UBS Axcera LU6000AL Compiled Driver Manual

INSTRUCTION MANUAL
Innovator,
LX Series
UHF Analog
Driver/Transmitter/Translator
AXCERA, LLC
103 FREEDOM DRIVE P.O. BOX 525 LAWRENCE, PA 15055-0525 USA
(724) 873-8100 FAX (724) 873-8105
www.axcera.com info@axcera.com
UHF Analog Driver/Transmitter/Translator Table of Contents
TABLE OF CONTENTS
CHAPTER 1 INTRODUCTION SECTION PAGE
1.1 Manual Overview ............................................................................ 1-1
1.2 Assembly Designators ...................................................................... 1-1
1.3 Safety........................................................................................... 1-2
1.4 Contact Information..................................................................... 1-2
1.5 Material Return Procedure................................................................. 1-2
1.6 Limited One Year Warranty for Axcera Products..................................... 1-3
CHAPTER 2 SYSTEM DESCRIPTION, MAINTENANCE & REMOTE CONTROL CONNECTIONS
System Overview ........................................................................... 2-1
2.0 (Optional) Exciter Switcher Tray........................................................ 2-2
2.1 Exciter/Amplifier Chassis Assembly .................................................... 2-2
2.1.1 Receiver Module (not used in a transmitter system) ...................... 2-2
2.1.2 Modulator Module (may not be used in a translator system) ............ 2-4
2.1.3 IF Processor Module ................................................................ 2-5
2.1.4 VHF/UHF Upconverter Module ................................................... 2-7
2.1.5 Control & Monitoring/Power Supply Module .................................. 2-9
2.1.6 Exciter PA Module used in 10-100W Xmitters. or Drvrs above 2kW ..2-10
2.1.6.1 Driver Amplifier Module, used with 1kW or 2kW transmitters .2-12
2.1.7 RF Output Assemblies.............................................................2-14
2.2 Control and Status .........................................................................2-14
2.2.1 Front Panel LCD Display Screen ................................................2-14
2.3 System Operation ..........................................................................2-14
2.3.1 Principles of Operation ............................................................2-14
2.4 Maintenance.................................................................................2-17
2.5 Customer Remote Connections ...................................................2-17
CHAPTER 3 SITE CONSIDERATIONS, INSTALLATION AND SETUP PROCEDURES
3.1 Site Considerations.......................................................................... 3-1
3.2 Unpacking the Chassis w/Modules, bandpass and trap filters .................... 3-5
3.3 Installing the Chassis w/Modules and filters.......................................... 3-5
3.4 AC Input ....................................................................................... 3-6
3.5 Setup and Operation........................................................................ 3-7
3.5.1 Input Connections .................................................................. 3-7
3.5.2 Initial Turn On ....................................................................... 3-9
3.5.2.1 (Optional) Receiver Module LEDs on Front Panel................... 3-9
3.5.2.2 Modulator Module LEDs on Front Panel............................... 3-9
3.5.2.3 IF Processor Module LEDs on Front Panel ...........................3-10
3.5.2.4 VHF/UHF Upconverter Module LEDs on Front Panel ..............3-10
3.5.2.5 Controller Module LEDs on Front Panel ..............................3-10
3.5.2.6 Power Amplifier or Driver Module LEDs on Front Panel ..........3-10
3.5.3 Front Panel Screens for the (Optional) Exciter Switcher Assembly....3-10
3.5.4 Front Panel Screens for the Exciter/Amplifier Chassis Assembly ......3-13
3.5.5 Operation Procedure ..............................................................3-22
CHAPTER 4 CIRCUIT DESCRIPTIONS
4.0 (Optional) Exciter Switcher Tray (Used with dual exciter system) .............. 4-1
LX Series, Rev. 3 December 5, 2005 i
UHF Analog Driver/Transmitter/Translator Table of Contents
TABLE OF CONTENTS - (Continued)
SECTION PAGE
4.0.1 Exciter Switcher Control Board .................................................. 4-1
4.1 (Optional) Receiver Module (not used in a transmitter system) ................. 4-1
4.1.1 IF ALC Board ......................................................................... 4-1
4.1.2 UHF or VHF Mixer/PLL Board..................................................... 4-2
4.1.3 UHF, VHF LB or VHF HB Preamplifier Board .................................. 4-2
4.2 Modulator Module (may not be used in a translator system) .................... 4-3
4.2.1 Analog Modulator Board........................................................... 4-3
4.2.1.1 Mono, Balanced Audio Input ............................................. 4-3
4.2.1.2 Stereo, Composite Audio Input ......................................... 4-3
4.2.1.3 SAP/PRO, Subcarrier Audio Input ...................................... 4-4
4.2.1.4 Audio Modulation of the 3.4 MHz VCO ................................ 4-4
4.2.1.5 Phase Lock Loop (PLL) Circuit ........................................... 4-4
4.2.1.6 Main Video Signal Path (Part 1 of 2)................................... 4-5
4.2.1.7 Delay Equalizer Circuits................................................... 4-5
4.2.1.8 Sync Tip Clamp Circuit .................................................... 4-6
4.2.1.9 Main Video Signal Path (Part 2 of 2)................................... 4-6
4.2.1.10 45.75 MHz Oven Oscillator Circuit .................................... 4-6
4.2.1.11 Visual Modulator Circuit ................................................. 4-7
4.2.1.12 Aural Modulator Circuit .................................................. 4-7
4.2.1.13 Combining the 45.75 MHz & 41.25 MHz IF Signals .............. 4-8
4.2.1.14 Voltage Requirements................................................... 4-8
4.3 IF Processor Module ......................................................................... 4-8
4.3.1 IF Processor Board .................................................................. 4-8
4.3.1.1 Modulator Selected......................................................... 4-9
4.3.1.2 External Modulated IF Selected ......................................... 4-9
4.3.1.3 Main IF Signal Path (Part 1 of 3) ....................................... 4-9
4.3.1.4 Input Level Detector Circuit.............................................. 4-9
4.3.1.5 Pin-Diode Attenuator Circuit............................................4-10
4.3.1.6 Main IF Signal Path (Part 2 of 3) ......................................4-11
4.3.1.7 Amplitude and Phase Pre -Correction Circuits.......................4-11
4.3.1.8 Main IF Signal Path (Part 3 of 3) ......................................4-12
4.3.1.9 ALC Circuit ...................................................................4-13
4.3.1.10 Fault Command ..........................................................4-13
4.3.1.11 ±12 VDC needed to operate Board..................................4-14
4.4 VHF/UHF Upconverter Module...........................................................4-14
4.4.1 Downconverter Board.............................................................4-14
4.4.2 L-Band PLL Board ..................................................................4-14
4.4.3 First Conversion Board ............................................................4-15
4.4.4 Upconverter Control Board ......................................................4-15
4.5 Control Monit oring/Power Supply Module ............................................4-16
4.5.1 Power Protection Board ...........................................................4-16
4.5.1.1 +12 VDC Circuits..........................................................4-16
4.5.1.2 -12 VDC Circuits...........................................................4-17
4.5.2 Control Board .......................................................................4-17
4.5.2.1 Schematic Page 1..........................................................4-17
4.5.2.2 Schematic Page 2..........................................................4-18
4.5.2.3 Schematic Page 3..........................................................4-18
4.5.2.4 Schematic Page 4..........................................................4-18
4.5.2.5 Schematic Page 5..........................................................4-19
4.5.3 Switch Board ........................................................................4-19
4.5.4 Switching Power Supply Assembly ............................................4-19
LX Series, Rev. 3 December 5, 2005 ii
UHF Analog Driver/Transmitter/Translator Table of Contents
TABLE OF CONTENTS - (Continued)
SECTION PAGE
4.6 Exciter PA Module used in 10-100Watt Xmitters. or Drivers above 2kW .....4-20
4.6.1 1 Watt Amplifier Module Assembly ............................................4-20
4.6.2 1 Watt UHF Amplifier Board .....................................................4-20
4.6.3 40 Watt UHF Amplifier Assembly ...............................................4-21
4.6.4 UHF Module Assembly, RF Module Pallet .....................................4-22
4.6.5 Coupler Board Assembly .........................................................4-22
4.6.6 Amplifier Control Board ...........................................................4-22
4.6.6.1 Schematic Page 1..........................................................4-22
4.6.6.2 Schematic Page 2..........................................................4-23
4.6.6.3 Current Monitoring Sections of the Board ...........................4-23
4.6.6.4 Schematic Page 3 Aural, Visual. Aural Power Detectors.........4-24
4.6.7 Bandpass and Trap Filters .......................................................4-24
OR 4. 7 Driver Amplifier Module Assembly used in 1kW or 2kW transmitters ....4-24
4.7.1 1-Watt Amplifier Module Assembly ............................................4-25
4.7.2 1-Watt UHF Amplifier Board.....................................................4-25
4.7.3 40 Watt UHF Amplifier Assembly ...............................................4-26
OR 4.7.3.1 250 Watt UHF Amplifier Assembly................................4-26
4.7.4 Coupler Board Assembly .........................................................4-26
4.7.5 Amplifier Control Board ...........................................................4-27
4.7.5.1 Schematic Page 1..........................................................4-27
4.7.5.2 Schematic Page 2..........................................................4-28
4.7.5.3 Current Monitoring Sections of the Board ...........................4-28
4.7.5.4 Schematic Page 3 Aural, Visual. Aural Power Detectors .........4-28
CHAPTER 5 DETAILED ALIGNMENT PROCEDURES
5.1 Module Replacement ........................................................................ 5-1
5.1.1 Initial Test Setup .................................................................... 5-1
5.2 LX Series Exciter/Amplifier Chassis Assembly........................................ 5-2
5.2.1 (Optional) Receiver Module Assembly ......................................... 5-2
5.2.2 Modulator Module Assembly ...................................................... 5-2
5.2.3 IF Processor Module Assembly .................................................. 5-3
5.2.4 VHF/UHF Upconverter Assembly ................................................ 5-4
5.2.5 Setting up the Drive Level of the Transmitter Procedure ................. 5-4
5.2.6 Changing the Transmitter Channel Procedure ............................... 5-4
5.2.7 Linearity Correction Adjustment ................................................ 5-9
5.2.8 Frequency Response Delay Equalization Adjustment .....................5-10
5.2.9 Calibration of Output Power & Reflected Power of Transmitter ........5-10
5.3 Bandpass Filter Assembly ................................................................5-11
5.4 UHF Trap Filter Assembly .................................................................5-11
5.4.1 Effects of Tuning the Output Trap Filter......................................5-13
APPENDICES
APPENDIX A LX SERIES SPECIFICATIONS APPENDIX B LX SERIES DRAWINGS AND PARTS LISTS APPENDIX C TRANSMITTER LOG SHEET
LX Series, Rev. 3 December 5, 2005 iii
UHF Analog Driver/Transmitter/Translator Table of Contents
LIST OF FIGURES
FIGURE PAGE
1-1 Brady Marker Identification Drawing............................................. 1-1
2-1 Exciter/Driver Chassis Assembly Fro nt View................................... 2-1
2-2 Exciter/Driver Chassis Assembly Rear View...................................2-18
3-1 1 kW Minimum Ventilation Configuration ....................................... 3-4
3-2 Front and Rear View Reconnection Drawings .................................. 3-5
3-3 Ac Input Box Assembly .............................................................. 3-7
3-4 Rear View of LX Series Analog Transmitter .................................... 3-8
4-1 40 Watt UHF Amplifier Module....................................................4-21
4-2 250 Watt UHF Amplifier Module ..................................................4-21
4-3 40 Watt UHF Amplifier Module....................................................4-25
4-2 250 Watt UHF Amplifier Module ..................................................4-26
5-1 Typical Red Field Spectrum......................................................... 5-9
5-2 Bandpass Filter.......................................................................5-12
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UHF Analog Driver/Transmitter/Translator Table of Contents
LIST OF TABLES
TABLE PAGE
2-1 LX Series Trays and Assemblies ................................................... 2-1
2-2 Receiver Front Panel Switch........................................................ 2-3
2-3 Receiver Front Panel Status Indicators.......................................... 2-3
2-4 Receiver Front Panel Control Adjustments ..................................... 2-3
2-5 Receiver Front Panel Samples ..................................................... 2-3
2-6 Modulator Front Panel Switch...................................................... 2-4
2-7 Modulator Front Panel Status Indicators ........................................ 2-4
2-8 Modulator Front Panel Control Adjustments.................................... 2-5
2-9 Modulator Front Panel Sample..................................................... 2-5
2-10 IF Processor Front Panel Switch................................................... 2-6
2-11 IF Processor Front Panel Status Indicators ..................................... 2-6
2-12 IF Processor Front Panel Control Adjustments................................. 2-7
2-13 IF Processor Front Panel Sample.................................................. 2-7
2-14 VHF/UHF Upconverter Front Panel Switch ...................................... 2-8
2-15 VHF/UHF Upconverter Front Panel Status Indicators ........................ 2-8
2-16 VHF/UHF Upconverter Front Panel Control Adjustments.................... 2-8
2-17 VHF/UHF Upconverter Front Panel Samples .................................... 2-8
2-18 Controller/Power Supply Front Panel Display .................................. 2-9
2-19 Controller/Power Supply Front Panel Status Indicators ..................... 2- 9
2-20 Controller/Power Supply Front Panel Control Adjustments................. 2-9
2-21 Power Amplifier Front Panel Status Indicators................................2-11
2-22 Power Amplifier Front Panel Control Adjustments ...........................2-11
2-23 Power Amplifier Front Panel Sample ............................................2-11
2-24 Driver Amplifier Front Panel Status Indicators................................2-13
2-25 Driver Amplifier Front Panel Control Adjustments ...........................2-13
2-26 Driver Amplifier Front Panel Sample ............................................2-13
2-27 UHF Television Frequencies .......................................................2-16
2-28 LX Series Chassis Customer Remote Connections...................2-18
2-29 (Optional) Dual Exciter Customer Remote Connections ..........2-20
3-1 LX Series Transmitters AC Input and Current Requirements.............. 3-1
3-2 LX Series Transmitters AC Input and Current Requirements.............. 3-6
3-3 Rear Chassis Connections for LX Series Analog Transmitters ............. 3-8
(Optional) Exciter Switcher Tray Menu Screens ............................................3-11
3-4 Exciter Switcher Menu 01 Splash Screen #1 .................................3-11
3-5 Menu 02 Splash Screen #2........................................................3-11
3-6 Menu 03 Exciter Switcher Control Screen, Automatic Operation.......3-11
3-7 Menu 04 Exciter Switcher Control Screen, Manual Operation...........3-11
3-8 Menu 05 Exciter Switcher Control Screen, Amps On Line................3-11
3-9 Menu 06 Exciter Switcher Control Screen, Cancel Auto Back up.......3-12
3-10 Menu 07 Exciter Switcher Control Screen, B Back up to A...............3-12
3-11 Menu 08 Exciter Switcher Control Screen, back up Changeover.......3-12
3-12 Menu 09 Exciter Switcher Control Screen, Ext Amp Status..............3-12
3-13 Menu 10 Exciter Switcher Control Screen, Ext Amp Status..............3-12
LX System Controller Menu Screens .............................................................3-13
3-14 Menu 01 Splash Screen #1........................................................3-13
3-15 Menu 02 Splash Screen #2........................................................3-13
3-16 Menu 10 Main Screen ..............................................................3-13
3-17 Menu 11 Error List Access Screen...............................................3-14
3-18 Menu 12 Transmitter Device Data Access Screen ..........................3-14
3-19 Menu 13 Transmitter Configuration Access Screen ........................3-14
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UHF Analog Driver/Transmitter/Translator Table of Contents
LIST OF TABLES – (Continued)
TABLE PAGE
3-20 Menu 20 Error List Display Screen ..............................................3-14
3-21 Menu 30 Transmitter Device Details Screen .................................3-15
3-22 Menu 30-1 System Details Screens ............................................3-15
3-23 Transmitter Device Parameters Detail Screens .............................3-15
3-24 Menu 40 Authorized Personnel Screen ........................................3-16
3-25 Menu 40-1 Transmitter Set Up: Power Raise/Lower Screen .............3-17
3-26 Menu 40-2 Transmitter Set Up: Model Select Screen .....................3-17
3-27 Menu 40-3 Transmitter Set Up: Receiver Channel Configuration......3-18
3-28 Menu 40-4 Transmitter Set Up: Upconverter Channel Select Screen .3-18
3-29 Menu 40-5 Transmitter Set Up: Serial Address Screen...................3-18
3-30 Menu 40-6 Transmitter Set Up: Station ID Screen..........................3-18
3-31 Menu 40-7 Transmitter Set Up: System Visual Power Cal. Screen......3-19
3-32 Menu 40-8 Transmitter Set Up: System Aural Power Cal. Screen.......3-19
3-33 Menu 40-9 Transmitter Set Up: System Rfltd. Power Cal. Screen ......3-19
3-34 Menu 40-10 Transmitter Set Up: Modulated Output Cal. Screen ........3-19
3-35 Menu 40-11 Transmitter Set Up: Aural Deviation Screen .................3-20
3-36 Menu 40-12 Transmitter Set Up: Fwrd Pwr Fault Threshold Screen....3-20
3-37 Menu 40-13 Transmitter Set Up: Refl Power Fault Threshold Screen ..3-20
3-38 Menu 40-14 Transmitter Set Up: DLC Control Screen......................3-20
3-39 Menu 40-15 Transmitter Set Up: Auto Standby Control Screen.........3-21
3-40 Menu 40-16 Transmitter Set Up: Receiver ALC Fault Set Up Screen...3-21
3-41 Menu 40-17 Transmitter Set Up: Inner Loop Gain Control Screen ......3-21
3-42 Menu 40-18 Transmitter Set Up: Optional System Control Screen .....3-21
3-43 Menu 40-19 Transmitter Set Up: Remote Command Control Screen...3-22
5-1 Typical Bandpass Values ...........................................................5-11
LX Series, Rev. 3 vi
UHF Analog Driver/Transmitter/Translator Chapter 1, Introduction
Chapter 1
Introduction
1.1 Manual Overview
This manual explains the installation, setup, alignment, and maintenance procedures for the Innovator LX Series UHF analog modular driver/transmitter/ translator. It is important that you read all of the instructions, especially the safety information in this chapter, before you begin to install or operate the unit.
This instruction manual is divided into five chapters and supporting appendices. Chapter 1, Introduction, contains information on the assembly numbering system used in the manual, safety, contact information, return procedures, and warranties. Chapter 2, System Description, Maintenance & Remote Control Connections, describes the driver/transmitter/translator and includes discussions on system contro l and status indicators, maintenance, and remote control connections. Chapter 3, Site Considerations, Installation and Setup Procedures, explains how to unpack, install, setup, and operate the driver/transmitter/translator. Chapter 4, Circuit Descriptions, contains circuit level descriptions for boards and board level components in the driver/transmitter/translator. Chapter 5, Detailed Alignment Procedures, provides information on adjusting the system assemblies for optimal operation. Appendix A contains system specifications. Appendix B contains drawings and parts lists. Appendix C contains a transmitter log sheet.
1.2 Assembly Designators
Axcera has assigned assembly numbers,
Ax designations such as A1, where x=1,2,3…etc, to all assemblies, modules, and boards in the system. These designations are referenced in the text of this manual and shown on the block diagrams and interconnect drawings provided in the appendices. The Block Diagrams, Interconnects, Schematics, Assembly Drawings and Parts Lists are arranged in increasing numerical order in the appendices. Section titles in the text for assembly or module descriptions or alignment procedures contain the associated part number(s) and the relevant appendix that contains the drawings for that item.
The cables that connect between the boards within a tray or assembly and that connect between the trays, racks and cabinets are labeled using Brady markers.
Figure 1-1 is an example of a Brady marked cable. There may be as few as two or as many as four Markers on any one cable. These Brady markers are read starting furthest from the connector. If there are four Brady Markers, this marker is the transmitter number such as transmitter 1 or transmitter 2. The next or the furthest Brady Marker is the rack or cabinet number on an interconnect cable or the board number within a tray. The next number on an interconnect cable is the Tray location or number. The Brady marker closest to the connector is the jack or connector number on an interconnect cable or the jack or connector number on the board within a tray.
Figure 1-1 Brady Marker Identification Drawing
LX Series, Rev. 3 1-1
UHF Analog Driver/Transmitter/Translator Chapter 1, Introduction
1.3 Safety
The UHF transmitter systems manufactured by Axcera are designed to be easy to use and repair while providing protection from electrical and mechanical hazards. Please review the following warnings and familiarize yourself with the operation and servicing procedures before working on the transmitter system.
Read All safety Instructions – All of the safety instructions should be read and understood before operating this equipment.
Retain Manuals – The manuals for the transmitter should be retained at the transmitter site for future reference. Axcera provides two sets of manuals for this purpose; one set can be left at the office while one set can be kept at the site.
Heed all Notes, Warnings, and Cautions – All of the notes, warnings,
and cautions listed in this safety section and throughout the manual must be followed.
Follow Operating Instructions – All of the operating and use instructions for the transmitter should be followed.
Cleaning – Unplug or otherwise disconnect all power from the equipment before cleaning. Do not use liquid or aerosol cleaners. Use a damp cloth for cleaning.
Ventilation – Openings in the cabinet and module front panels are provided for ventilation. To ensure the reliable operation of the driver/transmitter, and to protect the unit from overheating, these openings must not be blocked.
Servicing – Do not attempt to service this product yourself until becoming familiar with the equipment. If in doubt, refer all servicing questions to qualified Axcera service personnel.
Replacement Parts – When replacement parts are used, be sure that the parts have the same functional and performance characteristics as the original part. Unauthorized substitutions may result in fire, electric shock, or other hazards. Please contact the Axcera Technical Service Department if you have any questions regarding service or replacement parts.
1.4 Contact Information
The Axcera Field Service Department can be contacted by phone at (724) 873- 8100 or by fax at (724) 873-8105.
Before calling Axcera, please be prepared to supply the Axcera technician with answers to the following questions. This will save time and help ensure the most direct resolution to the problem.
1. What are the Customers’ Name and call letters?
2. What are the model number and type of transmitter?
3. Is the transmitter digital or analog?
4. How long has the transmitter been on the air? (Approximately when was the transmitter installed.)
5. What are the symptoms being exhibited by the transmitter? Include the current control/power supply LCD readings and the status of LEDs on the front panels of the modules. If possible, include the control/power supply LCD readings before the problem occurred.
1.5 Return Material Procedure
To insure the efficient handling of equipment or components that have been returned for repair, Axcera requests that each returned item be accompanied by a Return Material Authorization Number (RMA#).
LX Series, Rev. 3 1-2
UHF Analog Driver/Transmitter/Translator Chapter 1, Introduction
The RMA# can be obtained from any Axcera Field Service Engineer by contacting the Axcera Field Service Department at (724) 873-8100 or by fax at (724) 873-8105. This procedure applies to all items sent to the Field Service Department regardless of whether the item was originally manufactured by Axcera.
When equipment is sent to the field on loan, an RMA# is included with the unit. The RMA# is intended to be used when the unit is returned to Axcera. In addition, all shipping material should be retained for the return of the unit to Axcera.
Replacement assemblies are also sent with an RMA# to allow for the proper routing of the exchanged hardware. Failure to close out this type of RMA# will normally result in the customer being invoiced for the value of the loaner item or the exchanged assembly.
When shipping an item to Axcera, please include the RMA# on the packing list and on the shipping container. The packing slip should also include contact information and a brief description of why the unit is being returned.
Please forward all RMA items to:
AXCERA, LLC 103 Freedom Drive P.O. Box 525 Lawrence, PA 15055-0525 USA
For more information concerning this procedure, call the Axcera Field Service Department @ (724) 873-8100. Axcera can also be cont acted through e­mail at info@axcera.com and on the Web at www.axcera.com.
1.6 Limited One Year Warranty for Axcera Products
Axcera warrants each new product that it has manufactured and sold against
defects in material and workmanship under normal use and service for a period of one (1) year from the date of shipment from Axcera's plant, when operated in accordance with Axcera's operating instructions. This warranty shall not apply to tubes, fuses, batteries, bulbs or LEDs.
Warranties are valid only when and if (a) Axcera receives prompt written notice of breach within the period of warranty, (b) the defective product is properly packed and returned by the buyer (transportation and insurance prepaid), and (c) Axcera determines, in its sole judgment, that the product is defective and not subject to any misuse, neglect, improper installation, negligence, accident, or (unless authorized in writing by Axcera) repair or alteration. Axcera's exclusive liability for any personal and/or property damage (including direct, consequential, or incidental) caused by the breach of any or all warranties, shall be limited to the following: (a) repairing or replacing (in Axcera's sole discretion) any defective parts free of charge (F.O.B. Axcera’s plant) and/or (b) crediting (in Axcera's sole discretion) all or a portion of the purchase price to the buyer.
Equipment furnished by Axcera, but not bearing its trade name, shall bear no warranties other than the special hours ­of-use or other warranties extended by or enforceable against the manufacturer at the time of delivery to the buyer.
NO WARRANTIES, WHETHER STATUTORY, EXPRESSED, OR IMPLIED, AND NO WARRANTIES OF MERCHANTABILITY, FITNESS FOR ANY PARTICULAR PURPOSE, OR FREEDOM FROM INFRINGEMENT, OR THE LIKE, OTHER THAN AS SPECIFIED IN PATENT LIABILITY ARTICLES, AND IN THIS ARTICLE, SHALL APPLY TO THE EQUIPMENT FURNISHED HEREUNDER.
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UHF Analog Driver/Transmitter/Translator Chapter 1, Introduction
F WARNING!!!
× HIGH VOLTAGE Ø
DO NOT ATTEMPT TO REPAIR OR TROUBLESHOOT THIS EQUIPMENT UNLESS YOU ARE FAMILIAR WITH ITS OPERATION AND EXPERIENCED IN SERVICING HIGH VOLTAGE EQUIPMENT. LETHAL VOLTAGES ARE PRESENT WHEN POWER IS APPLIED TO THIS SYSTEM. IF POSSIBLE, TURN OFF POWER BEFORE MAKING ADJUSTMENTS TO THE SYSTEM.
« RADIO FREQUENCY RADIATION HAZARD «
MICROWAVE, RF AMPLIFIERS AND TUBES GENERATE HAZARDOUS RF RADIATION THAT CAN CAUSE SEVERE INJURY INCLUDING CATARACTS, WHICH CAN RESULT IN BLINDNESS. SOME CARDIAC PACEMAKERS MAY BE AFFECTED BY THE RF ENERGY EMITTED BY RF AND MICROWAVE AMPLIFIERS. NEVER OPERATE THE TRANSMITTER SYSTEM WITHOUT A PROPERLY MATCHED RF ENERGY ABSORBING LOAD ATTACHED. KEEP PERSONNEL AWAY FROM OPEN WAVEGUIDES AND ANTENNAS. NEVER LOOK INTO AN OPEN WAVEGUIDE OR ANTENNA. MONITOR ALL PARTS OF THE RF SYSTEM FOR RADIATION LEAKAGE AT REGULAR INTERVALS.
LX Series, Rev. 3 1-4
UHF Analog Driver/Transmitter/Translator Chapter 1, Introduction
EMERGENCY FIRST AID INSTRUCTIONS
Personnel engaged in the installation, operation, or maintenance of this equipment are urged to become familiar with the following rules both in theory and practice. It is the duty of all operating personnel to be prepared to give adequate Emergency First Aid and thereby prevent avoidable loss of life.
1. Find out if the person is breathing.
You must find out if the person has stopped breathing. If you think he is not breathing, place him flat on his back. Put your ear close to his mouth and look at his chest. If he is breathing you can feel the air on your cheek. You can see his chest move up and down. If you do not feel the air or see the chest move, he is not breathing.
2. If he is not breathing, open the airway by tilting his head backwards.
Lift up his neck with one hand and push down on his forehead with the other. This opens the airway. Sometimes doing this will let the person breathe again by himself.
SKIN REDDENED: Apply ice cold water to burned area to prevent burn from going deeper into skin tissue. Cover area with a clean sheet or cloth to keep away air. Consult a physician.
SKIN BLISTERED OR FLESH CHARRED: Apply ice cold water to burned area to prevent burn from going deeper into skin tissue.
RESCUE BREATHING
3. If he is still not breathing, begin rescue breathing.
-Keep his head tilted backward. Pinch nose shut.
-Put your mouth tightly over his mouth.
-Blow into his mouth once every five seconds
-DO NOT STOP rescue breathing until help arrives.
LOOSEN CLOTHING - KEEP WARM
Do this when the victim is breathing by himself or help is available. Keep him as quiet as possible and from becoming chilled. Otherwise treat him for shock.
BURNS
Cover area with clean sheet or cloth to keep away air. Treat victim for shock and take to hospital.
EXTENSIVE BURN - SKIN BROKEN: Cover area with clean sheet or cloth to keep away air. Treat victim for shock and take to hospital.
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UHF Analog Driver/Transmitter/Translat or Chapter 1, Introduction
Note: Because of possible FCC assigned offset, check for the assigned Carrier Frequency as written on License.
UHF Frequency Assignments
Channel Number
14 470-476 471.25 474.83 475.75 15 476-482 477.25 480.83 481.75 16 482-488 483.25 486.83 487.75 17 488-494 489.25 492.83 493.75 18 494-500 495.25 498.83 499.75 19 500-506 501.25 504.83 505.75 20 506-512 507.25 510.83 511.75 21 512-518 513.25 516.83 517.75 22 518-524 519.25 522.83 523.75 23 524-530 525.25 528.83 529.75 24 530-536 531.25 534.83 535.75 25 536-542 537.25 540.83 541.75 26 542-548 543.25 546.83 547.75 27 548-554 549.25 552.83 553.75 28 554-560 555.25 558.83 559.75
Bandwidth
(MHz)
Video
(MHz)
Color
(MHz)
Audio (MHz)
29 560-566 561.25 564.83 565.75 30 566-572 567.25 570.83 571.75 31 572-578 573.25 576.83 577.75 32 578-584 579.25 582.83 583.75 33 584-590 585.25 588.83 589.75 34 590-596 591.25 594.83 595.75 35 596-602 597.25 600.83 601.75 36 602-608 603.25 606.83 607.75 37 608-614 609.25 612.83 613.75 38 614-620 615.25 618.83 619.75 39 620-626 621.25 624.83 625.75 40 626-632 627.25 630.83 631.75 41 632-638 633.25 636.83 637.75 42 638-644 639.25 642.83 643.75 43 644-650 645.25 648.83 649.75
LX Series, Rev. 3 1-6
UHF Analog Driver/Transmitter/Translat or Chapter 1, Introduction
Note: Because of possible FCC assigned offset, check for the assigned Carrier Frequency as written on License.
UHF Frequency Assignments
Channel Number
44 650-656 651.25 654.83 655.75 45 656-662 657.25 660.83 661.75 46 662-668 663.25 666.83 667.75 47 668-674 669.25 672.83 673.75 48 674-680 675.25 678.83 679.75 49 680-686 681.25 684.83 685.75 50 686-692 687.25 690.83 691.75 51 692-698 693.25 696.83 697.75 52 698-704 699.25 702.83 703.75 53 704-710 705.25 708.83 709.75 54 710-716 711.25 714.83 715.75 55 716-722 717.25 720.83 721.75 56 722-728 723.25 726.83 727.75 57 728-734 729.25 732.83 733.75 58 734-740 735.25 738.83 739.75
Bandwidth
(MHz)
Video
(MHz)
Color
(MHz)
Audio (MHz)
59 740-746 741.25 744.83 745.75 60 746-752 747.25 750.83 751.75 61 752-758 753.25 756.83 757.75 62 758-764 759.25 762.83 763.75 63 764-770 765.25 768.83 769.75 64 770-776 771.25 774.83 775.75 65 776-782 777.25 780.83 781.75 66 782-788 783.25 786.83 787.75 67 788-794 789.25 792.83 793.75 68 794-800 795.25 798.83 799.75 69 800-806 801.25 804.83 805.75 70 806-812 807.25 810.83 811.75
LX Series, Rev. 3 1-7
UHF Analog Driver/Transmitter/Translat or Chapter 1, Introduction
dBm, dBw, dBmV, dBµV, & VOLTAGE
EXPRESSED IN WATTS
50 Ohm System
WATTS PREFIX dBm dBw dBmV dBµV VOLTAGE 1,000,000,000,000 1 TERAWATT +150 +120 100,000,000,000 100 GIGAWATTS +140 +110 10,000,000,000 10 GIGAWATTS +130 +100 1,000,000,000 1 GIGAWATT +120 + 99 100,000,000 100 MEGAWATTS +110 + 80 10,000,000 10 MEGAWATTS +100 + 70 1,000,000 1 MEGAWATT + 90 + 60 100,000 100 KILOWATTS + 80 + 50 10,000 10 KILOWATTS + 70 + 40 1,000 1 KILOWATT + 60 + 30 100 1 HECTROWATT + 50 + 20 50 + 47 + 17 20 + 43 + 13 10 1 DECAWATT + 40 + 10 1 1 WATT + 30 0 + 77 +137 7.07V
0.1 1 DECIWATT + 20 - 10 + 67 +127 2.24V
0.01 1 CENTIWATT + 10 - 20 + 57 +117 0.707V
0.001 1 MILLIWATT 0 - 30 + 47 +107 224mV
0.0001 100 MICROWATTS - 10 - 40
0.00001 10 MICROWATTS - 20 - 50
0.000001 1 MICROWATT - 30 - 60
0.0000001 100 NANOWATTS - 40 - 70
0.00000001 10 NANOWATTS - 50 - 80
0.000000001 1 NANOWATT - 60 - 90
0.0000000001 100 PICOWATTS - 70 -100
0.00000000001 10 PICOWATTS - 80 -110
0.000000000001 1 PICOWATT - 90 -120
TEMPERATURE CONVERSION
° F = 32 + [(9/5) °C]
° C = [(5/9) (°F - 32)]
LX Series, Rev. 3 1-8
UHF Analog Driver/Transmitter/Translat or Chapter 1, Introduction
USEFUL CONVERSION FACTORS
TO CONVERT FROM TO MULTIPLY BY
mile (US statute) kilometer (km) 1.609347 inch (in) millimeter (mm) 25.4 inch (in) centimeter (cm) 2.54 inch (in) meter (m) 0.0254 foot (ft) meter (m) 0.3048 yard (yd) meter (m) 0.9144 mile per hour (mph) kilometer per hour(km/hr) 1.60934 mile per hour (mph) meter per second (m/s) 0.44704 pound (lb) kilogram (kg) 0.4535924 gallon (gal) liter 3.7854118 U.S. liquid (One U.S. gallon equals 0.8327 Canadian gallon) fluid ounce (fl oz) milliliters (ml) 29.57353 British Thermal Unit watt (W) 0.2930711 per hour (Btu/hr) horsepower (hp) watt (W) 746
NOMENCLATURE OF FREQUENCY BANDS
FREQUENCY RANGE DESIGNATION 3 to 30 kHz VLF - Very Low Frequency
30 to 300 kHz LF - Low Frequency 300 to 3000 kHz MF - Medium Frequency 3 to 30 MHz HF - High Frequency 30 to 300 MHz VHF - Very High Frequency 300 to 3000 MHz UHF - Ultrahigh Frequency 3 to 30 GHz SHF - Superhigh Frequency 30 to 300 GHz EHF - Extremely High Frequency
LETTER DESIGNATIONS FOR UPPER FREQUENCY
BANDS
LETTER FREQ. BAND
L 1000 - 2000 MHz S 2000 - 4000 MHz C 4000 - 8000 MHz X 8000 - 12000 MHz Ku 12 - 18 GHz K 18 - 27 GHz Ka 27 - 40 GHz V 40 - 75 GHz W 75 - 110 GHz
LX Series, Rev. 3 1-9
UHF Analog Driver/Transmitter/Translat or Chapter 1, Introduction
ABBREVIATIONS/ACRONYMS
AC Alternating Current AFC Automatic Frequency Control
ALC Automatic Level Control AM Amplitude modulation
AGC Automatic Gain Control AWG American wire gauge BER Bit Error Rate
BW Bandwidth DC Direct Current
D/A Digital to analog dB Decibel dBm Decibel referenced to 1 milliwatt
dBmV Decibel referenced to 1 millivolt dBw Decibel referenced to 1 watt
FEC Forward Error Correction FM Frequency modulation Hz Hertz
ICPM Incidental Carrier Phase Modulation I/P Input
IF Intermediate Frequency LED Light emitting diode LSB Lower Sideband
MPEG Motion Pictures Expert Group O/P Output
PLL Phase Locked Loop
PCB Printed circuit board QAM Quadrature Amplitude Modulation
LX Series, Rev. 3 1-10
UHF Analog Driver/Transmitter/Translat or Chapter 1, Introduction
N
RETURN LOSS VS. VSWR
0
-10
-20
R E T U R
L O S S
-30
-40
-50
-60
-70
1.001 1.01 1.1 2.0
VSWR
LX Series, Rev. 3 1-11
UHF Analog Driver/Transmitter/ Chapter 2, System Description, Translator Maintenance & Remote Control Connections
Chapter 2
System Description, Maintenance & Remote Control Connections
System Overview
The analog transmitters in the Innovator LX Series are complete 10W to 100W UHF Analog internally diplexed modular television transmitters that operate at a nominal visual output power of 10 to 100 watts peak sync and an average aural output power of 1 to 10 watts, at an A/V ratio of 10 dB, 10% sound, or .5 to 5 watts at 13 dB, 5% sound.
The LX Series can also be used as a driver for external power amplifiers. The output power of the driver is determined by the level needed to attain the full output power of the transmitter. The driver’s maximum output is 7 Watts peak of sync.
The Analog LX Series driver/transmitter/ translator is made up of the modules and assemblies as listed in Table 2-1.
A2 A3 A5 A4 A6 A1
Figure 2-1:Exciter/Driver Front View
Table 2-1: LX Series Trays and Assemblies
ASSEMBLY DESIGNATOR TRAY/ASSEMBLY NAME PART NUMBER
A1
A2 A3 IF Processor Module 1301938 A4 Control/Power Supply Module A5 VHF/UHF Upconverter Module 1303829
A6
LX Series, Rev. 3 2-1
Exciter Amplifier Chassis Assembly, V2, LX Series
Receiver Module (used in a translator system)
Modulator Module (may not be present in translator)
Power Amplifier Module, used in 10-100 Watt transmitters & as a driver in Systems above 2kW
1304052 (110 VAC) OR 1304053 (220 VAC) 1304000 VHF LB, 1304001 VHF HB or 1304002 UHF
1301929
1301936 (110 VAC) OR 1303229 (220 VAC)
1303770
UHF Analog Driver/Transmitter/ Chapter 2, System Description, Translator Maintenance & Remote Control Connections
ASSEMBLY DESIGNATOR TRAY/ASSEMBLY NAME PART NUMBER
OR A6
Driver Amplifier Module, used in high power transmitters
1303771 (1kW) OR 1303874 (2kW)
A11 Backplane Board, V2, LX Series 1304047
(Optional)
A14(500/1kW) or
A29(5kW)
Exciter Switcher Assembly (Used in dual exciter systems)
1305727 (110 VAC) OR 1305715 (220 VAC)
2.0 (Optional) Exciter Switcher Tray, 110 VAC (1305727) or 220 VAC (1305715); Appendix B
The (optional) Single Channel Auto Switcher is part of the dual exciter system. The assembly is made up of (A1) a Single Channel Exciter Switcher Tray (1305715) with a separate (A2) coaxial transfer relay, mounted on a bracket that faces toward the rear of the cabinet, behind the Switcher Tray. The tray is factory set. T he Exciter Switcher Tray is designed to monitor the selected On Air Exciter and automatically switch
interconnection as well as interconnection to remote command and control connectors. Refer to the block diagram drawing (1302139), located in Appendix B, for the exciter amplifier chassis assembly connections.
2.1.1 (Optional)(A1) Receiver Module Assembly (VHF LB 1304000, VHF HB 1304001 or UHF 1304002; Appendix B)
NOTE: T he Receiver module is not present in a transmitter or digital system.
to the back up Exciter if the On Air Exciter should malfunction. The coaxial relay has the RF outputs from both Exciters connected to its inputs and, depending on if the energizing voltage is applied or not, the selected Exciter RF Output is connected to the external amplifiers and the RF output from the other exciter is connected to a load. The front panel has a 4 x 20 display providing a four-line readout of the operation and control of the exciter switcher. The LCD screens are detailed in Chapter 3.
2.1 Exciter Amplifier Chassis Assembly, 110 VAC (1304052) or 220 VAC (1304053); Appendix B
NOTE: In dual exciter systems there are
two exciter amplifier chassis assemblies. The chassis assembly is factory set for
operation using 110 VAC or 220 VAC. All of the modules except the power amplifier module and the power supply section of the Control & Monitoring/Power Supply Module, plug directly into a backplane board. The backplane board provides module to module
NOTE: If both the Receiver and Modulator are present in your system the Modulated IF output from the Receiver or Modulator must be selected. This is accomplished by connecting a lo w or removing the low to TB31-Pin 3 located on the rear of the exciter/driver assembly. By connecting the low, the Modulator IF output is used by the IF Processor module. By removing the low, the IF from the internal or external
LX Series, Rev. 3 2-2
UHF Analog Driver/Transmitter/ Chapter 2, System Description, Translator Maintenance & Remote Control Connections
Receiver is used. (NOTE: The IF Processor board must be configured for external switching by placing jumper W11 on J29 between pins 1 & 2).
The UHF/VHF Receiver converts a low level RF input signal to an IF frequency of 44 MHz, filters off any unwanted out of band energy, and normalizes the level so that it can be applied to the IF processor assembly. It consists of three boards. The RF input is applied first to the UHF/VHF preamplifier board, which filters off out of channel energy and amplifies the input signal. The RF output is applied to the Mixer/PLL board, which converts the signal down to an IF frequency of 44 MHz. The IF output is applied to the IF ALC board, which
Table 2-2. Receiver Front Panel Switch
SWITCH FUNCTION
When Manual ALC is selected, the level is set by the Manual ALC Pot R57 located on the mixer/PLL board. (NOTE: The pot
MAN/AUTO ALC
SW1
Table 2-3. Receiver Front Panel Status Indicators
LED FUNCTION
PLL1 Fault DS6 Displays the status of the Local oscillator PLL
PLL 2 Fault DS8 Displays status of optional input frequency correcting PLL
DC on center conductor
DS4
Man ALC Gain DS7 Displays when ALC is switched to Manual bypass
ALC Fault DS5 Displays ALC status
Table 2-4. Receiver Front Panel Control Adjustments
POTENTIOMETERS DESCRIPTION
Manual Gain R57 Adjusts the gain of the receiver when the ALC is bypassed.
A/V Ratio R50 Adjusts the ratio between the visual and aural carriers.
Table 2-5. Receiver Front Panel Samples
SMA CONNECTORS DESCRIPTION
Receiver IF J13 Sample of the IF output of the IF ALC Board.
Receiver LO J2 Sample of the LO generated on the UHF Mixer PLL Board.
is factory set and needs no adjustment by the customer). When Auto ALC is selected, the level control circuit will
automatically increase or decrease the ALC to maintain the desired output level.
Displays whether or not DC is applied to the RF input center conductor
amplifies the signal, filters off any unwanted out of band energy and controls its own IF gain to make sure that the IF output level is constant.
There is also a provision to apply +12V to the RF input center conductor to power an external preamplifier.
CAUTION: Do not hook up the RF input to any test equipment with the DC bias applied. Always move the jumper W1 on J2, on the UHF Preamplifier Board, to the Bias off position, between pins 2 & 3, to prevent possible damage to the test equipment.
LX Series, Rev. 3 2-3
UHF Analog Driver/Transmitter/ Chapter 2, System Description, Translator Maintenance & Remote Control Connections
2.1.2 (A2) Modulator Module Assembly (1301929; Appendix B)
NOTE: The Modulator module may not be present in a translator system or in a digital system.
removing the low to TB31-Pin 3 located on the rear of the exciter/driver assembly. By connecting the low, the Modulator IF output is used by the IF Processor module. By removing the low, the IF from the internal or external Receiver is used. (NOTE: The IF Processor board must be configured for external switching by placing jumper W11 on J29 between pins 1 & 2).
The (A2) Modulator Assembly contains the Modulator Board (1301797). The modulator is broadcast quality and provides front panel access to control and monitoring points. The video level is controlled through a sync tip clamp and sync and white clipping circuitry. The IF oscillator is oven controlled and locked to a 10 MHz reference for stability. The IF signal is fed through a SAW filter for precise sideband shaping. The Modulator operates using the baseband audio and video inputs to produce a diplexed, modulated, and on-channel frequency
NOTE: If both the Modulator and Receiver are present in your system the
visual + aural RF output that is cabled to the IF Processing Module.
Modulated IF output from the Modulator or Receiver must be selected. This is accomplished by connecting a low or
Table 2-6. Modulator Front Panel Switch
SWITCH FUNCTION
When Manual Clamp is selected, the video level is set by the Manual Bias Pot R67 located on the board. (NOTE: The pot is
MAN/AUTO CLAMP
SW1
factory set and needs no adjustment by the customer).
When Auto Clamp is selected, the video level control circuit will automatically increase or decrease the video to maintain the desired video level.
Table 2-7. Modulator Front Panel Status Indicators
LED FUNCTION
AUR UNLOCK
DS5 (Red)
VIS UNLOCK
DS6 (Red)
AUD OV DEV
DS4 (Red)
VIDEO LOSS
DS1 (Red)
When lit it indicates that the 4.5 MHz VCO and the 10 MHz reference are not PLL locked. When lit it indicates that the 45.75 MHz VCXO and the 10 MHz reference signal are not PLL locked.
When lit it indicates the deviation level is more than ±80kHz
When lit it indicates the Video Input to the transmitter is lost.
LX Series, Rev. 3 2-4
UHF Analog Driver/Transmitter/ Chapter 2, System Description, Translator Maintenance & Remote Control Connections
OVER MOD
DS3 (Red)
ALT IF
DS7 (Green)
10 MHz PRES
DS2 (Green)
When lit it indicates the Video input level is too high.
When lit it indicates that external or alternate 4.5MHZ is present. When lit it indicates that a 10MHz reference is present to the
transmitter.
Table 2-8. Modulator Front Panel Control Adjustments
POTENTIOMETERS DESCRIPTION
Video Gain (R42) Adjusts the level of the output video.
Visual Level (R214) Adjusts the Visual IF level that combines with the Aural IF.
Aural Level (R243) Adjusts the Aural IF level that combines with the Visual IF.
MONO (R110) Adjusts the deviation level of the balanced audio input.
STEREO (R132) Adjusts the deviation level of the composite audio input.
SAP/PRO (R150) Adjusts the deviation level of the subcarrier audio input.
Table 2-9. Modulator Front Panel Sample
SMA CONNECTOR DESCRIPTION
MOD IF SAMPLE (J10) Sample of the combined Aural IF and Visual IF signals.
2.1.3 (A3) IF Processor Module Assembly (1301938; Appendix B)
The IF Processor module is configured either for an analog or digital system. Pin 13C of the IF Processor module is grounded in analog systems and left not connected in digital systems. An IF Processor Interlock signal is used to report the presence of the IF Processor module to the Control Monitoring board. If the IF Processor interlock signal is not present, the LX Series Transmitter/Exciter Driver RF output is Muted (turned off). If an analog IF Processor module is installed and the Modulation Present signal is not true, the LX Series Transmitter/Exciter Driver output is Muted (turned off).
The Control & Monitoring/Power Supply module uses the IF Processor module for Syst em output power control. Through
The (A3) IF Processor Assembly contains the IF Processor Board (1301977). The IF Processor provides pre -correction to ensure broadcast quality output signal. The pre -correction consists of amplitude linearity correction, Incidental Carrier Phase Modulation (ICPM) correction and frequency response correction.
the front panel display or a remote interface, an operator can set the RF output power level of the transmitter. The range of RF power adjustment is between 0% (full off) and 105% (full power plus). A front panel IF Proc essor module potentiometer sets the upper limit of RF power at 120%. The system's Control Monitoring board compares the RF Power Monitoring
LX Series, Rev. 3 2-5
UHF Analog Driver/Transmitter/ Chapter 2, System Description, Translator Maintenance & Remote Control Connections
module RF power level with the desired level and uses the IF Power Control PWM line to correct for errors.
In digital systems, a digital level control (DLC) voltage is generated on the IF Processor module and sent to an external digital modulator (DT1B/C). RF power control is implemented by changing the DLC voltage provided to the external digital modulator. The 'RF High' potentiometer sets the upper adjusted range of RF control circuit output to 120%.
The IF Processor module provides a reference ALC voltage to the system's Upconverter. When the ALC voltage decreases, the Upconverter automatically lowers the syst em output power through the AGC circuits.
The IF Processor module has a front panel switch to select Auto or Manual ALC. When Manual ALC is selected, the reference ALC voltage is set by a front panel potentiometer. In this condition,
Table 2-10. IF Processor Front Panel Switch
SWITCH FUNCTION
When Manual ALC is selected, the refere nce ALC voltage is set by the ALC Gain front panel potentiometer.
MAN/AUTO ALC
Table 2-11. IF Processor Front Panel Status Indicators
LED FUNCTION
INPUT FAULT (Red)
ALC Fault (Red)
MUTE (Red)
When Auto ALC is selected, the IF level control circuit will automatically increase the IF output until the desired output power is attained.
When lit it indicates that there is a loss of the IF Input signal to the IF Processor. Transmitter can be set to Mute on an IF Input Fault. When lit it indicates that the required gain to produce the desired output power level has exceeded the operational range of the ALC circuit. The LED will also be lit when ALC is in Manual. When lit it indicates that the IF input signal is cut back but the enable to the Power Supply is present and the +32 VDC remains on.
the RF power level control circuit is removed from use. When the ALC select switch is changed to Auto, the RF power level control circuit will start at low power and increase the RF output until the desired output power is attained.
The IF Processor module Modulation Present signal is monitored. If the modulation level is too low or non­existent, a Modulation Present Fault is reported to the Control Monitoring board. When the controller detects this fault, it can be set to Automatically Mute the transmitter or in Manual mode the transmitter will continue to operate at 25% output.
The IF Processor module Input Signal level is monitored. If the signal level is too low or non-existent, an Input Fault is reported on the Control Monitoring board. When the IF Processor board detects an Input Signal Fault it automatically Mutes the transmitter. The system controller does not Mute on an IF Processor Input Fault.
LX Series, Rev. 3 2-6
UHF Analog Driver/Transmitter/ Chapter 2, System Description,
two pots, are adjusted to correct for in phase amplitude distortions.
Translator Maintenance & Remote Control Connections
Table 2-12. IF Processor Front Panel Control Adjustments
POTENTIOMETERS DESCRIPTION
FREQUENCY
RESPONSE
EQUALIZER
ALC GAIN
MAN GAIN
LINEARITY
CORRECTION
Table 2-13. IF Processor Front Panel Sample
SMA CONNECTOR DESCRIPTION
IF SAMPLE Sample of the pre -corrected IF output of the IF Processor
2.1.4 (A5) VHF/UHF Upconverter Module Assembly (1303829; Appendix B)
The VHF/UHF Upconverter Module Assembly contains (A1) a Downconverter Board Assembly (1303834), (A3) a First Conversion Board, LX Series (1303838), (A2) a L-Band PLL Board, LX Series (1303846) and (A4) an Upconverter Control Board (1304760).
These three variable resistors, R103, R106 & R274, adjust the depth of gain for the three stages of frequency response correction.
Adjusts the gain of the transmitter when the transmitter is in the Auto ALC position. Adjusts the gain of the transmitter when the transmitter is in the Manual ALC position. These three variable resistors adjust the threshold cut in for the three stages of linearity pre -correction. R211 and R216, the top
R 231, the bottom pot, is adjusted to correct for quadrature phase distortions.
A 0 dBm 44 MHz IF input to the upconverter through the backplane board is applied to a mixer mounted on the first conversion board. Also applied to the mixer is a nominal 1 GHz LO1. The mixer converts it to a nominal frequency centered at 1044 MHz. A filter selects the appropriate conversion product, which is then amplified to a level of approximately –4 dBm. The frequency of the first conversion LO1 can be shifted by ± 10 kHz to generate channel offsets of 10kHz. For +offsets the frequency is 999.99 MHz and for – offsets the frequency is 1000.01 MHz.
This signal is applied to a second mixer mounted on the downconverter board that converts it back to a broadcast channel (2-69) by an LO2 that operates in 100kHz steps between 1.1-1.9 GHz depending on the channel selected. The LO2 frequency equals the Channel center frequency plus the LO1 frequency plus 44 MHz. (As an example CH14+: Center Frequency is 473.01 MHz and LO1 is 999.99 MHz therefore LO2 is
473.01 + 999.99 + 44, which equals
1517.00 MHz.)
The output of the mixer is applied to a 900 MHz Low pass filter to remove unwanted conversion products. The
LX Series, Rev. 3 2-7
UHF Analog Driver/Transmitter/ Chapter 2, System Description, Translator Maintenance & Remote Control Connections
resulting signal is amplified and applied to a Pin diode attenuator before it is connected to the output of the upconverter. This pin diode attenuator adjusts the gain of the module and is
controlled by an Automatic Gain Control circuit, which maintains a constant power out of the upconverter, and also the transmitter, that connects to the power amplifier module.
Table 2-14. VHF/UHF Upconverter Front Panel Switch
SWITCH FUNCTION
When Manual AGC is selected, the reference AGC voltage is set by the AGC Manual Gain front panel potentiometer.
MAN/AUTO AGC
(Left Manual, Right AGC)
When Auto AGC is selected, the RF power level control circuit will automatically increase the RF output until the desired output power is attained.
Table 2-15. VHF/UHF Upconverter Front Panel Status Indicators
LED FUNCTION
PLL 1 Fault
(Red)
PLL 2 Fault
(Red)
AGC Fault
(Red)
AGC Override
(Red)
Man Gain
(Amber)
When lit it indicates that the 1 GHz PLL is unlocked
When lit it indicates that the 1.1 –1.9 GHz PLL is unlocked
When lit it indicates that the AGC is out of range. When lit it indicates that the AGC is cutting back due to too much
drive to the driver module. When lit it indicates that the AGC is bypassed in Manual.
Table 2-16. VHF/UHF Upconverter Front Panel Control Adjustments
POTENTIOMETERS DESCRIPTION
MAN GAIN ADJ
AGC ADJ
AGC CUTBACK ADJ
(AGC OVERRIDE)
Adjusts the gain of the upconverter and transmitter when in the Manual AGC position. Adjusts the gain of the upconverter and transmitter when in the Auto AGC position. Adjusts the point at which the transmitter will cut back in power, due to too much drive, when the Transmitter is in Auto AGC.
Table 2-17. VHF/UHF Upconverter Front Panel Samples
SMA CONNECTOR DESCRIPTION
LO1 SAMPLE
LO2 SAMPLE
Sample of the 1 GHz nominal LO1 signal in the Upconverter as generated on the L-Band PLL Board. Sample of the 1.1-1.9 GHz LO2 signal in the Upconverter as generated on the First Conversion Board.
RF SAMPLE Sample of the On Channel RF Output of the Upconverter
LX Series, Rev. 3 2-8
UHF Analog Driver/Transmitter/ Chapter 2, System Description,
8 A
Translator Maintenance & Remote Control Connections
2.1.5 (A4) Control/Power Supply Module Assembly (110 VAC, 1301936 or 220 VAC, 1303229; Appendix B)
The (A4) Control & Monitoring/Power Supply Assembly is configured at the factory for operation at 110 VAC or 220 VAC. The assembly made up of a Control Board (1302021), a Power Protection Board (1302837) and a Switch Board (1527-1406). The Assembly also contains a switching power supply that provides ±12 VDC to the rest of the modules in the chassis and +32 VDC to the Power Amplifier module.
The Assembly provides all transmitter control and monitoring functions. The Front panel LCD allows monitoring of system parameters, including forward and reflected power, transistor currents, module temperatures and power supply voltages. The LCD screens are detailed
4 A
in Chapter 3.
Table 2-18. Controller/Power Supply Display
DISPLAY FUNCTION
A 4 x 20 display providing a four-line readout of the internal
LCD
functions, external inputs, and status. See Chapter 3, Controller/Power Supply Display Screens, for a listing of displays.
Table 2-19. Controller/Power Supply Status Indicator
LED FUNCTION
OPERATE
(green)
FAULT
(red or green)
DC OK
( red or green )
When lit it indicates that the transmitter is in the Operate Mode. If transmitter is Muted the Operate LED will stay lit, the transmitter will remain in Operate, until the input signal is returned. Red indicates that a problem has occurred in the transmitter. The transmitter will be Muted or placed in Standby until the problem is corrected. Green indicates that the switchable fuse protected DC outputs that connect to the modules in the transmitter are OK.
Table 2-20. Controller/Power Supply Control Adjustments
POTENTIOMETERS DESCRIPTION
DISPLAY CONTRAST Adjusts the contrast of the display for desired viewing of screen.
LX Series, Rev. 3 2-9
UHF Analog Driver/Transmitter/ Chapter 2, System Description, Translator Maintenance & Remote Control Connections
2.1.6 (A6) Exciter Power Amplifier Module in 10-100W Transmitter or driver in systems above 2kW (1303770; Appendix B)
NOTE: The (A6) Power Amplifier Module Assembly (1303770) is used in the 10­100 Watt Transmitter or as a driver in systems above 2kW.
The (A6) Power Amplifier Module Assembly is made up of a Coupler Board Assembly (1301949), an Amplifier Control Board (1303682 or 1301962), a 1 Watt Module Assembly (1302891), a 40W UHF Module (1304490) and a RF Module Pallet, Philips (1300116).
The Power Amplifier Module contains Broadband LDMOS amplifiers that cover the entire UHF band wit h no tuning required. They amplify the RF to the 10 to 100W output power level of the transmitter or the drive level needed to achieve the output power from the external PA assemblies.
The Power Amplifier of the Transmitter/Exciter Driver is used to amplify the RF output of the Upconverter module. A cable, located on the rear chassis, connects the RF output from the LO/Upconverter at J23 to J24 the RF input to the PA Assembly. This module contains RF monitoring circuitry for both an analog and a digital system. Control and monitoring lines to the
Power Amplifier module are routed through the floating blind-mate connector of the Control & Monitoring/Power Supply module.
The 100 Watt Transmitter/Exciter Driver Power Amplifier module and any External Amplifier modules contain the same control and monitoring board. This board monitors RF output power, RF reflected power, the current draw of amplifier sections, the supply voltage, and the temperature of the PA heat sink.
The RF power detector circuit output s vary with operating frequency. These circuits must be calibrated at their intended operating frequency. Front panel adjustment potentiometers are used to calibrate the following:
Power Amplifier Calibration Adjustments in Analog Systems
R201 Reflected Power Cal R202 Visual/Forward Power Cal R203 Aural Power Cal R204 Visual Offset Zero R205 Aural Null
In analog systems, the Aural power of an Exciter Driver Power Amplifier and the Aural power of any external amplifier will not be reported by the system Control Monitoring module. Additionally the Visual power of these amplifiers, is reported as Forward Power just like in digital systems. In analog systems, aural and visual power will only be reported for the final system RF output.
If the Control Monitoring module is monitoring a 5-50 Watt digital or 10-100 Watt analog Transmitter, system power is measured in the Power Amplifier module. The wired connections are transferred through the power supply connector to the backplane board on a five position header. All four positions of control board switch SW1 must be set on to route these lines as the system's RF power signals. In systems of output power greater than 50 Watts digital or
LX Series, Rev. 3 2-10
UHF Analog Driver/Transmitter/ Chapter 2, System Description, Translator Maintenance & Remote Control Connections
100 Watts analog, system power is monitored by an external module that is connected to TB31 and control board SW1 switches must be set off.
The Forward Power of the Transmitter/Exciter Driver Power Amplifier module is routed to the
system over-drive condition is detected when this value rises above 0.9 VDC. When an over-drive condition is detected, the Upconverter module reduces its RF output level. For values less than 0.9 VDC, the Upconverter uses this voltage for automatic gain.
Upconverter module as AGC #1. A
Table 2-21. Power Amplifier Status Indicator
LED FUNCTION
ENABLED
(Green)
DC OK
(Green)
TEMP
(Green)
MOD OK
(Green)
When lit Green, it indicates that the PA is in the Operate Mode. If a Mute occurs, the PA will remain Enabled, until the input signal is returned. When lit Green, it indicates that the fuse protected DC inputs to the PA module are OK. When lit Green, it indicates that the temperature of the heatsink assembly in the module is below 78°C. When lit Green, it indicates that the PA Module is operating and has no faults. If the Module OK LED is Red and blinking a fault is present. 1 Blink indicates Amplifier Current Fault.
MOD OK
(Red)
2 Blinks indicate Temperature Fault. 3 Blinks indicate +32V Power Supply Over Voltage Fault. 4 Blinks indicate +32V Power Supply Under Voltage Fault. 5 Blinks indicate Reflected Power Fault. 6 Blinks indicate +12V or –12V Power Supply Fault.
Table 2-22. Power Amplifier Control Adjustments
POTENTIOMETERS DESCRIPTION
RFL CAL Adjusts the gain of the Reflected Power monitoring circuit
VISUAL CAL Adjusts the gain of the Visual / Forward Power monitoring circuit
AURAL CAL Adjusts the gain of the Aural Power monitoring circuit
VISUAL ZERO Adjusts the offset of the Forward Power monitoring circuit
AURAL NULL
Adjusts the offset of the Forward Power monitoring circuit based on the Aural signal level.
Table 2-23. Power Amplifier Sample
DISPLAY FUNCTION
FWD SAMPLE RF sample of the amplified signal being sent out the module on J25.
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UHF Analog Driver/Transmitter/ Chapter 2, System Description, Translator Maintenance & Remote Control Connections
2.1.6.1 (A6) Driver Amplifier Module Assembly {1303771(1kW) or 1303874(2kW); Appendix B)}
NOTE: The (A6) Driver Amplifier Module Assembly {1303771(1kW) or 1303874(2kW)} replaces the Power Amplifier Module Assembly (1303770) when the amplifier module is used as a driver for any external PA assemblies.
The (A6) Power Amplifier Module Assembly is made up of a Coupler Board Assembly (1227-1316), an Amplifier Control Board (1303682 or 1301962), a 1 Watt Module Assembly (1302891) and a 40W UHF Module (1304490).
The Driver Power Amplifier Module contains Broadband LDMOS amplifiers that cover the entire UHF band with no tuning required. They amplify the RF to the power level, 7 Watts Peak of Sync is maximum, that is needed to drive the external amplifiers to the output power level of the transmitter. The Driver Power Amplifier is used to amplify the RF output of the Upconverter module. A cable, located on the rear chassis, connects the RF output from the LO/Upconverter at J23 to J24 the RF input to the driver PA Assembly. This module contains RF monitoring circuitry for both an analog and a digital system. Control and monitoring lines to the Driver Power Amplifier module are routed through the floating blind-mate connector of the Control & Monitoring/Power Supply module.
The Driver Power Amplifier module and any External Amplifier modules contain the same control and monitoring board. This board monitors RF output power, RF reflected power, the current draw of amplifier sections, the supply voltage, and the temperature of the PA heat sink.
The RF power detector circuit outputs vary with operating frequency. These circuits must be calibrated at their intended operating frequency. Front panel adjustment potentiometers are used to calibrate the following:
Power Amplifier Calibration Adjustments in Analog Systems
R201 Reflected Power Cal R202 Visual/Forward Power Cal R203 Aural Power Cal R204 Visual Offset Zero R205 Aural Null
In analog systems, the Aural power of an Exciter Driver Power Amplifier and the Aural power of any external PA amplifiers will not be reported by the system Control Monitoring module. Additionally the Visual power of these amplifiers, is reported as Forward Power just like in digital systems. In analog systems, aural and visual power will only be reported for the final system RF output.
In digital systems, the Forward power of an Exciter Driver Power Amplifier and the Forward power of any external amplifiers, are reported by the system Control Monitoring module.
If the Control Monitoring module is monitoring a 10-100 Watt Transmitter, system power is measured in the Power Amplifier module. The wired connections are transferred through the power supply connector to the backplane board on a five position header. All four positions of control board switch SW1 must be set on to route these lines as the system's RF power signals. In systems of output
LX Series, Rev. 3 2-12
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