U-line U3018CLRINT00B User Manual

USER GUIDE & SERVICE MANUAL
SAFETY INSTALLATION & INTEGRATION OPERATING INSTRUCTIONS MAINTENANCE SERVICE
RIGHT PRODUCT. RIGHT PLACE. RIGHT TEMPERATURE. SINCE 1962.
Modular 3000 Series 3018CLR 18" Clear Ice Machine
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Contents
SAFETY INSTALLATION & INTEGRATION OPERATING INSTRUCTIONS MAINTENANCE SERVICE
Intro
Maintenance
Safety
Safety and Warning Disposal and Recycling
Installation
Environmental Requirements Electrical Cutout Dimensions Product Dimensions Side by Side Installation Water Hookup Drain Drain Pump Anti-Tip Bracket General Installation Integrated Panel Dimensions Integrated Grille / Plinth Dimensions Integrated Panel Installation Grille / Plinth Installation Door Swing
Cleaning Cleaning Condenser Extended Non-Use
Service
Troubleshooting Warranty
Service Extended
Wire Diagram Product Liability Warranty Claims Parts Ordering Replacement Parts System Diagnosis Guide Compressor Specifications Troubleshooting Extended Control Quick Guide Thermistor Defrost
Door Stop Door Adjust
Operating Instructions
First Use Control Operation Ice Sabbath Mode Airflow and Product Loading
USER GUIDE
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WELCOME TO U-LINE
Congratulations on your U-Line purchase. Your product comes from a company with over five decades of premium modular
ice making, refrigeration, and wine preservation experience. U-Line continues to be the American leader, delivering versatility
and flexibility for multiple applications including residential, light commercial, outdoor and marine use. U-Lines complete
product collection includes Wine Captain
Door Refrigerators, Drawer Models, Freezers, Combo® Models, and more.
U-Line has captivated those with an appreciation for the finer things with exceptional functionality, style, inspired innovations
and attention to even the smallest details. We are known and respected for our unwavering dedication to product design,
quality and selection. U-Line is headquartered in Milwaukee, Wisconsin and has shipped product to five continents for over
two decades and is proud to have the opportunity to ship to you.
PRODUCT INFORMATION
Looking for additional information on your product? User Guides, Spec Sheets, CAD Drawings, Compliance Documentation,
and Product Warranty information are all available for reference and download at u-line.com.
®
Models, Beverage Centers, Clear Ice Machines, Crescent Ice Makers, Glass & Solid
PROPERTY DAMAGE / INJURY CONCERNS
In the unlikely event property damage or personal injury is suspected related to a U-Line product, please take the following
steps:
1. U-Line Customer Care must be contacted immediately at +1.800.779.2547.
2. Service or repairs performed on the unit without prior written approval from U-Line is not permitted. If the unit has been
altered or repaired in the field without prior written approval from U-Line, claims will not be eligible.
GENERAL INQUIRIES
U-Line Corporation
8900 N. 55th Street
Milwaukee, Wisconsin 53223 USA
Monday - Friday 8:00 am to 4:30 pm CST
T: +1.414.354.0300
F: +1.414.354.7905
Email: sales@u-line.com
u-line.com
SERVICE & PARTS ASSISTANCE
Monday - Friday 8:00 am to 4:30 pm CST
T: +1.800.779.2547
F: +1.414.354.5696
Service Email: onlineservice@u-line.com
Parts Email: onlineparts@u-line.com
CONNECT WITH US
Designed, engineered and assembled in WI, USA
Introduction 1
USER GUIDE
NOTICE
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Safety and Warning
Please read all instructions before installing,
operating, or servicing the appliance.
Use this appliance for its intended purpose only and follow
these general precautions with those listed throughout this
guide:
SAFETY ALERT DEFINITIONS
Throughout this guide are safety items labeled with a
Danger, Warning or Caution based on the risk type:
DANGER
!
Danger means that failure to follow this safety
statement will result in severe personal injury or
death.
WARNING
!
Warning means that failure to follow this safety
statement could result in serious personal injury
or death.
CAUTION
!
Caution means that failure to follow this safety
statement may result in minor or moderate
personal injury, property or equipment damage.
Safety and Warning 1
USER GUIDE
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Disposal and Recycling
DANGER
!
RISK OF CHILD ENTRAPMENT. Before you throw
away your old refrigerator or freezer, take off
the doors and leave shelves in place so children
may not easily climb inside.
If the unit is being removed from service for disposal,
check and obey all federal, state and local regulations
regarding the disposal and recycling of refrigeration
appliances, and follow these steps completely:
1. Remove all consumable contents from the unit.
2. Unplug the electrical cord from its socket.
3. Remove the door(s)/drawer(s).
Disposal and Recycling 1
USER GUIDE
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Environmental Requirements
This model is intended for indoor/interior applications only
and is not to be used in installations that are open/
exposed to natural elements.
This unit is designed to operate between 50°F (10°C) and
100°F (38°C). Higher ambient temperatures may reduce
the unit’s ability to reach low temperatures and/or reduce
ice production on applicable models.
For best performance, keep the unit out of direct sunlight
and away from heat generating equipment.
In climates where high humidity and dew points are
present, condensation may appear on outside surfaces.
This is considered normal. The condensation will
evaporate when the humidity drops.
CAUTION
!
Damages caused by ambient temperatures of
40°F (4°C) or below are not covered by the
warranty.
Environmental Requirements 1
USER GUIDE
NOTICE
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Electrical
WARNING
!
SHOCK HAZARDElectrical Grounding
Required. Never attempt to repair or perform
maintenance on the unit until the electricity has
been disconnected.
Never remove the round grounding prong from
the plug and never use a two-prong grounding
adapter.
Altering, cutting or removing power cord,
removing power plug, or direct wiring can cause
serious injury, fire, loss of property and/or life,
and will void the warranty.
Never use an extension cord to connect power to
the unit.
Always keep your working area dry.
Electrical installation must observe all state and
local codes. This unit requires connection to a
grounded (three-prong), polarized receptacle
that has been placed by a qualified electrician.
The unit requires a grounded and polarized 115 VAC,
60 Hz, 15A power supply (normal household current). An
individual, properly grounded branch circuit or circuit
breaker is recommended. A GFCI (ground fault circuit
interrupter) is usually not required for fixed location
appliances and is not recommended for your unit because
it could be prone to nuisance tripping. However, be sure
to consult your local codes.
See CUTOUT DIMENSIONS for recommended receptacle
location.
Electrical 1
USER GUIDE
17-7/8"
33-7/8"
to
34-7/8"
Preferred location for drain, water line and receptacle is in adjacent cabinet.
24"
(610 mm)
5/8"
(16 mm)
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Cutout Dimensions
PREPARE SITE
Your U-Line product has been designed exclusively for a
built-in installation. When built-in, your unit does not
require additional air space for top, sides, or rear.
However, the front grille must NOT be obstructed.
The product is designed and manufactured for seamless
integration in the specified cutout opening shown, which
requires precise measurements. The opening must be
square and plumb front to back. Although not required,
you may choose to increase the overall cutout width for
ease of installation.
The Modular 3000 Series units are engineered with a
variety of adjustment features to help ensure a seamless
installation. Adjustable doors, leveling legs and grille will
assist in fine tuning the installation.
CUTOUT DIMENSIONS
(860 mm)
(886 mm)
(455 mm)
Metric measurements rounded and optimized.
All 3000 Series models fully integrate into overlay/face
frame, inset or European/frameless cabinet styles and
install seamlessly into standard 24" (610 mm) depth
cabinet base.
CAUTION
!
Unit can NOT be installed behind a closed cabinet
door.
Cutout Dimensions 1
USER GUIDE
(856 mm to 881 mm)
24" (610 mm)
(Includes
3/4
" [20 mm] Integrated Panel)
17-3/4"
(450 mm)
3-5/8" to 4-5/8"
(92 mm to 118 mm)
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Product Dimensions
33-11/16" to 34-11/16"
Product Dimensions 1
USER GUIDE
1/4" (6 mm)
13/16" (22 mm)
4-9/16" (116 mm)
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Side-by-Side Installation
OTHER SITE REQUIREMENTS
Side-by-Side Installation
Units must operate from separate, properly grounded
electrical receptacles placed according to each unit’s
electrical specifications requirements.
Cutout width for a side-by-side installation is the total of
the widths listed under Cutout Dimensions in each unit’s
Installation Guide. Each door can be opened individually
(one at a time) without interference.
Hinge-by-Hinge Installation (Mullion)
When installing two units hinge-by-hinge, 13/16" (22 mm)
is required for integrated models. Additional space may be
needed for any knobs, pulls or handles installed.
Stainless steel models which include the standard stainless
handle will require 4-9/16" (116 mm) to allow both doors
to open to 90° at the same time.
However, to ensure unobstructed door swing (opening
both doors at the same time), 1/4" (6.4 mm) of space
needs to be maintained between the units.
Side-by-Side Installation 1
USER GUIDE
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Water Hookup
PREPARE PLUMBING
The water valve uses a standard 1/4” (6.35 mm)
compression fitting.
U-Line recommends using accessory water hookup kit -
Part # WATERHOOKUP. The kit includes a 10’ (3 m)
braided flexible water supply line and a brass hose fitting.
WARNING
!
Prior to installation, determine if this product
contains a gravity style drain or factory installed
drain pump. Products without a drain pump may
only use a gravity style drain. Failure to connect
water supply or drain line connections properly
may result in water leakage, personal injury,
and/or property damage. Disconnect power and
turn off water to the unit before attempting to
alter these connections. These connections are
the responsibility of the owner and must be
connected per local plumbing code. If you are
uncertain of how to safely and properly install
this product, contact a licensed plumber.
Water Supply Connection
CAUTION
!
Do not use any plastic water supply line. The line
is under pressure at all times. Plastic may crack
or rupture with age and cause damage to your
home.
Do not use tape or joint compound when
attaching a braided flexible water supply line
that includes a rubber gasket. The gasket
provides an adequate seal – other materials
could cause blockage of the valve.
Failure to follow recommendations and
instructions may result in damage and/or harm,
flooding or void the product warranty.
CAUTION
!
Turn off water supply and disconnect electrical
supply to unit prior to installation.
Use caution when handling back panel. The
edges could be sharp.
WARNING
!
Connect to potable water supply only.
CAUTION
!
Review, obey, and understand the local
plumbing codes before you install your unit.
Connect to the cold water supply. The water
pressure should be between 20 and 120 psi (138
and 827 kPa). The water line MUST
off valve on the supply line.
have a shut-
1. Turn off water supply and disconnect electrical supply
to product prior to attempting installation.
2. Remove the grille/access panel in the front and the
back panel.
Water Hookup 1
USER GUIDE
NOTICE
Remove
ZLWKɠDW
screwdriver
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3. Locate water
valve in the front
of the unit and
thread water
supply line
through.
Route the water
supply line
through the unit so it does not come into contact
with any internal components other than the
solenoid valve. Normal operation creates some
vibration. A water supply line contacting an
internal component or cabinet wall can cause
excessive noise during operation or damage to
the line.
4. On the back panel,
break away filler feature
in bushing with flat
screwdriver.
8. Install retaining clip.
5. Thread water line
through back panel hole
(with bushing) and
connect to cold water
supply line.
6. Turn on water supply and check for leaks.
7. Reinstall back panel and grille/front access panel.
Water Hookup 2
USER GUIDE
NOTICE
Normal
Proper Drain
With Trap
Poor Drainage, Water Will Back Up
With Trap and Vent
Proper Drain
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Drain
Model numbers including “-00” or “-07” do not include a
factory installed drain pump.
Model numbers including “-40” or “-47” include a factory
installed drain pump.
DRAIN CONNECTION
CAUTION
!
If your U-Line unit did not come with a factory
installed drain pump you must use a gravity
style drain connection. For assistance in
determining if your unit has a pump please
contact U-Line. The floor drain must be large
enough to accommodate drainage from all
attached drains. Follow these guidelines when
installing drain lines to prevent water from
flowing back into the ice maker storage bin and/
or potentially flowing onto the floor, which may
result in personal injury or property damage.
GRAVITY DRAIN
A gravity drain may be used if:
Drain line has at least a 1" drop per 48" (approximately
2 cm drop per 100 cm) of run.
Drain line does not create traps and is vented per local
code.
1. Cut the pre-installed drain tube to length.
Drain can NOT be located directly below the unit.
Unit has a solid base that will not allow the unit
to drain below itself.
There is a possibility that hose connections may
have loosened during shipment.
Verify all connections and fittings are free from
leaks.
2. Connect to your local plumbing per the local code.
3. If necessary, insulate drain line to prevent
condensation.
CAUTION
!
Failure to connect water supply or drain line
connections properly can result in personal
injury and property damage. Gravity drain
connections must be routed downward from the
rest of the unit at the rate of 1/4" per foot (1 cm
per 50 cm).
Drain 1
USER GUIDE
NOTICE
Cold
Water
Hot
Water
Waste
Waste
6KXW2ɞ
Valve
Stand Pipe P60 Pump Required
Air Gap
(Optional Hook-Up)
Cold
Water
Hot
Water
Waste
6KXW2ɞ
Valve
Disposal Assembly P60 Pump Required
Cold
r
6KXW2ɞ
Valve
Hot
Water
Air Gap
(Optional Hook-Up)
P60 Pump Required
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FACTORY INSTALLED DRAIN PUMP
If your drain line will run up to a stand pipe, disposal or
spigot assembly, or does not otherwise meet the
requirements for a gravity drain, you may have ordered a
pre-installed U-Line P60 drain pump.
If you need to install a P60 drain pump into your unit, see
DRAIN PUMP section in the User Manual.
See below for typical installations requiring a drain pump.
Y-Branch Tailpiece
Waste
Wate
The maximum lift for the P60 drain pump is
10 feet. This must be done as close to the rear of
the unit as possible.
Drain 2
USER GUIDE
NOTICE
NOTICE
1
3
4
5
6
7
2
9
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Drain Pump
PLEASE READ this instruction completely before
attempting to install or operate the unit.
Improper hook-up can result in substantial
property damage! If you are unsure of your
ability to safely connect the drain pump to the
unit, consult a licensed plumber for assistance.
Use these instructions to install the U-Line P60-
00 drain pump in the U-Line Clear Ice Machine
(unit). The drain pump should be installed
before installing the unit.
The U-Line P60-00 drain pump is designed to be used
exclusively on the U-Line Clear Ice Machine and is UL
recognized only for use on the U-Line Clear Ice
Machine.
U-Line Corporation assumes no warranties or
responsibility, whether express or implied, if the P60-00
drain pump is used on another ice machine or product
for which it is not UL recognized or listed.
INCLUDED IN KIT:
1. 1x S-shaped Drain Tube
2. 1x Straight Drain Tube
(Not used)
3. 1x Vent Tube
4. 1x Braided Discharge Tube
(Not included in pump kit.
Ice Machine ships with
discharge tube installed.)
5. 2x Vent tube Zip Ties
6. 2x Small Worm Gear
Clamps
7. 1x Large Worm Gear
Clamp
8. 1x P60 Pump
Modification of the P60-00 drain pump will void all
warranties.
9. 1x Discharge Tub
(Used on older models only)
Keep your proof of purchase for warranty
purposes.
TOOLS REQUIRED:
1/4" x 6" Blade Screwdriver
•Adjustable Pliers
•1/4" Nut Drive
Drain Pump 1
USER GUIDE
Discharge Tube Connector
Drain Tube Connector
Vent Tube Connector
Pump Assembly
Ground Terminal
Wiring Plug
8
Drain Tube
Vent Tube
Discharge Tube
Jumper
Block
Plug
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Note: Slide clamp on hose end before installing hose. Do
not tighten clamp until pump and hoses have been
installed.
4. Install the 3 hoses and hose clamps to the pump
assembly as shown below. Do not tighten clamps at
this time.
INSTALLATION PROCEDURE
WARNING
!
To prevent accidental electrocution, make
certain that the floor surfaces surrounding the
unit are dry whenever power/electricity is
removed from, or applied to the unit.
1. Disconnect your unit from its electrical outlet/socket.
2. Using a screwdriver or 1/4" nut driver, remove the 9
screws from the back panel.
3. Remove the drain line/pipe from the storage bin drain
nipple. Save the clamp for pump installation.
CAUTION
!
To prevent damage to the pump, leave sufficient
space between leveling leg and pump.
5. Remove the protective paper from the adhesive strip
and carefully set pump inside of unit.
6. Unplug jumper block from ice
machine wiring harness
(jumper block has a single
pink wire). Discard jumper
block.
7. Connect pump wiring plug
to the ice machine wiring
harness connector, where
the jumper block was
Pump Wiring
removed. The connector is
keyed and can only be
inserted one way.
Drain Pump 2
USER GUIDE
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8. Route the vent tube up
CAUTION
!
When working with tools inside of unit, be
careful so as not to nick or damage any
refrigerant lines/pipes or wires.
WARNING
!
The back panel serves as a guard. Do not put
your hands inside the ice machine cabinet or
attempt to touch any components except the
discharge tube during testing.
CAUTION
!
the back of the unit, next
to the insulated tubes.
Secure vent tube vertical
to the insulated tubes
using plastic tie wraps.
9. Connect pump drain tube
to storage bin drain nipple
with clamp removed from
step 3. Ensure that no
kinks are present in the
tube.
10.Tighten the clamps on the
drain, discharge, and vent tubes with a screwdriver or
1/4" nut driver.
Failure to properly secure the vent tube will
result in water damage to the unit and
surrounding areas. Do not allow vent tube to
kink, bend or be obstructed in any way.
CAUTION
!
Vent tube must be straight and parallel to
insulated tubes. Do not over-tighten the plastic
tie wraps. Over-tightening can pinch vent tube
closed or cut into insulation.
Note: The discharge tube will need to be trimmed. Cut
back the tube (MAX of 1/4" on each end) so that no kinks
are formed in drain tube.
Drain Pump 3
USER GUIDE
Left Hinged Cabinet
Right Hinged Cabinet
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Anti-Tip Bracket
CAUTION
!
The anti-tip bracket must be installed to prevent
the unit from tipping when doors are fully
opened or excess weight is placed on the front of
the unit.
The anti-tip bracket has multiple mounting options.
Mounting will depend on your particular cabinet
configuration. Locate 3 #8x5/8" screws included with your
unit.
TOP MOUNT
SIDE MOUNT
Side mount position is used when you are unable to mount
the bracket to the underside of your countertop.
For ease of installation, the anti-tip bracket is pre-installed
in the top mount position.
1. Completely slide the unit into its position in the
cabinet. Be certain unit height is properly adjusted.
(See GENERAL INSTALLATION).
2. Open door completely. Make certain door clears
surrounding cabinetry.
3. Using a 3/32" (2.50 mm) drill bit, drill 3 pilot holes 5/8"
(16 mm) deep into bottom of counter top. Use the
anti-tip bracket as a template.
4. Install 3 #8x5/8" screws into the plate using a
#2 Phillips head screwdriver.
1. Remove the pre-installed anti-tip bracket from the top
mount position and align the bracket to the hinge side
of the unit as shown above.
2. Reinstall the 2 #8x5/8" screws into the plate using a
#2 Phillips head screwdriver.
3. Completely slide the unit into its position in the
cabinet. Be certain unit height is properly adjusted.
(See GENERAL INSTALLATION).
4. Open door completely. Make certain door clears
surrounding cabinetry.
5. Using a 3/32" (2.50 mm) drill bit, drill 3 pilot holes 5/8"
(16 mm) deep into cabinetry frame using the anti-tip
bracket as a template.
6. Install 3 #8x5/8" screws into the plate using a #2
Phillips head screwdriver.
Anti-Tip Bracket 1
USER GUIDE
2
1
Rotate Clockwise to raise rear leg.
Rotate Counter-Clockwise to lower leg.
Rotate Front Legs to Adjust
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General Installation
1. Use a level to confirm
the unit is level. Level
should be placed along
top edge and side
edge as shown.
2. If the unit is not level,
remove grille and
adjust legs as
necessary. Use
included tool to adjust the height of the rear legs.
INSTALLATION
1. Plug in the power/electrical cord.
2. Gently push the unit into position. Be careful not to
entangle the cord or water and drain lines.
3. Re-check the leveling, from front to back and side to
side. Make any necessary adjustments. The units top
surface should be approximately 1/8" (3 mm) below
the countertop.
4. Install the anti-tip bracket.
5. Remove the interior packing material and wipe out the
inside of the unit with a clean, water-dampened cloth.
3. Confirm the unit is level after each adjustment and
repeat the previous steps until the unit is level.
INSTALLATION TIP
If the room floor is higher than the floor in the cutout
opening, adjust the rear legs to achieve a total unit rear
height of 1/8" (3 mm) less than the opening’s rear height.
Shorten the unit height in the front by adjusting the front
legs. This allows the unit to be gently tipped into the
opening. Adjust the front legs to level the unit after it is
correctly positioned in the opening.
General Installation 1
USER GUIDE
NOTICE
NOTICE
NOTICE
BACK SURFACE MUST HAVE AMPLE FLAT SURFACE TO MOUNT OVERLAY PANEL FLAT AND WITHOUT INTERFERENCE
3/4" (20 mm)
Integrated Panel
17-5/8"
(445 mm)
30" (762 mm)
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Integrated Panel Dimensions
Metric measurements rounded and optimized.
INTEGRATED PANEL
Due to differences in surrounding cabinetry the
panel may not perfectly align with door. The
procedure below is designed to provide a
finished integrated panel that seamlessly
integrates with surrounding cabinetry.
Panel Preparation
A full integrated door panel completely covers the door
frame and provides a built-in appearance.
The door panel must not weigh more than 20 lbs
(10 kg).
Integrated Panel Dimensions
It is important to ensure that all drilled holes are
drilled to the correct depth in order to avoid
splits in the wood when hardware is installed.
1. Cut the panels to the dimensions listed in the diagram
below.
2. Optional: Stain or finish panel to desired stain or color.
Be sure to closely follow the instructions provided by
the manufacturer.
3. Optional: Install handles and hardware.
When applying an integrated panel to a unit,
ensure that both sides are finished in order to
prevent warping. In some panel installations,
the panel may be visible through the glass while
the door is open.
Integrated Panel Dimensions 1
USER GUIDE
NOTICE
NOTICE
Top Design and Insert Notch
Wooden Insert
Main Panel
Integrated Panel
Attach Wooden Insert
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HANDLELESS INTEGRATED DOOR PANEL
The following procedure is designed to provide a finished,
handleless solid panel for an 18" (450 mm) door that
seamlessly integrates with its surrounding cabinetry.
NOTE: Many cabinet manufacturers provide a ready
solution for a handleless, integrated design that can be
easily applied to your U-Line 3000 Series model. Consult
your cabinet manufacturer for applicable design and
installation details. The cabinet manufacturers solution to
this design and integration detail will often result in an
integrated panel solution wherein the size of the panel
may result in a height dimension taller than what we
specify. This can be achieved provided the additional
height is positioned above the appliance door.
The integrated panel aligns with the surrounding
cabinetry and, due to differences in cabinetry,
may not align perfectly with the door.
3. Prepare the insert(s) that will back up the handleless
design. Wooden Insert Cut 1/8" (3 mm) thick
wooden insert(s) to the dimensions below.
Wooden insert width Wooden insert height
17-5/8" (445 mm) 3-1/2" (89 mm)
The appliance will need up to 34-1/2" (876 mm)
to the underside of the counter to leave room for
leveling adjustments.
A single prepared panel with insert must not
weigh more than 20 lbs (10 kg).
Integrated Panel Preparation
1. Cut the main panel to the dimensions below. For
details, see the drawings on the next page.
Main panel width Main panel height
17-5/8" (445 mm) 28-13/16" (732 mm)
2. Create the top design for the handleless feature and
the 1/8" (3 mm) notch for the insert(s) indicated on
the Top Detail drawing, on the next page.
4. Optional: Stain or finish panel and wooden insert to
desired stain or color. Be sure to closely follow the
instructions provided by the manufacturer.
If finishing panel or wooden insert, all sides
must be finished to prevent warping.
5. Attach the insert to the panel. Wood glue or equivalent
adhesive should be used to attach insert to panel.
Integrated Panel Dimensions 2
USER GUIDE
3/4" (20 mm)
28-13/16" (732 mm)
2-3/4"
(70 mm)
2-3/4"
70 mm
R 5/8"
(R 16 mm)
1/8" (3 mm)
1/4" (6 mm)
Wooden Insert Notch Depth: 1/8" (3 mm)
2-3/8"
(60 mm)
7/8" (22 mm)
Ref.
Top Detail
Insert Notch
Top Design
1/8" (3 mm)
3-1/2"
(89 mm)
17-5/8" (445 mm)
Wooden Insert Dimensions
17-5/8"
(445 mm)
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Handleless Integrated Panel Dimensions
Integrated Panel Dimensions 3
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