseller or by Ultimaker. If so, the
reseller is obliged to rectify the defects free of charge according to this warranty. If the defect cannot be repaired,
the reseller will, within the warranty period, replace the product free of charge by an identical product, or, if the
product is no longer manufactured, by a similar replacement of the same value or oer an appropriate refund
Depending on the country, the warranty may not automatically include costs incurred for shipping defective
products for scrutiny and/or repair, nor for shipping costs of replacement or repaired product(s) back to claimant.
7.4 Exclusions
The warranty does not apply to and therefore does not cover:
• Consumables, such as the lter
• Any defect or damage caused by innapropriate, incorrect or improper use, installation, maintenance,
operation and cleaning or normal wear and tear. For correct use, reference is made to the appropriate sections
of this user manual.
• Any other event, act, default or omission outside Ultimaker’s control
• Failure of the product caused by an accident
In any event, Ultimaker is not liable for indirect or consequential damages, including but not limited to loss of use,
loss of prot or revenue. Furthermore, Ultimaker’s liability is limited to the purchase value of the product.
7.5 Applicable law and competent court
This warranty is exclusively governed by Dutch law. Any dispute arising out of or in connection with this warranty
will be exclusively submitted to the jurisdiction of the court (Rechtbank) of Midden-Nederland, location Utrecht.
Ultimaker S5 Air Manager user manual 20
Loading...