U-Line Overlay Panel Conversion User Manual

Full Overlay Door Panel
To Convert 2075, 2015 and CLR2060
Panels for Use on the New
2175, 2115, CLR2160 Models

Service & Parts Tech Lines Phone [phone] • FAX [phone]

Publication No. 30163

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©2006 U-Line Corporation

04/2006

Installation Instructions

Removing Existing Door

1. Remove the door shelves by first pulling shelves up at
a 45° angle, then straight out.

2. Remove top hinge screw pin (Phillips screwdriver).
Remove the door by tilting forward and lifting off the
bottom hinge pin.

3. Pull door gasket out of the groove (top edge of door
only). Start in the middle and pull outward, moving
toward the edge (see
force.

Figure 1

). This may take some

1"

Figure 4

3/4"

1/8"

ULIN_0363_A

Attaching the Full Overlay Panel

1. Place and tape the existing door panel on the back of
the overlay panel (see Figure 5) and drill holes
through both panels according to Figure 6. Remove
tape adjoining the panels and enlarge the six holes in
the overlay panel using a 0.201" (#7) drill.

2. If a user-supplied cabinet handle will be used, attach its
hardware to the overlay panel at this time.

Old Handle

New Handle

Figure 1 Figure 2

ULIN_0403_A

4. Remove the two screws located on both sides of the
handle.

5. Remove the door panel from the door.

6. Discard the old door.

Preparing the old panel for the new door:

1. Remove the existing metal panel backer.

2. Remove the existing L-shaped angle bracket in the top
corner.

3. Modify the notch in the top corner of the door. The
width needs to be changed to 1" (see

Figure 3

).

Back of

Wood
Panel

Side of

Wood Panel

Figure 5

Tap e

7/16"

Bottom

Drill ø 5/32" x 3/8" Deep

6 places Model 2115 and CLR2160

7 Places Model 2175

For use with #10 x 5/8"

Wood Screw and Nylon Spacer

Removed

Door Panel

3/8"

Both Sides

3"

Bottom of

Wood Panel

16"

Remove this
Material

±

28-7/8"

1/4"

Old New

Figure 3

4. Create an identical notch in the bottom corner of the
door, directly under this notch - 1" wide by 1/8" high by
3/4" deep (see

Figure 4

).

ULIN_0358_A

1.5"

Figure 6

12.25

"

For use on

Model 2175 Only

1.5"

ULIN_0365 _A

www.U-LineService.com 2 04/2006