Ultimaker 2+, 2 Extended+ Installation And User Manual

Ultimaker 2+
Installation and user manual
Original manual v2.0 2019
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Disclaimer
Please read and understand the contents of this installation and user manual carefully. Failure to read the manual
The conditions or methods used for assembling, handling, storage, use or disposal* of the device are beyond our control and may be beyond our knowledge. For this and other reasons, we do not assume responsibility and expressly disclaim liability for loss, injuries, damage, or expense arising out of or in any way connected with the assembly, handling, storage, use or disposal of the product.*
The information in this document was obtained from sources which we believe are reliable. However, the information is provided without any warranty, express or implied, regarding its correctness.
Intended use Ultimaker 2+
Ultimaker 3D printers are designed and built for fused deposition modeling with Ultimaker engineering thermoplastics within a commercial/business environment. The mixture of precision and speed makes the Ultimaker 3D printers the perfect machine for concept models, functional prototypes and the production of small series. Although we achieved a very high standard in the reproduction of 3D models with the usage of Ultimaker Cura, the user remains responsible to qualify and validate the application of the printed object for its intended use, especially critical for applications in strictly regulated areas like medical devices and aeronautics. While being an open material platform the best results will be achieved with Ultimaker certified material, while effort has been made to match material properties with machine settings.
* We comply to the WEEE-directive.
Copyright © 2019 Ultimaker. All rights reserved worldwide. This language version of the manual is verified by the manufacturer (Original manual). No part of this publication, including pictures may be reproduced and/or made public, whether by printing, photocopying, microfilm or by any other means whatsoever, without the prior written permission of Ultimaker.
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Table of Contents
1. Safety and compliance 6
Safety messages 7 Hazards 8
2. Introduction 9
Main components Ultimaker 2 or Ultimaker 2 Extended+ 10 Specifications 11
3. Unpack and install the hardware 12
Unboxing 13 Installing the hardware accessories 15
4. Set up for rst use 17
Build plate leveling 18
Loading material 19 Installing Ultimaker Cura 20
5. Operation 21
Control and display 22 Material 23 Preparing a print with Ultimaker Cura 24 Starting a print 25 Removing the print 26 Changing the material and nozzle 27
6. Maintenance 28
Update the firmware 29 Build plate calibration 30 Storage and handling of materials 31 Hardware maintenance 32 Clean the printer 33 Lubricate the axles 36 Check for play on axles 37 Check for tension of short belts 38 Lubricate the lead screw of the Z motor 39 Retighten the hot-end isolator 40 Clean the feeder and replace the Bowden tube 41
7. Troubleshooting 42
Error messages 43 Clogged nozzle 44 Print quality issues 46
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Preface
This is the installation and user manual for your Ultimaker 2+ or Ultimaker 2 Extended+. This manual contains chapters about the installation and use of the 3D printer.
The manual contains important information and instructions on safety, installation and use. Please read all information and follow the instructions and guidelines in this manual carefully. This ensures that you will obtain great quality prints and that possible accidents and injuries will be prevented. Make sure that everyone who uses the Ultimaker 2+ or Ultimaker 2 Extended+ has access to this manual.
Every effort has been made to make this manual as accurate and complete as possible. The information is believed to be correct but does not aim to be all inclusive and shall be used only as a guide. Should you discover any errors or omissions, please bring this to our attention, so that we can make amendments. This will enable us to improve our documentation and service to you.
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Certications
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Safety and compliance
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It is very important to work safely with your Ultimaker 2+ or Ultimaker 2 Extended+. This chapter is about safety and hazards. Please read all information carefully to prevent possible accidents and injuries.
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Safety messages
This manual contains warnings and safety notices.
Provides additional information that is helpful to do a task or to avoid problems.
Warns of a situation that may cause material damage or injuries if one does not follow the safety instructions.
General Safety Information
The Ultimaker 2+ or Ultimaker 2+ Extended generates high temperatures and has hot moving parts that can cause injury. Never reach inside of the Ultimaker 2+ or Ultimaker 2 Extended+ while it is in operation. Always control the printer with the button at the front or the power switch at the back. Allow the Ultimaker 2+ or Ultimaker 2 Extended+ to cool down for 5 minutes before reaching inside.
The Ultimaker 2+ or Ultimaker 2 Extended+ generates high temperatures and has hot moving parts that can cause injury. Never reach inside the Ultimaker 2+ or Ultimaker 2 Extended+ while it is in operation. Always control the printer with the button at the front or the power switch at the back. Allow the Ultimaker 2+ or Ultimaker 2 Extended+ to cool down for 5 minutes before reaching inside.
Do not change or adjust anything on the Ultimaker 2+ unless the change is authorized by the manufacturer.
Do not store items in the Ultimaker 2+ or Ultimaker 2 Extended+.
The Ultimaker 2+ or Ultimaker 2 Extended+ is not intended for use by persons with reduced physical and/or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety.
Children should be under constant supervision when using the printer.
Intentional radio
This device may not cause harmful interference, and this device must accept any interference received, including interference that may cause undesired operation.
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Hazards
Electromagnetic Compatibility (EMC)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Electrical Safety
The Ultimaker 2+ has been tested according to the IEC 60950-1, which falls under the low voltage directive.
The Ultimaker 2+ must be used in conjunction with the Meanwell power supply GST220AX and delivered power cord. In combination, they guarantee safe use in relation to short-circuit, overload, over-voltage and over temperature. An earthed mains socket must be used. Be sure that the building installation has dedicated means for overcurrent and short-circuiting. For more information, please look at our website for the CB-report.
Always unplug the printer before doing maintenance or modifications.
Mechanical Safety
The Ultimaker 2+ contains moving parts. No damage to the user will be expected from the drive belts. The force
of the build plate is big enough to give some damage, so keep hands out of the reach of the build plate during operation.
Always unplug the printer before doing maintenance or modifications.
Risk of Burns
There is a potential risk of burns: the print head can reach temperatures up to 260 °C, while the heated bed can
reach temperatures of 120 °C. Do not touch both with your bare hands.
Always allow the printer to cool down for 30 minutes before performing maintenance or modifications.
Health and Safety
The Ultimaker 2+ is designed for Ultimaker material. These materials can be printed safely if the recommended
temperatures and settings are used. We recommend printing all Ultimaker materials in a well-ventilated area. Please check the SDS of each specific material for more information.
Third-party materials can release VOCs (volatile organic compounds) above regulated threshold limit values when processed in Ultimaker 3D printers (not covered by warranty). These can cause headaches, fatigue, dizziness, confusion, drowsiness, malaise, difficulty in concentration, and feelings of intoxication. Usage of a fume hood is recommended. Look at the SDS of these materials for more information.
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Introduction
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Meet your Ultimaker 2+ and learn what the possibilities of this 3D printer are.
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Main components Ultimaker 2+ or Ultimaker 2 Extended+
The model exposed is the Ultimaker 2+. The main components of the Ultimaker 2 Extended+ are the same
and on the exact same position. The only difference between the two printers is the height of the housing. See Specifications for the different dimensions.
1. Build plate
2. Print head
3. Knurled nuts
4. Build plate clamps
5. Push/rotate button
6. Display
7. SD card slot
8. Bowden tube
9. Print head cable
10. Feeder
11. Power switch
12. USB port (only for updating firmware)
13. Power socket and cable
14. Spool holder
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Specications
Technology Print head Build volume Filament diameter Layer resolution
XYZ accuracy Print head travel speed Build speed
Build plate Build plate temperature Build plate leveling Supported materials Nozzle diameter Nozzle temperature Nozzle heat up time Build plate heat up time Operating sound Connectivity
Power requirements
Software
Ambient conditions
Dimensions Dimensions (with Bowden tube and spool holder) Nett weight Shipping weight Shipping box dimensions
Required input Maximum output
Operating ambient temperature Non-operating temperature
Supplied software Supported OS Plugin integration File types
Printer and printing properties
Physical dimensions
Fused filament fabrication (FFF) Single extrusion print head with swappable nozzles 223 x 223 x 205 mm
2.85 mm
0.25 mm nozzle: 60 - 150 micron
0.4 mm nozzle: 20 - 200 micron
0.6 mm nozzle: 20 - 400 micron
0.8 mm nozzle: 20 - 600 micron
12.5, 12.5, 5 micron 30 - 300 mm/s
0.25 mm nozzle: < 8 mm³/s
0.4 mm nozzle: < 16 mm³/s
0.6 mm nozzle: < 23 mm³/s
0.8 mm nozzle: < 24 mm³/s Heated glass build plate 20 - 100 ºC Assisted leveling PLA, ABS, Nylon, CPE, CPE+, PC, PP, TPU 95A Included are 0.25, 0.4, 0.6 and 0.8 mm nozzles 180 - 260 ºC ~ 1 min < 4 min (20 - > 60 ºC) 50 dBA Standalone 3D printing from SD card (included)
342 x 357 x 388mm 342 x 493 x 588 mm 11,3 kg 18,5 kg 390 x 400 x 565 mm
100 - 240V / 50 - 60 Hz 221 W
15 - 32 ºC 0 - 32 ºC
Ultimaker Cura, our free print preparation software MacOS, Windows, and Linux SolidWorks, Siemens NX, Autodesk Inventor Ultimaker Cura: STL, OBJ, X3D, 3MF, BMP, GIF, JPG, PNG Printable formats: GCODE
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Unpack and install the hardware
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Carefully unpack your Ultimaker 2+ or Ultimaker 2 Extended+ and set up the hardware according to the instructions in this chapter.
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The Ultimaker comes in reusable, durable packaging, specially designed to protect your Ultimaker 2+.
Unpacking
Follow the steps below properly to unpack your Ultimaker 2+.
1. Take the Ultimaker 2+ out of the cardboard box.
2. Loosen the strap by opening the buckle.
3. Take out the accessory box.
4. Take the spool with PLA filament and factory test print out of the styrofoam.
5. Remove the styrofoam packaging, take the Ultimaker 2+ and place it on a flat surface.
6. Manually lift the build plate and remove the packaging material under the build plate.
7. Cut the zip tie that secures the print head.
Unboxing
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This in the box
The Ultimaker 2+ is supplied with several hardware accessories. Check if all these accessories are included before continuing.
1. Material spool PLA (750 g)
2. Nozzle kit
3. Power adapter and cable
4. Glass plate
5. Calibration card
6. Hex wrenches (2 mm, 2.5 mm)
7. Spool holder
8. Glue stick
9. Magnalube (for lead screw Z motor)
10. USB cable (only for updating firmware)
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