UBS Axcera LU6000BT Users Manual

INSTRUCTION MANUAL
INNOVATOR LX SERIES
UHF Analog Driver/Transmitter
(Preliminary)
AXCERA, LLC
(724) 873-8100 FAX (724) 873-8105
www.axcera.com info@axcera.com
UHF Analog Driver/Transmitter Chapter 1, Introduction
Chapter 1
Introduction
This manual explains the installation, setup, alignment, and maintenance procedures for the Innovator LX Series UHF analog modular driver/transmitter. It is important that you read all of the instructions, especially the safety information in this chapter, before you begin to install or operate the unit.
1.1 Manual Overview This instruction manual is divided into
five chapters and supporting appendices. Chapter 1, Introduction, contains information on the assembly numbering system used in the manual, safety, maintenance, return procedures, and warranties. The second chapter describes the driver/transmitter and includes discussions on system control and status indicators and remote control connections. Chapter 3 explains how to unpack, install, setup, and operate the driver/transmitter. Chapter 4 contains circuit-level descriptions for boards and board-level components in the driver/transmitter. Chapter 5, Detailed Alignment Procedures, provides information on adjusting the system assemblies for optimal operation. The appendices contain assembly and subassembly drawings and parts lists, and system specifications.
1.2 Assembly Designators
Axcera has assigned assembly numbers, such as Ax (x=1,2,3…), to all assemblies, modules, and boards that are referenced in the text of this manual and shown on the block diagrams and interconnect drawings provided in the appendices. These supporting documents are arranged in increasing numerical order in the appendices. Section titles in the text for assembly or module descriptions or alignment procedures contain the associated part number(s) and the
relevant appendix that contains the drawings for that item.
1.3 Safety
The UHF drivers and transmitters manufactured by Axcera are designed to be easy to use and repair while providing protection from electrical and mechanical hazards. Listed throughout the manual are notes, cautions, and warnings concerning possible safety hazards that may be encountered while operating or servicing the driver/transmitter. Please review these warnings and familiarize yourself with the operation and servicing procedures before working on the driver/transmitter.
Read All Instructions – All of the operating and safety instructions should be read and understood before operating this equipment.
Retain Manuals – The manuals for the driver/transmitter should be retained at the transmitter site for future reference. We provide two sets of manuals for this purpose; one set can be left at the office while one set can be kept at the site.
Heed all Notes, Warnings, and Cautions – All of the notes, warnings,
and cautions listed in this safety section and throughout the manual must be followed.
Follow Instructions – All of the operating and use instructions for the driver/transmitter should be followed.
Cleaning – Unplug or otherwise disconnect all power from the equipment before cleaning. Do not use liquid or aerosol cleaners. Use a damp cloth for cleaning.
Ventilation – Openings in the cabinets and module front panels are provided for
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UHF Analog Driver/Transmitter Chapter 1, Introduction
ventilation. To ensure the reliable operation of the driver/transmitter, and to protect the unit from overheating, these openings must not be blocked.
Servicing – Do not attempt to service this product yourself until becoming familiar with the equipment. If in doubt, refer all servicing questions to qualified Axcera service personnel.
Replacement Parts – When replacement parts are used, be sure that the parts have the same functional and performance characteristics as the original part. Unauthorized substitutions may result in fire, electric shock, or other hazards. Please contact the Axcera Technical Service Department if you have any questions regarding service or replacement parts.
1.4 Maintenance
The Innovator LX Series Driver/Transmitter is designed with components that require little or no periodic maintenance except for the routine cleaning of the fans and the front panels of the modules.
The amount of time between cleanings depends on the conditions within the transmitter room. While the electronics have been designed to function even if covered with dust, a heavy buildup of dust, dirt, or insects will affect the cooling of the components. This could lead to a thermal shutdown or the premature failure of the affected module.
When the front panels of the modules become dust covered, the top covers should be taken off and any accumulated foreign material should be removed. A vacuum cleaner, utilizing a small, wand­type attachment, is an excellent way to suction out the dirt. Alcohol and other cleaning agents should not be used unless you are certain that the solvents will not damage components or the silk­screened markings on the modules and boards. Water-based cleaners can be
used, but do not saturate the components. The fans and heatsinks should be cleaned of all dust or dirt to permit the free flow of air for cooling purposes.
It is recommended that the operating parameters of the driver/transmitter be recorded from the LEDs on the modules and the LCD system metering on the control/monitoring module at least once a month. It is suggested that this data be retained in a rugged folder or envelope.
1.5 Material Return Procedure
To insure the efficient handling of equipment or components that have been returned for repair, Axcera requests that each returned item be accompanied by a Material Return Authorization Number (MRA#).
An MRA# can be obtained from any Axcera Field Service Engineer by contacting the Axcera Field Service Department at (724) 873-8100 or by fax at (724) 873-8105. This procedure applies to all items sent to the Field Service Department regardless of whether the item was originally manufactured by Axcera.
When equipment is sent to the field on loan, an MRA# is included with the unit. The MRA# is intended to be used when the unit is returned to Axcera. In addition, all shipping material should be retained for the return of the unit to Axcera.
Replacement assemblies are also sent with an MRA# to allow for the proper routing of the exchanged hardware. Failure to close out this type of MRA# will normally result in the customer being invoiced for the value of the loaner item or the exchange assembly.
When shipping an item to Axcera, please include the MRA# on the packing list and on the shipping container. The packing slip should also include contact
LX Series, Rev. 0 1-2
UHF Analog Driver/Transmitter Chapter 1, Introduction
information and a brief description of why the unit is being returned.
Please forward all MRA items to:
AXCERA, LLC 103 Freedom Drive P.O. Box 525 Lawrence, PA 15055-0525 USA
For more information concerning this procedure, call the Axcera Field Service Department.
Axcera can also be contacted through e­mail at info@axcera.com and on the Web at www.axcera.com.
1.6 Limited One-Year Warranty for Axcera Products
Axcera warrants each new product that it has manufactured and sold against defects in material and workmanship under normal use and service for a period of one (1) year from the date of shipment from Axcera's plant, when operated in accordance with Axcera's operating instructions. This warranty shall not apply to tubes, fuses, batteries, or bulbs.
Warranties are valid only when and if (a) Axcera receives prompt written notice of breach within the period of warranty, (b) the defective product is properly packed and returned by the
buyer (transportation and insurance prepaid), and (c) Axcera determines, in its sole judgment, that the product is defective and not subject to any misuse, neglect, improper installation, negligence, accident, or (unless authorized in writing by Axcera) repair or alteration. Axcera's exclusive liability for any personal and/or property damage (including direct, consequential, or incidental) caused by the breach of any or all warranties, shall be limited to the following: (a) repairing or replacing (in Axcera's sole discretion) any defective parts free of charge (F.O.B. Axcera’s plant) and/or (b) crediting (in Axcera's sole discretion) all or a portion of the purchase price to the buyer.
Equipment furnished by Axcera, but not bearing its trade name, shall bear no warranties other than the special hours­of-use or other warranties extended by or enforceable against the manufacturer at the time of delivery to the buyer.
NO WARRANTIES, WHETHER STATUTORY, EXPRESSED, OR IMPLIED, AND NO WARRANTIES OF MERCHANTABILITY, FITNESS FOR ANY PARTICULAR PURPOSE, OR FREEDOM FROM INFRINGEMENT, OR THE LIKE, OTHER THAN AS SPECIFIED IN PATENT LIABILITY ARTICLES, AND IN THIS ARTICLE, SHALL APPLY TO THE EQUIPMENT FURNISHED HEREUNDER.
LX Series, Rev. 0 1-3
UHF Analog Driver/Transmitter Chapter 1, Introduction
F WARNING!!!
× HIGH VOLTAGE Ø
DO NOT ATTEMPT TO REPAIR OR TROUBLESHOOT THIS EQUIPMENT UNLESS YOU ARE FAMILIAR WITH ITS OPERATION AND EXPERIENCED IN SERVICING HIGH VOLTAGE EQUIPMENT. LETHAL VOLTAGES ARE PRESENT WHEN POWER IS APPLIED TO THIS SYSTEM. IF POSSIBLE, TURN OFF POWER BEFORE MAKING ADJUSTMENTS TO THE SYSTEM.
« RADIO FREQUENCY RADIATION HAZARD «
MICROWAVE, RF AMPLIFIERS AND TUBES GENERATE HAZARDOUS RF RADIATION THAT CAN CAUSE SEVERE INJURY INCLUDING CATARACTS, WHICH CAN RESULT IN BLINDNESS. SOME CARDIAC PACEMAKERS MAY BE AFFECTED BY THE RF ENERGY EMITTED BY RF AND MICROWAVE AMPLIFIERS. NEVER OPERATE THE TRANSMITTER SYSTEM WITHOUT A PROPERLY MATCHED RF ENERGY ABSORBING LOAD ATTACHED. KEEP PERSONNEL AWAY FROM OPEN WAVEGUIDES AND ANTENNAS. NEVER LOOK INTO AN OPEN WAVEGUIDE OR ANTENNA. MONITOR ALL PARTS OF THE RF SYSTEM FOR RADIATION LEAKAGE AT REGULAR INTERVALS.
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UHF Analog Driver/Transmitter Chapter 1, Introduction
EMERGENCY FIRST AID INSTRUCTIONS
Personnel engaged in the installation, operation, or maintenance of this equipment are urged to become familiar with the following rules both in theory and practice. It is the duty of all operating personnel to be prepared to give adequate Emergency First Aid and thereby prevent avoidable loss of life.
RESCUE BREATHING
1. Find out if the person is breathing.
You must find out if the person has stopped breathing. If you think he is not breathing, place him flat on his back. Put your ear close to his mouth and look at his chest. If he is breathing you can feel the air on your cheek. You can see his chest move up and down. If you do not feel the air or see the chest move, he is not breathing.
2. If he is not breathing, open the airway by tilting his head backwards.
Lift up his neck with one hand and push down on his forehead with the other. This opens the airway. Sometimes doing this will let the person breathe again by himself.
SKIN REDDENED: Apply ice cold water to burned area to prevent burn from going deeper into skin tissue. Cover area with clean sheet or cloth to keep away air. Consult a physician.
SKIN BLISTERED OR FLESH CHARRED: Apply ice cold water to burned area to prevent burn from going deeper into skin tissue.
3. If he is still not breathing, begin rescue breathing.
-Keep his head tilted backward. Pinch nose shut.
-Put your mouth tightly over his mouth.
-Blow into his mouth once every five seconds
-DO NOT STOP rescue breathing until help arrives.
LOOSEN CLOTHING - KEEP WARM
Do this when the victim is breathing by himself or help is available. Keep him as quiet as possible and from becoming chilled. Otherwise treat him for shock.
BURNS
Cover area with clean sheet or cloth to keep away air. Treat victim for shock and take to hospital.
EXTENSIVE BURN - SKIN BROKEN: Cover area with clean sheet or cloth to keep away air. Treat victim for shock and take to hospital.
LX Series, Rev. 0 1-5
UHF Analog Driver/Transmitter Chapter 1, Introduction
Note: Because of possible FCC assigned offset, check for the assigned Carrier
Frequency as written on License.
UHF Channels NTSC Standard IF, 45.75 MHz
Visual Carrier Frequency (MHz)
Channel Nominal Minus Plus Nominal Nominal Minus Plus
14 471.25 471.24 471.26 517.00 64.625 64.62375 64.62625 15 477.25 477.24 477.26 523.00 65.375 65.37375 65.37625 16 483.25 483.24 483.26 529.00 66.125 66.12375 66.12625 17 489.25 489.24 489.26 535.00 66.875 66.87375 66.87625 18 495.25 495.24 495.26 541.00 67.625 67.62375 67.62625 19 501.25 501.24 501.26 547.00 68.375 68.37375 68.37625 20 507.25 507.24 507.26 553.00 69.125 69.12375 69.12625 21 513.25 513.24 513.26 559.00 69.875 69.87375 69.87625 22 519.25 519.24 519.26 565.00 70.625 70.62375 70.62625 23 525.25 525.24 525.26 571.00 71.375 71.37375 71.37625 24 531.25 531.24 531.26 577.00 72.125 72.12375 72.12625 25 537.25 537.24 537.26 583.00 72.875 72.87375 72.87625 26 543.25 543.24 543.26 589.00 73.625 73.62375 73.62625 27 549.25 549.24 549.26 595.00 74.375 74.37375 74.37625
L.O.
(MHz)
Crystal Frequency (MHz)
28 555.25 555.24 555.26 601.00 75.125 75.12375 75.12625 29 561.25 561.24 561.26 607.00 75.875 75.87375 75.87625 30 567.25 567.24 567.26 613.00 76.625 76.62375 76.62625 31 573.25 573.24 573.26 619.00 77.375 77.37375 77.37625 32 579.25 579.24 579.26 625.00 78.125 78.12375 78.12625 33 585.25 585.24 585.26 631.00 78.875 78.87375 78.87625 34 591.25 591.24 591.26 637.00 79.625 79.62375 79.62625 35 597.25 597.24 597.26 643.00 80.375 80.37375 80.37625 36 603.25 603.24 603.26 649.00 81.125 81.12375 81.12625 37 609.25 609.24 609.26 655.00 81.875 81.87375 81.87625 38 615.25 615.24 615.26 661.00 82.625 82.62375 82.62625 39 621.25 621.24 621.26 667.00 83.375 83.37375 83.37625 40 627.25 627.24 627.26 673.00 84.125 84.12375 84.12625 41 633.25 633.24 633.26 679.00 84.875 84.87375 84.87625 42 639.25 639.24 639.26 685.00 85.625 85.62375 85.62625 43 645.25 645.24 645.26 691.00 86.375 86.37375 86.37625
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UHF Analog Driver/Transmitter Chapter 1, Introduction
Note: Because of possible FCC assigned offset, check for the assigned Carrier
Frequency as written on License.
UHF Channels NTSC Standard IF, 45.75 MHz
Visual Carrier Frequency (MHz)
Channel Nominal Minus Plus Nominal Nominal Minus Plus
44 651.25 651.24 651.26 697.00 87.125 87.12375 87.12625 45 657.25 657.24 657.26 703.00 87.875 87.87375 87.87625 46 663.25 663.24 663.26 709.00 88.625 88.62375 88.62625 47 669.25 669.24 669.26 715.00 89.375 89.37375 89.37625 48 675.25 675.24 675.26 721.00 90.125 90.12375 90.12625 49 681.25 681.24 681.26 727.00 90.875 90.87375 90.87625 50 687.25 687.24 687.26 733.00 91.625 91.62375 91.62625 51 693.25 693.24 693.26 739.00 92.375 92.37375 92.37625 52 699.25 699.24 699.26 745.00 93.125 93.12375 93.12625 53 705.25 705.24 705.26 751.00 93.875 93.87375 93.87625 54 711.25 711.24 711.26 757.00 94.625 94.62375 94.62625 55 717.25 717.24 717.26 763.00 95.375 95.37375 95.37625 56 723.25 723.24 723.26 769.00 96.125 96.12375 96.12625 57 729.25 729.24 729.26 775.00 96.875 96.87375 96.87625
L.O.
(MHz)
Crystal Frequency (MHz)
58 735.25 735.24 735.26 781.00 97.625 97.62375 97.62625 59 741.25 741.24 741.26 787.00 98.375 98.37375 98.37625 60 747.25 747.24 747.26 793.00 99.125 99.12375 99.12625 61 753.25 753.24 753.26 799.00 99.875 99.87375 99.87625 62 759.25 759.24 759.26 805.00 100.625 100.62375 100.62625 63 765.25 765.24 765.26 811.00 101.375 101.37375 101.37625 64 771.25 771.24 771.26 817.00 102.125 102.12375 102.12625 65 777.25 777.24 777.26 823.00 102.875 102.87375 102.87625 66 783.25 783.24 783.26 829.00 103.625 103.62375 103.62625 67 789.25 789.24 789.26 835.00 104.375 104.37375 104.37625 68 795.25 795.24 795.26 841.00 105.125 105.12375 105.12625 69 801.25 801.24 801.26 847.00 105.875 105.87375 105.87625 70 807.25 807.24 807.26 853.00 106.625 106.62375 106.62625
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UHF Analog Driver/Transmitter Chapter 1, Introduction
Note: Because of possible FCC assigned offset, check for the assigned Carrier
Frequency as written on License.
UHF Frequency Assignments
Channel Number
14 470-476 471.25 474.83 475.75 15 476-482 477.25 480.83 481.75 16 482-488 483.25 486.83 487.75 17 488-494 489.25 492.83 493.75 18 494-500 495.25 498.83 499.75 19 500-506 501.25 504.83 505.75 20 506-512 507.25 510.83 511.75 21 512-518 513.25 516.83 517.75 22 518-524 519.25 522.83 523.75 23 524-530 525.25 528.83 529.75 24 530-536 531.25 534.83 535.75 25 536-542 537.25 540.83 541.75 26 542-548 543.25 546.83 547.75 27 548-554 549.25 552.83 553.75 28 554-560 555.25 558.83 559.75
Bandwidth
(MHz)
Video
(MHz)
Color
(MHz)
Audio
(MHz)
29 560-566 561.25 564.83 565.75 30 566-572 567.25 570.83 571.75 31 572-578 573.25 576.83 577.75 32 578-584 579.25 582.83 583.75 33 584-590 585.25 588.83 589.75 34 590-596 591.25 594.83 595.75 35 596-602 597.25 600.83 601.75 36 602-608 603.25 606.83 607.75 37 608-614 609.25 612.83 613.75 38 614-620 615.25 618.83 619.75 39 620-626 621.25 624.83 625.75 40 626-632 627.25 630.83 631.75 41 632-638 633.25 636.83 637.75 42 638-644 639.25 642.83 643.75 43 644-650 645.25 648.83 649.75
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UHF Analog Driver/Transmitter Chapter 1, Introduction
Note: Because of possible FCC assigned offset, check for the assigned
Carrier Frequency as written on License.
UHF Frequency Assignments
Channel Number
44 650-656 651.25 654.83 655.75 45 656-662 657.25 660.83 661.75 46 662-668 663.25 666.83 667.75 47 668-674 669.25 672.83 673.75 48 674-680 675.25 678.83 679.75 49 680-686 681.25 684.83 685.75 50 686-692 687.25 690.83 691.75 51 692-698 693.25 696.83 697.75 52 698-704 699.25 702.83 703.75 53 704-710 705.25 708.83 709.75 54 710-716 711.25 714.83 715.75 55 716-722 717.25 720.83 721.75 56 722-728 723.25 726.83 727.75 57 728-734 729.25 732.83 733.75 58 734-740 735.25 738.83 739.75
Bandwidth
(MHz)
Video
(MHz)
Color
(MHz)
Audio
(MHz)
59 740-746 741.25 744.83 745.75 60 746-752 747.25 750.83 751.75 61 752-758 753.25 756.83 757.75 62 758-764 759.25 762.83 763.75 63 764-770 765.25 768.83 769.75 64 770-776 771.25 774.83 775.75 65 776-782 777.25 780.83 781.75 66 782-788 783.25 786.83 787.75 67 788-794 789.25 792.83 793.75 68 794-800 795.25 798.83 799.75 69 800-806 801.25 804.83 805.75 70 806-812 807.25 810.83 811.75
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UHF Analog Driver/Transmitter Chapter 1, Introduction
dBm, dBw, dBmV, dBµV, & VOLTAGE
EXPRESSED IN WATTS
50 Ohm System
WATTS PREFIX dBm dBw dBmV dBµV VOLTAGE
1,000,000,000,000 1 TERAWATT +150 +120 100,000,000,000 100 GIGAWATTS +140 +110 10,000,000,000 10 GIGAWATTS +130 +100 1,000,000,000 1 GIGAWATT +120 + 99 100,000,000 100 MEGAWATTS +110 + 80 10,000,000 10 MEGAWATTS +100 + 70 1,000,000 1 MEGAWATT + 90 + 60 100,000 100 KILOWATTS + 80 + 50 10,000 10 KILOWATTS + 70 + 40 1,000 1 KILOWATT + 60 + 30 100 1 HECTROWATT + 50 + 20 50 + 47 + 17 20 + 43 + 13 10 1 DECAWATT + 40 + 10 1 1 WATT + 30 0 + 77 +137 7.07V
0.1 1 DECIWATT + 20 - 10 + 67 +127 2.24V
0.01 1 CENTIWATT + 10 - 20 + 57 +117 0.707V
0.001 1 MILLIWATT 0 - 30 + 47 +107 224mV
0.0001 100 MICROWATTS - 10 - 40
0.00001 10 MICROWATTS - 20 - 50
0.000001 1 MICROWATT - 30 - 60
0.0000001 100 NANOWATTS - 40 - 70
0.00000001 10 NANOWATTS - 50 - 80
0.000000001 1 NANOWATT - 60 - 90
0.0000000001 100 PICOWATTS - 70 -100
0.00000000001 10 PICOWATTS - 80 -110
0.000000000001 1 PICOWATT - 90 -120
TEMPERATURE CONVERSION
°F = 32 + [(9/5) °C]
°C = [(5/9) (°F - 32)]
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UHF Analog Driver/Transmitter Chapter 1, Introduction
USEFUL CONVERSION FACTORS
TO CONVERT FROM TO MULTIPLY BY
mile (US statute) kilometer (km) 1.609347 inch (in) millimeter (mm) 25.4 inch (in) centimeter (cm) 2.54 inch (in) meter (m) 0.0254 foot (ft) meter (m) 0.3048 yard (yd) meter (m) 0.9144 mile per hour (mph) kilometer per hour(km/hr) 1.60934 mile per hour (mph) meter per second (m/s) 0.44704 pound (lb) kilogram (kg) 0.4535924 gallon (gal) liter 3.7854118 U.S. liquid (One U.S. gallon equals 0.8327 Canadian gallon) fluid ounce (fl oz) milliliters (ml) 29.57353 British Thermal Unit watt (W) 0.2930711 per hour (Btu/hr) horsepower (hp) watt (W) 746
NOMENCLATURE OF FREQUENCY BANDS
FREQUENCY RANGE DESIGNATION 3 to 30 kHz VLF - Very Low Frequency
30 to 300 kHz LF - Low Frequency 300 to 3000 kHz MF - Medium Frequency 3 to 30 MHz HF - High Frequency 30 to 300 MHz VHF - Very High Frequency 300 to 3000 MHz UHF - Ultrahigh Frequency 3 to 30 GHz SHF - Superhigh Frequency 30 to 300 GHz EHF - Extremely High Frequency
LETTER DESIGNATIONS FOR UPPER FREQUENCY
BANDS
LETTER FREQ. BAND
L 1000 - 2000 MHz S 2000 - 4000 MHz C 4000 - 8000 MHz X 8000 - 12000 MHz Ku 12 - 18 GHz K 18 - 27 GHz Ka 27 - 40 GHz V 40 - 75 GHz W 75 - 110 GHz
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UHF Analog Driver/Transmitter Chapter 1, Introduction
ABBREVIATIONS/ACRONYMS
AC Alternating Current AFC Automatic Frequency Control ALC Automatic Level Control AM Amplitude modulation AGC Automatic Gain Control AWG American wire gauge BER Bit Error Rate BW Bandwidth DC Direct Current D/A Digital to analog dB Decibel dBm Decibel referenced to 1 milliwatt dBmV Decibel referenced to 1 millivolt dBw Decibel referenced to 1 watt FEC Forward Error Correction FM Frequency modulation Hz Hertz ICPM Incidental Carrier Phase Modulation I/P Input IF Intermediate Frequency LED Light emitting diode LSB Lower Sideband MPEG Motion Pictures Expert Group O/P Output PLL Phase Locked Loop
PCB Printed circuit board QAM Quadrature Amplitude Modulation
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UHF Analog Driver/Transmitter Chapter 1, Introduction
0 -10 -20 -30 -40 -50 -60
-70
N
dB
RETURN LOSS VS. VSWR
R E T U R
L O S S
1.001 1.01 1.1 2.0
VSWR
LX Series, Rev. 0 1-13
UHF Analog Driver/Transmitter Chapter 2, System Description & Remote Control Connections
Chapter 2
System Description & Remote Control Connections
The analog transmitters in the Innovator LX Series are complete 10W to 100W UHF Analog internally diplexed modular television transmitters that operate at a nominal visual output power of 10 to 100 watts peak sync and an average aural output power of 1 to 10 watts, at an A/V ratio of 10 dB, 10% sound, or .5 to 5 watts at 13 dB, 5% sound.
The LX Series can also be used as a driver. The output power of the driver is
Table 2-1: LX Series Trays and Assemblies
ASSEMBLY DESIGNATOR
A2 A3 IF Processor Module
A4 Control/Power Supply Module A5 LO/Upconverter Module
A6
OR A6
A11 Backplane Board A12 Switch Board A20 LCD Display Board
Exciter Amplifier Chassis Assembly, 110 VAC (or 220 VAC Appendix B)
The chassis assembly is factory set for operation using 110 VAC or 220 VAC. All of the modules except the power amplifier module and the power supply section of the Control & Monitoring/Power Supply Module, plug directly into a backplane board. The backplane board provides module to module interconnection as well as interconnection to remote command and control connectors.
2.1.1 (A2) Modulator Module Assembly (Appendix B)
NOTE: The Modulator module is not present in a translator system
Power Amplifier Module, used
Driver Amplifier Module, used
determined by the level needed to attain the full output power of the transmitter. The driver’s maximum output is 7 Watts peak of sync.
2.1 System Overview
The Analog LX Series driver/transmitter is made up of the modules and assemblies listed in Table 2-1.
TRAY/ASSEMBLY NAME
Modulator Module (not
present in translator)
in 10-100 Watt Transmitters
in high power transmitters
The (A2) Modulator Assembly contains the Modulator Board. The modulator is broadcast quality and provides front
LX Series, Rev. 0 2-1
UHF Analog Driver/Transmitter Chapter 2, System Description & Remote Control Connections
panel access to control and monitoring points. The video level is controlled through a sync tip clamp and sync and white clipping circuitry. The IF oscillator is oven controlled and locked to a 10 MHz reference for stability. The IF signal is fed through a SAW filter for precise sideband shaping. The Modulator operates using
Table 2-2. Modulator Front Panel Switch
SWITCH FUNCTION
When Manual Clamp is selected, the video level is set by the Manual Bias Pot R67 located on the board. (NOTE: The pot is
MAN/AUTO CLAMP
SW1
Table 2-3. Modulator Front Panel Status Indicators
LED FUNCTION
AUR UNLOCK
DS5 (Red)
VIS UNLOCK
DS6 (Red)
AUD OV DEV
DS4 (Red)
VIDEO LOSS
DS1 (Red)
OVER MOD
DS3 (Red)
ALT IF
DS7 (Green)
10 MHz PRES
DS2 (Green)
Table 2-4. Modulator Front Panel Control Adjustments
POTENTIOMETERS
Video Gain (R42) Adjusts the level of the output video.
Visual Level (R214) Adjusts the Visual IF level that combines with the Aural IF.
Aural Level (R243) Adjusts the Aural IF level that combines with the Visual IF.
MONO (R110) Adjusts the deviation level of the balanced audio input.
STEREO (R132) Adjusts the deviation level of the composite audio input.
SAP/PRO (R150) Adjusts the deviation level of the subcarrier audio input.
Table 2-5. Modulator Front Panel Sample
SMA CONNECTOR DESCRIPTION
MOD IF SAMPLE (J10) Sample of the combined Aural IF and Visual IF signals.
factory set and needs no adjustment by the customer). When Auto Clamp is selected, the video level control circuit
will automatically increase or decrease the video to maintain the desired video level.
When lit it indicates that the 4.5 MHz VCO and the 10 MHz reference are not PLL locked. When lit it indicates that the 45.75 MHz VCXO and the 10 MHz reference signal are not PLL locked.
When lit it indicates the deviation level is more than ±80kHz
When lit it indicates the Video Input to the transmitter is lost.
When lit it indicates the Video input level is too high.
When lit it indicates that external or alternate 4.5MHZ is present. When lit it indicates that a 10MHz reference is present to the
transmitter.
either the baseband audio and video inputs or the 4.5-MHz composite input to produce a diplexed, modulated, and on­channel frequency visual + aural RF output that is cabled to the IF Processing Module.
DESCRIPTION
LX Series, Rev. 0 2-2
UHF Analog Driver/Transmitter Chapter 2, System Description & Remote Control Connections
2.1.2 (A3) IF Processor Module Assembly (Appendix B)
The (A3) IF Processor Assembly contains the IF Processor Board . The IF Processor provides pre-correction to ensure broadcast quality output signal. The pre­correction consists of amplitude linearity correction, Incidental Carrier Phase Modulation (ICPM) correction and frequency response correction.
The IF Processor module is configured either for an analog or digital system. Pin 13C of the IF Processor module is grounded in analog systems and left not connected in digital systems. An IF Processor Interlock signal is used to report the presence of the IF Processor module to the Control Monitoring board. If the IF Processor interlock signal is not present, the LX Series 100 Watt Transmitter/Exciter Driver RF output is Muted (turned off). If an analog IF Processor module is installed and the Modulation Present signal is not true, the LX Series 100 Watt Transmitter / Exciter Driver output is Muted (turned off).
The Control & Monitoring/Power Supply module uses the IF Processor module for
System output power control. Through the front panel display or a remote interface, an operator can set the transmitter's RF output power. The range of RF power adjustment is between 0% (full off) and 105% (full power plus). A front panel IF Processor module potentiometer sets the upper limit of RF power at 120%. The system's Control Monitoring board compares the RF Power Monitoring module RF power level with the desired level and uses the IF Power Control PWM line to correct for errors.
In digital systems, a digital level control (DLC) voltage is generated on the IF Processor module and sent to an external digital modulator (DT1C). RF power control is implemented by changing the DLC voltage provided to the external digital modulator. The 'RF High' potentiometer sets the upper adjusted range of RF control circuit output to 120%.
The IF Processor module provides a reference ALC voltage to the system's Upconverter. When the ALC voltage decreases, the Upconverter automatically lowers the system output power through the AGC circuits.
The IF Processor module has a front panel switch to select Auto or Manual ALC. When Manual ALC is selected, the reference ALC voltage is set by a front panel potentiometer. In this condition, the RF power level control circuit is removed from use. When the ALC select switch is changed to Auto, the RF power level control circuit will start at low power and increase the RF output until the desired output power is attained.
The IF Processor module Modulation Present signal is monitored. If the modulation level is too low or non­existent, a Modulation Present fault is reported to the Control Monitoring board. When the controller detects this fault, it can be set to Automatically Mute
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UHF Analog Driver/Transmitter Chapter 2, System Description & Remote Control Connections
the transmitter or in Manual mode the transmitter will continue to operate at 25% output.
The IF Processor module Input Signal level is monitored. If the signal level is too low or non-existent, an Input fault is
Table 2-6. IF Processor Front Panel Switch
SWITCH FUNCTION
When Manual ALC is selected, the reference ALC voltage is set by the ALC Gain front panel potentiometer.
MAN/AUTO ALC
Table 2-7. IF Processor Front Panel Status Indicators
LED FUNCTION
INPUT FAULT (Red)
ALC Fault (Red)
MUTE (Red)
Table 2-8. IF Processor Front Panel Control Adjustments
POTENTIOMETERS
FREQUENCY
RESPONSE
EQUALIZER
ALC GAIN
MAN GAIN
LINEARITY
CORRECTION
Table 2-9. IF Processor Front Panel Sample
SMA CONNECTOR DESCRIPTION
IF SAMPLE Sample of the pre-corrected IF output of the IF Processor
When Auto ALC is selected, the IF level control circuit will automatically increase the IF output until the desired output power is attained.
When lit it indicates that there is a loss of the IF Input signal to the IF Processor. Transmitter can be set to Mute on an IF Input Fault. When lit it indicates that the required gain to produce the desired output power level has exceeded the operational range of the ALC circuit. The LED will also be lit when ALC is in Manual. When lit it indicates that the IF input signal is cut back but the enable to the Power Supply is present and the +32 VDC remains on.
These three variable resistors, R103, R106 & R274, adjust the depth of gain for the three stages of frequency response correction.
Adjusts the gain of the transmitter when the transmitter is in the Auto ALC position. Adjusts the gain of the transmitter when the transmitter is in the Manual ALC position. These three variable resistors adjust the threshold cut in for the three stages of linearity pre-correction. R211 and R216, the top two pots, are adjusted to correct for in phase amplitude distortions. R 231, the bottom pot, is adjusted to correct for quadrature phase distortions.
reported on the Control Monitoring board. When the IF Processor board detects an Input Signal fault it automatically Mutes the transmitter. The system controller does not Mute on an IF Processor Input fault.
DESCRIPTION
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2.1.3 (A5) LO/Upconverter Module Assembly (Appendix B)
The LX Series Upconverter converts an IF input signal to a RF output signal on the desired channel frequency using a high stability oven controlled oscillator with very low phase noise and an Automatic Level Control (ALC) for stable output signal level.
Several control voltages are used for transmitter power control. Automatic gain control (AGC) circuits set the RF output level of the transmitter system.
AGC #1 is provided by the Transmitter/Exciter Driver Power Amplifier module. This voltage is used by the Upconverter to maintain a constant RF output level at the Power Amplifier module output. If this voltage exceeds 0.9 VDC, the system is in an over-drive condition. The 0.9 VDC over­driver threshold is set by a front panel Upconverter module potentiometer. When an over-drive condition is detected, the Upconverter module reduces its RF output level. For values less than 0.9 VDC, the Upconverter uses the AGC #1 voltage for automatic gain control by setting it's RF output to maintain AGC #1 equal to the AGC voltage set by another front panel potentiometer. When the Upconverter is set for manual gain, the RF output of the Upconverter is set by the front panel AGC potentiometer. In manual gain operation, the AGC #1 feedback voltage from the PA is not used to adjust the RF level unless an over-drive condition is detected.
AGC #2 is provided by each of the optional external amplifier modules.
Diodes are used in each of the external amplifier forward power circuits to capture the highest detected sample voltage. This voltage is used by the Upconverter to maintain a constant RF output of the system. As with AGC #1, the Upconverter module reduces its RF output level if AGC #2 is too high. AGC #1 and ACG #2 are diode ORed together in the Upconverter gain circuit. Both AGC voltages are first reduced by an on­board potentiometer before being amplified. If an over-drive condition does not exist, the higher of the two AGC voltages is used to control the Upconverter gain circuit. An AFC Voltage is generated to control the VCXO of the UHF Generator portion of the Upconverter module. The typical AFC voltage is 0.5 VDC but it can be as high as +1.5 VDC.
The Upconverter can operate on either it's internal 10 MHz source or on a 10 MHz external reference signal. When an external 10 MHz source is present on J10, it is automatically selected. An external reference present signal is provided to the controller for display purposes. The selected 10 MHz signal from the Upconverter is buffered then sent to the backplane on two ports. One port is sent to the Modulator module, if present, and the other is routed to a BNC connector (J11) on the backplane for a system 10 MHz output signal.
A National Semiconductor frequency synthesizer IC is used in the frequency conversion of the IF signal to a RF signal. The frequency synthesizer IC uses a 10MHz reference frequency for signal conversion. Typically the IF input frequency is 45.75 MHz for analog system and 44 MHz for DTV. To obtain different output RF frequencies, the synthesizer IC is serial programmed by the Control Monitoring board. The part is programmed to use a 5 kHz phase detection frequency. With a 10 MHz input signal, the R counter is set to
2000. With these settings the N counter
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UHF Analog Driver/Transmitter Chapter 2, System Description & Remote Control Connections
is set to the desired LO frequency in kHz / 5 kHz. The maximum LO frequency setting with these parameters is
1310.715 MHz. Example: For a Frequency RF Out = 517.125 MHz,
N = 517125 kHz / 5 kHz = 103425
Table 2-10. LO/Upconverter Front Panel Switch
SWITCH FUNCTION
When Manual AGC is selected, the reference AGC voltage is set by the AGC Manual Gain front panel potentiometer.
MAN/AUTO AGC
Table 2-11. LO/Upconverter Front Panel Status Indicator
LED FUNCTION
AGC CUTBACK
(Red)
Table 2-12. LO/Upconverter Front Panel Control Adjustments
POTENTIOMETERS
MAN GAIN ADJ
AGC CUTBACK ADJ
(AGC OVERRIDE)
Table 2-13. LO/Upconverter Front Panel Samples
SMA CONNECTOR DESCRIPTION
LO SAMPLE
RF SAMPLE Sample of the On Channel RF Output of the Upconverter
When Auto AGC is selected, the RF power level control circuit will automatically increase the RF output until the desired output power is attained.
When lit it indicates that the required gain to produce the desired output power level has exceeded the level set by the AGC Cutback (Override) adjust. Transmitter will cut back power to 25%
Adjusts the gain of the transmitter when the transmitter is in the Manual AGC position. Adjusts the point at which the transmitter will cut back in power when the Transmitter is in the Auto AGC position.
Sample of the LO signal to the Upconverter as generated by the UHF Generator Board.
An Upconverter PLL Lock indicator is used to insure that the frequency control circuits are operating properly. When the Upconverter PLL is locked, the frequency synthesizer IC is programmed and the Power Amplifier module(s) can be enabled.
The RF output of the LO/Upconverter Module is at J23 on the rear chassis.
DESCRIPTION
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8 A
4 A
& Remote Control Connections
2.1.4 (A4) Control/Power Supply Module Assembly (110 VAC, or 220 VAC, Appendix B)
The (A4) Control & Monitoring/Power Supply Assembly is configured at the factory for operation at 110 VAC or 220 VAC. The assembly made up of a Control Board, a Power Protection Board and a Switch Board. The Assembly also contains a switching power supply that provides ±12 VDC to the rest of the modules in the chassis and +32 VDC to the Power Amplifier module.
The Assembly provides all transmitter control and monitoring functions. The Front panel LCD allows monitoring of system parameters, including forward and reflected power, transistor currents, module temperatures and power supply voltages.
Table 2-14. Controller/Power Supply Display
DISPLAY FUNCTION
A 4 x 20 display providing a four-line readout of the internal
LCD
functions, external inputs, and status. See Chapter 3, Controller/Power Supply Display Screens, for a listing of displays.
Table 2-15. Controller/Power Supply Status Indicator
LED FUNCTION
OPERATE
(green)
FAULT
(red or green)
DC OK
( red or green )
When lit it indicates that the transmitter is in the Operate Mode. If transmitter is Muted the Operate LED will stay lit, the transmitter will remain in Operate, until the input signal is returned. Red indicates that a problem has occurred in the transmitter. The transmitter will be Muted or placed in Standby until the problem is corrected. Green indicates that the switchable fuse protected DC outputs that connect to the modules in the transmitter are OK.
Table 2-16. Controller/Power Supply Control Adjustments
POTENTIOMETERS
DESCRIPTION
DISPLAY CONTRAST Adjusts the contrast of the display for desired viewing of screen.
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UHF Analog Driver/Transmitter Chapter 2, System Description & Remote Control Connections
2.1.5 (A6) Power Amplifier Module Assembly, Exciter, 100W Transmitter Appendix B)
NOTE: The (A6) Power Amplifier Module Assembly is used in the 10-100 Watt Transmitter.
The (A6) Power Amplifier Module Assembly is made up of a Coupler Board Assembly, an Amplifier Control Board, a 1 Watt Module Assembly, a 100W Driver Board and a RES RF Module Pallet.
The Power Amplifier Module contains Broadband LDMOS amplifiers that cover the entire UHF band with no tuning required. They amplify the RF to the 10W to 100W output power level of the transmitter.
The Power Amplifier of the Transmitter/Exciter Driver is used to amplify the RF output of the Upconverter module. A cable, located on the rear chassis, connects the RF output from the LO/Upconverter at J23 to J24 the RF input to the PA Assembly. This module contains RF monitoring circuitry for both an analog and a digital system. Control and monitoring lines to the Power Amplifier module are routed through the floating blind-mate connector of the Control & Monitoring/Power Supply module.
The 100 Watt Transmitter/Exciter Driver Power Amplifier module and any External Amplifier modules contain the same control and monitoring board. This board monitors RF output power, RF reflected power, the current draw of amplifier sections, the supply voltage, and the temperature of the PA heat sink.
The RF power detector circuit outputs vary with operating frequency. These circuits must be calibrated at their intended operating frequency. Front
panel adjustment potentiometers are used to calibrate the following:
Table 1: Power Amplifier Calibration Adjustments in Analog Systems
R201 Reflected Power Cal R202 Visual / Forward Power Cal R203 Aural Power Cal R204 Visual Offset Zero R205 Aural Null
In analog systems, the Aural power of an Exciter Driver Power Amplifier and the Aural power of any external amplifier will not be reported by the system Control Monitoring module. Additionally the Visual power of these amplifiers, is reported as Forward Power just like in digital systems. In analog systems, aural and visual power will only be reported for the final system RF output.
In digital systems, the Forward power of an Exciter Driver Power Amplifier and the Forward power of any external amplifier, is reported by the system Control Monitoring module.
If the Control Monitoring module is monitoring a 5-50 Watt digital or 10-100 Watt analog Transmitter, system power is measured in the Power Amplifier module. The wired connections are transferred through the power supply connector to the backplane board on a five position header. All four positions of control board switch SW1 must be set on to route these lines as the system's RF power signals. In systems of output power greater than 50 Watts digital or 100 Watts analog, system power is monitored by an external module that is connected to TB31 and control board SW1 switches must be set off.
The Forward Power of the Transmitter/Exciter Driver Power Amplifier module is routed to the Upconverter module as AGC #1. A system over-drive condition is detected when this value rises above 0.9 VDC. When an over-drive condition is
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detected, the Upconverter module reduces its RF output level. For values
Table 2-17. Power Amplifier Status Indicator
LED FUNCTION
ENABLED
(Green)
DC OK
(Green)
TEMP
(Green)
MOD OK
(Green)
Table 2-18. Power Amplifier Control Adjustments
POTENTIOMETERS
RFL CAL Adjusts the gain of the Reflected Power monitoring circuit
VISUAL CAL Adjusts the gain of the Visual / Forward Power monitoring circuit
AURAL CAL Adjusts the gain of the Aural Power monitoring circuit
VISUAL ZERO Adjusts the offset of the Forward Power monitoring circuit
AURAL NULL
Table 2-19. Power Amplifier Sample
DISPLAY FUNCTION
FWD SAMPLE RF sample of the amplified signal being sent out the module on J25.
When lit Green, it indicates that the PA is in the Operate Mode. If a Mute occurs, the PA will remain Enabled, until the input signal is returned. When lit Green, it indicates that the fuse protected DC inputs to the PA module are OK. When lit Green, it indicates that the temperature of the heatsink assembly in the module is below 78°C. When lit Green, it indicates that the PA Module is operating and has no faults.
Adjusts the offset of the Forward Power monitoring circuit based on the Aural signal level.
less than 0.9 VDC, the Upconverter uses this voltage for automatic gain.
DESCRIPTION
2.1.6 RF Output Assemblies
The RF output from the driver power amplifier is at the RF output jack, an “N” connector J25, PA RF Output, of the chassis assembly. If this assembly is used as a driver the output connects to the input of the PA Assembly mounted beneath the Exciter Assembly. If this assembly is used as a 10W to 100W transmitter, then the output connects directly to the bandpass filter for the system.
The RF output of the transmitter is typically connected to a bandpass filter and then to a trap filter mounted on the rear of the assembly. The bandpass and trap filters are tuned to eliminate unwanted sideband and harmonic
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frequencies. Located on the output of the trap filter is a BNC output sample jack that can be used for test purposes.
2.2 Control and Status The control and status of the
exciter/amplifier Chassis assembly are found by operating the front panel display screen on the front of the assembly. Detailed information on the use of the screens is found in chapter 3.
2.2.1 Front Panel Display Screens
A 4 x 20 display located on the front of the Control & Monitoring/Power Supply Module is used in the LX Series transmitter for control of the operation
UHF Analog Driver/Transmitter Chapter 2, System Description & Remote Control Connections
and display of the operating parameters of the transmitter.
2.3 System Operation
When the transmitter is in operate, as set by the menu screen located on the Control & Monitoring Module. The IF Processor will be enabled, the mute indicator on the front panel will be extinguished. The +32 VDC stage of the Power Supply in the Control & Monitoring Module is enabled, the operate indicator on the front panel is lit and the DC OK on the front panel should also be green. The enable and DC OK indicators on the PA Module will also be green.
When the transmitter is in standby. The IF Processor will be disabled, the mute indicator on the front panel will be red. The +32 VDC stage of the Power Supply in the Control & Monitoring Module is disabled, the operate indicator on the front panel will be extinguished and the DC OK on the front panel should remain green. The enable indicator on the PA Module is also extinguished.
If the transmitter does not switch to Operate when the operate menu is switched to Operate, check that all faults are cleared and that the remote control terminal block stand-by signal is not active.
The transmitter can be controlled by the presence of a modulated input signal. If the input signal to the transmitter is lost, the transmitter will automatically cutback and the input fault indicator on the IF Processor module will light. When the video input signal returns, the transmitter will automatically return to full power and the input fault indicator will be extinguished.
2.3.1 Principles of Operation
Operating Modes
This transmitter is either operating or in standby mode. The sections below discuss the characteristics of each of these modes.
Operate Mode
Operate mode is the normal mode for the transmitter when it is providing RF power output. To provide RF power to the output, the transmitter will not be in mute. Mute is a special case of the operate mode where the +32 VDC section of the power supply is enabled but there is no RF output power from the transmitter. This condition is the result of a fault condition that causes the firmware to hold the IF Processor module in a mute state.
Operate Mode with Mute Condition
The transmitter will remain in the operate mode but will be placed in mute when the following fault conditions exists in the transmitter.
Upconverter is unlocked
Upconverter module is not present
IF Processor module is not present
Modulator (if present) is in
Aural/Visual Mute
Entering Operate Mode
Entering the operate mode can be initiated a few different ways by the transmitter control board. A list of the actions that cause the operate mode to be entered is given below:
A low on the Remote Transmitter Operate line.
User selects "OPR" using switches and menus of the front panel.
Receipt of an “Operate CMD” over the serial interface.
There are several fault or interlock conditions that may exist in the transmitter that will prevent the
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