U-Line U-CLRCO2175B-40 Installation Manual

INSTALLATION GUIDE

CLEAR ICE, CLEAR ICE COMBO & ICE COMBO MODELS

CLEAR ICE

MODELS

U-CLR2160B-00

U-CLR2160B-40

U-CLR2160S-00

U-CLR2160S-01

U-CLR2160S-40

U-CLR2160S-41

U-CLR2160SOD-00

CLEAR ICE

COMBO® MODELS

U-CLRCO2175B-00

U-CLRCO2175B-40

U-CLRCO2175S-00

U-CLRCO2175S-01

U-CLRCO2175S-40

U-CLRCO2175S-41

ICE COMBO®

MODELS

U-CO1175B-00

U-CO1175B-20

U-CO1175S-00

U-CO1175S-01

U-CO1175S-20

U-CO1175S-22

U-CO2175FB-00

U-CLR2160SOD-01

U-CLR2160SOD-40

U-CLR2160SOD-41

U-CLR2160W-00

U-CLR2160W-40

U-CO2175FS-00

U-CO2175FS-01

U-CO2175FW-00

U-CO29B-00

U-CO29B-03

U-CO29B-20

U-CO29BTP-20

U-CO29FB-00

U-CO29FB-98

U-CO29FB-99

U-CO29FWH-00

U-CO29WH-03

U-CO29WHTP-20

The American Built-In Undercounter Leader Since 1962

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Ta b l e o f C o n t e n t s

1 - Safety Precautions

Safety Alert Definitions.........................................................................................................................................1

General Precautions..............................................................................................................................................1

2 - Inspect & Plan

Product Registration .............................................................................................................................................2

Product Description..............................................................................................................................................2

Tools / Material Required .................................................................................................................................... 2

Exterior Cleaning ...................................................................................................................................................2

3 - Prepare Site

Cut-Out Dimensions.............................................................................................................................................3

4 - Product Dimensions

All Models................................................................................................................................................................4

5 - Door Swing Dimensions

Other Site Requirements.....................................................................................................................................5

6 - Standard Doors

Door Alignment and Adjustment.......................................................................................................................6

Door Reversability.................................................................................................................................................6

Reversing the Door...............................................................................................................................................6

7 - Doors (Self-Closing)

Door Alignment and Adjustment.......................................................................................................................8

Door Reversability.................................................................................................................................................8

Reversing Black or White Doors.......................................................................................................................9

Reversing Stainless Steel Glass Doors ............................................................................................................10

8 - Door Panel Installation

Custom 1/4'' Thick Door Panel Insert............................................................................................................13

9 - Wood Grille Overlay

Grille Overlay (Excludes CO1175)..................................................................................................................14

10 - Prepare Power Supply

Electrical Specifications.......................................................................................................................................17

Receptacle Location ............................................................................................................................................17

11 - Prepare Plumbing

Copper Water Supply Connection:.................................................................................................................18

U-Line Water Hookup Kit Connection:.........................................................................................................19

Gravity Drain: .......................................................................................................................................................19

Factory Installed Drain Pump............................................................................................................................20

Drain Connection: ...............................................................................................................................................21

Final Installation ....................................................................................................................................................21

12 - Level the Unit

Leveling Information............................................................................................................................................22

13 - Install the Unit

Installation..............................................................................................................................................................22

Black and White Models:........................................................................................................................... 2

Stainless Models:.......................................................................................................................................... 2

(CLR)CO21 & CO11 Series..................................................................................................................... 3

CLR2160 Series........................................................................................................................................... 3

CO29 Series................................................................................................................................................. 3

Side-By-Side Installation............................................................................................................................. 5

Power Supply ............................................................................................................................................... 5

Water Supply ............................................................................................................................................... 5

Drain .............................................................................................................................................................. 5

Environmental Requirements................................................................................................................... 5

Door Panel Preparation.......................................................................................................................... 13

Panel Dimensions..................................................................................................................................... 13

Door Panel Installation ........................................................................................................................... 13

Preparation................................................................................................................................................ 14

Installation.................................................................................................................................................. 14

Relocating the Shelves............................................................................................................................. 22

Installation Troubleshooting.................................................................................................................. 23

NOTICE

DANGER

WARNING

CAUTION

1 Safety Precautions

General Precautions

Use this appliance for its intended purpose only. Follow these general precautions with those listed throughout this guide:

• PLEASE READ all instructions before installing, operating, or servicing the appliance.

• Proper installation procedures must be followed when completing an installation or relocation of a unit. An INSTALLATION GUIDE for the unit, providing complete installation information, is available from U-Line Corporation direct. Consult the installation guide before any installation begins. U-Line contact information appears on the rear cover of this guide.

• This unit requires connection to a dedicated 15 Amp grounded (three-prong), polarized receptacle, installed by a qualified electrician, compliant with applicable electrical codes.

Safety Alert Definitions

Throughout this guide are safety items labeled with a Danger, Warning or Caution based on the risk type:

Danger means that failure to follow this safety statement will result in severe personal injury or death.

Warning means that failure to follow this safety statement could result in serious personal injury or death.

Caution means that failure to follow this safety statement may result in minor or moderate personal injury, property or equipment damage.

DANGER

RISK OF CHILD ENTRAPMENT. Before you throw away your old refrigerator or freezer, take off the doors and leave shelves in place so children may not easily climb inside.

WARNING

SHOCK HAZARD - Electrical Grounding Required.

• Never attempt to repair or perform maintenance on the unit until the electricity has been disconnected.

• Never remove the round grounding prong from the plug and never use a two-prong grounding adapter.

• Altering, cutting of power cord, removal of power cord, removal of power plug, or direct wiring can cause serious injury, fire and or loss of property and or life, and will void the warranty.

• Never use an extension cord to connect power to the unit.

• Always keep your working area dry.

WARNING

Install provided Anti-Tip kit. Serious personal injury could occur.

CAUTION

• Use care when moving and handling the unit. Use gloves to prevent personal injury from sharp edges.

• If your model requires defrosting, DO NOT use an ice pick or other sharp instrument to help speed up defrosting. These instruments can puncture the inner lining or damage the cooling unit. DO NOT use any type of heater to defrost. Using a heater to speed up defrosting can cause personal injury and damage to the inner lining.

NOTICE

• Do not lift unit by door handle.

• Never install or operate the unit behind closed doors. Be sure front grille is free of obstruction. Obstructing free airflow can cause the unit to malfunction and will void the warranty.

• Failure to clean the condenser every six months can cause the unit to malfunction. This could void the warranty.

• Allow unit temperature to stabilize for 24 hours before use.

• Do not Block any internal Fans

Use only genuine U-Line replacement parts. Imitation parts can damage the unit, affect its operation or performance and may void the warranty.

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2 Inspect & Plan

CAUTION

Product Registration

You have received a carton containing your U-Line Clear Ice, Ice or Ice Combo unit with a package inside containing a Use and Care Guide, a Product Registration Card, and a water line kit. Please complete and mail the Product Registration Card or register online at www.U-LineService.com. Once your unit is installed, keep the Use and Care Guide and this Installation Guide in a safe place for future reference.

Product Description

This installation guide covers the following models.

U-CLR2160B-00 U-CO1175B-20

U-CLR2160B-40 U-CO1175S-00

U-CLR2160S-00 U-CO1175S-01

U-CLR2160S-01 U-CO1175S-20

U-CLR2160S-40 U-CO1175S-22

U-CLR2160S-41 U-CO2175FB-00

U-CLR2160SOD-00 U-CO2175FS-00

U-CLR2160SOD-01 U-CO2175FS-01

U-CLR2160SOD-40 U-CO2175FW-00

U-CLR2160SOD-41 U-CO29B-00

U-CLR2160W-00 U-CO29B-03

U-CLR2160W-40 U-CO29B-20

U-CLRCO2175B-00 U-CO29BTP-20

U-CLRCO2175B-40 U-CO29FB-00

U-CLRCO2175S-00 U-CO29FB-98

U-CLRCO2175S-01 U-CO29FB-99

U-CLRCO2175S-40 U-CO29FWH-00

U-CLRCO2175S-41 U-CO29WH-03

U-CO1175B-00 U-CO29WHTP-20

Inspection

Unwrap and inspect the unit on a flat, level surface capable of supporting it’s entire weight. If necessary remove protective film from Stainless Steel models.

Tools / Material Required

• Screwdrivers — slotted, Phillips head

• 1/4-inch thick door panel material and cutting tools (If installing

a 1/4" Panel)

• 1/4" Nut Driver

• 5/16" Nut Driver

• Side Cutter

• Copper tubing cutter

• 12" Level

• 9/16" Open end wrench

• 7/16" Open end wrench

• Pliers

• Copper tubing

CO2175 Models Only

• Full Overlay Door Panel Kit. Part number U-OL2175B (black

units) U-OL2175W (white units)

A complete water hook up kit is also available for purchase from your dealer. Order U-Line Part No. WATERHOOKUP.

Exterior Cleaning

Black and White Models:

• Black and White surfaces may be cleaned with a mild detergent

and warm water solution. Do not use solvent-based or abrasive cleaners. Use a soft sponge and rinse with clean water. Wipe with a soft, clean towel to prevent water spotting.

Stainless Models:

• Stainless door panels, handles and frames can discolor when

exposed to chlorine gas, pool chemicals, salt water or cleaners with bleach.

• Keep your Stainless unit looking new by cleaning with a good

quality all-in-one stainless steel cleaner/polish on a monthly basis. For best results use Claire Stainless Steel Polish and Cleaner, which can be purchased from U-Line Corporation (Part numbers 173348). Frequent cleaning will remove surface contamination that could lead to rust. Some installations may require cleaning on a weekly basis.

• Do not clean with steel wool or abrasive pads.

• Do not use cleaners that are not specifically intended

for stainless steel on stainless surfaces (this includes glass, tile and counter cleaners).

• If any surface discolors or rust appears, clean it quickly with

Bon-Ami or Barkeepers Friend Cleanser and a non-abrasive cloth. Always clean in the direction of the grain. Always finish this process with Claire Stainless Steel Polish and Cleaner or comparable product to prevent further problems.

Rust that is allowed to linger can penetrate into the surface of the stainless steel and complete removal of the rust may not be possible.

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NOTICE

3 Prepare Site

24"

Minimum

24-1/4"

See Electrical Specifications

for Power Supply

34-1/4"

35-1/8"

See Electrical Specifications

for Power Supply

34-1/4"

35-1/8"

15-1/4"

24"

Minimum

21-1/16"

See Electrical Specifications

for Power Supply

Typical

Counter

Height

34-1/4"

35-1/8"

Cut-Out

Height

28-5/8"

28-7/8"

Filler Panel (Not Provided by U-Line) –

May Be Added Above or Below Unit

to Enclose for a Built-In Look

Your U-Line product has been designed for either free-standing or built-in installation. When built-in, your unit does not require additional air space for top, sides, or rear. However, the front grille must NOT be obstructed and clearance is required for an electrical connection in the rear.

• Unit can NOT be installed behind a closed cabinet door.

• If you would like to align the face of the unit with other adjacent cabinet doors, you may need to alter the wall just behind the drain connection on the unit to accommodate the drain.

Cut-Out Dimensions

(CLR)CO21 & CO11 Series

CO29 Series

Follow the cut-out drawing. The 21-1/16" width allows 1/4" for ease in installation and removal of the unit. 24" is the counter depth in most installations. The unit is 24" deep including the door and handle.

Follow the cut-out drawing. The 24-1/4" width allows 1/4" for ease in installation and removal of the unit. 24" is the cabinet depth in most installations.

CLR2160 Series

Follow the cut-out drawing The 15-1/4" width allows 1/4" for ease in installation and removal of the unit. 24" is the cabinet depth in most installations.

NOTICE

It is extremely important that this unit sits on a level surface, as it does not have feet levelers. If it is not level, the ice mold will not fill evenly.

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4 Product Dimensions

23" *

28-1/2"

20-13/16"

*Add 15/16" To Depth For Water Line Clearance

4-3/4"

34-1/8"

24"

Black and White

Stainless Steel

34-1/8"

24"

3-13/16"

23"

*Add 3/4" To Depth For Water Line Clearance

34-1/8"

15"

Black and White

Stainless Steel

23-3/16" *

3-7/8"

23-1/8" *

3-15/16"

*Add 3/4" To Depth For Drain Line Clearance

BLACK CO1175

23-1/4" *

34-1/8"

23-15/16"

*Add 3/16" to Depth For Water Line Clearance

3-1/2"

34-1/8"

23-15/16"

STAINLESS CO1175

23-1/16" *

*Add 3/16" to Depth For Water Line Clearance

3-1/2"

34-1/8"

24"

Black and White

Stainless Steel

34-1/8"

24"

3-13/16"

23" *

3-13/16"

*Add 3/16" To Depth For Water Line Clearance

CLR2160 Series CO1175 Series CO29 Series

All Models

CO1175 Series

CO2175 Series

CLRCO2175 Series

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5 Door Swing Dimensions

1/4" Min.

Wall

21-3/4"

Wall

16-1/2"

21-3/4"

16-1/2"

2-1/8" Min.

Door Swing

Black and White Stainless Steel

CLR2160

1/4" Min.

Wall

21-3/4"

Wall

21-3/4"

25-1/2" 25-1/2"

2-1/8" Min.

Door Swing

Black and White Stainless Steel

CLRCO2160

1/4" Min.

Wall

Door Swing

20-7/8"

25-1/2"

Black

Wall

2" Min.

Door Swing

20-7/8"

25-1/4"

Stainless

CO1175

1/4" Min.

Wall

2-1/8" Min.

Door Swing

Black and White Stainless Steel

Door Swing

21-7/16"

25-1/2"

21-7/16"

25-1/2"

CO2175

1/4" Min.

90°

Door Swing

21-7/16"

22-3/8"

CO29

All units have a zero clearance for the door to open 90°. U-Line recommends a minimum door clearance of 2" to accommodate the handle if the unit is installed next to a wall.

Other Site Requirements

Side-By-Side Installation

For a complete refreshment center, install two units side by side:

Cut-out width for a side-by-side installation is the total of the widths listed under Cut-Out Dimensions in each unit’s Installation Guide.

No trim kit is required. However, 1/4-inch space needs to be maintained between the units to ensure unobstructed door swing.

Units must operate from separate, properly grounded electrical receptacles placed according to each unit’s Electrical Specifications Requirements

Power Supply

The unit requires a grounded and polarized 115 VAC, 60 Hz, 15A circuit (normal household current). See Electrical Specifications.

Water Supply

The unit requires a 1/4" O.D. soft copper supply line, or flexible water supply kit from U-Line (Part No. WATERHOOKUP).

Drain

The CLR2160 & CLRCO2175 require access to either a gravity or pump fed drain.

Environmental Requirements

The units are designed to operate between 50°F (10°C) and 100°F (37°C). High ambient temperatures (100°F [37°C] or higher) may reduce the unit’s ability to reach low temperatures and may also reduce the ice production rate for those models with ice makers.

If the ambient temperature is expected to drop below 45°F (7°C), drain all water from the unit to prevent freezing damage, which is not covered by the warranty.

For best performance, keep the unit out of direct sunlight and away from heat generating equipment.

In climates where high humidity and dew points are present, condensation may appear on outside surfaces. This is considered normal. The condensation will evaporate when the humidity drops.

CLR2160SOD Models: For best performance and life outdoors, place under a counter or provide shelter of some kind.

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NOTICE

6 Standard Doors

Plastic

Plug Hole

Plastic

Plug Hole

Right Side

Door Swing

Left Side

Door Swing

Door Alignment and Adjustment

Align and adjust the door if it is not level, or is not sealing properly. If the door is not sealed the unit may not cool properly, or excessive frost may form in the interior.

Properly aligned, the door’s gasket should be firmly in contact with the cabinet all the way around the door (no gaps). Carefully examine the door’s gasket to assure that it is firmly in contact with the cabinet. Also make sure the door gasket is not pinched on the hinge side of the door.

To align and adjust the door.

1. Loosen (do not remove) top and bottom hinge screws.

2. Align door squarely with cabinet.

3. Make sure gasket is firmly in contact with cabinet all the way around the door (no gaps).

4. Tighten bottom hinge screws.

5. Tighten top hinge screws.

Remove grille.

Remove top hinge, and door.

1. Hold door to keep it from falling.

2. Remove top hinge from cabinet by removing three or four screws, depending on model.

3. Remove door by tilting forward and lifting door off bottom hinge.

4. Remove three or four plastic screw plugs from hinge holes on the opposite side. Reinstall into holes where the hinge was removed. Ensure not to scratch cabinet.

Door Reversability

(Does not apply to ADA or lock units)

Location of the unit may make it desirable to mount the door on the opposite side of the cabinet.

Models with black and white doors are field-reversible.

Stainless steel models with glass doors without locks are field-reversible. See the table at the front of this book for a summary of units that are reversible.

Stainless steel models without glass doors must be ordered right- or left-hand hinged.

Reversing the Door

(Does not apply to ADA or lock units)

The hinge hardware will be removed and reinstalled on the opposite side of the cabinet.

The hinge plate is flipped over when it is reinstalled on the opposite side of the cabinet.

Remove bottom hinge.

1. Remove bottom hinge from cabinet. Some models will have a gusset with two screws. Other models will have a plate with three screws.

2. Remove corresponding screws on opposite side of cabinet. On some models there may be a nut behind one or both screws on either side.

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