Kit Code 717126
Kit Code 719241
Original Instructions
Compact Router Table
Hole assembly instructions including the UJK table
tops, fence assembly, table inserts and other accessories
AT&M: 23/05/2019
BOOK REF: 104389
Index of Contents
• Introduction 03
• What’s Included 04-05-06-07
• Optional Accessories 08-09-10-11
• Kit Specification 12
• General Instructions for 230V Machines 12
• General Safety Instructions 13
• Assembly 14-15-16-17-18-19-20-21
• Illustration & Parts Description 22-23
• Mounting the Router to the Universal Base Plate 24-25
• Mounting the Router to the 10mm Table Inserts 26-27-28
• Operating Instructions 28
• General Guide to Router Cutters 29-30
• Exploded Diagram/Parts LIst 31-32-33-34-35
The symbols below advise the correct safety procedures when using this machine.
Fully read manual
and safety instructions
before use
Ear protection
should be worn
Eye protection
should be worn
2
Dust mask
should be worn
The UJK Technology Compact Leg Stand with splayed legs
is of sturdy construction, very stable and of a size that offers
portability around the workshop or on site. Provision is made
for storage of the supplied mitre fence assembly. Measuring
370mm high, with a footprint of 580 x 390mm, this leg stand is
such a useful size and could also be used for mounting many
other small machines.
The UJK Technology Compact Cast Iron Router Table Top
is one of a range of options that you can choose from when
making up your UJK router table. Simply add the leg stand,
fence and required insert and you will have a very sturdy
versatile unit capable of many routing operations. The benefits
of using cast iron for the manufacture of machine tables are
well known especially where vibration damping and stability
are paramount. The quality of the surface grinding on this
686 x 406 x 40mm top is superb, offering little resistance when
passing stock across the table during use. A standard 19mm
wide slot is incorporated for the use of a mitre fence
attachment and a T-slot is also present for jigs and accessories.
The top is threaded to accept the UJK compact leg stand, fence
assembly and optional dust collection box. The 230 x 306mm
central aperture will accept the router elevator and other
available UJK insert options.
The UJK Technology Compact Laminated Router Table
Top is high grade birch ply with a hard wearing, low friction,
phenolic laminated surface. The ply core ensures the top will
remain flat throughout its working life, while the laminated top
ensures workpieces glide smoothly. An extruded aluminium
track inset into the tabletop includes a standard 19mm track
for the use of a mitre fence and a T-track slot for other jigs and
accessories. The 230 x 306mm central aperture will accept any
of the UJK Technology router table inserts as well as the UJK
router elevator. The top measures 600 x 400 and is pre-drilled
to fit the UJK Compact router table leg stand, fence assembly
or optional dust collection box.
Introduction
The UJK Technology Compact Router Table Fence is a
beautifully made, single piece aluminium section supplied
with a transparent 63mm dust port for efficient extraction from
above the table. Provision is made for the fitting of guards and
accessories with a T-slot at both the top and front of the fence.
An adjustable transparent guard is included for your safety.
Adjustable scales are provided for attachment at either side of
the table and the fence is attached to these locking into place
in the required position. A scale is also provided along the top
of the fence with the zero position at the centre. Adjustable
infeed and outfeed fences attach to either side of the
aluminium section and the central aperture can be opened
and closed according to the diameter of the cutter in use.
Fence measures 789 x 90mm.
3
What’s Included
UJK Router Table Stand
Quantity Item Part Code
502533
Bag 1 Containing:
1 No Mitre Fence Bracket Holder with two Phillips
screws and washers 1
Bag 2 Containing:
1 No Tool Bracket (with two pre-drilled holes) 2
4 No Rubber Feet 3
4 No Phillips Screws (M6x20mm) 4
2 No Phillips Screws (M4x20mm) 5
34 No Coach Bolts (M6x12mm) 6
38 No Flat Washers (M6) 7
38 No Nuts (M6) 8
2 No Nuts (M4) 9
1 No Mitre Fence 10
1 No Mitre Fence Extension
(with two Butterfly nuts and washers) 11
1
10
2
3
4 5 6 7 8 9
4
11
What’s Included
UJK Router Table Stand
Quantity Item Part Code
502533
4 No Leg Supports Brackets A
2 No Front and Back Upper Panels B
1 No Front Lower Panel C
2 No Side Lower Panels D
2 No Side Upper Panels E
1 No Side Centre Panel F
1 No Rear Extractor Panels G
A
B
C
D E
G
5
F
Continues Over...
What’s Included
UJK Router Table Tops
Quantity Item Part Code
1 No UJK Compact Cast Iron router table top A 502532
1 No UJK Compact Laminated router table top B 102544
Bag Containing Code 502532
10 No Countersink Phillips Screws (M6x20mm)
10 No M6 Nuts
10 No Hex Bolts (M6x12mm)
10 No M6 Washers
10 No Spring Washers
A
UJK Pro Cast Iron Table Top
UJK Fence Assembly
Quantity Item Part Code
508272
1 No Fence H
1 No Extraction Moulding I
1 No Dust Shield J
2 No Fence Fixing Brackets with Scale K
2 No Fence Fixing Brackets L
2 No Adjustable Wood Faces M
Bag Containing Code 102544
10 No Countersink Phillips Wood Screws
6 No Phillips Head Wood Screws
B
UJK Laminated Table Top
1 No Bag Containing N
2 No Locking Handle Knob (5/16”) a
8 No M8 Locking Knobs b
2 No Fence Spacers c
8 No ‘T’ Bolts (M8x43mm) d
6 No Hex Screws (M6x12mm) e
6 No Hex Bolts (1/4”) (with flat & spring washers) f
2 No Lock Hex Nuts (5/16”) g
6 No Square Nuts (1/4” ) h
10 No M8 Flat Washers i
6 No M6 Flat Washers j
6
What’s Included
H
M
I
K
J
LN
N
a
d
b
c
e
f
g
h i
7
j
Optional Accessories
1) UJK Technology QuickStop
(Code 502569)
•A hinged stop to fit the UJK
Technology router tables.
•An excellent device for stopped
chamfers or rebates.
•Attaches to the top of the router
table fence.
•Simply flips up out of the way when not required.
2) UJK 10mm Aluminium Router
Table Insert c/w Universal Base
(Code 502748)
UJK 10mm Aluminium Table Insert
(Code 105932)
• Threaded lead-in pin.
• To fit 230 x 306mm aperture.
• Twist lock insert ring supplied with wrench.
3) Router Table Inserts
• A range of central inserts for the
• Axminster or UJK router elevator
• Also suitable for UJK Technology aluminium and phenolic
router table insert plates.
• Sizes include 12.6mm, 38mm, 63.4mm plus a guide bush
adaptor.
• Blank insert available for making your own hole size.
• Available as a set of four or individually.
(Code 502565) 12.6mm
(Code 502566) 38mm
(Code 502567) 63.4mm
(Code 951187) Blank Insert
(Code 502525) Guide Bush Adaptor
4) Vertical Feather Boards
(Code 502751)
• Gives downward pressure against workpiece.
• Excellent for safer routing.
502748
502751
502566
502567
105932
502525
502565
951187
5) Horizontal Feather Boards
(Code 502750)
• Holds workpiece against fence.
• Excellent for safer routing.
• Use as singles or stacked for more support.
502750
8
Optional Accessories
6) UJK Technology Router Elevator
(Code 502701)
The UJK Technology router elevator is a logical solution for
fast, accurate production on many router table installations.
This compact design was developed by us to fit straight
into our own router tables and most table set-ups can
accommodate this size of insert (305 x 229 x 6mm). The unit
can be made to fit flush into the tabletop by the provision
of levelling screws at each corner of the table insert. Height
adjustment is carried out by inserting a handle through a
measurement dial set into the machine table. Each rotation
of the handle raises or lowers the cutter by exactly 2mm
and the integral scale is graduated into increments enabling very accurate adjustments to be carried out.
7) UJK Technology Dust
Extraction Box
(Code 502538)
• Dust collection device.
• Efficient extraction from above and below the table.
•Access door with magnetic catch.
•63mm extraction hose included.
•100mm outlet.
Dust extraction from a router table can be difficult and for it to
work effectively it needs to extract from both above and below
the table. Designed to fit the UJK Technology Pro and Compact
router tables this device fits below the table top enclosing the
router. It could also be fitted to other custom made tables of
your own design. The 100mm diameter outlet on the back also
incorporates a 62mm inlet and hose which enables extraction
from both above and below the table simultaneously. An
access door is provided on the front with a magnetic closure
enabling access to your router for adjustments if required.
Measures 330 x 260 x 350mm high with an access aperture of
225 x 170mm.
8) UJK Technology Off Set Bars for Router Tables
(Code 103561)
A pair, these H-section extrusions fit behind the outfeed
fence of the UJK router table fence. Once in position they
give you an exact 1mm offset between the infeed and
outfeed fences. Their clever design means you can rotate
each extrusion by 180° and reinsert them in position to
achieve an exact 2mm offset.
9
Continues Over...
Optional Accessories
9) UJK Technology Digital Height Gauge
(Code 103655)
The UJK Technology Digital Height Gauge is an
indispensable measuring tool for the accurate setting of
cutting depths, in particular router cutters and saw blades.
The body is cast iron, with machined feet that form a
reference surface. It is stable and can stand upright without
additional support. It is equally accurate both vertically and
horizontally. The horseshoe shaped body measures 54mm
between the legs with an internal height of 80mm. The
main feature is its highly accurate digital scale unit, with an
LCD screen offering a read-out in either metric or imperial.
The display has a resolution of 0.01mm or 0.001 inches.
The digital read-out tells you precisely how deep your saw
blade or router cutter is going to cut. With a measuring
speed of 1.5 milliseconds, it is somewhat faster than
making a guess with a ruler. You can zero the digital
read-out at any point, allowing relative adjustment. It is
particularly handy to hold the bar in contact with the blade
or cutter and gradually increase the cutter height until the
display reaches the desired depth. Used horizontally, you
can measure or adjust a router table fence relative to the
cutter. The UJK Technology Digital Height Gauge will also
measure a mortice to a depth of 99mm.
10) UJK Technology Compact Mitre Gauge & Fence
(Code 101585)
Our fence improves safety and accuracy when cutting or
sanding and makes it easy to cut perfect mitres quickly.
The protractor head features positive stops at 0°, 22.5°, 30°,
45°, 60°, 67.5° and 90°, both left and right. This gives you
13 pre-set common angles in total. The clear easily read
scale allows you to set the head to any intermediate angle.
To select an angle you simply loosen the clamp handle
and lift the indent plunger. Move the fence along until the
plunger seats itself in the indent corresponding to the
angle required. Re-tighten the angle clamp knob and carry
on with the job.
The bar is 320mm long with a removable locking washer
making it usable with any standard 19 x 9.5mm (3/4” x
3/8”) track or similar sized T-slot. Three sprung loaded ball
bearings keep the bar snug in the track; the fence runs true
without side-play.
The rugged 300mm long, 60mm high aluminium fence
comes complete with flip-up length stop.
10
11) UJK Technology Professional Coping Sled
(Code 102946)
When profiling the end grain of a narrow workpiece on
the router table, you need a way of holding the workpiece.
This is particularly relevant if your workpiece is narrower
than the gap in your router fence. The UJK Technology
Coping Sled holds the key to working safely, securely and
achieving accurate results.
Developed and extensively tested by UJK Technology, this
Coping Sled will transform the way you make end grain
cuts for rail and stile doors, tenons and many other joints.
If you are intending to make cabinet doors on your router
table, the Coping Sled is invaluable. It is by far the best wa
to secure your workpiece, offering perfect results with a
high degree of safety. The Coping Sled takes the stress out
of the process. It ensures your workpiece is square to the
table’s mitre slot and that it guides smoothly across the
router bit.
The Coping Sled secures your workpiece both horizontally
and vertically. A slotted top plate holds the work firmly
against the sled’s rear fence. This plate prevents kickback
and easily adjusts for material up to 135mm wide. Two
vertical clamps prevent the workpiece lifting during the
cut. The position of the foremost clamp, close to the point
of cut, significantly reduces vibration. The maximum
workpiece thickness is 40mm.
Optional Accessories
To prevent tear-out at the end of the cut, the Coping
Sled has a 45mm wide x 22mm deep nylon fence. Unlike
aluminium, nylon will not damage your router cutter. You
can use the fence as a spelcher if you wish or use an off-cut
to prevent tear-out. The fence includes a sliding flip-stop for
repeat cuts. A T-slot cutter is available should you wish to
make a replacement or custom wooden fence.
On the underside of the 10mm thick, low-friction baseboard is a 19 x 9.5mm (3/4” x 3/8”) mitre slot bar. It will fit
both plain and T-slot mitre slots. Two grub screws, 150mm
apart, allow adjustment for zero play in the slot. The bar has
a choice of five positions to accommodate a wide variety of
router tables.
Two large rubberised handles provide a firm safe grip for
complete control. The design allows you to position the
handles directly over the work. The sled’s handles make
sure both your hands remain a safe distance from the
router bit. A clear, full width Plexiglas shield acts as a chip
deflector.
11
Kit Specification
UJK Technology Compact Router Table with Cast Iron Table Top
Code 717126
Rating Trade
Table Size 686 x 406 x 40mm
Fence Size 789 x 90mm
Dust Extraction Outlet 62mm
UJK Technology Compact Router Table with Laminated Table Top
Code 719241
Rating Trade
Table Size 600 x 400 x 22mm
Fence Size 789 x 90mm
Dust Extraction Outlet 62mm
General Instructions for 230V Machines
Good Working Practices/Safety
The following suggestions will enable you to observe good
working practices, keep yourself and fellow workers safe
and maintain your tools and equipment in good working
order.
WARNING! KEEP TOOLS AND
EQUIPMENT OUT OF THE REACH
OF YOUNG CHILDREN
General Advice
If you are totally unfamiliar with the use of a power
router, please seek some basic tuition and advice from an
informed, qualified source. An amateur woodworker or
hobbyist just starting out is advised to undertake a short
course on the use of woodworking machines run by a
professional woodworker. These are often offered by your
local authority as evening classes.
Mains Powered Tools/ Primary Precautions
These tools are supplied with a moulded 13 Amp. plug and
3 core power cable. Before using the tool inspect the cable
and the plug to make sure that neither are damaged. If
any damage is visible have the tool inspected/repaired by
a suitably qualified person. If it is necessary to replace the
plug, it is preferable to use an ‘unbreakable’ type that will
resist damage on site. Only use a 13 Amp plug, make sure
the cable clamp is tightened securely and check that a 13
Amp fuse is fitted. It is also recommended that a switched
power outlet is used. If extension leads are to be used,
carry out the same safety checks on them, and ensure that
they are correctly rated to safely supply the current that is
required for your machine.
General Safety Instructions
• Carefully study and observe the safety instructions issued
with the router being used in the table.
• In addition, the following precautions, specific to the use
of router tables, should be adhered to.
• Ensure that the router is securely fixed to the router table,
both when first commissioned and periodically thereafter.
• Fix the router table to a firm base such as a workbench or
a heavy table. If the table is attached to a false base this in
turn should be firmly fixed to a workbench or other solid
surface.
• Always wear appropriate safety equipment such as safety
goggles or face shield, dust mask and ear defenders. Ties,
loose clothing and jewellery are all potential safety hazards
and should be avoided.
• The router table is intended for cutting timber and plas-
tics only, do not use it with other materials. Long lengths of
timber will need to be supported on both the in-feed and
out-feed sides of the table.
• Timber should be fed into the cutter from the right hand
side of the table, as indicated on the safety label attached
to the fence. A push block or custom made work holder
should be used when cutting small pieces.
• Router cutters should be installed correctly in the router
with the recommended minimum length of shaft engaged
in the collet and the collet tightened to the correct degree.
• When making any adjustments to the router, such as
changing the cutter, ensure that the router is switched off
and the power cable is removed from the power supply
before proceeding.
12
General Safety Instructions
1. Make sure that the operator has been properly trained
and has read and understands the Owner’s Manual before
operating any machinery.
2. Be sure to read, understand, and follow all instructions,
warnings, and safety guidelines supplied with your router,
3.
Keep the work area well lit, clean, and free of debris.
4.
STAY ALERT! Give your work your undivided attention.
Even a momentary distraction can lead to serious injury.
5.
Do not wear loose clothing, gloves, bracelets, neck-laces,
or other protection devices. Wear protective hair covering
to contain long hair and wear nonslip footwear.
6.
Keep hands and other body parts well away from bits
or cutting tools. When working close to the cutting tool,
always use a feather board or push-stick to hold or guide
the workpiece. Do not clear chips and sawdust away with
hands; use a brush.
7.
Fine particulate dust is a carcinogen that can be
hazardous to health. Always work in a well ventilated area
and whenever possible use a dust collector to minimize
health hazards.
8.
Be sure the router is running up to speed before feeding
the workpiece.
9.
Use a suitable support if stock does not have a flat
surface.
10.
Keep children and visitors at a safe distance when the
router is in operation - do not permit them to operate the
router and/or table.
11.
Childproof and taper proof your shop and all
machinery with locks, mater electrical switches and
switch keys, to prevent unauthorised or unsupervised use.
12.
Secure the table to a work surface and never stand or
lean on it. Serious injury can occur if the table is tipped or if
unintentional contact is made with the spinning router bit.
13.
Keep all guards and safety devices in place and in good
working order. If a guard must be removed for maintenance
or cleaning make sure it is properly reinstalled before using
the machine again.
14.
Hold the workpiece firmly against the table and use
suitable support if the workpiece does not have a flat
surface.
15.
Feed the stock into the bit against the rotation
direction of the bit. Never run the stock between the
fence and the bit.
16.
Do not operate with a damaged cutter in the router.
17.
Always disconnect the router from the power source
before changing accessories or before performing any
maintenance and adjustments or if the machine will be left
unattended.
18.
Be sure that all adjustment tools, wrenches, or other
clutter are removed from the table surface and safely
stored before routing.
19.
Make sure the router’s switch is in the “OFF” position
before plugging in to a power source.
20.
Avoid working from awkward or off-balance positions.
Do not overreach and always keep both feet firmly on the
floor.
21.
Never leave the router unattended while running or
with the power “ON”.
22.
Do not use this router table for any purposes other
than its intended use. If used for other purposes, Axminster
Tool Centre disclaims any real or implied warranty and
holds itself harmless for any injury which may result from
such use.
13
Assembly
UJK Router Table Stand Assembly
Step 1 Locate the bag containing the coach bolts
(M6x12mm) (6), M6 flat washers and nuts (7-8), leg support
brackets (A) and side upper/lower panels (D-E). Offer up
the pre-drilled holes in the leg supports with the holes in
the upper/lower panels as shown in fig 1 and secure using
the M6 nuts bolts washers. DO NOT OVERTIGHTEN. Repeat
for the remaining legs (A) and panels (D-E).
Fig 01
E
A
D
6 7 8
Step 2 Locate the side centre panel (F) and one of the
stand sides, offer up the holes in the centre panel with
holes in the centre of the leg supports (A) and secure with
M6 fixings (6-7-8), see fig 2
NOTE LEAVE FIXING HOLE (A)
CLEAR TO MOUNT THE TOOL
BRACKET (2) LATER IN THE
ASSEMBLY.
Fig 03
G
C
Fig 04
Stand side panels
Fig 05
Fig 02
A
F
a
Step 3 Find the rear extractor panel (G) and front lower
panel (C). Lightly tighten both panels to the stand side as
show in fig 3, using the M6 fixings. Attach the remaining
stand side to the other end, see fig 4.
B
Step 4 Locate the front and back upper panels (B) and
attach it to the frame work as shown in fig 5, then go
round and tighten all the fixing.
14
Step 5 Locate the four rubber feet (3), (M6x20mm) Phillips
screws (4), flat washers (7) and M6 nuts (8), see fig 6.
Turn the stand over, place a rubber foot on top of the leg
support bracket (A)and line up the pre-drilled holes. Place
a flat washer (7) over the Phillips screw (4) and insert the
screw into the foot’s recess, secure in place with the nut
(8), see fig 6-7. Repeate the process for the remaining feet,
see fig 8.
Fig 06-07
3 4 7 8
Assembly
Fig 09-10-11
2
76
8
F
Fig 08
Step 6 Turn the stand over, locate the tool bracket (2) and
M6 fixing 6-7-8. Insert the coach bolt (6) through the centre
hole in the tool bracket (2) and into the pre-drilled hole in
the centre panel (F), angle the bracket and secure using
fixing (7-8), (See figs 9-10-11)
Step 7 Turn the frame over, locate the mitre fence bracket
holder and two Phillips screws/washers (1). Lineup the
holes in the bracket with threaded holes in the centre panel
Fig 12
Phillips screws
1
(F) and secure in place with the Phillips screw. (See fig 12).
Step 8 Locate the two (M4) Phillips screws and nuts (5-9),
place a nut onto the Phillips screws an screw them into
the two threaded hole in the centre panel (F), (See fig 13).
15
Continues Over...
Assembly
The Phillips screws are for hanging tools for storage. Note:
Adjust the screw depth and clamp in postion using the
nut for larger tools.
Fig 13
Phillips screws
UJK Router Table Top Assembly
WARNING! THE CAST IRON TOP
IS VERY HEAVY SEEK HELP!
There are two router table tops that can be mounted
to the stand, the Cast Iron and Laminated tables. The
follow instructions show the Laminated top but it will
also apply for the Cast Iron table top as well.
Step 1 Unpack the table, and it fixings. Lift the table (B)
on top of the stand assembly, see fig 14.
Fig 14
Fig 15-16
Locate the ten Hex screws, flat washers and spring washer
and place a spring and flat washer over the Hex threads.
Lineup the threaded holes in the table with the holes in
the stand and secure in place with the Hex screws, see figs
15-16
Step 2 Locate the ten countersink Phillips screws and M6
locking nuts, place a nut onto each of the Phillips screws
and screw the countersink screws into the ten threaded
holes beneath the table insert recess, see figs 17-18.
Countersink Phillips screws
B
16
Fig 17-18
Stand and Table Assembled
Assembly
Fig 23
Fig 24-25
Optional Table Inserts
NOTE: There are four options to choose from:
• (Code 105932) 10mm Aluminium Table Insert
• ( Code 502747) 10mm Phenolic Insert
• (Code 502748) 10mm Aluminium Insert with
Universal Base
• (Code 502701) UJK Technology Router Elevator
The following instructions are for the optional UJK
6mm Aluminium table insert but it will apply for the
other options as well.
Step 1 Locate the table insert, four grub screws and the
two countersink Hex screws. Place the UJK table insert into
the tables recess, adjust the ten countersink Phillips screws
beneath the table, see fig 23 until the table insert is roughly
level with the table surface. Adjust the locking nuts to lock
the countersink screws in position, see figs 24-25.
Locking nut
Step 2 Insert a grub screw into each threaded corner of
the table insert, place a straight edge across the table insert
and using a Hex key adjust the grub screws until the table
insert is level with the table top, see fig 26.
17
Continues Over...
Assembly
Fig 26
L
Straight edge
Hex key
Grub screw
Step 3 Insert the two countersink Hex screws down into
the countersink holes in the table inset to lock the insert in
position, see fig 27.
Fig 27
Countersink Hex screw
UJK Fence Assembly
Step 1 Locate the fence fixing brackets (L) and the six
Hex screws flat and spring washers (f). Line up one of the
brackets with the pre-drilled holes beneath the edge of
the table and secure in place with four Hex screws (f),
see figs 28-29. Repeat for opposite side.
f
Step 2 Insert three (1/4”) square nuts (h) into the machined
slot to each fixing bracket (L), see fig 30. Locate the two
fence fixing brackets (K), M6 Hex screws (e) and flat washers
(j), line up the machined slots in the bracket (K) with the
square nuts (h) and secure both brackets with the M6 Hex
screws (e), see fig 31. DO NOT OVERTIGHTEN
Fig 30-31
h
j
Fig 28-29
Pre-drilled holes
e
K
Step 3 Loosen the two locking knobs beneath the fixing
brackets (K), slide the two scales into the top of fixing
brackets recess and lightly tighten the knobs, see fig 32.
18
Fig 32
K
Locking knob
Scale
Step 4 Locate the two lock Hex nuts (g) and slide each one
into the machined recess in the fixing brackets (K), see fig
33.
Fig 33
g
Assembly
Step 6 Locate the two adjustable wood faces (M), lineup
the ‘T’ bolts (d) with the ‘T’ slots in the wood face (M) and
slide on the wood face, lightly tighten, see fig 36. Repeat
for the other side.
Fig 36
Step 5 Locate the fence assembly (H), ‘T’ bolts (d) and flat
washers (i). Insert six ‘ T’ bolts into the pre-drilled holes in
the fence (H), place a washer (i) on each ‘T’ bolt and screw
on the locking knobs (b), see figs 34-35.
Fig 34-35
H
b
i
d
d
Step 7 Locate the two locking handle knobs (a) and flat
washers (i). Line up the machined slots in the fence (H)
with the two locking Hex nuts (g) in the fixing bracket (K).
Place a washer (i) over the thread on the locking handle
knobs (a), screw the handle knobs through the fence base
clamping the fence assembly to the table top, see fig 37.
M
Fig 37
a
i
Machined slot
19
Continues Over...
H
Assembly
Step 8 Loosen the two locking knobs beneath the fixing
brackets (K), slide the two scales until it reads (ZERO) to the
front face of the fence assembly, lightly tighten the locking
knobs, see figs 38-39-40.
Fig 38-39-40
K
Locking knob
Scale
Step 9 Locate the extraction moulding (I), loosen the two
locking knobs (b) either side of the extraction surround on
the fence (H), slide the extraction moulding (I) over the ‘T’
bolts (d) and retighten the locking knobs (b), see fig 41
WARNING! DO NOT OVERTIGHTEN THE
LOCKING KNOBS AS THE EXTRACTION
MOULDING IS ONLY PLASTIC!
Fig 41-42-43
I
b
Step 10 Locate two ‘T’ bolts (d), fence spacers (c) and flat
washers (i). Slide the ‘T’ bolts into the fence (H) ‘T’ slot and
position the bolts roughly the width of the extraction
moulding (I) and place a fence spacer (c) over the ‘T’ bolt
thread, see figs 42-43.
Scale set to Zero
20
H
d
Wing nut
Assembly
Fig 46-47
Mitre fence
extension
Hex bolt/washer
c
Step 11 Mount the dust shield (J) through the ‘T’ bolts (d),
place a flat washer (i) over the bolts and secure using two
locking knobs (b), see figs 44-45.
Fig 44-45
J
i
10
11
Tool Storage Holders
To store your tools when not in use, place the mitre fence
assembly into the mitre fence bracket (1), hook the insert
plate spanner over one of the two Phillips screw hangers
and Insert the shaft of the winding handle from UJK router
elevator, (code 502701) through the pre-drilled hole in the
tool bracket (2), see fig 48.
Fig 48
i
Mitre Fence Assembly
Step 1 Locate the mitre fence(10) and extension (11),
Note: the bag of fixings will be tucked inside the extension
assembly. Slide the two Hex bolts into the extension ‘ T’
slot. Insert the Hex bolt down into the machined slots in
the mitre fence and secure the assembly with the two
wing nuts, see fig 46. DO NOT OVERTIGHTEN!
Mitre fence
21
Insert plate spanner
Winding
handle
Illustration & Parts Description
Fence locking knob
Fence
Mitre fence
bracket holder
Tool hanger screws
Tool bracket
Table
Dust shield
Adjustable wood face
Table insert recess
UJK leg stand frame
Mitre fence assembly
Table insert spanner
Winding handle for UJK
router elevator
22
Mitre fence extention
Illustration & Parts Description
Fence scale
Mitre fence
Extraction moulding
UJK technology router table with optional dust extraction box attached
23
Mounting the Router to the Universal Base Plate
10mm Aluminium Router Table Insert
with Universal Base Plate
(Code 502748)
The information below is reproduced from the Axminster
universal base plate fitting instructions. Hole numbers,
screw types and how many required are given for
mounting different router models to the base plate.
For advice on models suitable for fitting to the
router elevator please call our technical sales team
on 03332 406406
Router Chart
Hole
BOSCH
CMT
DEWALT
DRAPER
ELU
FELISATTI
FESTOOL
FREUD
GOF1600,1700ACE POF52,
400,500A,600ACE
POF800ACE.GOF900A <2 003
GOF1300ACE,900A>2003
GMF1400
GMF1600CE
CMT1E,CMT2E
DW613,614,615,620,621,
DW625EK.629
R1900V
PT1200V
OF97(E),MOF177(E),131,98,
MOF77,96(E) MK2,69’
R346EC
OF2000(E)
OF1E,900(E),1000(E)
OF1400 EBQ-Plus
FT1000(E),2000E
1 Fx2
3 Fx2
4 Gx3
5 Gx3
0 Ix4
19 Ix3
1 Fx2
1 Fx2
2 Fx3
1 Fx3
1 Fx2
1 Ex2
7 Ex3
8 Bx4
23 Hx2
2 Fx3
24
HITACHI
MAFELL
MAKITA
PRO
PERLES
PEUGEOT
RYOBI
SKIL
TREND
WADKIN
M8(V)
M12V,M12SA
TR12
L050E
3620,3612BR,3600B
3612(C)
RP0910,1110C
RP2301FCX
CLM1250R>11/03,CLM2050R
OF808(E)>1999’,2-808(E),
OF9(E)
DEF570E.DF55E
RE600N,R600N,RE601,
ERT1500V
R500,502
R150,151,RE120,155K
1835U.1875U1
T3,T4,T5,T5MK2’,
T9,T10,T11
R500
10 Dx4
11 Dx4
11-12
8 Bx4
13 Dx2
14 Ex2
1 Fx2
22
1 Fx2
1 Hx2
15 Ex2
13 Dx2
16 Ax4
15 Ex2
17 Cx3
1 Hx2
16 Ax4
Dx4
Bx4
Mounting the Router to the Universal Base Plate
1
2
3
A
M4x10mmB M4x12mmC UNF10
x1/2”
D
M5x16mmE M5x20mmF M6x16mmG M6x30mmH M6x12mm
I
M4x6mm
23
176mm
U
2
2
2
23
6.55mm
25
Mounting the Router to the 10mm Table Inserts
• 10mm Aluminium Table Insert
(Code 105932)
• 10mm Phenolic Insert
(Code 502747)
What’s Included
Fig 01
Router cutter
1 No Insert Plate A
1 No Insert Plate Template B
2 No Table Fixing Screws C
1 No Table inset Spanner
1 No 4mm, 3mm Hex Keys
6 No Grub Screws
1 No Template Pin
Marking & Positioning
NOTE: You will notice the 6mm Aluminium or 10mm
Phenolic insert plates will not have any mounting holes
for a router. This is because there are so many routers
on the market, each having different hole locations.
NOTE: Remember to orientate the router so that the
handles will clear the recess and the height adjustment
is in easy reach.
Step 1 Turn over your router, place a small diameter cutter
into the collet, see fig 1, this is to act as a guide for lining up
the template (B).
Step 2 Place the template (B) on top of the router, line up
the concentric circle ridges with the router base plate and
the centre of the template with the centre of the cutter,
see fig 02.
Fig 02
B
The template centred
over the router cutter
Step 3 Using a marker pen, mark the position of the
threaded holes on the base of the router, see fig 3
26
Mounting the Router to the 10mm Table Inserts
NOTE: THIS MAY VERY DEPENDING
ON ROUTER MODEL
Fig 03
Step 4 Turn over the insert plate (A) (with the logo face
down), place the template (B) on top of the insert plate
and centre the template as shown, see fig 4
Fig 04
Fig 05-06
Secure the template
Centre punch holes
Marked holes
A
B
Step 5 Secure the template (B) in position using Sellotape,
see fig 05. Using a centre punch mark the position of the
holes on the insert plate (A), see fig 06. Remove the
emplate and place safely aside.
NOTE: ITS IS GOOD PRACTISE TO
CENTRE PUNCH THE POSITION
BEFORE DRILLING AS THIS WILL
GUIDE THE DRILL!
27
NOTE: TO MAKE SURE THE HOLES
ARE ACCURATE WE RECOMMEND
YOU USE A DRILL PRESS!
WARNING! MAKE SURE THE INSERT
PLATE IS SECURELY CLAMPED DOWN
TO THE DRILL TABLE!
REMEMBER THAT THE COUNTERSINK MUST BE DEEP ENOUGH FOR
THE SCREW HEAD TO BE FLUSH OR
SLIGHTLY SUB-SURFACE, SO THAT
THE TIMBER IS NOT IMPEDED WHEN
IT IS MOVED OVER THE SURFACE.
Continues Over...
Mounting the Router to the 10mm Table Inserts / Operating Instructions
Fig 07-08
Step 7 Fix the insert plate (A) to the router (screws not
provided). Lightly tighten each fixing screw, evenly
working down each screw till secure, see figs 09-10.
Fixing screw
Fig 09
4mm Hex key
Connecting a Dust Extractor
BEFORE ROUTING CONNECT THE
MACHINE TO A DUST EXTRACTION
SYSTEM. ALWAYS TURN ON THE
DUST EXTRACTOR BEFORE STARTING
THE ROUTER AND ALWAYS STOP THE
ROUTER BEFORE TURNING OFF THE
DUST EXTRACTOR.
There is a 62mm dust outlet on the rear of the fence
assembly allowing for the connection of a dust extractor
(not included).
Be sure to use an appropriate size hose and fittings and
check that all connections are sealed tightly to minimize
airborne dust.
If you do not already own a dust extraction system,
consider contacting Axminster Tool Centre on
406406
for information on our complete line of dust
extraction systems or visit our website at axminster.co.uk.
MAKE SURE TO READ, AND FOLLOW
ALL OPERATING INSTRUCTIONS AND
SAFETY GUIDELINES THAT CAME
WITH YOUR ROUTER FAILURE TO DO
SO MAY LEAD TO SERIOUS INJURY
AND/OR DAMAGE TO THE ROUTER,
ROUTER TABLE, OR WORKPIECE.
03332
Countersunk holes for
table fixing screws (C)
C
Fig 10
• Install the required bit in your router according to the
instructions supplied with your router.
• Make sure that the router is firmly attached to the table
insert and that the plate is properly fitted and level in the
table opening (see pages 16-17), fitting table insert.
• The router table should be installed on a flat, sturdy, and
stable surface.
• When jointing, groove cutting, and/or profile cutting
always perform a test cut on a scrap piece of wood before
cutting your final piece.
28
General Guide to Router Cutters
History
The cutters that are used with a router have developed
over the last 35 years to allow a variety of tasks to be
obtainable with the use of a hand held power tool. These
developments have improved the work finish and more
importantly, the safety of the operator.
(HSS) High Speed Cutters
High speed steel cutters (HSS) are ground out of a solid
piece of high speed steel. These are cheaper to produce
than TCT cutters, which is reflected in the price of the item.
These can be ground to a fine edge as the material is not
as hard as TCT but it does not hold the cutting edge as well.
Due to the angle of the rake, they are more prone to kick
back or snatching. They are suitable for use with non
abrasive natural timbers and PVC.
(TCT) Tungsten Carbide Tipped Cutters
TCT (Tungsten Carbide Tipped) cutters have the main
body and shank machined from high grade steel but have
tungsten carbide tips brazed into each flute. This set up
gives alround benefits. The reduced rake angle helps to
reduce kickback and snatching. The TCT cannot be
honed to such a sharp edge as HSS but will last a lot
longer than HSS cutters. The better quality cutters
have a thicker section of carbide. The best carbide
cutters are produced with micro granular grades of
tungsten. The outer edge of the blade will be polished
and shiny (diamond sharpened) not dull and serrated.
Tungsten Carbide is extremely brittle and prone to
chipping if knocked or dropped; this is why it is important
to store your cutters carefully. Tungsten Carbide is suitable
for all round use including; natural timbers, manufactured
boards, plywood, chipboard, MDF, glass reinforced plastics,
acrylics and hard plastic like Corain.
(STC) Solid Tungsten Carbide Cutters
STC (Solid Tungsten Carbide) cutters are ground from a
solid section of tungsten carbide. These provide the best
durability when used a under stress load operation. Smaller
diameter cutters are ground from this as it is impossible
to insert a TCT in smaller sections. Solid Tungsten Carbide
is also better for operations where deep plunge cuts are
required, e.g. cutting mortise slots. These cutters have
a spiral section ground into the cutter face to remove the
waste mater.
Arbour Mounted Cutters
Arbour mounted cutters have a parallel shank (1/4” or 1/2”)
and a machine thread at the bottom. Interchangeable
cutters called “slot cutters” can be fixed onto these. The
use of shims, spacers, washers and a locking nut fix hold
the slot cutters on the cutter. It is possible to mount more
than one disc on these at a time. Care needs to be taken
when mounting the slot cutters as it is very easy to mount
these upside down. A good reference is viewing the
standard router cutter.
Pin & Bearing Guided Cutters
Within this range of cutters, there are a few that will be
classed as self guiding. These are;
• Pin Guided - these have a machined pin on the bottom
of the cutter body. They are cheaper to produce and need
extra care as it is possible to friction burn the work piece
using these.
• Bearing Guided - these have a ball bearing guide that
can be top or bottom mounted. The bearing is designed
to follow a template or run on the work piece itself.
Different sized bearings can also be fitted on some cutters
to increase or decrease the maximum depth of cut. Less
friction is created so the work piece will not be burnt.
The bearings to wear out but can easily be replaced.
29
General Guide to Router Cutters
Shanks and Cutter Length
1/2" shank cutters are inherently stronger which means
they are less likely to bend or snap than the small 1/4"
shank. Certain cutters can only be purchased on 1/2" shank
(door set and worktop cutters). This strength allows for
cutters of a larger diameter and longer length as appose to
the 1/4" shank.
It is very important with both 1/4” and 1/2” shanks to feed
the cut using a mixture of plunge depth and cutter shank.
This will reduce the damage to cutters and the wear on the
router bearings. Try to take more than one pass, this will
allow for a better finish and reduce damage to the router
and the cutters (1/4” is more likely to bend with a heavy
cut). As a general guide a 1/4” (6.35mm) cuter should take
less than half of this measurement as its cut i.e. 3mm.
This rule is very difficult to enforce as some cuts will
combine, using the total diameter and a side cut. So what
do we class as 3mm? The major factor being the material
density which will affect how much material can safely be
removed.
Modern cutters have to have a safe hold (K) line and a
maximum running speed engraved upon the shank as a
general guide. 2/3 of the cutter shank should be held in
the collet. As for speed, the noise of the router will give
you a guide.
The speed of the cutter will vary with materials but it is
important to vary the speed feed of the operator moving
the router over the work piece or the speed in which they
pass the work through the cutter set up on a table. Give
the cutter time to remove the stock to achieve a clean
finish.
1/4" Router Cutter 1/2" Router Cutter
Maximum speed of cutter Diameter of cutter head
Height of cutter head
Diameter of shank
Safe hold ‘K’ Line
30
Exploded Diagram/Parts List
31
Exploded Diagram/Parts List
Router Table & Stand Assembly (E Type)
Index No Part No Description Size Qty
1 2716E014 Router Table (686mm×407mm) 1
2 27160015 Stand Cross Relief 2
3 27160016 Stand Side Support 2
4 27160017 Stand Leg 4
5 27160018 Stand Tie Bar (Front 1
6 27160018A Stand Tie Bar (Rear 1
7 27160019 Stand Tie Bar (L&R 2
8 27160022 Switch Base (OPTIONAL) 1
9 S3224002 Switch Box (OPTIONAL) 1
10 27160020 Handle Bracket 1
11 909M06012 Carriage Bolt M6×12 34
12 L3224001 Power Cord (OPTIONAL) 1.5 mm²×3C 1
14 910M06000 Hex Nut M6 48
15 914M061602 Flat Washer M6 41
16 906M04020 Round Head Screw M4×20 2
17 906M05008 Round Head Screw M5×08 8
18 904M06020 Hex Cap Bolt M6×20 4
19 30100016 Rubber Foot 4
20 27160021 Tool Storage 1
22 910M05000 Hex Nut M4 2
23 914M051201 Flat Washer M5 4
24 10400109 Fence Hook 1
25 32240056 Hook Extension Plate 1
26 906M04005 Round Head Screw M4×5 2
27 22100118 Guide Bar 1
28 22100119 Miter Gauge Body 1
29 10100206 Guide Washer 1
30 905M06008 Flat Head Screw M6×8 1
32
Exploded Diagram/Parts List
31 22100120 Pointer 1
32 906316014 Round Head Screw 3/16” ×1/4” 1
33 938014025 Lock Knob 1/4” ×25 1
34 32240057 Miter Fence 1
35 904M06030 Hex Cap Bolt M6×30 2
36 913M06000 Butterfly Nut M6 2
37 905M06020 Flat Head Screw M6×20 10
33
Continues Over...
Exploded Diagram/Parts List
Router Table Fence Assembly
Index No Part No Description Size Qty
1 32240032 Router Table Fence 905mm 1
27160032 R outer Table Fence 778mm 1
2 60100001A Lock Handle 5/16” 2
3 T3224002 Scale 905mm 1
T2716002 Scale 778mm 1
4 32240033 T-Bolt 8
5 9145162302 Flat Washer M8 10
6 939M08000B Lock Knob M8 8
7 32240034 Lock Nut M8 2
8 32240035 Shim For Sub Fence (Optional) 401mm 2
32240035 Shim For Sub Fence (Optional) 338mm 2
9 32240036 Router Table Fence Faces 451mm 2
27160036 Router Table Fence Faces 388mm 2
10 32240037 Safety Guard 1
11 32240038 Fence Spacer 2
12 32240039 Side Bracket Base 320mm 2
27160039 Side Bracket Base 240mm 2
13 32240040 Side Bracket 375mm 2
27160040 Side Bracket 280mm 2
14 32240041 Rule Plate 300mm 2
34
Exploded Diagram/Parts List
27160041 Rule Plate 205mm 2
15 T3224003 Scale 300mm 2
T2716003 Scale 205mm 2
16 935014000 Square Nut 1/4” 6
17 9140141602 Flat Washer M6 6
18 901M06012 Hex Socket Cap Screw 3224 M6×12 8
901M06012 Hex Socket Cap Screw 2716 M6×12 6
19 904014058 Hex Bolt 1/4”×5/8” 6
20 940M06012 Lock Knob M6×12 2
21 32240042 Fence Feather board (Optional) 2
22 32240043 Table Feather board (Optional) 2
23 32240044 Clamping Bracket (Optional) 1
24 32240045 Hex Socket Cap Screw (Optional) M6×75 1
25 32240046 Clamping (Optional) 1
26 32240047 Flat Washer (Optional) 1
27 32240048 Flat Washer (Optional) 1
28 908M06016 Set Screw (Optional) M6×16 1
29 912M06000 Nylon Nut (Optional) M6 1
30 939M08000C Lock Knob (Optional) M8 1
31 9145161802 Flat Washer (Optional) M8 1
32 32240013 Dust Port 1
32A 32240043A Flip Stop Assembly (Optional 1
35
The UJK technology brand was launched by Axminster in 2012 with the
intention of encompassing a range of carefully selected products that Axminster
held in particular high esteem. Many of these products are designed by and
manufactured by Axminster. The range includes routing, measuring and wood
jointing products and has proven to be extremely popular. Axminster
continually strive to develop and increase the range of quality, innovative
products.
Only for EU countries
Do not dispose of electric tools together with
household waste material. In observance of
European Directive 2002/96/EC on waste
electrical and electronic equipment and its
implementation in accordance with national
law, electric tools that have reached the end
of their life must be collected separately and
returned to an environmentally compatible
recycling facility.
Please dispose of packaging for the product
in a responsible manner. It is suitable for
recycling. Help to protect the environment,
take the packaging to the local recycling
centre and place into the appropriate
recycling bin.
Axminster Tools & Machinery
Weycroft Avenue, Axminster, Devon EX13 5PH
ujktechnology.co.uk
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