U-Line 3024DWR, 3024BEV, U-3024DWRS-00B User Manual & Service Manual

USER GUIDE & SERVICE MANUAL
SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE
Modular 3000 Series 3024DWR 24" Drawer Model
SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE
Contents
Intro
Safety and Warning
RIGHT PRODUCT. RIGHT PLACE. RIGHT TEMPERATURE. SINCE 1962.
Disposal and Recycling
Installation
Environmental Requirements
Electrical
Cutout Dimensions
Product Dimensions
Side by Side Installation
Anti-Tip Bracket General Installation
Integrated Grille / Plinth Dimensions Warranty
Service Extended
Wire Diagram
Product Liability
Warranty Claims
Parts
Ordering Replacement Parts
System Diagnosis Guide Compressor Specifications
Troubleshooting Extended
Control Quick Guide
Thermistor
Defrost
Remove Fan and Cover
Grille / Plinth Installation
Drawers
Operating Instructions
First Use
Control Operation
Sabbath Mode
Airflow and Product Loading
Maintenance
Cleaning
Cleaning Condenser
Extended Non-Use
Service
Troubleshooting
WELCOME TO U-LINE
Congratulations on your U-Line purchase. Your product comes from a company with over five decades of premium
modular ice making, refrigeration, and wine preservation experience. U-Line continues to be the American leader,
delivering versatility and flexibility for multiple applications including residential, light commercial, outdoor and marine
use. U-Line’s complete product collection includes Wine Captain® Models, Beverage Centers, Clear Ice Machines,
Crescent Ice Makers, Glass & Solid Door Refrigerators, Drawer Models, Freezers, Combo® Models, and more.
USER
GUIDE
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USER GUIDE
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U-Line has captivated those with an appreciation for the finer things with exceptional functionality, style, inspired innovations and attention to even the smallest details. We are known and respected for our unwavering dedication to product design, quality and selection. U-Line is headquartered in Milwaukee, Wisconsin and has shipped product to five continents for over two decades and is proud to have the opportunity to ship to you.
PRODUCT INFORMATION
Looking for additional information on your product? User Guides, Spec Sheets, CAD Drawings, Compliance Documentation, and Product Warranty information are all available for reference and download at u-line.com.
PROPERTY DAMAGE / INJURY CONCERNS
In the unlikely event property damage or personal injury is suspected related to a U-Line product, please take the following steps:
1. U-Line Customer Care must be contacted immediately at +1.800.779.2547.
2. Service or repairs performed on the unit without prior written approval from U-Line is not permitted. If the unit
has been altered or repaired in the field without prior written approval from U-Line, claims will not be eligible.
GENERAL INQUIRIES
U-Line Corporation 8900 N. 55th Street Milwaukee, Wisconsin 53223 USA
Monday - Friday 8:00 am to 4:30 pm CST
T: +1.414.354.0300
F: +1.414.354.7905 Email: sales@u-line.com u-line.com
CONNECT WITH US
SERVICE & PARTS ASSISTANCE
Monday - Friday 8:00 am to 4:30 pm CST
T: +1.800.779.2547 F: +1.414.354.5696
Service Email: onlineservice@u­line.com
Parts Email: onlineparts@u-line.com
Designed, engineered and assembled in WI, USA
Introduction 1
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USER GUIDE
SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE
Safety and Warning
NOTICE
Please read all instructions before installing,
operating, or servicing the appliance.
Use this appliance for its intended purpose only and follow these general precautions with those listed throughout this guide:
SAFETY ALERT DEFINITIONS
Throughout this guide are safety items labeled with a Danger, Warning or Caution based on the risk type:
DANGER
Danger means that failure to follow this safety
statement will result in severe personal injury or death.
WARNING
Warning means that failure to follow this safety
statement could result in serious personal injury or death.
CAUTION
Caution means that failure to follow this safety
statement may result in minor or moderate personal injury, property or equipment damage.
DANGER
This unit contains R600a (Isobutane) which is a
flammable hydrocarbon. It is safe for regular use. Do not use sharp objects to expedite defrosting. Do not service without consulting the
“R600a specifications” section included in the
User Guide. Do not damage the refrigerant circuit.
WARNING
Service must be done by factory authorized
service personnel. Any parts shall be replaced
with like components. Failure to comply could
increase the risk of possible ignition due to incorrect parts or improper service.
Safety and Warning 1
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Disposal and Recycling
DANGER
RISK OF CHILD ENTRAPMENT. Before you throw
away your old refrigerator or freezer, take off
the doors and leave shelves in place so children may not easily climb inside.
If the unit is being removed from service for disposal,
check and obey all federal, state and local regulations
regarding the disposal and recycling of refrigeration appliances, and follow these steps completely:
1. Remove all consumable contents from the unit.
2. Unplug the electrical cord from its socket.
3. Remove the door(s)/drawer(s).
Disposal and Recycling 1
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Environmental Requirements
This model is intended for indoor/interior applications
only and is not to be used in installations that are open/ exposed to natural elements.
This unit is designed to operate between 50°F (10°C)
and 100°F (38°C). Higher ambient temperatures may
reduce the unit’s ability to reach low temperatures
and/or reduce ice production on applicable models.
For best performance, keep the unit out of direct sunlight and away from heat generating equipment.
In climates where high humidity and dew points are
present, condensation may appear on outside
surfaces. This is considered normal. The condensation will evaporate when the humidity drops.
CAUTION
Damages caused by ambient temperatures of
40°F (4°C) or below are not covered by the warranty.
Environmental Requirements 1
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Electrical
WARNING
SHOCK HAZARD Electrical Grounding
Required. Never attempt to repair or perform
maintenance on the unit until the electricity has been disconnected.
Never remove the round grounding prong from
the plug and never use a two-prong grounding adapter.
Altering, cutting or removing power cord,
removing power plug, or direct wiring can cause
serious injury, fire, loss of property and/or life, and will void the warranty.
Never use an extension cord to connect power to
the unit.
Always keep your working area dry.
NOTICE
Electrical installation must observe all state and
local codes. This unit requires connection to a
grounded (three-prong), polarized receptacle that has been placed by a qualified electrician.
The unit requires a grounded and polarized 115 VAC,
60 Hz, 15A power supply (normal household current).
An individual, properly grounded branch circuit or
circuit breaker is recommended. A GFCI (ground fault
circuit interrupter) is usually not required for fixed
location appliances and is not recommended for your
unit because it could be prone to nuisance tripping. However, be sure to consult your local codes.
See CUTOUT DIMENSIONS for recommended receptacle location.
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Electrical 1
Cutout Dimensions
PREPARE SITE
Your U-Line product has been designed exclusively for
a built-in installation. When built-in, your unit does not require additional air space for top, sides, or rear. However, the front grille must NOT be obstructed.
The product is designed and manufactured for
seamless integration in the specified cutout opening
shown, which requires precise measurements. The
opening must be square and plumb front to back.
Although not required, you may choose to increase the overall cutout width for ease of installation.
The Modular 3000 Series units are engineered with a
variety of adjustment features to help ensure a
seamless installation. Adjustable doors, leveling legs and grille will assist in fine tuning the installation.
All 3000 Series models fully integrate into
overlay/face frame, inset or European/frameless
cabinet styles and install seamlessly into standard 24" (610 mm) depth cabinet base.
CAUTION
Unit can NOT be installed behind a closed cabinet door.
CUTOUT DIMENSIONS
Metric measurements rounded and optimized.
Cutout Dimensions 1
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USER GUIDE
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Product Dimensions
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Product Dimensions 1
Side-by-Side Installation
OTHER SITE REQUIREMENTS
Side-by-Side Installation
Units must operate from separate, properly grounded
electrical receptacles placed according to each unit’s
electrical specifications requirements.
Cutout width for a side-by-side installation is the total
of the widths listed under Cutout Dimensions in each
unit’s Installation Guide. Each door can be opened
individually (one at a time) without interference.
However, to ensure unobstructed door swing
(opening both doors at the same time), 1/4" (6.4
mm) of space needs to be maintained between the units.
Hinge-by-Hinge Installation (Mullion)
When installing two units hinge-by-hinge, 13/16" (22
mm) is required for integrated models. Additional
space may be needed for any knobs, pulls or handles installed.
Stainless steel models which include the standard
stainless handle will require 4-9/16" (116 mm) to allow both doors to open to 90° at the same time.
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Side-by-Side Installation 1
Anti-Tip Bracket
CAUTION
The anti-tip bracket must be installed to prevent the unit from tipping when doors are fully opened or excess weight is placed on the front of the unit.
The anti-tip bracket has multiple mounting options.
Mounting will depend on your particular cabinet
configuration. Locate 3 #8x5/8" screws included with your unit.
TOP MOUNT
For ease of installation, the anti-tip bracket is pre­installed in the top mount position.
1. Completely slide the unit into its position in the
cabinet. Be certain unit height is properly adjusted. (See GENERAL INSTALLATION).
2. Open door completely. Make certain door clears
surrounding cabinetry.
3. Using a 3/32" (2.50 mm) drill bit, drill 3 pilot holes
5/8" (16 mm) deep into bottom of counter top. Use the anti-tip bracket as a template.
4. Install 3 #8x5/8" screws into the plate using a #2
Phillips head screwdriver.
SIDE MOUNT
Side mount position is used when you are unable to
mount the bracket to the underside of your countertop.
1. Remove the pre-installed anti-tip bracket from the
top mount position and align the bracket to the hinge side of the unit as shown above.
2. Reinstall the 2 #8x5/8" screws into the plate using
a #2 Phillips head screwdriver.
3. Completely slide the unit into its position in the
cabinet. Be certain unit height is properly adjusted. (See GENERAL INSTALLATION).
4. Open door completely. Make certain door clears
surrounding cabinetry.
5. Using a 3/32" (2.50 mm) drill bit, drill 3 pilot holes
5/8" (16 mm) deep into cabinetry frame using the anti-tip bracket as a template.
6. Install 3 #8x5/8" screws into the plate using a #2
Phillips head screwdriver.
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Anti-Tip Bracket 1
General Installation
1. Use a level to confirm
the unit is level. Level
should be placed along
top edge and side edge
as shown.
2. If the unit is not level, remove grille and adjust legs
as necessary. Use included tool to adjust the height of the rear legs.
3. Confirm the unit is level after each adjustment and
repeat the previous steps until the unit is level.
INSTALLATION TIP
If the room floor is higher than the floor in the cutout
opening, adjust the rear legs to achieve a total unit
rear height of 1/8" (3 mm) less than the opening’s
rear height. Shorten the unit height in the front by
adjusting the front legs. This allows the unit to be
gently tipped into the opening. Adjust the front legs
to level the unit after it is correctly positioned in the opening.
INSTALLATION
1. Plug in the power/electrical cord.
2. Gently push the unit into position. Be careful not
to entangle the cord.
3. Re-check the leveling, from front to back and side
to side. Make any necessary adjustments. The
unit’s top surface should be approximately 1/8" (3
mm) below the countertop.
4. Install the anti-tip bracket.
5. Remove the interior packing material and wipe out
the inside of the unit with a clean, water­dampened cloth.
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General Installation 1
Integrated Grille - Plinth Dimensions
PREPARE AND INSTALL INTEGRATED GRILLE (PLINTH STRIP/BASE FASCIA)
1. Use the dimensions provided in the diagram to cut
and shape your integrated grille (plinth strip/base
fascia) panel. Recommended panel thickness is
between 1/4" (6 mm) and 3/8" (9 mm). Height will vary from 3-5/16"
(84 mm) to 4-5/16" (110 mm) based on your grille (plinth strip/base fascia) height.
2. Finish or stain your grille (plinth strip/base fascia)
panel to match your surrounding furniture. Finish
front, back and edges to prevent warping.
Carefully follow the manufacturer’s
recommendations for finish application and cure times.
3. Apply double sided tape to the backside of the
integrated grill (plinth strip/base fascia). Use the
diagram below for reference. U-Line recommends 3MVHB tape, a high strength bonding tape.
Apply Tape To Shaded Area
4. Remove backing paper from double sided tape.
5. Carefully align grille (plinth strip/base fascia) over
integrated panel and press into position.
INTEGRATED GRILLE (PLINTH STRIP/BASE FASCIA) DIMENSIONS
Integrated Grille - Plinth Dimensions 1
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Grille - Plinth Installation
REMOVING AND INSTALLING GRILLE (PLINTH STRIP/BASE FASCIA)
WARNING
Disconnect electrical current to the unit before removing the grille (plinth strip/base fascia).
When using the unit, the grille (plinth strip/base fascia) must be installed.
Edges of sheet metal may be sharp.
Removing the grille (plinth strip/base fascia)
1. Disconnect electrical current to unit.
2. Using the included 7/64" Allen wrench, loosen (but
do not remove) both grille (plinth strip/base fascia) lock screws. See below.
3. Gently pull grille (plinth strip/base fascia) away
from unit until it stops.
4. Push grille (plinth strip/base fascia) rails towards
the center of the unit to lift rails off lock screws.
5. Pull grille (plinth strip/base fascia) free from unit.
Installing the grille
(plinth strip/base fascia)
1. Align slots in grille (plinth strip/base fascia) rail
with screw heads in base of unit
2. Push grille (plinth strip/base fascia) rails towards
the center of the unit and set rails over screw head.
3. Slide grille (plinth strip/base fascia) into position.
Using included 7/64" Allen wrench tighten grille (plinth strip/ base fascia) lock screws.
ADJUSTING GRILLE (PLINTH STRIP/BASE FASCIA)
The grille (plinth strip/base fascia) has an automatic
vertical plane adjustment and can also be adjusted
on its horizontal plane as well. To adjust your grille
(plinth strip/ base fascia) to match your surrounding furniture, follow the instructions below.
1. Loosen, but do not remove, the lock screws on the
inside of the grille (plinth strip/base fascia) rails.
Lock screws are located on the inside of each grille (plinth strip/base fascia) rail.
2. The grille (plinth strip/base fascia) can be
extended horizontally by pulling out a maximum
of 1-1/2" (38 mm). Do not exceed 1-1/2" (38 mm). Secure the lock screws after adjusting.
3. The grille (plinth strip/base fascia) skirt may be
manually adjusted to the height of your floor. Simply raise or lower the skirt as needed.
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Grille - Plinth Installation 1
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Drawers 1
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Drawers
CHECKING DRAWER ALIGNMENT
The unit’s drawers are aligned at the factory before
shipment. However, their alignment could have been
disturbed during shipment or during overlay panel
installation. Check each drawer to confirm that it is aligned:
Side-to-Side When viewed from the top, the
drawer front should be square with the sides of the cabinet.
Front-to-Back When viewed from the side,
the
drawer front should be
straight with the cabinet’s
sides, not cocked forward or back.
Top-to-Bottom
When viewed from the front, the drawer should be level horizontally.
ADJUSTING DRAWER ALIGNMENT
WARNING
SHOCK HAZARD The unit must be unplugged
from the wall outlet during drawer removal, adjustment and re-installation.
DRAWER REMOVAL
1. Confirm that the unit is
unplugged from wall outlet
2. Remove the mounting
screws.
3. Pull the drawer completely out of the unit.
CAUTION
Use care when handling the drawer. Drawer
edges, drawer rail and the unit’s slide may be
sharp.
NOTICE
Drawer adjustments are made by moving the
slide that carries the drawer’s rail. Minor
adjustments may be made by loosening one of
the slide’s mounting screws, adjusting the slide
and retightening the screw. Severe adjustments
may be made by removing the slides’ mounting
screws, drilling new mounting holes and remounting the slide.
SIDE-TO-SIDE ADJUSTMENT
The drawer will need a Sideto-Side Adjustment if,
when viewed from the top, the drawer front is not
square with the sides of the cabinet. This is caused by
one of the slides being mounted too far forward on the
unit’s liner.
Minor Adjustment:
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Drawers 2
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Note: The mounting holes on
the slide are slightly larger
than the screws’ diameter.
1. Loosen the slide’s
mounting screws.
2. Push the slide backward.
3. Retighten the screws.
Severe Adjustment:
Note: The slides have extra mounting holes that may be used.
1. Remove the slide’s mounting screws.
2. Reposition the slide so it is the same distance
FRONT-TO-BACK ADJUSTMENT
The drawer will need a
Frontto-Back Adjustment if,
when viewed from the side,
the drawer front is cocked
forward or back. This is
caused by the front slide
mountings not being level
with the rear slide mountings.
Minor Adjustment:
Note: The mounting holes
on the slide are slightly
larger than the screws’
diameter.
1. Loosen one slide’s
mounting screws.
2. Level the slide.
3. Retighten the screws.
Mark and Drill
New Mounting
Holes
4. Repeat procedure for the other slide.
from the front of the liner as the other slide. Measure to confirm.
Push Slide
Backward
Loosen
Mounting Screws
Screws Should
Be Loose
Level the Slide
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Drawers 3
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3. Mark new drilling holes using different sets of mounting holes on the slide.
Note: Front location holes are shown. Corresponding rear holes will also need to be marked.
4. Drill all the new holes with a #30 drill bit.
5. Remount the slide.
Severe Adjustment:
Note: The slides have extra
Mark and Drill New
mounting holes that may be Mounting Holes used.
1. Loosen one slide’s rear
mounting screws.
2. Remove the slide’s front
mounting screws.
3. Reposition the slide so it is level.
4. Mark new front drilling holes using a different set
of mounting holes on the slide.
5. Drill the new holes with a #30 drill bit.
6. Remount the slide.
7. Repeat procedure for the other slide.
TOP-TO-BOTTOM (AND LEFT-TO-RIGHT) ADJUSTMENT
The drawer will need a Top-to-Bottom Adjustment if,
when viewed from the front, the drawer is not level
horizontally. Viewed from the top, one side will
protrude. This is caused by one of the slides being mounted higher than the other slide on the unit’s liner.
Minor Adjustment:
Note: The mounting holes on the slide are slightly
larger than the screws’ diameter.
1. Loosen one slide’s
Loosen
mounting screws.
2. Push the slide upward or
downward to match the
position of the other slide.
3. Retighten the screws.
4. Repeat the procedure with the other slide if
necessary.
Severe Adjustment:
Note: The slides have extra mounting holes that
may be used. 1. Remove one slide’s
Mark and Drill New
mounting screws.
Mounting Holes
Push Slide
Upward or
Downward
Mounting Screws
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Drawers 4
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2. Reposition the slide so it
is the same distance
from the bottom of the
liner as the other slide. Measure to confirm.
3. Mark new drilling holes using different sets of
mounting holes on the slide.
Note: Front location holes are shown. Corresponding rear holes will also need to be marked.
4. Drill all the new holes with a #30 drill bit.
5. Remount the slide.
RE-INSTALLATION OF DRAWER
CAUTION
Use care when handling the drawer. Drawer
edges, drawer rail and the unit’s slide may be
sharp.
1. Set the drawer’s rails onto the slides.
2. Re-install the rails’ mounting screws.
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