UBS Axcera 836A User Manual

INSTRUCTION MANUAL
836A
2000 WATT UHF
TRANSLATOR
AXCERA, LLC
103 FREEDOM DRIVE P.O. BOX 525 LAWRENCE, PA 15055-0525 USA
(724) 873-8100 FAX (724) 873-8105
www.axcera.com info@axcera.com
1. Introduction:
2. System - 836A: A. System Description
B. Specifications C. Site Considerations D. Unpacking and Installation Procedures E. Translator Set Up and Operation Procedure F. Meters, Switches and Indicators G. Translator Detaile d Alignment Procedure H. Remote Control Interface Connections I. Drawings:
1. 2 kW Translator Block Diagram..................................................... 1276-3000
2. 2 kW Translator Interconnect ...................................................... 1276-8000
3. Remote Interface Assembly w/Moseley Interconnect ........................ 1276-8011
3. AC Distribution Assembly, Narrow A. Drawings:
1. Interconnect ............................................................................ 1276-8200
4. UHF Exciter A. Drawings:
1. Block Diagram........................................................................... 1265-3300
2. Interconnect ............................................................................ 1265-8300
5. VHF/UHF Receiver Tray A. Drawings
1. Block Diagram........................................................................... 1265-3100
2. Interconnect ............................................................................ 1265-8100
6. UHF Amplifier Tray A. Drawings:
1. Block Diagram........................................................................... 1281-3100
2. Interconnect ............................................................................ 1281-8100
7. Subassemblies:
Refer to the Subassembly Section of the Instruction Manual for the Schematics, of the Boards and Modules that make up the 836A. A Subassembly Drawing List, which is a list of the drawings in the order they appear in the Section, is located in the front of the Subassembly Section.
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8. Maintenance:
This section contains information on the operation and maintenance of the 836A. This section contains information on the Plugs, Jacks, Sockets and Pins that make up the Harness and Cable Assemblies in the 836A.
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FF WARNING!!!
×× HIGH VOLTAGE ØØ
DO NOT ATTEMPT TO REPAIR OR TROUBLESHOOT THIS EQUIPMENT UNLESS YOU ARE FAMILIAR WITH ITS OPERATION AND EXPERIENCED IN SERVICING HIGH VOLTAGE EQUIPMENT. LETHAL VOLTAGES ARE PRESENT WHEN POWER IS APPLIED TO THIS SYSTEM. IF POSSIBLE, TURN OFF POWER BEFORE MAKING ADJUSTMENTS TO THE SYSTEM.
«« RADIO FREQUENCY RADIATION HAZARD ««
MICROWAVE AMPLIFIERS AND TUBES GENERATE HAZARDOUS RF RADIATION WHICH CAN CAUSE SEVERE INJURY INCLUDING CATARACTS, WHICH CAN RESULT IN BLINDNESS. SOME CARDIAC PACEMAKERS MAY BE AFFECTED BY THE RF ENERGY EMITTED BY MICROWAVE AMPLIFIERS. NEVER OPERATE A MICROWAVE SYSTEM WITHOUT A PROPERLY MATCHED RF ENERGY ABSORBING LOAD ATTACHED. KEEP PERSONNEL AWAY FROM OPEN WAVEGUIDES AND ANTENNAS. NEVER LOOK INTO AN OPEN WAVEGUIDE OR ANTENNA. MONITOR ALL PARTS OF THE RF SYSTEM FOR RADIATION LEAKAGE AT REGULAR INTERVALS.
EMERGENCY FIRST AID INSTRUCTIONS
Personnel engaged in the installation, operation, or maintenance of this equipment are urged to become familiar with the following rules both in theory and practice. It is the duty of all operating personnel to be prepared to give adequate Emergency First Aid and thereby prevent avoidable loss of life.
RESCUE BREATHING
1. Find out if the person is
breathing.
You must find out if the person has stopped breathing. If you think he is not breathing , place him flat on his back. Put your ear close to his mouth and look at his chest. If he is breathing you can feel the air on your cheek. You can see his chest move up and down. If you do not feel the air or see the chest move, he is not breathing.
SKIN REDDENED: Apply ice cold water to burned area to prevent burn from going deeper into skin tissue. Cover area with clean sheet or cloth to keep away air. Consult a physician.
SKIN BLISTERED OR FLESH CHARRED: Apply ice cold water to burned area to prevent burn from going deeper into skin
2. If he is not, open the airway by tilting his head backwards.
Lift up his neck with one hand and push down on his forehead with the other. This opens the airway. Sometimes doing this will let the person breathe again by himself. If is does not, begin rescue breathing.
3. If he is still not breathing, begin rescue breathing.
-Keep his head tilted backward. Pinch nose shut.
-Put your mouth tightly over his mouth.
-Blow into his mouth once every five seconds
-DO NOT stop rescue breathing breathing until help comes.
LOOSEN CLOTHING - KEEP WARM
Do this when the victim is breathing by himself or help is available. Keep him as quiet as possible and from becoming chilled. Otherwise treat him for shock.
BURNS
tissue. Cover area with clean sheet or cloth to keep away air. Treat victim for shock and take to hospital.
EXTENSIVE BURN - SKIN BROKEN: Cover area with clean sheet or cloth to keep away air. Treat victim for shock and take to hospital.
LIMITED WARRANTY
ONE YEAR
Seller warrants each new product manufactured and sold by Seller against defects in material and workmanship under normal use and service, for a period of one (1) year from the date of shipment from Seller's plant, when operated in accordance with Seller's operating instructions. This warranty shall not apply to tubes, fuses, batteries, or bulbs.
Warranties are valid only when and if (a) Seller receives prompt written notice of breach within the period of warranty, (b) the defective product is properly packed and returned by the Buyer (transportation and insurance prepaid), and (c) Seller determines, in its sole judgment, that the product is defective and not subject to any misuse, neglect, improper installation, negligence, accident, or (unless authorized in writing by Seller) repair or alteration. Seller's exclusive liability for any personal and/or property damage (including direct, consequential or incidental) caused by the breach of any or all warranties, shall be limited to the following: (a) repairing or replacing (in Seller's sole discretion) any defective parts free of charge (F.O.B. Seller's plant), and/or (b) crediting (in Seller's sole discretion) all or a portion of the purchase price to the Buyer.
Equipment furnished by Seller, but not bearing its trade name, shall bear no warranties other than the special hours-of-use or other warranties extended by or enforceable against the manufacturer at the time of delivery to the buyer. NO WARRANTIES, WHETHER STATUTORY, EXPRESSED OR
IMPLIED, AND NO WARRANTIES OF MERCHANTABILITY, FITNESS FOR ANY PARTICULAR PURPOSE, OR FREEDOM FROM INFRINGEMENT, OR THE LIKE, OTHER THAN AS SPECIFIED IN PATENT LIABILITY ARTICLES, AND IN THIS ARTICLE, SHALL APPLY TO THE EQUIPMENT FURNISHED HEREUNDER.
))MATERIAL RETURN PROCEDURE
In order to efficiently handle equipment or components returned for repair or sent out on loan, Axcera requests that each returned item be accompanied by a Material Return Authorization Number (MRA#).
To obtain an MRA follow the procedures below:
pp Call Axcera Customer Service at (724)-873-8100
or FAX (724) 873-8105
pp A Service Engineer will provide you with an MRA#
pp Write the MRA# on the packing list or in the case of repairs, a
note describing the reason for return. Also, be sure to include contact information.
pp Send ALL MRA items to the following address
Axcera, LLC
103 Freedom Drive P.O. Box 525
Lawrence, PA 15055-0525
%% TELEPHONE TECHNICAL SUPPORT
Axcera currently provides free telephone technical support. When calling, be prepared to provide the following information:
pp Transmitter model # AND Serial #
pp Status of front panel LED’s (are any red LED’s on ?) pp Have a copy of your operation manual ready prior to calling
From 8:00 AM - 5:00 PM EST call (724) 873-8100 for technical support
..PROPER PACKING OF MATERIALS
When returning materials to Axcera, it is extremely important to pack them properly. Due to the delicate nature of components contained within the equipment, major damage can occur without proper packing. Please adhere to the following guidelines when returning materials.
oo Save the boxes that the transmitter is shipped in. Each tray is sent double boxed and enclosed in foam padding. Use the same packing method when returning materials.
Failure to properly pack any returned materials may result in damage to the equipment. Axcera is not responsible for damaged equipment under these circumstances. Many freight companies will not compensate for damages when items are not packed properly. Please pack items properly!
dBm, dBw, dBmV, dBµµV, AND VOLTAGE EXPRESSED IN WATTS
50 ohm system
WATTS PREFIX dBm dBw dBmV dBµV VOLTAGE
1,000,000,000,000 1 TERAWATT +150 +120 100,000,000,000 100 GIGAWATTS +140 +110 10,000,000,000 10 GIGAWATTS +130 +100 1,000,000,000 1 GIGAWATT +120 + 99 100,000,000 100 MEGAWATTS +110 + 80 10,000,000 10 MEGAWATTS +100 + 70 1,000,000 1 MEGAWATT + 90 + 60 100,000 100 KILOWATTS + 80 + 50 10,000 10 KILOWATTS + 70 + 40 1,000 1 KILOWATT + 60 + 30 100 1 HECTROWATT + 50 + 20 50 + 47 + 17 20 + 43 + 13 10 1 DECAWATT + 40 + 10 1 1 WATT + 30 0 + 77 +137 7.07V
0.1 1 DECIWATT + 20 - 10 + 67 +127 2.24V
0.01 1 CENTIWATT + 10 - 20 + 57 +117 0.707V
0.001 1 MILLIWATT 0 - 30 + 47 +107 224mV
0.0001 100 MICROWATTS - 10 - 40
0.00001 10 MICROWATTS - 20 - 50
0.000001 1 MICROWATT - 30 - 60
0.0000001 100 NANOWATTS - 40 - 70
0.00000001 10 NANOWATTS - 50 - 80
0.000000001 1 NANOWATT - 60 - 90
0.0000000001 100 PICOWATTS - 70 -100
0.00000000001 10 PICOWATTS - 80 -110
0.000000000001 1 PICOWATT - 90 -120
TEMPERATURE CONVERSION
°°F = 32 + [(9/5) °°C]
°°C = [(5/9) (°°F - 32)]
USEFUL CONVERSION FACTORS
TO CONVERT FROM TO MULTIPLY BY
mile (US statute) kilometer (km) 1.609347 inch (in) millimeter (mm) 25.4 inch (in) centimeter (cm) 2.54 inch (in) meter (m) 0.0254 foot (ft) meter (m) 0.3048 yard (yd) meter (m) 0.9144 mile per hour (mph) kilometer per hour(km/hr) 1.60934 mile per hour (mph) meter per second (m/s) 0.44704 pound (lb) kilogram (kg) 0.4535924 gallon (gal) liter 3.7854118 U.S. liquid
(One U.S. gallon equals 0.8327 Canadian gallon)
fluid ounce (fl oz) milliliters (ml) 29.57353 British Thermal Unit watt (W) 0.2930711
per hour (Btu/hr)
horsepower (hp) watt (W) 746
NOMENCLATURE OF FREQUENCY BANDS
FREQUENCY RANGE DESIGNATION
3 to 30 kHz VLF - Very Low Frequency 30 to 300 kHz LF - Low Frequency 300 to 3000 kHz MF - Medium Frequency 3 to 30 MHz HF - High Frequency 30 to 300 MHz VHF - Very High Frequency 300 to 3000 MHz UHF - Ultrahigh Frequency 3 to 30 GHz SHF - Superhigh Frequency
30 to 300 GHz EHF - Extremely High Frequency
LETTER DESIGNATIONS FOR UPPER FREQUENCY BANDS
LETTER FREQ. BAND
L 1000 - 2000 MHz S 2000 - 4000 MHz C 4000 - 8000 MHz X 8000 - 12000 MHz Ku 12 - 18 GHz K 18 - 27 GHz Ka 27 - 40 GHz V 40 - 75 GHz W 75 - 110 GHz
ABBREVIATIONS/ACRONYMS
AC Alternating Current
AFC Automatic Frequency Control
ALC Automatic Level Control
AM Amplitude modulation
AGC Automatic Gain Control
AWG American wire gauge
BER Bit Error Rate
BW Bandwidth
DC Direct Current
D/A Digital to analog
dB Decibel
dBm Decibel referenced to 1 milliwatt
dBmV Decibel referenced to 1 millivolt
PCB Printed circuit board
QAM Quadrature Amplitude Modulation
dBw Decibel referenced to 1 watt
FEC Forward Error Correction
FM Frequency modulation
Hz Hertz
ICPM Incidental Carrier Phase Modulation
I/P Input
IF Intermediate Frequency
LED Light emitting diode
LSB Lower Sideband
MPEG Motion Pictures Expert Group
O/P Output
PLL Phase Locked Loop
R E T U R N
RETURN LOSS VS. VSWR
0
-10
-20
-30
dB
L O S
-40
-50
-60
-70
1.001 1.01 1.1 2.0
VSWR
836A 2 kW UHF Translator, Internally Diplexed System Description
The 836A is a complete 2 kW UHF Solid State Internally Diplexed Television Translator which operates at a nominal Visual Output Power of 2000 Watts Peak of Sync and with an Average Aural Output Power of 200 Watts at an A/V Ratio of 10 dB, 10 % Sound. The Translator uses the combined IF Output of the Receiver Tray as the input to the UHF Exciter Tray.
The 836A (1078476) is functionally comprised of (A4) the UHF Exciter (1300-1020), (A3) the VHF/UHF Receiver Tray (1265-1100), (A5) the 4 Way Splitter Assembly, (A6, A7, A8 & A9) four UHF Amplifier Trays (1294-1112, 1294-1113 or 1294-1114), (A10 & A11) two UHF Tee Assemblies, (A12) a Hybrid Combiner , (A13) a Bandpass Filter, (A14) an (Optional) UHF Trap Filter, (A16) a Coupler Assembly, (A2) an AC Distribution Assembly (1276-1200) and (A17) an (Optional) A/V Input & Remote Interface Assembly (1276-1008) or a Remote Interface Assembly w/Moseley (1314-1008).
The (A3) VHF/UHF Receiver Tray (1265-1100) takes the On Channel RF Input, which connects to J5 for 75 or J1 for 50 on the rear of the Tray and generates a Modulated Diplexed IF Output. The Combined IF from J4 connects to the J6 on the (A4) UHF Exciter Tray (1265-1300) which upconverts the signal to the On Channel Frequency Visual + Aural RF Output. The RF Output of the UHF Exciter at J15 is split four ways by (A5) the Four Way Splitter Assembly (ZFSC-4-1SMA). The outputs of the Splitter feed to J1 on the four (A6, A7, A8 & A9) UHF Amplifier Trays. The RF outputs of the (A8 & A9) UHF Amplifier Trays are combined in the (A11) UHF Tee Assembly and the outputs of the (A6 & A7) UHF Amplifier Trays are combined in the (A10) UHF Tee Assembly. The Combined Outputs of each UHF Tee are combined in (A12) a Hybrid Combiner. A 500 Watt Dummy Load (A18) is connected to the Hybrid Combiner and provides Transmitter protection, using the Thermal Switch (A18-A1), in case of misalignment in the combining or a malfunction in the UHF Amplifier Trays which causes overtemperature. The RF output of the Hybrid Combiner is connected to (A13) a Bandpass Filter, and then either directly to (A16) an Output Coupler Assembly or through (A14) an (Optional) One Section or Two Section UHF Trap Filter. The 7/8” RF Output at J2 of the Coupler is the output of the Translator. The (A16) 7/8" Coupler Assembly supplies a Forward Power Sample and a Reflected Power Sample to the Visual/Aural Metering Board located in the UHF Exciter. The Samples are peak detected and wired to the Transmitter Control Board which connects the Visual, Aural and Reflected Power Output Samples to the front panel Meter on the Exciter for monitoring.
The Combined Visual IF + Aural IF Input (0 dBm Typical) from the Receiver Tray connects to J6 on the UHF Exciter Tray. The Combined IF is cabled to the (A8) ALC Board (1265-1305) which gives the operator control over the output power level of the Translator by adjusting the level of the combined IF Signal. The IF Signal is fed out of the ALC Board to (A9) an IF Phase Corrector Board (1227-1250) that is adjusted for best signal and then back to the ALC Board.
Upconverter Section
The output of the ALC Board (0 dBm) connects to (A11) the UHF Upconverter Board (1265-1310), located in the Upconverter Section, which takes the L.O. and heterodynes it with the Combined IF, that is then filtered to produce the RF On Channel Output. The crystal frequency needed to generate the L.O. is produced by (A14-A1) the Channel Oscillator Board (1145-1201) located in (A14) the Channel Oscillator Assembly (1145-1202) or if the Optional FSK Identifier Kit is purchased, by the VCXO Channel Oscillator Board (1145-1204) located in the VCXO Channel Oscillator Assembly (1145-1206). The Crystal Frequency (+5 dBm) is multiplied 8 times by (A15­A1) the x8 Multiplier Board (1227-1002), located in (A15) the x8 Multiplier Enclosure (1265-1347), which produces the L.O. Signal at the proper frequency (+16 dBm) needed in the upconversion process that takes place on the UHF Upconverter Board. The L.O. is filtered by (A16) a UHF Filter (1007-1101) before it is applied to the UHF Upconverter Board. The L.O. is mixed with the IF to produce an On Channel RF Output that is filtered by (A12) a UHF Filter (1007-1101) and connected back to the Upconverter Board. The RF is connected through an AGC circuit and is amplified before it is attached to the output of the board.
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836A 2 kW UHF Translator, Internally Diplexed System Description
Output RF Section
The RF Output of the UHF Exciter is split four ways in (A5) the 4 Way Power Splitter Assembly (ZFSC-4-1SMA). The outputs of the Splitter feed the four (A6, A7, A8 & A9) UHF Amplifier Trays which amplify the RF signals to approximately 600 Watts each. A Forward Power Sample from the 4 Way Combiner Board inside the Tray is connected to the Dual Peak Detector Board which provides a peak detected forward sample to the Amplifier Control Board that supplies the sample to the front panel meter of the UHF Amplifier Tray. Before exiting each UHF Amplifier Tray the RF is fed through a Circulator for protection of the Tray from high VSWR conditions. The Reject Port of the Circulator provides a Reject Sample to the 4 Way Combiner Board, which supplies the Reflected Sample to the Dual Peak Detector Board. The peak detected Reflected Sample connects to the Amplifier Control Board that provides the sample to the front panel meter of the Tray. The outputs of the two (A6 & A7) UHF Amplifier Trays are then combined in (A10) a UHF Tee Assembly (1227­1017 L.B., 1227-1018 M.B. or 1227-1019 H.B.) that provides approximately 1100 Watts Peak of Sync Output. The outputs of the other two (A8 & A9) UHF Amplifier Trays are then combined in (A11) a UHF Tee Assembly (1227-1017 L.B., 1227-1018 M.B. or 1227-1019 H.B.) that provides approximately 1100 Watts Peak of Sync Output. The two 1100 Watts Outputs then combined in (A12) a Hybrid Combiner that provides approximately 2200 Watts Peak of Sync Output. The combined output is connected to (A13) a Bandpass Filter, then either through (A14) an (Optional) One Section or Two Section Trap Filter or directly to (A16) the Output Coupler Assembly to the output of the System. The Bandpass Filter and Trap Filter are tuned to provide high out of band rejection of unwanted products. The (A16) 7/8" Coupler Assembly provides a Forward Power Sample and a Reflected Power Sample. The Forward and Reflected Samples are cabled to the Visual/Aural Metering Board located in the UHF Exciter. The Forward and Reflected Samples are processed to provide peak detected Visual and an Aural Power Output Samples to the Transmitter Control Board. The Transmitter Control Boards connect the Visual, Aural and Reflected Power Output Samples to the front panel Meter for monitoring.
Control and Status
The Meter and the LED indicators located on the front panel of the UHF Exciter provide the Control and the Status Indications of the Translator. The switches and LED indicators are part of the Transmitter Control Board (1265-1311) which is mounted so that the switches and the LEDs are operated or viewed from the front Panel of the UHF Exciter. Switch (S1) is an Operate/Standby Switch that controls the output of the Translator by providing the Enables, when in Operate, needed to turn on the Switching Power Supplies in the four UHF Amplifier Trays. In Operate the Green LED (DS2) is On and when in Standby the Amber LED (DS1) is On. If the Translator does not switch to Operate, when S1 is switched to Operate, check that a Dummy Jumper Plug, with a Jumper between Pins 23 & 24 is connected to J11 on the rear of the UHF Exciter Tray or with a jumper between Pins 21 & 22 on Jack J9 on (A17) the (Optional) A/V Input & Remote Interface Panel. This Jumper provides the Interlock needed for the Translator to operate. If the Interlock is present the Green LED (DS5), located on the Transmitter Control Board, should be lit.
Switch (S2) is an Automatic/Manual Switch that controls the operation of the Translator by the presence of the Input Signal. When the switch is in Automatic the Green LED (DS3) is lit and if the Input Signal to the Translator is lost, the Translator will automatically switch to Standby. When the Input Signal returns the Translator will automatically switch back to Operate. In Manual, Amber LED (DS4) lit, the Operation of the Translator is controlled by the front panel switches. During Normal operation of the Translator Switch S2 should be in the Auto position. The front panel of the UHF Exciter also has LEDs that indicate a Video Fault (Loss), Red LED (DS9) and a VSWR Cutback, Amber LED (DS7).
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836A 2 kW UHF Translator, Internally Diplexed System Description
Operation of the Translator
The Translator needs an AC input of 220 VAC at 80 Amps connected to it in order to operate. The 220 VAC Input connects to the Terminal Block (TB1), located in the upper right rear of the Cabinet, that is part of (A2) the AC Distribution Panel (1276-1200). The AC Distribution Panel contains Six Circuit Breakers that supply the AC to the rest of the Translator.
The Input AC from TB1 is connected to (CB1) the Main AC Circuit Breaker (80 Amps) which distributes the 220 VAC to the Terminal Block (TB2). TB2 has three MOVs, mounted to the Terminal Block, one connected from each leg of the Input AC to ground and one across the two legs. The Input AC is wired from TB2 through five Circuit Breakers, CB2, CB3, CB4, CB5 & CB6 to the rest of the Translator. CB2 (10 Amps) supplies the AC voltage to the IEC Outlet Strip (A1) into which the UHF Exciter, the Optional Receiver Tray and any other Optional Accessories are connected. CB3 (20 Amps) supplies AC through J5 to the (A6) UHF Amplifier Tray. CB4 (20 Amps) supplies AC through J6 to the (A7) UHF Amplifier Tray. CB5 (20 Amps) supplies AC through J7 to the (A8) UHF Amplifier Tray. CB6 (20 Amps) supplies AC through J8 to the (A9) UHF Amplifier Tray. When the UHF Exciter circuit breaker is switched On, +12 VDC is supplied to the UHF Amplifier Trays for operation of the LED Status Indicators in the Tray.
Input and Remote Connections
The On Channel RF Input from the Antenna connects to J5 for 75 or J1 for 50 located on the rear of the VHF/UHF Receiver Tray. Jacks J10 and J11 on the rear of the UHF Exciter provides connections for Remote Monitoring and Operation of the Translator. Jack (J11) should have a dummy plug connected to it which has a jumper between Pins 23 & 24 that provides the Interlock needed to operate the Translator. If remote connections are made to the Translator they should be made through the plug in J10 or J11 in the positions noted on the Interconnect Drawing (1276-
8000). The (Optional) Remote Interface Assembly, if present, provides connections for Remote Monitoring
and Operation of the Translator at Jack (J9 & J10). Jack (J9) should have a dummy plug connected to it which has a jumper between Pins 21 & 22 that provides the Interlock needed to operate the Translator. If remote connections are made to the Translator they should be made through the plug in J9 or J10 in the positions noted on the Interconnect Drawing (1276-8000).
Instruction Manual Description
The Instruction Manual is divided into sections that are labeled as to their contents. The first main section is the System Section that contains the Parameters and Specifications of the 836A along with the Site Preparation, Installation, System Set Up, Alignment and Operation Procedures. The Block Diagram and Interconnect for the Translator are also found in the System Section.
The Manual is further divided into Tray and Assembly Sections. Each Tray or Assembly Section of the Manual contains the Block Diagrams, Control Location Drawings and Interconnects of that Assembly or Tray. Each of the Sections also contains the Circuit Descriptions and Detailed Alignment Procedures for that Tray or Assembly.
The Schematics, Parts Location Drawings and the Replacement Parts Lists for the individual boards that make up the Trays and Assemblies in the Translator are located in the Subassembly Section of the Manual. There is a Drawing List at the beginning of the Subassembly Section that lists the drawings in the order they appear in the section.
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