UBS Axcera CLV2TD 4 User Manual

Instruction Manual
Innovator,
CLV1TD/CLV1RD (500W) to
CLV4TD/CLV4RD (2000W)
VHF Low Band, ATSC Transmitter/
Regenerative Translator
w/Adaptive Modulator
103 Freedom Drive P.O. Box 525 Lawrence, PA 15055-0525, USA
Phone: 724-873-8100 Fax: 724-873-8105
www.UBS-Axcera.com
info@UBS-Axcera.com
RESTRICTIONS ON USE, DUPLICATION OR DISCLOSURE
OF PROPRIETARY INFORMATION
This document contains information proprietary to UBS-Axcera, to its affiliates or to a third party to which UBS-Axcera may have a legal obligation to protect such information from unauthorized disclosure, use or duplication. Any disclosure, use or duplication of this document or any of the information herein for other than the specific purpose for which it was disclosed by UBS-Axcera is expressly prohibited, except as UBS-Axcera may otherwise agree in writing. Recipient by accepting this document agrees to the above stated conditional use of this document and this information disclosed herein.
Copyright © 2012, UBS-Axcera
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to pro-vide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Table of Contents ATSC Transmitter/Regenerative Translator
Table of Contents
Chapter 1 Introduction........................................................................................ 1
1.1 Manual Overview....................................................................................... 1
1.2 UBS-Axcera Numbering System Explanation.................................................. 1
1.3 Assembly Designators................................................................................ 1
1.4 Safety ..................................................................................................... 2
1.5 Contact Information................................................................................... 3
1.6 Return Material Procedure .......................................................................... 3
1.7 Limited One Year Warranty for UBS-Axcera Products ...................................... 4
Chapter 2 System Description............................................................................ 11
2.1 Product Architecture ................................................................................ 11
2.2 CX Drawer.............................................................................................. 11
2.3 Amplifier Drawers.................................................................................... 12
2.4 Air Cooled Assembly ................................................................................ 15
2.5 Power Supply Assembly............................................................................ 15
2.6 Optional Remote Interface with Dual Exciter Switching System ...................... 16
2.7 Pre-Filter Sample (Non-Linear Distortion).................................................... 17
2.8 Post-Filter Sample (Linear Distortion)......................................................... 17
Chapter 3 Unpacking, Installation and Maintenance............................................... 19
3.1 Unpacking .............................................................................................. 19
3.2 Installation Overview ............................................................................... 20
3.3 CX Drawer Slide-rail Installation ................................................................ 21
3.4 Amplifier Installation and Removal............................................................. 22
3.5 DC Power Supply Chassis Shelf and Module Installation and Removal.............. 23
3.6 AC Input Connections .............................................................................. 23
3.6.1 AC Distribution Box ........................................................................... 23
3.6.2 AC Distribution Panel ......................................................................... 24
3.6.3 Power Requirements.......................................................................... 24
3.7 Input and Output Connections................................................................... 24
3.7.1 CX Drawer........................................................................................ 24
3.7.1.1 Input Connections ....................................................................... 26
3.7.1.2 Output Connection....................................................................... 27
3.7.1.3 Power Monitoring Connections to J11 ............................................. 27
3.7.1.4 Remote Connections to J12........................................................... 28
3.7.2 Vertically Mounted HPA ...................................................................... 30
3.7.3 Optional K-Tech Receiver.................................................................... 31
3.8 Connecting your Transmitter to a TCP/IP Network........................................ 31
3.9 Maintenance ........................................................................................... 32
Chapter 4 Initial On Site Turn On Procedure......................................................... 33
4.1 Turn On Procedure .................................................................................. 33
4.2 Typical System Operating Parameters ........................................................ 34
4.3 Typical Problems, Indications and Causes in CU0TD/RD-2 or -3 Drawer........... 34
Chapter 5 Front Panel Pushbutton and LCD/LED Operation..................................... 35
5.1 CX Drawer.............................................................................................. 35
5.2 Vertical Amplifier Drawer.......................................................................... 36
5.3 LCD Front Panel Screens .......................................................................... 37
5.3.1 Implementation ................................................................................ 38
5.3.2 Operation Screens ............................................................................. 40
5.3.2 Set-up Screens ................................................................................. 45
Chapter 6 Innovator CX Series Web Ethernet Interface Kit ..................................... 51
6.1 Introduction ........................................................................................... 51
6.2 Logging In.............................................................................................. 51
Instruction Manual, Rev. 0 i 6/17/13
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Table of Contents ATSC Transmitter/Regenerative Translator
6.3 Main Control/Monitoring Page.................................................................... 52
6.4 External Amplifier Status Page .................................................................. 54
6.5 View Events Page .................................................................................... 55
6.6 Configure Page ....................................................................................... 56
Chapter 7 Innovator CX Series SNMP Interfaces ................................................... 59
7.1 Introduction ........................................................................................... 59
7.2 SNMP Configuration ................................................................................. 59
Chapter 8 8VSB ATSC Modulator Board ............................................................... 61
Chapter 9: Descriptions of Boards in the CLV1TD/RD through CLV4TD/RD System64
9.1 CX Drawer Boards ................................................................................... 64
9.1.1 (A1) 8 VSB Demodulator Board (1308275)............................................ 64
9.1.1.1 Overview ................................................................................... 64
9.1.1.2 Microcontroller Functions.............................................................. 64
9.1.1.3 Jumper and DIP Switch Settings .................................................... 64
9.1.2 (A8) Control Card, Innovator CX (1312543) .......................................... 65
9.2 VHF Amplifier Boards ............................................................................... 66
9.2.1 Amplifier Design................................................................................ 66
9.2.2 Capture of the Test Values in the VHF Amplifier ..................................... 69
9.2.3 Functional Description of the Boards in the VHF Amplifier ........................ 70
9.2.3.1 (A1) Phase/Gain Board (1307780; Appendix B) ............................... 70
9.2.3.2 (A2) VHF Pre-Driver Board (1307278; Appendix B) .......................... 70
9.2.3.3 (A3) VHF Driver Board (1305101; Appendix B ................................. 70
9.2.3.4 (A4) 1:4 Splitter (1304714).......................................................... 71
9.2.3.5 (A5-A8) VHF Dual Stage Amplifier Board (1304514; Appendix B) ....... 71
9.2.3.6 2:1 Combiner ............................................................................. 72
9.2.3.7 (A13) 4:1 Combiner (1304767)..................................................... 72
9.2.3.8 (A14) Amplifier Module Control Board (1306830; Appendix B) ........... 73
9.3 (Optional) ASI to S310 Converter Module ................................................ 76
9.3.1 ASI Motherboard (1311179) ............................................................ 76
9.3.2 ASI to 310 Conversion Board, Non-SFN (1311219) ............................. 77
9.3.3 ASI to 310 Conversion Board, SFN (1309764).................................... 77
9.4 (Optional) K-Tech Receiver.................................................................... 77
Chapter 10: System Repair and Set-Up Procedures............................................... 78
10.1 Troubleshooting and Repair of the VHF Amplifier ........................................ 78
10.1.1 Safety Information........................................................................... 78
10.1.2 Troubleshooting .............................................................................. 78
10.1.2.1 Front Panel LEDs ....................................................................... 78
10.1.2.1 Polling Fault Indications.............................................................. 79
10.2 Exchanging Amplifiers ............................................................................ 79
10.2.1 Exchange of a Module ...................................................................... 79
10.2.2 Mounting a New Module.................................................................... 79
10.2.3 Final Steps ..................................................................................... 80
10.3 Adjusting the Output Power of an Amplifiers.............................................. 80
10.3.1 Adjustment Procedure ...................................................................... 80
10.4 Amplifier Connections.............................................................................. 81
APPENDIX A:...................................................................................................... 1
Innovator CLV2RD Regenerative Translator System with Adaptive Modulator Drawing
List ................................................................................................................... 1
Instruction Manual, Rev. 0 ii 6/17/13
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Introduction ATSC Transmitter/Regenerative Translator
Chapter 1 Introduction
1.1 Manual Overview
This manual contains the description of the Innovator CLV1TD/CLV1RD through CLV4TD/CLV4RD Transmitter/Regenerative Translator and the circuit descriptions of the boards, which make up the system. The manual also describes the installation, setup and alignment procedures for the system. Appendix A of this manual contains the system level drawings for the Innovator CLV1TD/CLV1RD through CLV4TD/CLV4RD ATSC Transmitter/Regenerative Translator System that was purchased.
NOTES: If your system contains Dual Exciters with a Remote Interface Panel and Exciter Control Panel, information and drawings on the system and panels are contained in the separate Remote Interface Panel instruction manual. Information on the optional K-Tech Receiver or Signal Converter, if part of the system, is contained in the separate manufacturers supplied manual. Information on the optional UPS, if part of the system, is contained in the separate manufacturers supplied manual.
1.2 UBS-Axcera Numbering System Explanation
The UBS-Axcera numbering system is explained as follows - CLV2RD system.
C – CX Series, H – HX Series LV – Low VHF Frequency Band, HV - High VHF Frequency Band, U - UHF Frequency Band 0 or X - Number of external Power Amplifier drawers R - Regenerative translator, T - Transmitter, L - Echo cancelling repeater D – ATSC, C - COFDM (DVB-T/H/T2), I - ISDB-T, No letter or blank means analog
1.3 Assembly Designators
UBS-Axcera has assigned assembly numbers, Ax designations such as A1, where x=1,2,3…etc, to all assemblies, modules, and boards in the system. These designations are referenced in the text of this manual and shown on the block diagram and interconnect drawings provided in Appendix A.
Cables that are connected between boards within a drawer or assembly and cables that are connected between the drawers, racks and cabinets are labeled using markers – see Figure 1. There may be as few as two or as many as four Markers on any one cable. These markers are read starting farthest from the connector. If there are four Markers, the marker farthest from the connector is the system number such as system 1 or translator 2. The next or the farthest Marker is the rack or cabinet “A” number on an interconnect cable or the board “A” number when the cable is within a drawer. The next number on an interconnect cable is the Drawer location or Board “A” number. The marker closest to the connector is the jack or connector “J” number on an interconnect cable or the jack or connector “J” number on the board when the cable is within a drawer.
4
Figure 1: Marker Identification Drawing
Instruction Manual, Rev. 0 1
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1
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Introduction ATSC Transmitter/Regenerative Translator
1.4 Safety
The Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD ATSC Transmitter/Regenerative Translator systems manufactured by UBS-Axcera are designed to be easy to use and repair while providing protection from electrical and mechanical hazards. Please review the following warnings and familiarize yourself with the operation and servicing procedures before working on the system.
Hazardous Accessibility – UBS-Axcera has made attempts to provide appropriate connectors, wiring and shields to minimize hazardous accessibility.
Circuit Breakers and Wiring – All circuit breakers and wire are UL and CE certified and are rated for maximum operating conditions.
Single Point Breaker or Disconnect - The customer should provide a single point breaker or disconnect at the breaker box for the main AC input connection to the transmitter.
Transmitter Ratings - The transmitter ratings are provided in the text of this manual along with voltage and current values for the equipment.
Protective Earthing Terminal – A main protective earthing terminal is provided for equipment required to have protective earthing.
Read All safety Instructions – All of the safety instructions should be read and understood before operating this equipment.
Retain Manuals – The manuals for the system should be retained at the system site for future reference. UBS-Axcera provides two manuals for this purpose; one manual can be left at the office while the other can be kept at the site.
Heed all Notes, Warnings, and Cautions – All of the notes, warnings, and cautions listed in this safety section and throughout the manual must be followed.
Follow Operating Instructions – All of the operating and use instructions for the system should be followed.
Cleaning – Unplug or otherwise disconnect all power from the equipment before cleaning. Do not use liquid or aerosol cleaners. Use only a damp cloth for cleaning.
Ventilation – Openings in the cabinet and module front panels are provided for ventilation. To ensure the reliable operation of the system, and to protect the unit from overheating, these openings must not be blocked.
Servicing – Do not attempt to service this product yourself until becoming familiar with the equipment. If in doubt, refer all servicing questions to qualified UBS-Axcera service personnel.
Replacement Parts – When replacement parts are used, be sure that the parts have the same functional and performance characteristics as the original part. Unauthorized substitutions may result in fire, electric shock, or other hazards. Please contact the UBS­Axcera Technical Service Department if you have any questions regarding service or replacement parts.
Instruction Manual, Rev. 0 2
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Introduction ATSC Transmitter/Regenerative Translator
1.5 Contact Information
The UBS-Axcera Field Service Department can be contacted by PHONE at 724-873-8100 or by FAX at 724-873-8105.
Before calling UBS-Axcera, please be prepared to supply the UBS-Axcera technician with answers to the following questions. This will save time and help ensure the most direct resolution to the problem.
1. What are your Name and the Call Letters for the station?
2. What are the model number and type of system?
3. Is the system digital or analog?
4. How long has the system been on the air? (Approximately when was the system
installed?)
5. What are the symptoms being exhibited by the system? Include the current front
panel LCD readings and what the status LED is indicating on the front panel of the drawer. If possible, include the LCD readings before the problem occurred.
1.6 Return Material Procedure
To insure the efficient handling of equipment or components that have been returned for repair, UBS-Axcera requests that each returned item be accompanied by a Return Material Authorization Number (RMA#). The RMA# can be obtained from any UBS­Axcera Field Service Engineer by contacting the UBS-Axcera Field Service Department at 724-873-8100 or by Fax at 724-873-8105. This procedure applies to all items sent to the Field Service Department regardless of whether the item was originally manufactured by UBS-Axcera.
When equipment is sent to the field on loan, the RMA# is included with the unit. The RMA# is intended to be used when the unit is returned to UBS-Axcera. In addition, all shipping material should be retained for the return of the unit to UBS-Axcera.
Replacement assemblies are also sent with the RMA# to allow for the proper routing of the exchanged hardware. Failure to close out this type of RMA# will normally result in the customer being invoiced for the value of the loaner item or the exchanged assembly.
When shipping an item to UBS-Axcera, please include the RMA# on the packing list and on the shipping container. The packing slip should also include contact information and a brief description of why the unit is being returned. Please forward all RMA items to:
UBS-Axcera
103 Freedom Drive
P.O. Box 525
Lawrence, PA 15055-0525 USA
For more information concerning this procedure, call the UBS-Axcera Field Service Department at 724-873-8100.
UBS-Axcera can also be contacted through e-mail at info@UBS-Axcera.com and on the Web at www.UBS-Axcera.com.
Instruction Manual, Rev. 0 3
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Introduction ATSC Transmitter/Regenerative Translator
1.7 Limited One Year Warranty for UBS-Axcera Products
UBS-Axcera warrants each new product that it has manufactured and sold against defects in material and workmanship under normal use and service for a period of one (1) year from the date of shipment from UBS-Axcera's plant, when operated in accordance with UBS-Axcera's operating instructions. This warranty shall not apply to tubes, fuses, batteries, bulbs or LEDs.
Warranties are valid only when and if (a) UBS-Axcera receives prompt written notice of breach within the period of warranty, (b) the defective product is properly packed and returned by the buyer (transportation and insurance prepaid), and (c) UBS-Axcera determines, in its sole judgment, that the product is defective and not subject to any misuse, neglect, improper installation, negligence, accident, or (unless authorized in writing by UBS-Axcera) repair or alteration. UBS-Axcera's exclusive liability for any personal and/or property damage (including direct, consequential, or incidental) caused by the breach of any or all warranties, shall be limited to the following: (a) repairing or
replacing (in UBS-Axcera's sole discretion) any defective parts free of charge (F.O.B.
UBS-Axcera’s plant) and/or (b) crediting (in UBS-Axcera's sole discretion) all or a portion of the purchase price to the buyer.
Equipment furnished by UBS-Axcera, but not bearing its trade name, shall bear no warranties other than the special hours-of-use or other warranties extended by or enforceable against the manufacturer at the time of delivery to the buyer.
NO WARRANTIES, WHETHER STATUTORY, EXPRESSED, OR IMPLIED, AND NO WARRANTIES OF MERCHANTABILITY, FITNESS FOR ANY PARTICULAR PURPOSE, OR FREEDOM FROM INFRINGEMENT, OR THE LIKE, OTHER THAN AS SPECIFIED IN PATENT LIABILITY ARTICLES, AND IN THIS ARTICLE, SHALL APPLY TO THE EQUIPMENT FURNISHED HEREUNDER.
Instruction Manual, Rev. 0 4
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Introduction ATSC Transmitter/Regenerative Translator
) WARNING!!!
½ HIGH VOLTAGE ¾
DO NOT ATTEMPT TO REPAIR OR TROUBLESHOOT THIS EQUIPMENT UNLESS YOU ARE FAMILIAR WITH ITS OPERATION AND EXPERIENCED IN SERVICING HIGH VOLTAGE EQUIPMENT. LETHAL VOLTAGES ARE PRESENT WHEN POWER IS APPLIED TO THIS SYSTEM. IF POSSIBLE, TURN OFF POWER BEFORE MAKING ADJUSTMENTS TO THE SYSTEM.
RADIO FREQUENCY RADIATION HAZARD
MICROWAVE, RF AMPLIFIERS AND TUBES GENERATE HAZARDOUS RF RADIATION THAT CAN CAUSE SEVERE INJURY INCLUDING CATARACTS, WHICH CAN RESULT IN BLINDNESS. SOME CARDIAC PACEMAKERS MAY BE AFFECTED BY THE RF ENERGY EMITTED BY RF AND MICROWAVE AMPLIFIERS. NEVER OPERATE THE TRANSMITTER SYSTEM WITHOUT A PROPERLY MATCHED RF ENERGY ABSORBING LOAD OR THE ANTENNA ATTACHED. KEEP PERSONNEL AWAY FROM OPEN WAVEGUIDES AND ANTENNAS. NEVER LOOK INTO AN OPEN WAVEGUIDE OR ANTENNA. MONITOR ALL PARTS OF THE RF SYSTEM FOR RADIATION LEAKAGE AT REGULAR INTERVALS.
Instruction Manual, Rev. 0 5
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Introduction ATSC Transmitter/Regenerative Translator
EMERGENCY FIRST AID INSTRUCTIONS
Personnel engaged in the installation, operation, or maintenance of this equipment are urged to become familiar with the following rules both in theory and practice. It is the duty of all operating personnel to be prepared to give adequate Emergency First Aid and thereby prevent avoidable loss of life.
RESCUE BREATHING
1. Find out if the person is breathing.
You must find out if the person has stopped breathing. If you think he is not breathing, place him flat on his back. Put your ear close to his mouth and look at his chest. If he is breathing you can feel the air on your cheek. You can see his chest move up and down. If you do not feel the air or see the chest move, he is not breathing.
2. If he is not breathing, open the airway by tilting his head backwards.
Lift up his neck with one hand and push down on his forehead with the other. This opens the airway. Sometimes doing this will let the person breathe again by himself.
SKIN REDDENED: Apply ice cold water to burned area to prevent burn from going deeper into skin tissue. Cover area with a clean sheet or cloth to keep away air. Consult a physician.
SKIN BLISTERED OR FLESH CHARRED: Apply ice cold water to burned area to prevent burn from going deeper into skin tissue.
BURNS
Cover area with clean sheet or cloth to keep away air. Treat victim for shock and take to hospital.
EXTENSIVE BURN - SKIN BROKEN: Cover area with clean sheet or cloth to keep away air. Treat victim for shock and take to hospital.
3. If he is still not breathing, begin rescue breathing.
-Keep his head tilted backward. Pinch nose shut.
-Put your mouth tightly over his mouth.
-Blow into his mouth once every five seconds
-DO NOT STOP rescue breathing until help arrives.
LOOSEN CLOTHING - KEEP WARM
Do this when the victim is breathing by himself or help is available. Keep him as quiet as possible and from becoming chilled. Otherwise treat him for shock.
Instruction Manual, Rev. 0 6
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Introduction ATSC Transmitter/Regenerative Translator
dBm, dBw, dBmV, dBµV, & VOLTAGE
EXPRESSED IN WATTS
50 Ohm System
WATTS PREFIX dBm dBw dBmV 1,000,000,000,000 1 TERAWATT +150 +120 100,000,000,000 100 GIGAWATTS +140 +110 10,000,000,000 10 GIGAWATTS +130 +100 1,000,000,000 1 GIGAWATT +120 + 99 100,000,000 100 MEGAWATTS +110 + 80 10,000,000 10 MEGAWATTS +100 + 70 1,000,000 1 MEGAWATT + 90 + 60 100,000 100 KILOWATTS + 80 + 50 10,000 10 KILOWATTS + 70 + 40 1,000 1 KILOWATT + 60 + 30 100 1 HECTROWATT + 50 + 20 50 + 47 + 17 20 + 43 + 13 10 1 DECAWATT + 40 + 10 1 1 WATT + 30 0 + 77 +137 7.07V
0.1 1 DECIWATT + 20 - 10 + 67 +127 2.24V
0.01 1 CENTIWATT + 10 - 20 + 57 +117 0.707V
0.001 1 MILLIWATT 0 - 30 + 47 +107 224mV
0.0001 100 MICROWATTS - 10 - 40
0.00001 10 MICROWATTS - 20 - 50
0.000001 1 MICROWATT - 30 - 60
0.0000001 100 NANOWATTS - 40 - 70
0.00000001 10 NANOWATTS - 50 - 80
0.000000001 1 NANOWATT - 60 - 90
0.0000000001 100 PICOWATTS - 70 -100
0.00000000001 10 PICOWATTS - 80 -110
0.000000000001 1 PICOWATT - 90 -120
dBµV
TEMPERATURE CONVERSION
°F = 32 + [(9/5) °C]
°C = [(5/9) (°F - 32)]
VOLTAGE
Instruction Manual, Rev. 0 7
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Introduction ATSC Transmitter/Regenerative Translator
USEFUL CONVERSION FACTORS
TO CONVERT FROM TO MULTIPLY BY
mile (US statute) kilometer (km) 1.609347 inch (in) millimeter (mm) 25.4 inch (in) centimeter (cm) 2.54 inch (in) meter (m) 0.0254 foot (ft) meter (m) 0.3048 yard (yd) meter (m) 0.9144 mile per hour (mph) kilometer per hour(km/hr) 1.60934 mile per hour (mph) meter per second (m/s) 0.44704 pound (lb) kilogram (kg) 0.4535924 gallon (gal) liter 3.7854118 U.S. liquid (One U.S. gallon equals 0.8327 Canadian gallon) fluid ounce (fl oz) milliliters (ml) 29.57353 British Thermal Unit watt (W) 0.2930711 per hour (Btu/hr) horsepower (hp) watt (W) 746
NOMENCLATURE OF FREQUENCY BANDS
FREQUENCY RANGE DESIGNATION
3 to 30 kHz VLF - Very Low Frequency 30 to 300 kHz LF - Low Frequency 300 to 3000 kHz MF - Medium Frequency 3 to 30 MHz HF - High Frequency 30 to 300 MHz VHF - Very High Frequency 300 to 3000 MHz UHF - Ultrahigh Frequency 3 to 30 GHz SHF - Superhigh Frequency 30 to 300 GHz EHF - Extremely High Frequency
LETTER DESIGNATIONS FOR UPPER FREQUENCY BANDS
LETTER FREQ. BAND
L 1000 - 2000 MHz S 2000 - 4000 MHz C 4000 - 8000 MHz X 8000 - 12000 MHz Ku 12 - 18 GHz K 18 - 27 GHz Ka 27 - 40 GHz V 40 - 75 GHz W 75 - 110 GHz
Instruction Manual, Rev. 0 8
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Introduction ATSC Transmitter/Regenerative Translator
RETURN LOSS VS. VSWR
0
-10
-20
R E T U R N
L O S S
-30
dB
-40
-50
-60
1.001 1.01 1.1 2.0
-70
VSWR
Instruction Manual, Rev. 0 9
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Introduction ATSC Transmitter/Regenerative Translator
ABBREVIATIONS/ACRONYMS
AC: Alternating Current
AFC: Automatic Frequency Control
AGC Automatic Gain Control
ALC: Automatic Level Control
AM: Amplitude Modulation
AGC: Automatic Gain Control
ATSC: Advanced Television
Systems Committee (Digital)
AWG: American Wire Gauge
B/D: Block Diagram
BER: Bit Error Rate
BW: Bandwidth
COFDM: Coded Orthogonal Frequency
Division Multiplexing modulation scheme.
CLV2RD: Line C, Frequency LB VHF,
# of HPA’s 2, System Regenerative Translator, Modulation Standard ATSC.
DC: Direct Current
D/A: Digital to Analog
DSP: Digital Signal Processing
DTV: Digital Television
dB: Decibel
dBm: Decibel referenced to
1 milliwatt
dBmV: Decibel referenced to 1 millivolt
dBw: Decibel referenced to 1 watt
FEC: Forward Error Correction
FM: Frequency Modulation
FPGA: Field Programmable Gate
Array
Hz:
Hertz
I/C: Interconnect
ICPM: Incidental Carrier Phase Modulation
I/P: Input
IF: Intermediate Frequency
LED: Light emitting diode
LSB: Lower Sideband
LDMOS: Lateral Diffused Metal Oxide
Semiconductor Field Effect Transistor
MPEG: Motion Pictures Expert Group
NTSC: National Television Systems Committee (Analog)
O/P: Output
PLL: Phase Locked Loop
PCB: Printed Circuit Board
QAM: Quadrature Amplitude
Modulation
RD: Regenerative Translator, Digital
SMPTE: Society of Motion Picture and Television Engineers
TD: Transmitter, Digital
VSB: Vestigial Side Band
Instruction Manual, Rev. 0 10
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD System Description ATSC Transmitter/Regenerative Translator
Chapter 2 System Description
2.1 Product Architecture
The Innovator CX Series Systems can be configured as DTV Transmitters (i.e CLV2TD) or Regenerative Translators (i.e CLV2RD). The DTV Transmitter (TD) takes an ASI input and converts it to an On-Channel DTV RF output signal. The Regenerative Translator (RD) accepts an On-Channel RF signal (-79 to –8 dBm) and converts it to an On-Channel DTV RF output signal. If an optional preamp is present in the system, it is connected to the output of the receive antenna and amplifies the weak signal approximately 20 dB.
In multi drawer systems, the CX drawer is configured as an exciter/driver used to drive additional power amplifier drawers; a single amplifier drawer can operate at 500 Watts ATSC; two amplifier drawers can operate at 1000 Watts ATSC; three amplifier drawers can operate at 1500 Watts ATSC; and four amplifier drawers can operate at 2000 Watts ATSC.
The Innovator CX Series system provides Adaptive Linear and Non-linear correction capability for the transmission path as well as internal test sources that are used during initial system installation. If your system contains the Optional Internal GPS Kit, the output of the GPS Antenna connects to the J5 TNC connector on the rear panel of the CX drawer. This kit supplies 10 MHz and 1 PPS references for use in the CX drawer.
2.2 CX Drawer
The CX drawer contains the (A4) 8VSB ATSC Digital Modulator (1316294), the (A15) Downconverter (1316715) and the (A16) Capture Board (1316716). The drawer also contains the (A6) Amplifier Assembly, the (A7) Output Detector Board, the (A8) Innovator CX Control Board (1312543), the (A10) 24VDC Power Supply and the (A9) 12V Power Supply. To make the system a regenerative translator, the Demod Kit
(1316534) supplies the (A1) 8 VSB Demodulator Board (1308275) for the drawer.
When the system is configured as an ATSC Transmitter (TD), the ASI “A” input at (J1) is connected directly to the input jack (J30 or ASI IN1), and the ASI “B” input at (J2) is connected directly to the input jack (J31 or ASI IN2), on the (A12) 8 VSB Modulator Board. The 8 VSB Modulator Board automatically selects the ASI “A” or “B” input, depending on which connector the input signal is present on.
When configured to operate as a Regenerative Translator (RD), the DTV ON Channel RF Input at (J1 or J5), (-8 to -79 dBm) is connected to the Tuner Input Jack on the (A1) 8 VSB Demodulator Board (1308275) supplied with the Demod kit. The 8 VSB Demodulator Board converts the DTV input to a SMPTE-310 output at (J13), which is connected to the input jack on the (A12) 8 VSB Modulator Board. The output of the 8
VSB modulator board (at the RF output jack X-502) is connected to J1 on the (A6) amplifier assembly.
The 8 VSB Modulator Board converts the ASI or SMPTE-310M input to a digital RF TV channel frequency in the range of 54 MHz - 88 MHz.
The 8 VSB Modulator Board’s RF on channel signal is connected to J1 on the amplifier assembly, which is connected to the (A6-A4) ALC Board (1315006). The ALC board is used to control the drive power to the High Power Amplifier chain.
Instruction Manual, Rev. 0 11
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD System Description ATSC Transmitter/Regenerative Translator
The (A6) Amplifier Assembly (1316313) is made up of the (A6-A1) 1W VHF Amplifier Board (1310282) and the (A6-A2) the BLF881 Single Stage Amplifier Board (1314882). The assembly has approximately 35 dB of gain. The amplified output at approximately +37 dBm is connected to the (A7) Output Detector Board (1312207) which provides forward (2V=100%) and reflected (2V=25%) power samples to the CX Control Board (1312543) for metering and monitoring purposes.
An output power sample is also supplied to the front panel sample jack J15, which is a 50 Ohm BNC-type connector. The typical sample value is approximately 60dB down from the output power level of the drawer.
The RF output is cabled to J9 the “N-type” connector RF output jack on the rear panel of the drawer. The CX drawer RF output is then connected to the High Power Amplifier Assembly RF Input located on the rear panel of the assembly.
Note: Systems with 2 CX drawers will include a Remote Interface with Dual Exciter Switching system that includes an Exciter Output Routing Switch. In this case, the amplifier assembly RF input will be connected to the Routing Switch output.
2.3 Amplifier Drawers
Each VHF amplifier assembly serves to amplify the RF signal delivered by the exciter to the power level needed to attain the full rated output power of the transmitter. Nominal
transmitter output power is achieved by adding the parallel connection of individual amplifier assemblies, within a cabinet assembly, and then the adding of a number of multiple amplifier cabinet assemblies. For system with two or more amplifier drawers, the high power amplifier assembly includes a quadrature splitter , which feeds up to 4 VHF amplifier drawers (1308727) via an N-typ input (J1).
The control and operating parameters of the amplifier assembly’s amplifier drawers are displayed on the LCD Screen on the driver drawer.
The amplifier operates over the VHF Low Band TV frequency spectrum from 54 MHz to 88 MHz without any special tuning requirements. It is a three-stage amplifier design formed by a pre-driver, driver, and final stage as shown in Figure 2; all stages incorporate technology. The driver is a single stage amplifier module whose output is split four ways. The final stage is made up of four identical power modules. Each power module contains a dual stage amplifier whose outputs are combined in a 2-way hybrid combiner. The four 2-way hybrid combiner outputs are connected to a 4-way combiner assembly whose output is the RF output of the individual amplifier assembly.
The features of the VHF amplifier assembly include:
All amplifying stages are equipped with transistors
Operates over the complete frequency band without special tuning requirements
High redundancy due to the parallel connection of many power transistors
Mean junction temperature <120° C
Important operating parameters displayed in the transmitter control assembly
Multiple fault protection circuitry against mismatch, overvoltage, overcurrent and
overtemperature conditions
Instruction Manual, Rev. 0 12
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD System Description ATSC Transmitter/Regenerative Translator
The amplifier possesses multiple fault-protection circuits that prevent damage to the power transistors during critical operating conditions, such as high mismatch, overtemperature, overcurrent, or overvoltage. Important operating parameters, such as drain currents, operating voltages, RF powers, and temperatures are polled and displayed in the transmitter control assembly.
Figure 2: VHF LB Amplifier Assembly
The paralleling network of the amplifier is arranged so that it continues to operate at reduced power if a module fails. The remaining available power is given by:
P
rem
= P
([m - n] / m)
nom
2
where:
= remaining power
P
rem
= nominal power
P
nom
m = number of modules n = number of failed modules
Figure 3: Remaining Power after Failure of Amplifier Modules
Instruction Manual, Rev. 0 13
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD System Description ATSC Transmitter/Regenerative Translator
When multiple amplifier drawers are used, the 7-16” RF output (J2) of each amplifier drawer is combined using a hybrid or progressive combiner (system dependant).
Systems with 2 amplifiers and a hybrid combiner include a reject load, which provide isolation protection for the operating power amplifier if the second amplifier fails; any reflected energy will be dissipated by the 500W load. The reject load includes thermal switches which monitor the temperature of the load and provide an over-temperature fault (if it occurs) to the CX Exciter(s) through the system metering board(s).
Systems with 3 amplifiers and a progressive combiner include multiple reject loads, which provide isolation protection for the operating power amplifiers if one of the amplifiers fails. If the first or second amplifier fails, any reflected energy will be dissipated by the 500W load. If the third amplifier fails, any reflected energy will be dissipated by the 1kW load. The reject loads include thermal switches which monitor the temperature of the load and provide an over-temperature fault (if it occurs) to the CX Exciter(s) through the system metering board(s).
The combiner 1-5/8” output is connected to a pre-filter coupler, which provides forward power feedback signals for Non-linear Pre-correction as well as a reflected power feedback signal for system metering.
The pre-filter coupler forward power sample (FWD1) is connected directly to the RF Input 1 jack (J3), located on the rear panel of the CX drawer(s). This forward power sample is used for Non-linear Pre-correction. In dual CX drawer systems, the output sample is connected to a 2-way splitter (A105), which is feed directly to the RF Input 1 jack (J3), located on the rear panel of the CX drawers.
The output of the pre-filter coupler is connected to a harmonic low pass filter (system dependant), digital band pass filter and post-filter coupler.
The post-filter coupler provides forward power samples for Linear Pre-correction and system metering as well as a reflected power sample for system metering. The pre-filter coupler, filters and post filter coupler are all installed outside of the cabinet.
In single CX drawer systems, the post-filter coupler forward power sample is connected to the RF Input 2 jack (J4), located on the rear panel of the CX drawer through a 2-way splitter (A5). This forward power sample is used for Linear Pre-correction. In dual CX systems, the forward power sample (FWD1) is connected to a 2-way splitter (A115), which is connected directly to the RF Input 2 jack (J4), located on the rear panel of the CX drawers.
In single CX drawer systems, the post-filter coupler forward power sample is also connected to the RF input (J3), located on the System Metering board (1312666) through a 2-way splitter (A5). The post-filter coupler reflected power sample is connected directly to the RF input (J8), located on the System Metering board. The System Metering board is connected to the CX Exciter, via the Exciter’s serial ports (J11 and J13).
In dual CX drawer systems, the post-filter coupler forward power sample (FWD2) is connected to a 2-way splitter (A5), which is conected directly to the RF input (J3), located on two System Metering boards (1312666). The post-filter coupler reflected power sample (REFL2) is connected to a 2-way splitter (A15), which is connected directly to the RF input (J8), located on two System Metering boards.
Instruction Manual, Rev. 0 14
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD System Description ATSC Transmitter/Regenerative Translator
Each System Metering board is connected to an individual CX Exciter, via the Exciter’s serial ports (J11 and J13).
The System Metering Board(s) (1312666) provides over-temperature and other parameters to the CX Exciter(s), in addition to the forward and reflected power samples.
The amplifier assembly also include an air cooling assembly and a DC power supply assembly.
2.4 Air Cooled Assembly
The air cooling assembly consists of four axial fans, which are mounted under the VHF Amplifier drawers. The input air is drawn through the front of the cabinet and forced up through the amplifier drawers and out of the top of the cabinet. WARNING: Do not block the input or output air flow to the cabinet.
2.5 Power Supply Assembly
Figure 4: AC Wiring Harness VHF Amplifier Cabinet
Instruction Manual, Rev. 0 15
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD System Description ATSC Transmitter/Regenerative Translator
The DC voltages to the VHF amplifier assemblies mounted in each VHF amplifier cabinet are supplied by the switching power supplies, which are mounted in a power supply chassis shelf located in the same cabinet.
The supplies are connected in parallel via the capacitor bank mounted in the rear of the cabinet. The power supplies operate at +48Vdc and are not monitored by the control system. They have their own internal protection circuitry and are ON and enabled when AC power is applied.
The power supply shelf can be configured with 1, 2, 3, or 4 rectifiers depending on the configuration of the system. A 1kW transmitter typically requires 3 rectifiers, leaving one empty slot, which can be populated with a 4
th
rectifier providing N+1 power supply redundancy (optional). Contact UBS-Axcera for more details on the configuration of your system.
The individual power supply modules are "hot swappable". The lever built into the front grill cover of the module can be used to disconnect and remove from the power supply module from the chassis shelf.
The power supply modules are high efficiency (better than 93%) air cooled units. Each module has a single phase input with a typical power factor of 0.98. The module inputs are wired to accommodate the 230 VAC line input.
Refer to the AC wiring and interconnect drawings provided with your system for more information. Contact UBS-Axcera if you have any questions regarding the AC requirements.
2.6 Optional Remote Interface with Dual Exciter Switching System
The optional Remote Interface with Dual Exciter Switching system includes a Remote Interface Panel (1314493) with ABS Control Panel (1314609) and Relay Interface board (1311403) as well as a Signal Routing Board (1314440) and a Serial Loop-Through Board (1307811). The system components listed above are installed at various locations within the cabinet.
The Remote Interface Unit monitors the state of the Digital Exciters and provides automatic exciter switching based on current conditions and operator inputs. The Remote Interface Unit’s RJ-45 Ethernet connector is connected to a router, which provides a user connection point for access to the transmitter Web and SNMP interfaces.
The Relay Interface Board RF output is connected to the Quadrature Splitter (1309334) RF input.
The Serial Loop-Thru board and Signal Routing board provide the amplifier drawers with system serial interface connections to the CX Exciter drawers and the Remote Interface panel.
For detailed operating instructions, please refer to the CX Dual Exciter System and Remote Interface Panel manual (1314493).
Instruction Manual, Rev. 0 16
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD System Description ATSC Transmitter/Regenerative Translator
2.7 Pre-Filter Sample (Non-Linear Distortion)
The pre-filter sample from the pre-filter coupler connects to (J3), the RF input 1 jack, located on the rear panel of the driver drawer. This sample connects to the modulator board where it is used in the correction system.
2.8 Post-Filter Sample (Linear Distortion)
The post-filter sample from the post-filter coupler connects to (J4), the RF input 2 jack, located on the rear panel of the driver drawer. This sample connects to the modulator board where it is used in the correction system.
IMPORTANT NOTES:
RF feedback sample lines must not be disturbed when adaptive pre-correction is enabled. If a sample line is removed, the appropriate pre-correction mode must first be disabled and only re-enabled after the feedback signal is re-connected. RF feedback sample #1 is feedback for the non-linear pre-corrector system and sample #2 is used for the linear pre-corrector system.
The adaptive pre-correction systems are likely to be significantly affected if the sense port is moved to another coupler port with a different level or if a sample level is changed significantly (a few dB). If the linear pre-corrector system is exposed to this scenario it may generate a notable ripple in the output that may translate into an increase (or decrease) of the measured RMS level. Should this situation occur, the only way to restore proper operation is to reset the linear corrector using the controller's 'Set To Neutral' command or the web interface's 'Reset Current Curve To Factory' command and allow the pre-corrector system to start over again. The On Channel RF output of the amplifier drawer either connects directly to the low pass filter and digital mask filter and then to the antenna in single amplifier systems or to a combiner, pre-filter coupler, low pass filter, the digital mask filter, post-filter output coupler and finally to the antenna in multiple amplifier systems. The post-filter output coupler provides a forward and a reflected power sample to the system metering board which detects the samples and supplies the forward and reflected power levels to the exciter/driver drawer for use in the metering circuits.
Instruction Manual, Rev. 0 17
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD System Description ATSC Transmitter/Regenerative Translator
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Instruction Manual, Rev. 0 18
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Unpacking, Installation &
f
ATSC Transmitter/Regenerative Translator Maintenance
Chapter 3 Unpacking, Installation and Maintenance
3.1 Unpacking
UBS-Axcera certifies that upon leaving our facility all equipment was undamaged and in proper working order. It is imperative that all packages be inspected immediately upon arrival to verify that no damage occurred in transit to the site.
Inspect all packages for exterior damage and make note of any dents, broken seals, or other indications of improper handling. Carefully open each package and inspect the contents for damage.
Verify that all materials are enclosed as listed on the packing slip. Report any shortages to UBS-Axcera. In the event any in transit damage is discovered, report it to the carrier. UBS-Axcera is not responsible for damage caused by the carrier.
If the equipment is not going to be installed immediately, return all items to their original packaging for safe storage. Save all packing material for future use. If equipment is ever removed from the site, the original packaging will ensure its safe transport.
HPA Assembly with
Splitter, HPA Modules
and Combiner
HPA Blower
Power Supply Shel
CX
Exciter/Driver
PDU
Figure 5: CLV2TD/RD Front View Typical Racking Plan
Instruction Manual, Rev. 0 19
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Unpacking, Installation & ATSC Transmitter/Regenerative Translator Maintenance
HPA Assembly with
Splitter, HPA Modules
and Combiner
HPA Blower
Power Supply Shelves
K-tech Receiver (optional)
CX
Exciter/Driver
ABS Control Panel (optional)
Dual CX
Exciter/Driver (optional)
PDU
UPS (optional)
Battery (optional)
Figure 6: CLV3TD/RD Front View Typical Racking Plan
3.2 Installation Overview
The Innovator CX Series transmitters are designed for simple installation. Expensive test equipment is not required for installation and set up and to keep a system operational. An information decal, with Voltage Range, Current Range, Manufacturer, Model and ratings is attached to the rear panel of the stand alone drawer or if mounted in a cabinet, to the top of the frame above the door facing the rear of the cabinet. Prior to installing the product, review the following items. Check that they been installed, tested and/or inspected.
Building Structure
Electrical Systems
Heating and Air Conditioning
Receive Antenna or Satellite Dish and input cabling
Optional ASI to S310 Converter, if needed
Transmit Antenna and output transmission line
Instruction Manual, Rev. 0 20
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Unpacking, Installation & ATSC Transmitter/Regenerative Translator Maintenance
The Innovator CX Series systems are 17” (43.2cm) wide standard rack mountable drawers. They are sometimes supplied with side mounted Drawer Slides for ease of installation and removal.
The CLV0TD/RD-1 through CLV0TD/RD-5 systems require a single CX exciter drawer which occupies 3 RU, or 5.25” (13.3cm) of rack space.
The CLV1TD/RD through CLV4TD/RD systems require a single CX exciter drawer, as well as the vertically mounted high power amplifier drawers. 14 RU, or 24.5” (62.23cm) of rack space is required for the amplifier assembly which includes splitter and combiner assemblies as well as an amplifier shelf, which can accommodate 1 to 4 amplifier drawers. An additional 4RU, 7” (17.78cm) is required for the blower system and up to 2RU, or 3.5” (8.9cm) is required for the DC power supply shelves.
NOTE: The optional dual exciter/driver system requires an additional 4 RU, or 7” (17.78cm) of rack space for mounting equipment in the cabinet; 3 RU, or 5.25” (13.3cm) for the second Exciter/Driver drawer and 1 RU, or 1.75” (4.43cm) for the Exciter Switcher panel.
Also needed for FCC compliance operation is an ATSC filter on the broadcast channel that connects to the output of the CLV0TD/RD-1 thru CLV4TD/RD systems. Space must be provided for the ATSC filter, and in some systems, for the circulator, splitter, combiner, reject load, and low pass filter whose dimensions will vary depending on manufacturer and channel. Refer to the vendor supplied information included with your ATSC filter and low pass filter for specific dimensions. Make sure that the space provided for the CX Series equipment is sufficient and includes the circulator, splitters, combiner, reject load and external filters. Check that any additional equipment, which is included in the system that extends above or to the side of the mounting rack, has sufficient clearance space. Refer to the custom racking plan for the system, if prepared, for detailed information.
3.3 CX Drawer Slide-rail Installation
If the system is pre-mounted in a cabinet skip this section.
Locate the drawer slide-rails included in the installation material for your system. Refer to Figure 7 and the manufacturers instructions, included with the drawer slide-rails, for the cabinet mounting instructions of the drawer slide-rails.
Install the left drawer slid-rail into the left side of the cabinet (as viewed from the rear). Allow 3 RU, or 5.25” (13.3cm) of space between the CX drawers used in the CLV0TD/RD­1 through CU4TD/RD systems.
Space must also be provided for the splitter, combiner, ATSC filter and low pass filter (if present) whose dimensions will vary depending on the manufacturer and the output channel. Secure the left drawer slide-rail by connecting it to the front and rear mounting bars using No. 10 screws and the bar nuts that have been provided.
Install the drawer slide-rail on the right side of the cabinet (as viewed from the rear) making sure that it is aligned with the drawer slide-rail on the left side. Secure the slide­rail by connecting it to the front and rear mounting bars using No. 10 screws and the bar nuts that have been provided. Repeat this process for any other drawers if purchased. With both slide-rails in place, slide the drawer or drawers into the cabinet.
Instruction Manual, Rev. 0 21
Innovator CLV1TD/CLV1RD – CLV4TD/CLV4RD Unpacking, Installation & ATSC Transmitter/Regenerative Translator Maintenance
Figure 7: Cabinet Slides
3.4 Amplifier Installation and Removal
WARNING: The High Power Amplifier weighs approximately 54 lbs (25kg) and should be installed with caution.
For CLV1TD/RD through CLV4TD/RV systems with vertically mounted amplifier drawers, the cabinet is equipped with a High Power Amplifier Assembly which houses 1 to 4 High Power Amplifier drawers, as well as splitter and combiner assemblies and a blower system. The user will be required to install the amplifier drawers as they are removed prior to shipping.
Using two handlers, one located on each side of the amplifier, lift the amplifier and position it level to the open space in the cabinet. Carefully place the bottom of the amplifier onto the support shelf. Slowly slide the power amplifier into the cabinet until it stops. There are two blind mate connectors (DC power and Serial Communication) located on the amplifier rear panel which are aligned with corresponding connectors on the Amplifier Assembly backplane. Ensure that the connectors are aligned properly and slowly push the amplifier into the backplane until it stops. The amplifier should be secured to the Amplifier Assembly using the No. 10 screws provided.
The user will also be required to install several front panel connectors – see Section
3.7.3.
The amplifier drawers can be replaced, but the transmitter must be placed in standby first. The user must then switch the circuit breakers for the DC power supply shelves OFF. Once this is done, the cables can be disconnected and the amplifier can be removed from the assembly.
Instruction Manual, Rev. 0 22
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