UBS Axcera LHV66ATD Users Manual

Instruction Manual
Innovator,
LX Series
Digital VHF
Transmitter
w/DM8
AXCERA, LLC
103 FREEDOM DRIVE, P.O. Box 525 LAWRENCE, PA 15055-0525 USA
(724) 873-8100 FAX (724) 873-8105
www.axcera.com info@axcera.com
Digital VHF Transmitter w/DM8 Table of Contents
TABLE OF CONTENTS
CHAPTER 1 INTRODUCTION SECTION PAGE
1.1 Manual Overview...................................................................................1-1
1.2 Assembly Designation Numbers ..............................................................1-1
1.3 Safety..................................................................................................1-2
1.4 Contact Information ......................................................................... 1-2
1.5 Material Return Procedure......................................................................1-2
1.6 Limited One Year Warranty for Axcera Products........................................1-3
CHAPTER 2 SY ST E M DE SC RIPTION & RE MOT E CO NT RO L CO NNE CT I O N S
2.1 System Overview ..................................................................................2-1
2.2 Exciter Amplifier Chassis Assembly..........................................................2-1
2.2.1: DM8 Modulator Assembly.............................................................2-2
2.2.2: IF Processor Module ....................................................................2-2
2.2.3: VHF/UHF Upconverter Module ......................................................2-4
2.2.4: Control & Monitoring/Power Supply Module....................................2-5
2.2.5: Power Amplifier Module, VHF HB ..................................................2-6
2.2.6: Or Power Amplifier Module, VHF LB...............................................2-7
2.3: RF Output Assemblies...........................................................................2-9
2.4: Control and Status ...............................................................................2-9
2.4.1: Front Panel LCD Display Screen....................................................2-9
2.5: System Operation ................................................................................2-9
2.5.1: Principles of Operation.................................................................2-9
2.6: Maintenance...................................................................................... 2-11
2.7: Customer Remote Connections...................................................... 2-11
CHAPTER 3 : SITE CONSIDER A TI O N S , IN S T AL L ATI ON AND SETU P P ROCEDURES
3.1: Site Considerations ..............................................................................3-1
3.2: Unpacking the Chassis w/Modules..........................................................3-4
3.3: Installing the Chassis w/Modules ...........................................................3-5
3.4: AC Input .............................................................................................3-6
3.5: Setup and Operation ............................................................................3-6
3.5.1: Input Connections.......................................................................3-6
3.5.2: Initial Turn On ............................................................................3-8
3.5.2.1: DM8 Digital Modulator Module LEDs on Front Panel ...............3-8
3.5.2.2: IF Processor Module LEDs on Front Panel .............................3-8
3.5.2.3: VHF/UHF Upconverter Module LEDs on Front Panel................3-8
3.5.2.4: Controller Module LEDs on Front Panel.................................3-8
3.5.2.5: Power Amplifier Module LEDs on Front Panel.........................3-8
3.5.3: Front Panel Screens for the Exciter/Amplifier Chassis Assembly .......3-9
3.5.4: Operational Procedure ............................................................... 3-18
CHAPTER 4 : CI RC UI T DES C RI PT I O N S
4.1: DM8 Digital Modulator Module ...............................................................4-1
4.1.1: Digital Modulator Board ...............................................................4-1
4.1.1.1: SMPTE-310 Input...............................................................4-1
4.1.1.2: Channel Coder...................................................................4-1
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Digital VHF Transmitter w/DM8 Table of Contents
TABLE OF CONTENTS - (Continued)
S ECTION PAGE
4.1.1.3: Analog Output Section........................................................4-1
4.1.1.4: Pilot Frequency Generation .................................................4-2
4.1.1.5: Voltage Requirements........................................................4-2
4.1.2: VSB Front Panel Board ................................................................4-2
4.2: IF Processor Module .............................................................................4-2
4.2.1: IF Processor Board......................................................................4-2
4.2.1.1: DM8 Modulator Selected.....................................................4-3
4.2.1.2: External Modulated IF Selected ...........................................4-3
4.2.1.3: Main IF Signal Path (Part 1 of 3)..........................................4-3
4.2.1.4: Input Level Detector Circuit ................................................4-3
4.2.1.5: Pin Diode Attenuator Circuit................................................4-4
4.2.1.6: Main IF Signal Path (Part 2 of 3)..........................................4-5
4.2.1.7: Amplitude and Phase Pre Correction Circuits.........................4-5
4.2.1.8: Main IF Signal Path (Part 3 of 3)..........................................4-6
4.2.1.9: ALC Circuit........................................................................4-7
4.2.1.10: Fault Command ...............................................................4-7
4.2.1.11: ±12 VDC Needed to Operate the Board..............................4-8
4.3: VHF/UHF Upconverter Module ...............................................................4-8
4.3.1: Downconverter Board..................................................................4-8
4.3.2: L-Band PLL Board .......................................................................4-8
4.3.3: First Conversion Board ................................................................4-9
4.3.4: Upconverter Control Board...........................................................4-9
4.4: Control Monitoring/Power Supply Module.............................................. 4-10
4.4.1: Power Protection Board ............................................................. 4-10
4.4.2: Control Board ...........................................................................4-11
4.4.2.1: Schematic Page 1............................................................ 4-11
4.4.2.2: Schematic Page 2............................................................ 4-12
4.4.2.3: Schematic Page 3............................................................ 4-12
4.4.2.4: Schematic Page 4............................................................ 4-13
4.4.2.5: Schematic Page 5............................................................ 4-13
4.4.3: Switch Board............................................................................ 4-13
4.4.4: Switching Power Supply Assembly ..............................................4-14
4.5: Power Amplifier Module Assembly, VHF High Band.................................4-14
4.5.1: 25 Watt VHF Driver Pallet .......................................................... 4-14
4.5.2: 200 Watt VHF Amplifier Assembly...............................................4-14
4.5.3: Coupler Board Assembly............................................................4-15
4.5.4: Amplifier Control Board .............................................................4-15
4.5.4.1: Schematic Page 1............................................................ 4-15
4.5.4.2: Schematic Page 2............................................................ 4-16
4.5.4.3: Schematic Page 2, Current Monitoring Circuits....................4-16
4.5.4.4: Schematic Page 3............................................................ 4-16
4.6: Or Power Amplifier Module Assembly, VHF Low Band............................. 4-17
4.6.1: 25 Watt VHF Driver Pallet .......................................................... 4-17
4.6.2: 200 Watt VHF Amplifier Assembly...............................................4-17
4.6.3: Coupler Board Assembly............................................................4-18
4.6.4: Amplifier Control Board .............................................................4-18
4.6.4.1: Schematic Page 1............................................................ 4-18
4.6.4.2: Schematic Page 2............................................................ 4-18
4.6.4.3: Schematic Page 2, Current Monitoring Circuits....................4-19
4.6.4.4: Schematic Page 3............................................................ 4-19
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Digital VHF Transmitter w/DM8 Table of Contents
TABLE OF CONTENTS - (Continued)
CHAPTER 5: DETAILED ALIGNMENT PROCEDURES S ECTION PAGE
5.1: System Preparation..............................................................................5-1
5.1.1: Module Replacement ...................................................................5-1
5.1.2: Initial Test Set Up.......................................................................5-1
5.2: LX Series Exciter/Amplifier Chassis Assembly..........................................5-1
5.2.1: IF Processor Module Assembly......................................................5-2
5.3: Setting up the drive level of the transmitter............................................5-2
5.3.1: Setting up the Manual AGC..........................................................5-2
5.3.2: Setting up the Auto AGC..............................................................5-2
5.4: Changing the transmitter channel procedure...........................................5-3
5.5: Calibration of Output & Reflected Power for transmitter............................5-4
5.5.1: Calibration of Output Power .........................................................5-4
5.5.2: Calibration of Reflected Power......................................................5-4
5.6: Setting ALC Gain, AGC1, AGC2 and AGC Cutback ....................................5-4
5.7: Linearity Correction Adjustment.............................................................5-5
5.8: Frequency Response Delay Equalization Adjustment................................5-7
APPENDIX
APPENDIX A DRAWINGS APENNDIX B SPECIFICATIONS
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Digital VHF Transmitter w/DM8 Table of Contents
LIST OF FIGURES
FIGURE PAGE
1-1: Brady Marker Identification Drawing.................................................1-1
2-1: Digital LX Series Front View Trays and Assemblies.............................2-1
2-2: Rear View LX Series Exciter Chassis Assembly................................. 2-11
3-1: 1 kW Minimum Ventilation Configuration ..........................................3-4
3-2: Tray Slide Cabinet Mounting Diagram...............................................3-5
3-3: Front and Rear View Reconnection Drawing ......................................3-5
3-4: AC Input Box Assembly...................................................................3-6
3-5: Rear View of Exciter Driver..............................................................3-7
5-1: Typical 6 MHz Digital Spectrum........................................................5-6
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Digital VHF Transmitter w/DM8 Table of Contents
LIST OF TABLES
TABLE PAGE
2-1: Digital LX Series Modules and Assemblies .........................................2-1
2-2: DM-8 Status Indicators...................................................................2-2
2-3: DM-8 Sample.................................................................................2-2
2-4: DM-8 Alignment Port ......................................................................2-2
2-5: IF Processor Front Panel Switch .......................................................2-3
2-6: IF Processor Front Panel Status Indicators ........................................2-3
2-7: IF Processor Front Panel Control Adjustments ...................................2-4
2-8: IF Processor Front Panel Sample......................................................2-4
2-9: VHF/UHF Upconverter Front Panel Switch .........................................2-5
2-10: VHF/UHF Upconverter Front Panel Status Indicators...........................2-5
2-11: VHF/UHF Upconverter Front Panel Control Adjustments......................2-5
2-12: VHF/UHF Upconverter Front Panel Samples.......................................2-5
2-13: Controller/Power Supply Front Panel Display.....................................2-6
2-14: Controller/Power Supply Front Panel Status Indicators .......................2-6
2-15: Controller/Power Supply Front Panel Control Adjustments ..................2-6
2-16: HB Power Amplifier Front Panel Status Indicators ..............................2-7
2-17: HB Power Amplifier Front Panel Control Adjustments..........................2-7
2-18: HB Power Amplifier Front Panel Sample ............................................2-7
2-19: LB Power Amplifier Front Panel Status Indicators...............................2-8
2-20: LB Power Amplifier Front Panel Control Adjustments ..........................2-8
2-21: LB Power Amplifier Front Panel Sample.............................................2-8
2-22: LX Series Exciter Driver Customer Remote Connections.......... 2-12
3-1: Rear Chassis Connections for LX Series Digital Exciter/Driver..............3-7
Digital Exciter/Driver System Controller Screens
3-2: Menu 01 Splash Screen #1 .............................................................3-9
3-3: Menu 02 Splash Screen #2 .............................................................3-9
3-4: Menu 10 Main Screen ...................................................................3-10
3-5: Menu 11 Error List Access Screen .................................................. 3-10
3-6: Menu 12 Transmitter Device Data Access Screen.............................3-10
3-7: Menu 13 Transmitter Configuration Access Screen........................... 3-10
3-8: Menu 20 Error List Display Screen..................................................3-11
3-9: Menu 30 Transmitter Device Details Screen..................................3-11
3-10: Menu 30-1 System Details Screens..............................................3-11
3-11: Transmitter Device Parameters Detail Screens..............................3-11
3-12: Menu 40 Authorized Personnel Screen .........................................3-13
3-13: Menu 40-1 Transmitter Set Up: Power Control Screen ................... 3-13
3-14: Menu 40-2 Transmitter Set Up: Model Select Screen .....................3-14
3-15: Menu 40-3 Transmitter Set Up: Upconverter Channel Select Screen 3-14
3-16: Menu 40-4 Transmitter Set Up: Serial Address Screen ...................3-14
3-17: Menu 40-6 Transmitter Set Up: System Forward Power Cal. Screen.3-14 3-18: Menu 40-6 Transmitter Set Up: System Reflected Power Cal. Screen.3-14
3-19: Menu 40-7 Transmitter Set Up: Fwrd Pwr Fault Threshold Screen...... 3-15
3-20: Menu 40-8 Transmitter Set Up: Refl Power Fault Threshold Screen.... 3-15
3-21: Menu 40-10 Transmitter Set Up: Auto Standby Control Screen ......... 3-15
3-22: Menu 40-12 Transmitter Set Up: Inner Loop Gain Control Screen...... 3-15
3-23: Menu 40-13 Transmitter Set Up: Optional System Control Screen .....3-16
3-24: Menu 40-14 Transmitter Set Up: DM 8 Optional Mode Control...........3-16
3-25: Menu 40-15 Transmitter Set Up: DM 8 Source Select Control............3-16
3-26: Menu 40-16 Transmitter Set Up: DM 8 Nonlinear Correction Control..3-16 3-27: Menu 40-16 Transmitter Set Up: DM 8 Fixed Table Selection Control.3-16
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Digital VHF Transmitter w/DM8 Chapter 1, Introduction
Chapter 1
Introduction
1.1: Manual Overview
This manual explains the installation, setup, alignment, and maintenance procedures for the LX Series modular Digital VHF transmitter.
This inst ruction man ua l i s d iv id e d in to five chapters and a supporting appendix. Chapter 1, Introduction, contains information on the assembly numbering system used in the manual, safety, maintenance, return procedures, and warranties. Chapter 2, system descrip t io n , m a in t e n a nc e a n d r em o te control connections, descr ibes the transmitter and includes discussions on system control and status indicators, maintenance and remote control connections. Chapter 3, site consideration s , installat i o n an d setup procedures, explains how to unpack, install, setup, and operate the transmitter. Chapter 4, circuit descriptions, contains circuit - le v el descrip t io n s fo r boards and board-level compo ne nt s in t he transmitter. Chapter 5, Detailed Alignment Procedures, provides inform a t io n on a d ju s t in g t h e s y s te m assemblies for opt im a l o p eration. Appendix A contains drawings and parts lists.
1.2: Assembly Designators
Axcera has assigned assembly number s, Ax designations such as A1, where x=1,2,3…etc, to all assemb lie s, mo dule s, and boards in the system. These designations are referenced in the text of this man ua l a n d shown on the b lo c k diagrams and interconnect drawings
provided in the app e n d ices. The Blo ck Diagrams, Interconnects, Schematics, Assembly Drawings and Parts Lists are arrange d in increasing nu m erical ord e r in the appendices. Section titles in the text for assembly or module descriptions or alignment procedures contain the associated part number(s) and the relevant appendix that contains the drawings for that item.
The cables that connect between the boards within a tray or assembly and that connect between the trays, racks and cabinets are labeled using Brady markers. Figure 1-1 is an example of a Brady marked cable. There may be as few as two or as many as four Markers on any one cable. These Brady markers are read starting furthest from the connector. If there are four Brady Markers, this marker is the transmitter number such as transmitter 1 or transmitter 2. The next or the furthest Brady Marker is the rack or cabinet number on an interconnect cable or the board number within a tray. The next number on an interconnect cable is the Tray location or number. The Brady marker closest to the connector is the jack or connector number on an interconnect cable or the jack or connector number on the board within a tray.
Figure 1-1: Brady Marker Identification Drawing
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Digital VHF Transmitter w/DM8 Chapter 1, Introduction
1.3: Safety
The VHF transmitter syste ms manufactured by Axcera are designed to be easy to use and rep a ir wh ile provid ing protection from electrical and mechanical hazards. Please review the following warnings and fa mil ia r iz e yo u rself with the operation and servicing procedures before working on the transmitter system.
Read All safet y Instructions – All o f the safety instructions should be read and unde rstood be fo r e ope r a t in g th is equipment.
Retain Manuals – The manuals for the transmitter should be retained at the transmitter site for future reference. Axcera provides two sets of manuals for this purpose; one set can be left at the office while one set can be kept at the site.
Heed all Notes , Warnings, and Cautions – All of the notes, warnings,
and caut ions liste d in t his safety se c t io n and throughout the manual must be followed.
Follow Operating In stru cti ons – A ll o f the opera t ing a nd us e in s t r uc tions for the transmit t e r s ho uld b e followed.
Cleaning – Unplug or otherwise disconnect all power from the equipment before cleaning. Do not use liquid or aerosol cleaners. Use a damp cloth for cleaning.
Ventilation – Openings in t he cabinet and module front pa nels are prov id e d f or ventilat io n . To e nsu r e th e re lia b le operation of the driver/transmitter, and to protect the unit from overheating, these openings must not be blocked.
Servicing – Do not attempt to service this product yourself until becoming familiar with the equipment. If in doubt, refer all s e r v icing quest io n s t o q u a lif ie d Axcera service personnel.
Replacemen t Pa r ts – When replacement parts are used, be sure that the parts have the same functional and performance characteristics as the original part. Unauthorized substitutions may result in fir e, electric shock, or other hazards. Please contac t the Axce ra Technical Service Department if you have any questions regarding service or replacement parts.
1.4: Contact Information
The Axcera Field Service Department can be contacted by phone a t 1-724-873- 8100 or by fax at 1-724-873-8105.
Before calling Axcera, please be pre pared to supply the Axcera te chn ician w it h answers to the following questions. This will save time and help ensure the most direct resolution to the problem.
1. What are the Customers’ Name and call letters?
2. What are the model number and type of transmitter?
3. Is the transmitter digital or analog?
4. How long has the transmitter been on the air? (Approximately when was the transmitter installed.)
5. What are the symptoms being exhibited by the transmitter? Include the current control/power supply LCD readings and the status of LEDs on the front panels of the modules. If possible, include the control/power supply LCD readings before the problem occurred.
1.5: Return Material Procedure
To insure the efficient handling of equipment or components that have been returned for repair, Axcera requests that each returned item be a cc ompan ied by a Return Material Authorization Number (RMA#).
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Digital VHF Transmitter w/DM8 Chapter 1, Introduction
The RMA# can be obtained from any Axcera Field Service Engineer by contacting the Axcera Field Service Department at (724) 873-8100 or by fax at (724) 873-8105. Th is pr oc e dure applies to all items sent to the Field Service Department regardless of whether the item was originally manufactured by Axcera.
When equipment is sent to the field on loan, the RMA# is included with the unit. The RMA# is intended to be used when the unit is returned to Axcera. In addition, all shipping mater ial shou ld be retained for the return of the unit to Axcera.
Replacement assemblies are also sent with the RMA# to allow for the proper routing of the exchanged hardware. Failure to close out this ty pe o f RMA# will normally result in the customer being invoiced for the value of the loaner item or the exchanged assembly.
When shipping an item to Axcera, please include the RMA# on the packing list and on the shipping container. The packing slip should also inc lude c ontac t information and a brief description of why the unit is being returned.
Please forward all RMA items to:
AXCERA, LLC 103 Freedom Drive P.O. Box 525 Lawrence, PA 15055-0525 USA
For more information concerning this procedure, call the Axcera Field Service Department @ (724) 873-810 0. Axcera can also be co ntac ted thr o ug h e­mail at info@axcera.com and on the Web at www.axcera.com.
1.6: Limited One Year Warranty for Axcera Products
Axcera warrants each new product that it has manufactured and sold against
defects in material and workmanship under normal use and service for a period of one (1) year from the date of shipment from Axcera's plant, when operated in accordance with Axcera's operating instructions. This warranty shall not apply to tubes, fuses, batteries, bulbs or LEDs.
Warranties are valid only when and if (a) Axcera receives prompt written notice of breach within the period of warranty, (b) the defective product is properly packed and returned by the buyer (transportation and insurance prepaid), and (c) Axcera determines, in its sole judgment, that the product is defective and not subject to any misuse, neglect, improper installation, negligence, accident, or (unless authorized in writing by Axcera) repair or alteration. Axcera's exclusive liability for any personal and/or property damage (including direct, consequential, or incidental) caused by the breach of any or all warranties, shall be limite d to the following: (a) repairing or replacing (in Axcera's sole discretion) any defective parts free of charge (F.O.B. Axcera’s plant) and/or (b) crediting (in Axcera's sole discretion) all or a portion of the purchase price to the buyer.
Equipment furnished by Axcera, but not bearing its trade name, shall bear no warranties other than the special hour s­of-use or other warranties extended by or enforceable against the manufacturer at the time of delivery to the buyer.
NO WAR R ANTIE S, WHETH ER STATUTORY, EXPRESSED, OR IMPLIED, AND NO WARRANTIES OF MERCHANTABIL IT Y, FIT NE SS FOR ANY PARTICULAR PURPOSE, OR FREEDOM FROM INFRINGEMENT, OR THE LIKE, OTHER THAN AS SPECIFIED IN PATENT LIABILITY ARTICLES, AND IN T H IS AR T ICLE, SHALL APPLY TO THE EQUIPMENT FURNISHED HEREUNDER.
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!
! WARNING!!!
!!
"""" HIGH VOLTAGE ####
DO NOT ATTEMPT TO REPAIR OR TROUBLESHOOT THIS EQUIPMENT UNLESS YOU ARE FAMILIAR WITH ITS OPERATION AND EXPERIENCED IN SERVICING HIGH VOLTAGE EQUIPMENT. LETHAL VOLTAGES ARE PRESENT WHEN POWER IS APPLIED TO THIS SYSTEM. IF POSSIBLE, TURN OFF POWER BEFORE MAKING ADJUSTMENTS TO THE SYSTEM.
$$$$ RADIO FREQUE NCY RAD IAT ION HAZ ARD $$$$
MICROWAVE, RF AMPLIFIERS AND TUBES GENERATE HAZARDOUS RF RADIATION THAT CAN CAUSE SEVERE INJURY INCLUDING CATARACTS, WHICH CAN RESULT IN BLINDNESS. SOME CARDIA C PACEMAKERS MAY BE AFFECTED BY THE RF ENERGY EMITTED BY RF AND MICROWAVE AMPLIFIERS. NEVER OPERATE THE TRANSMITTER SYSTEM WITHOUT A PROPERLY MATCHED RF ENERGY ABSORBING LOAD ATTACHED. KEEP PERSONNEL AWAY FROM OPEN WAVEGUIDES AND ANTENNAS. NEVER LOOK INTO AN OPEN WAVEGUIDE OR ANTENNA. MONITOR ALL PARTS OF THE RF SYSTEM FOR RADIATION LEAKAGE AT REGULAR INTERVA LS.
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Digital VHF Transmitter w/DM8 Chapter 1, Introduction
EMERGENCY FIRST AID INSTRUCTIONS
Personnel engaged in the installation, operation, or maintenance of this equipment are urged to become familiar with the follo wing rules both in theory and p ractice. It is the duty of all op erating personnel to be prepared to give adequate Emergency First Aid and thereby prevent avoidable loss of life.
RESCUE BREATHING
1. Find out if the person is breathing.
You must find out if the person has stopped breathing. If you think he is not breathing, place him flat on his back. Put your e ar close to his mouth and loo k at his chest. If he is breathing y ou can feel the air on your cheek. You can see his chest move up and down. If you do not feel the air or see the chest move, he is not breathing.
2. If he is not breathing, open the airway by tilting his head backwards.
Lift up his neck with one hand and push down on his forehead with the other. This opens the airway. Sometimes doing this will let the person breathe again by himself.
BURNS
SKIN REDDENED: Apply ice cold water to burned
area to prevent burn from going deeper into skin tissue. Cover area with a clean sheet or cloth to keep away air. Consult a physician.
SKIN BLISTERED OR FLESH CHARRED: Apply ice cold water to bur ned area to prevent burn fr om going deeper into skin tissue .
3. If he is still not breathing, begin rescue breath i n g.
-Keep his head tilted backward. Pinch nose shut.
-Put your mouth tightly over his mouth.
-Blow into his mouth once every five seconds
-DO NOT STOP rescue breathing until help arrives.
LOOSEN CLOTHING - KEEP WARM
Do this when the victim is breathing by himself or help is available. Keep him as quiet as possible and from becoming chilled. Otherwise treat him for shock.
Cover area with clean sheet or cloth to keep away air. Treat victim for shock and take to hospital.
EXTENSIVE BURN - SKIN BROKEN: Cover area with clean sheet or cloth to keep away air. Treat victim for shock and take to hospital.
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dBm, dBw, dBmV, dBµµµµV, & VOLTAGE
EXPRESSED IN WATTS
50 Ohm System
WATTS PREFIX dBm dBw dBmV dBµV VOLTAGE 1,000,000,000,000 1 TERAWATT +150 +120 100,000,000,000 100 GIGAWATTS +140 +110 10,000,000,000 10 GIGAWATTS +130 +100 1,000,000,000 1 GIGAWATT +120 + 99 100,000,000 100 MEGAWATTS +110 + 80 10,000,000 10 MEG AWATTS +100 + 70 1,000,000 1 MEGAWATT + 90 + 60 100,000 100 KILOWATTS + 80 + 50 10,000 10 KILOWATTS + 70 + 40 1,000 1 KILOWATT + 60 + 30 100 1 HECTROWATT + 50 + 20 50 + 47 + 17 20 + 43 + 13 10 1 DECAWATT + 40 + 10 1 1 WATT + 30 0 + 77 +137 7.07V
0.1 1 DECIWATT + 20 - 10 + 67 +127 2.24V
0.01 1 CENTIWATT + 10 - 20 + 57 +117 0.707V
0.001 1 MILLIWATT 0 - 30 + 47 +107 224mV
0.0001 100 MICROWATTS - 10 - 40
0.00001 10 MICROWATTS - 20 - 50
0.000001 1 MICROWATT - 30 - 60
0.0000001 100 NANOWATTS - 40 - 70
0.00000001 10 NANOWATTS - 50 - 80
0.000000001 1 NANOWATT - 60 - 90
0.0000000001 100 PICOWATTS - 70 -100
0.00000000001 10 PICOWATTS - 80 -110
0.000000000001 1 PICOWATT - 90 -120
TEMPERATURE CONVERSION
°°°°F = 32 + [(9/5) °°°°C]
°°°°C = [(5/9) (°°°°F - 32)]
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Digital VHF Transmitter w/DM8 Chapter 1, Introduction
USEFUL CONVERSION FACTORS
TO CONVERT FROM TO MULTIPLY BY
mile (US statute) kilometer (km) 1.609347 inch (in) millimeter (mm) 25.4 inch (in) centimeter (cm) 2.54 inch (in) meter (m) 0.0254 foot (ft) meter (m) 0.3048 yard (yd) meter (m) 0.9144 mile per hour (mph) kilometer per hour(km/hr) 1.60934 mile per hour (mph) meter per second (m/s) 0.44704 pound (lb) kilogram (kg) 0.4535924 gallon (gal) liter 3.7854118 U.S. liquid (One U.S. gallon equals 0.8327 Canadian gallon) fluid ounce (fl oz) milliliters (ml) 29.57353 British Thermal Unit watt (W) 0.2930711 per hour (Btu/hr) horsepower (hp) watt (W) 746
NOMENCLATURE OF FREQUENCY BANDS
FREQUENCY RANGE DESIGNATION
30 to 300 kHz LF - Low Frequency 300 to 3000 kHz MF - Medium Frequency 3 to 30 MHz HF - High Frequency 30 to 300 MHz VHF - Very High Frequency 300 to 3000 MHz UHF - Ultrahigh Frequency 3 to 30 GHz SHF - Superhigh Frequency 30 to 300 GHz EHF - Extremely High Frequency
3 to 30 kHz VLF - Very Low Frequency
LETTER DESIGNATIONS FOR UPPER FREQUENCY
BANDS
LETTER FREQ. BAND
L 1000 - 2000 MHz S 2000 - 4000 MHz C 4000 - 8000 MHz X 8000 - 12000 MHz Ku 12 - 18 GHz K 18 - 27 GHz Ka 27 - 40 GHz V 40 - 75 GHz W 75 - 110 GHz
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RETURN LOSS VS. VSWR
0
-10
-20
R E T U R N
L O S S
-30
dB
-40
-50
-60
-70
1.001 1.01 1.1 2.0
VSWR
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Digital VHF Transmitter w/DM8 Chapter 1, Introduction
ABBREVIATIONS/ACRONYMS
AC Alternating Current AFC Automatic Frequency Control ALC Automatic Level Control AM Amplitude modulation AGC Automatic Gain Control AWG American wire gauge BER Bit Error Rate BW Bandwidth DC Direct Current D/A Digital to analog DSP Digital Signal Processing DTV Digital Television dB Decibel dBm Decibel referenced to 1 milliwatt dBmV Decibel referenced to 1 millivolt dBw Decibel referenced to 1 watt
FEC Forward Error Co rr ect ion FM Frequency modulation FPGA Field Programmable Gate Array Hz Hertz ICPM Incidental Carrier Phase Modulation I/P Input IF Intermediate Frequency LED Light emitting diode LSB Lower Sideband MPEG Motion Pictures Exp ert Gr ou p O/P Output PLL Phase Lock ed Lo op PCB Printed circuit board QAM Quadrat ure Amplitude Modulation SMPTE Society of Motion Picture and
Television Engineers VSB Vest igial Side Band
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Digital VHF Transmitter w/DM8 Table of Contents
LIST OF TABLES – (continued)
TABLE ................................................................................................PAGE
3-28: Menu 40-16 Transmitter Set Up: DM 8 Fixed Phase Selection Control 3-16 3-29: Menu 40-16 Transmitter Set Up: DM 8 Find Table Selection Control ..3-17
3-30: Menu 40-17 Transmitter Set Up: DM 8 Linear Correction Control.......3-17
3-31: Menu 40-18 Transmitter Set Up: AGC Mode Control.........................3-17
3-32: Menu 40-19 Transmitter Set Up: Amplifier Output Power Warning.....3-17
3-33: Menu 40-19 Transmitter Set Up: Remote Commands Control ...........3-18
4-1: Firmware Configuration Switch SW2 Operating Positions ..................4-12
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Digital VHF Transmitter w/DM8 Chapter 2, System Description & Remote Control Connections
Chapter 2
System Description & Remote Control Connections
2.1 System Overview
The LX Series are complete Digital VHF modular television transmitters that operate at an average output power of 5 Watts to 50 Watts.
The model number scheme for a Innovator LX Series transmitter is as follows (where #### = power in watts):
LHV####ATD - LX Series VHF High Band Digital Transmitter (Example): LHV50ATD is a 50 Watt Digital VHF High Band Transmitter.
The LX Series digital transmitter is made up of the modules and assemblies as listed in Table 2-1 and shown in Figure 2-1.
A1 A3 A5 A4 A6
Figure 2-1: Driver/Amplifier Chassis Exciter w/DM8 Front View Modules
Table 2-1: Digital LX Series Modules and Assemblies w/DM8
ASSEMBLY DESIGNATOR MODULE/ASSEMBLY NAME PART NUMBER
Chassis Assembly 1304052 (110 VAC)
A11 Backplane Board, LX Series 1304047
A1 DM8 Digital Modulator Module 1306342 A3 IF Processor Module 1301938 A5 VHF/UHF Upconverter Module 1303829
A4
A6
Control & Monitoring/Power Supply Module VHF HB DTV Power Amplifier Module, 50 Watt
1301936 (110 VAC)
1309218 or
VHF LB Power Amplifier Module 1312015
2.2 Exciter Amplifier Chassi s Assembly, V2, 110 VAC (1304052; Appendix A)
The chassis assembly is factory set for operation using 110 VAC. All of the modules, except the power amplifier
the Control & Monitoring/Power Supply Module, plug directly into a backplane board. The backplane board provides module to module interconnection as well as interconnection to remote command and control connectors.
module and the power supply section of
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2.2.1 DM-8 Modulator Assembly (1306342; Appendix A)
The DM8 modulator is an ATSC compliant 8 VSB modulator that slides into the left most slot in the Innovator
Table 2-2: DM-8 Digital Modulator Status Indicators
LED FUNCTION
MPEG (Green)
PLL A (Green)
PLL B (Green)
Table 2-3: DM-8 Digital Modulator Sample
SAMPLE DESCRIPTION
IF Sample
Table 2-4: .DM-8 Digital Modulator Alignment Port
PORT DESCRIPTION
RS-232 Serial port used for the initial DM8 modulator alignment.
2.2.2 (A3) IF Processor Module Assembly (1301938; Appendix A)
The (A3) IF Processor Assembly contains the IF Processor Board (1301977). The IF Processor provides pre-correction to ensure broadcast quality output signal. The pre-correction consists of amplitude linearity correction, Incidental Carrier
Indicates the presence of a valid MPEG stream at the J1-2B input jack. Indicates that the DM8 symbol clock is locked to the frequency of the 10 MHz reference. Indicates that the pilot frequency is locked to the incoming 10 MHz reference.
Provides a sample of the IF output from the modulator at approximately a –20 dBm level.
LX Driver chassis assembly. The DM8 modulator accepts a SMPTE-310 MPEG data stream input and outputs a 6 MHz wide IF output centered at 44 MHz with a pilot carrier at 46.69 MHz. The DM8 modulator provides linear and nonlinear correction capability for the transmission path as well as internal test sources that are used during initial transmitter installation. All of the functions of the DM8 modulator are controlled from the LX Controller LCD display and pushbuttons.
Phase Modulation (ICPM) correction and frequency response correction.
The IF Processor module is configured either for an analog or digital system. Pin 13C of the IF Processor module is grounded in analog systems and left not connected in digital systems. An IF Processor Interlock signal is used to report the presence of the IF Processor module to the Control Monitoring board. If the IF Processor interlock signal is not present, the LX Series Transmitter Exciter Driver RF output is Muted (turned off).
The Control & Monitoring/Power Supply module uses the IF Processor module for System output power control. Through the front panel display or a remote
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interface, an operator can set the transmitter's RF output power. The range of RF power adjustment is between 0% (full off) and 105% (full power plus). A front panel IF Processor module potentiometer sets the upper limit of RF power at 120%. The system's Control Monitoring board compares the RF Power Monitoring module RF power level with the desired level and uses the IF Power Control PWM line to correct for errors.
In digital systems, a digital level control (DLC) voltage is generated on the IF Processor module and sent to the digital modulator. RF power control is implemented by changing the DLC voltage provided to the digital modulator. The 'RF High' potentiometer sets the upper adjusted range of RF control circuit output to 120%.
The IF Processor module provides a reference ALC voltage to the system's Upconverter. When the ALC voltage decreases, the Upconverter automatically lowers the system output power through the AGC circuits.
The IF Processor module has a front panel switch to select Auto or Manual
Table 2-5: IF Processor Front Panel Switch
SWITCH FUNCTION
When Manual ALC is selected, the reference ALC voltage is set by the ALC Gain front panel potentiometer.
MAN/AUTO ALC
Table 2-6: IF Processor Front Panel Status Indicators
LED FUNCTION
INPUT FAULT (Red)
ALC Fault (Red)
MUTE (Red)
When Auto ALC is selected, the IF level control circuit will automatically increase the IF output until the desired output power is attained.
When lit it indicates that there is a loss of the IF Input signal to the IF Processor. Transmitter can be set to Mute on an IF Input Fault. When lit it indicates that the required gain to produce the desired output power level has exceeded the operational range of the ALC circuit. The LED will also be lit when ALC is in Manual. When lit it indicates that the IF input signal is cut back but the enable to the Power Supply is present and the +32 VDC remains on.
ALC. When Manual ALC is selected, the reference ALC voltage is set by a front panel potentiometer. In this condition, the RF power level control circuit is removed from use. When the ALC select switch is changed to Auto, the RF power level control circuit will start at low power and increase the RF output until the desired output power is attained.
The IF Processor module Modulation Present signal is monitored. If the modulation level is too low or non­existent, a Modulation Present fault is reported to the Control Monitoring board. When the controller detects this fault, it can be set to Automatically Mute the transmitter or in Manual mode the transmitter will continue to operate at 25% output.
The IF Processor module Input Signal level is monitored. If the signal level is too low or non-existent, an Input fault is reported on the Control Monitoring board. When the IF Processor board detects an Input Signal fault it automatically Mutes the transmitter. The system controller does not Mute on an IF Processor Input fault.
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Remote Control Connections Table 2-7: IF Processor Front Panel Control Adjustments
POTENTIOMETERS DESCRIPTION
FREQUENCY
RESPONSE
EQUALIZER
ALC GAIN
MAN GAIN
These three variable resistors, R103, R106 & R274, adjust the depth of gain for the three stages of frequency response correction.
Adjusts the gain of the transmitter when the transmitter is in the Auto ALC position. Adjusts the gain of the transmitter when the transmitter is in the Manual ALC position. These three variable resistors adjust the threshold cut in for the
LINEARITY
CORRECTION
three stages of linearity pre-correction. R211 and R216, the top two pots, are ad
usted to correct for in phase amplitude distortions. R 231, the bottom pot, is adjusted to correct for quadrature phase distortions.
Table 2-8: IF Processor Front Panel Sample
SMA CONNECTOR DESCRIPTION
IF SAMPLE Sample of the pre-corrected IF output of the IF Processor
2.2.3 (A5) VHF/UHF Upconverter Module Assembly (1303829; Appendix A)
channel offsets of 10kHz. For +offsets the frequency is 999.99 MHz and for – offsets the frequency is 1000.01 MHz.
This signal is applied to a second mixer mounted on the downconverter board that converts it back to a broadcast channel (2-69) by an LO2 that operates in 100kHz steps between 1.1-1.9 GHz depending on the channel selected. The LO2 frequency equals the Channel center frequency plus the LO1 frequency
The VHF/UHF Upconverter Module Assembly contains (A1) a Downconverter Board Assembly (1303834), (A3) a First Conversion Board, LX Series (1303838), (A2) a L-Band PLL Board, LX Series (1303846) and (A4) an Upconverter Control Board (1304760).
A 0 dBm 44 MHz IF input to the upconverter through the backplane board is applied to a mixer mounted on the first conversion board. Also applied to the mixer is a nominal 1 GHz LO1. The mixer converts it to a nominal frequency centered at 1044 MHz. A filter selects the appropriate conversion product, which is then amplified to a level of approximately –4 dBm. The
plus 44 MHz. (As an example CH14+: Center Frequency is 473.01 MHz and LO1 is 999.99 MHz therefore, LO2 is
473.01 + 999.99 + 44, which equals
1517.00 MHz.)
The output of the mixer is applied to a 900 MHz Low pass filter to remove unwanted conversion products. The resulting signal is amplified and applied to a Pin diode attenuator before it is connected to the output of the upconverter. This pin diode attenuator adjusts the gain of the module and is controlled by an Automatic Gain Control circuit, which maintains a constant power out of the upconverter, and also the transmitter, that connects to the power amplifier module.
frequency of the first conversion LO1 can be shifted by ± 10 kHz to generate
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Table 2-9: VHF/UHF Upconverter Front Panel Switch
SWITCH FUNCTION
When Manual AGC is selected, the reference AGC voltage is set by the AGC Manual Gain front panel potentiometer.
MAN/AUTO AGC
(Left Manual, Right AGC)
When Auto AGC is selected, the RF power level control circuit will automatically increase the RF output until the desired output power is attained.
Table 2-10: VHF/UHF Upconverter Front Panel Status Indicators
LED FUNCTION
PLL 1 Fault
(Red)
PLL 2 Fault
(Red)
AGC Fault
(Red)
AGC Override
(Red)
Man Gain
(Amber)
When lit it indicates that the 1 GHz PLL is unlocked
When lit it indicates that the 1.1 –1.9 GHz PLL is unlocked
When lit it indicates that the AGC is out of range.
When lit it indicates that the AGC is cutting back due to too much drive to the driver module.
When lit it indicates that the AGC is bypassed in Manual.
Table 2-11: VHF/UHF Upconverter Front Panel Control Adjustments
POTENTIOMETERS DESCRIPTION
MAN GAIN ADJ
AGC ADJ
AGC CUTBACK ADJ
(AGC OVERRIDE)
Adjusts the gain of the upconverter and transmitter when in the Manual AGC position. Adjusts the gain of the upconverter and transmitter when in the Auto AGC position. Adjusts the point at which the transmitter will cut back in power, due to too much drive, when the Transmitter is in Auto AGC.
Table 2-12: VHF/UHF Upconverter Front Panel Samples
SMA CONNECTOR DESCRIPTION
LO1 SAMPLE
LO2 SAMPLE
Sample of the 1 GHz nominal LO1 signal in the Upconverter as generated on the L-Band PLL Board. Sample of the 1.1-1.9 GHz LO2 signal in the Upconverter as generated on the First Conversion Board.
RF SAMPLE Sample of the On Channel RF Output of the Upconverter
2.2.4 (A4) Control & Monitoring/ Power Supply Mo dul e Asse mbl y, 110 VAC (1301936; Appendix A)
(1527-1406). The Assembly also contains a switching power supply that provides ±12 VDC to the rest of the modules in the chassis and +32 VDC to the Power Amplifier module.
The Assembly provides all transmitter control and monitoring functions. The
The (A4) Control & Monitoring/Power Supply Assembly is made up of a Control Board (1302021), a Power Protection Board (1302837) and a Switch Board
Front panel LCD allows monitoring of system parameters, including forward and reflected power, transistor currents, module temperatures and power supply voltages.
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Table 2-13: Controller/Power Supply Display
DISPLAY FUNCTION
A 4 x 20 display providing a four-line readout of the internal
LCD
Table 2-14: Controller/Power Supply Status Indicator
LED FUNCTION
OPERATE
( green )
FAULT
( red or green )
DC OK
( red or green )
Table 2-15: Controller/Power Supply Control Adjustments
POTENTIOMETERS DESCRIPTION
DISPLAY CONTRAST Adjusts the contrast of the display for desired viewing of screen.
functions, external inputs, and status. See Chapter 3,
Controller/Power Supply Display Screens, for a listing of displays.
When lit it indicates that the transmitter is in the Operate Mode. If transmitter is Muted the Operate LED will stay lit, the transmitter will remain in Operate, until the input signal is returned. Red indicates that a problem has occurred in the transmitter. The transmitter will be Muted or placed in Standby until the problem is corrected. Green indicates that the switchable fuse protected DC outputs that connect to the modules in the transmitter are OK.
2.2.5 (A6) Power Amplifier Module Assembly, VHF HB, 75W DTV (1312589; Appendix A)
NOTE: The 1312589 PA Assembly is used in LHV66ATD Transmitters. Refer to the 13 120 15 PA As s embl y , that is described in the next section, for the PA used in LLV5 0A TD transmitters.
The (1312538) Power Amplifier Module Assembly is made up of a VHF HB Coupler Board Assembly (1141-1002), an Amplifier Control Board (1308260), a Delta RF 25 Watt VHF Driver Assembly (1305820) and a Delta RF 400 Watt VHF Amplifier Assembly (1301322).
The Power Amplifier Module contains Broadband LDMOS amplifiers that cover the VHF High Band with no tuning required. They amplify the RF to the output power of the transmitter.
The Power Amplifier is used to amplify the RF output of the Upconverter module. A jumper cable, located on the rear chassis, connects the RF output from the LO/Upconverter at J23 to J24 the RF input to the PA Assembly.
The Power Amplifier module contains an amplifier control and monitoring board. This board monitors the RF output power, RF reflected power, the current draw of amplifier sections, the supply voltage, and the temperature of the PA heat sink. The Control and monitoring lines to the Power Amplifier module are routed through the floating blind-mate connector of the Control & Monitoring/Power Supply module.
The RF power detector circuit outputs vary with operating frequency. These circuits must be calibrated at their intended operating frequency. Front panel adjustment potentiometers, R201 for Reflected Power and R202 for Forward Power, are used for calibration.
The Forward Power of the Power Amplifier module is routed to the Upconverter module as AGC #1. A system over-drive condition is detected
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when this value rises above 1.6 VDC on the Upconverter Screen. When an over­drive condition is detected, the Upconverter module reduces its RF
Table 2-16: Power Amplifier Status Indicator
LED FUNCTION
ENABLED
(Green)
DC OK
(Green)
TEMP
(GREEN)
MOD OK
(Green)
MOD OK
(RED)
MOD OK (Amber)
Table 2-17: Power Amplifier Control Adjustments
POTENTIOMETERS DESCRIPTION
RFL CAL Adjusts the gain of the Reflected Power monitoring circuit
FORWARD CAL Adjusts the gain of the Forward Power monitoring circuit
Table 2-18: Power Amplifier Sample
DISPLAY FUNCTION
FWD SAMPLE RF sample of the amplified signal being sent out the module on J25.
2.2.6 (A6) VHF LB Power Amplifier Module (1312015; Appendix A)
NOTE: The 1312015 PA Assembly is used in LLV50ATD transmitters. Refer to the 13 092 18 PA As s embl y , that is described in the previous section, for the PA used in LHV50ATD transmitters.
When lit Green, it indicates that the PA is in the Operate Mode. If a Mute occurs, the PA will remain Enabled, until the input signal is returned. When lit Green, it indicates that the fuse protected DC inputs to the PA module are OK. When lit Green, it indicates that the temperature of the heatsink assembly in the module is below 78ûC. When lit Green, it indicates that the PA Module is operating and has no faults. If the Module OK LED is Red and blinking a fault is present. The meaning of the blinking LED is as follows.
1 Blink indicates Amplifier Current Fault. 2 Blinks indicate Temperature Fault. 3 Blinks indicate +32V Power Supply Over Voltage Fault. 4 Blinks indicate +32V Power Supply Under Voltage Fault. 5 Blinks indicate Reflected Power Fault. 6 Blinks indicate +12V or –12V Power Supply Fault
A blinking Amber Mod OK LED indicates the power output of the amplifier
module is below 65%. (NOTE: Only in Amplifier Code Versions 3.7A or
later & System Controller Code Versions 3.9C or later.)
output level. For values less than 1.6 VDC, the Upconverter uses this voltage for automatic gain.
The (1312015) Power Amplifier Module Assembly is made up of a Coupler Board Assembly (1153-1104), an Amplifier Control Board (1308260), a Delta RF 25 Watt VHF LB Driver Assembly (1308372) and a Delta RF 400 Watt VHF LB Amplifier Assembly (1304348).
The Power Amplifier Module contains Broadband LDMOS amplifiers that cover the VHF Low Band with no tuning required. They amplify the RF to the output power of the transmitter.
The Power Amplifier is used to amplify the RF output of the Upconverter
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module. A jumper cable, located on the rear chassis, connects the RF output from the Upconverter at J23 to J24 the RF input to the PA Assembly.
The Power Amplifier module contains an amplifier control and monitoring board. This board monitors the RF output power, RF reflected power, the current draw of amplifier sections, the supply voltage, and the temperature of the PA heat sink. The Control and monitoring lines to the Power Amplifier module are routed through the floating blind-mate connector of the Control & Monitoring/Power Supply module.
The RF power detector circuit outputs vary with operating frequency. These
circuits must be calibrated at their intended operating frequency. Front panel adjustment potentiometers, R201 for Reflected Power and R202 for Forward Power, are used for calibration.
NOTE: The Aural Cal and Aural Null pots
are not used in this digital transmitter.
The Forward Power of the Power Amplifier module is routed to the Upconverter module as AGC #1. A system over-drive condition is detected when this value rises above 0.9 VDC. When an over-drive condition is detected, the Upconverter module reduces its RF output level. For values less than 0.9 VDC, the Upconverter uses this voltage for automatic gain.
Table 2-19. Power Amplifier Status Indicator
LED FUNCTION
ENABLED
(Green)
DC OK
(Green)
TEMP
(Green)
MOD OK
(Green)
When lit Green, it indicates that the PA is in the Operate Mode. If a Mute occurs, the PA will remain Enabled, until the input signal is returned. When lit Green, it indicates that the fuse protected DC inputs to the PA module are OK. When lit Green, it indicates that the temperature of the heatsink assembly in the module is below 78ûC. When lit Green, it indicates that the PA Module is operating and has no faults. If the Module OK LED is Red and blinking a fault is present. 1 Blink indicates Amplifier Current Fault.
MOD OK
(Red)
2 Blinks indicate Temperature Fault. 3 Blinks indicate +32V Power Supply Over Voltage Fault. 4 Blinks indicate +32V Power Supply Under Voltage Fault. 5 Blinks indicate Reflected Power Fault. 6 Blinks indicate +12V or –12V Power Supply Fault.
Table 2-20. Power Amplifier Control Adjustments
POTENTIOMETERS DESCRIPTION
RFL CAL Adjusts the gain of the Reflected Power monitoring circuit
VIS/FWD CAL Adjusts the gain of the Forward Power monitoring circuit
AURAL CAL (NOT USED) Adjusts the gain of the Aural Power monitoring circuit
AURAL NULL
(NOT USED) Adjusts the offset of the Forward Power monitoring
circuit based on the Aural signal level.
Table 2-21. Power Amplifier Sample
DISPLAY FUNCTION
FORWARD SAMPLE RF sample of the amplified signal being sent out the module on J25.
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